Professional Documents
Culture Documents
D.M
B. Muamar /
3 Issued for Use 26/11/2018 Turnip V.P.Utomo
R.Akmar
/N.Izzah
D.M
B. Muamar /
2 Issued for Use 24/10/2018 Turnip V.P.Utomo
R.Akmar
/N.Izzah
B. Muamar /
1 Issued for Use 10/07/2018 D.M Turnip V.P.Utomo
R.Akmar
TABLE OF CONTENTS
TABLE OF CONTENTS
1. GENERAL 4
1.1 OUTLINE OF STRUCTURE 4
1.2 DESIGN PHILOSOPHY 4
1.3 APPLICABLE SPECIFICATION, CODES, AND STANDARDS 4
1.4 MATERIAL PROPERTIES 5
1.5 SOIL PROPERTIES 5
1.6 UNIT OF MEASUREMENT 5
1.7 COMPUTER SOFTWARE 5
3. DESIGN LOAD 6
3.1 DEAD LOAD 6
3.2 PIPING LOAD 6
3.3 WIND LOAD 7
3.4 EARTHQUAKE LOAD 8
3.5 LOAD COMBINATION 8
5. BORED PILE 14
5.1 AXIAL CAPACITY 14
5.2 LATERAL CAPACITY 15
5.3 REINFORCEMENT 18
7. DESIGN LOAD 22
7.1 DEAD LOAD 22
8. ANALYSIS RESULT 23
8.1 STRESS RATIO 23
8.2 CHECK OF BEARING CAPACITY 23
8.3 CHECK OF OVERTURNING 24
8.4 CHECK OF SLIDING 25
9. REINFORCEMENT DESIGN 25
9.1 FOOTING REINFORCEMENT 25
9.2 PEDESTAL REINFORCEMENT 26
ATTACHMENT
ATTACHMENT - A ADDITIONAL BREAK-UP STRENGTH CALCULATION FOR
FOUNDATION TYPE-8
ATTACHMENT - 1 SOIL INVESTIGATION RESULT
ATTACHMENT - 2 SUMMARY TABLE OF MATERIAL PROPERTIES
In part 1, pipe support consists of bored pile as bottom structure and filled composite structure of
HSS (Hollow Steel Structure) as upper structure.
Filled composite structure will use pipe material filled with concrete without reinforcement to restrain
all external load that yield from pipe movement including wind load and seismic load.
Since this structure is simply cantilever, the concrete will be filled upto near the cutoff point where
the column and beam is jointed and welded. The beam of support that the pipe shoe will stand will
not be filled with concrete and will be designed as steel only without composite action.
To account the limitation to the condition that concrete is not filled fully to beam structure, this
composite action will only account to flexural strength only, while the axial and shear capacity
of structure is calculated from streel structure only.
Combined axial and flexural load together will be calculated to check the stress ratio and shall be
less than 1.
All the steel design and filled composite design is calculated based on AISC 360 (Specification for
Structural Steel Buildings) using Load and Resistance Factor Design (LRFD) method.
Bored pile concrete will be calculated using LRFD method of ACI 318, while the soil capacity
will be calculated using Allowable Stress Design (ASD).
In part 2, steel pipe support will be calculated using AISC 360 LRFD Method and the soil bearing
capacity will be calculated using Allowable Stress Design (ASD).
500 500
Note:
- h design of steel column is increased as much as 300mm for discrepancy of actual ground level
- Eccentricity of pipe from the center line of column as much as 200mm will be used for
additional load
3 DESIGN LOAD
3.1 DEAD LOAD
Self Weight
Structure dead load consist of steel column filled with concrete and steel beam.
Combination of support type above will be made to achieve allowable stress at pipe itself.
To achieve consistent transformation of load direction from Piping to Civil, both discipline use local
coordinate. Piping will hand over the load using local coordinate that will be used directly
by Civil, since pipe material is used as Column. Hence load from piping will be similar if transferred
to pipe column since it has symetrical axis from any direction.
Local coordinate for both Piping and Civil can be ilustrated for piping plan below. Local coordinate is
changed in accordance with pipe arrangement. Direction z is not shown (gravity direction).
y
y
x
x y
As input basis for the software, the following parameters are presented below:
Basic wind speed = 43 m/s
Wind exposure = 2
Structural damping = 0.03
Importance factor = 1
This wind effect will be simulated and modeled using software of pipe stress analysis and simulate
the effect of wind to pipeline and its support together. Piping discipline will conduct the analysis
using software CESAR III.
