9TH July 2019

RAW MILL

(ELECTRIC ROOM E31)

•IN THIS ROOM THERE IS A MEDIUM VOLTAGE

PANELS/SWITCH GEARS,WHICH INCLUDES ALL THE SAFETY
DEVICES LIKE CIRCUIT BREAKERS ETC.

•MAIN POWER SUPPLY TRANSFER FROM GRID TO

INCOMMER,BUS BARS ARE THE SOURCE OF POWER
TRANSFER TO ALL PANELS FROM INCOMER.

•RAW MILL MOTOR OPERATES AT 2500KW AND RAW MILL

FAN OPERATES ALSO AT 2500KW.

•THERE ARE TWO AREAS WHICH IS;

1)PROCESS AREA (3P1-1M2)

2)NON PROCESS AREA (1C1-UO1)

IF BOTH AREA FAILED THEN COUPLING CIRCUIT IS

ENABLED AT 1000A.

•SACE BREAKERS DISTRIBUTE POWER TO ALL MCC(MOTOR

CONTROL CIRCUIT)

•THERE IS MOTOR DRIVERS DC MOTOR DRIVER AND AC

MOTOR DRIVERS.
•PLCS ARE USED,WHICH HAVE BOTH ANALOGUE AND
DIGITAL SIGNALS.

•POWER DISTRIBUTION,

132KV COMING FROM WAPDA TO PLANT IS THEN

CONVERTED TO 6.3KV WHICH IS THEN STEP DOWN TO 400V
VIA TRANSFORMER WHICH IS THEN STEP DOWN TO 110V
AC/DC AND 48V CONSUMED BY PLCS.

(RAW MILL PROCESS)

•THERE ARE THREE KIND OF BINS

1)SAND BIN.

2)IRON BIN.

3)LIME & CLAY BIN.

MATERIALS EXTRACTED FROM BINS ARE THEN GOES TO

THE RAW MILL,WHICH USES THE PROCESS OF ROTARY
SEPARATOR.

•THEN THIS MATERIAL GOES INTO CYCLONES,AFTER GOING

INTO CYCLONES MATERIAL GOES TO CF SILO(CONTINUOUS
FLOW SILO).

2
•ON THE OTHER HAND THE MATERIAL COMING FROM
CYCLONES IS ALSO PASSES TO RAW MILL FAN IN TO THE
ELECTROSTATIC PRECIPITATE.

•WHICH IS THEN AFTER GOING INTO EP FAN GOES INTO.....

•THE MATERIAL EXTRACTED FROM ELECTROSTATIC

PRECIPITATE GOES INTO CF SILO.