While the coefficient of seismic acceleration for piping stress shall be:
Cs = 0.445 g (Working Stress Method)
This seismic acceleration will be simulated and modeled using software of pipe stress analysis and
simulate the effect of seismic to pipeline and its support together. Discipline Piping will conduct the
analysis using software CESAR III.
Selected Load Combination for Working Stress Method (Allowable Stress Design)
Load Combination for the Design of Soil Bearing Pressure (Working Stress Method
as per ASCE 7-10 Section 2.4.1)
Selected Load Combination for Ultimate Strength Method (Load and Resistance Factor Design)
Load Combination for the Design of Steel and Concrete Structure (Ultimate Strength Design
Method as per ASCE 7-10 Section 2.3.2)
Dimension (mm)
Pipe Schedule
OD ID t
8" STD STD 219.1 202.74 8.18 OD = Outside diameter
10" STD STD 273.1 254.56 9.27 ID = Inside diameter
12" STD STD 323.9 304.84 9.53 t = Wall thickness
14" STD STD 355.6 336.54 9.53
Section I AISC 360 require to check the local slenderness of pipe section. All the pipe mentioned
in the table above falls to "Compact" type (there isn't local buckling) for compression and flexural
action.
Compression
Pipe λ λp λr Max
Status
D/t 0.15E/fy 0.19E/fy 0.31E/fy
Flexural
Pipe λ λp λr Max
Status
D/t 0.09E/fy 0.31E/fy 0.31E/fy
8" STD 26.8 75 258 258 Compact
10" STD 29.5 75 258 258 Compact
12" STD 34.0 75 258 258 Compact
14" STD 37.3 75 258 258 Compact
4.2 SLENDERNESS
The length of steel column will affect the slenderness and hence affect the total axial capacity
of pipe support.
The slenderness will be calculated using:
λ = K.L/r < 200
where:
λ = Slenderness of steel support
K = effective length factor, for cantilever K = 2
L = length of steel column, taken max L = 2.5 m
r = radius gyration of steel section
In this case, column pipe 8" of 2.5m height will be asessed to consider the maximum slenderness
of support:
OD = 219 mm ID = 203 mm
I �(��^4−��^4 )/64
= �(𝑂𝐷^4−𝐼𝐷^4 )/64 = 30144075 mm4
A = 5417.7004 mm2
r = √(𝐼/𝐴) = 74.6 mm
Since the slenderness KL/r is less than 200, all design steel columns fall to category short column.
Altough the slenderness effect is still present, it can be negligible to simplify the calculation.
Axial Capacity
Axial capacity is calculated using formula below that only consider steel area of pipe,
without considering the composite action from concrete.
Pn = As x fy
Flexural Capacity
Flexural capacity will consider the composite action of concrete and steel pipe.
The AISC 360 let the user to choose any method to determine the flexural capacity of this composite
action. The method used below is using Plastic Stress Distribution Method and the equation is taken
from AISC Design Examples 14.
Vn = Fcr x Ag / 2
Where:
Lv = Distance from maximum to zero shear force, in this case taken as 2m maximum
E = Young's modulus elasticity of steel
t = Wall thickness
D = Outside diameter of steel structure
Tn = Fcr x C
Where:
L = Length of member
E = Young's modulus elasticity
4.6 DEFLECTION
Deflection from external loads will be analyzed and compared with allowable deflection.
Since most of the steel structure will be cantilever type, the formula for cantilever below will be
used to check the deflection. The stiffness of cantilever will come from compsoite action of
concrete and steel
�=𝑉 𝐿^3/(3𝐸_𝑠 (𝐼_𝑠+(𝐼_𝑐 𝐸_𝑐)/𝐸_𝑠 ))
Where:
δ = Deflection of support
V = Lateral load
L = Height of support
Ec = Modulus elasticity of concrete
Es = Modulus elasticity of steel
Is = Second moment inertia of steel pipe
Ic = Second moment inertia of concrete inside steel pipe
Lateral deflection imposed by seismic load shall be amplified by Cd. Cantilever support as stated
in ASCE 7-10 has Cd = 2.
While the allowable deflection of support for occational load (earthquake) will be:
δall = 0.02L
5 BORED PILE
5.1 AXIAL CAPACITY
Axial capacity for cohessive soil is determined from friction capacity and end bearing.
Qb = (Nc.cu) Ab
b. Friction Capacity, Qs
Qs = α. Cu. (π. D. L)
Short pile
For short free head pile in cohessive soil, the lateral capacity is calculated using formula:
Long pile
For long free head pile in cohessive soil, the lateral capacity is calculated using formula:
where:
Hu = lateral capacity of bored pile
su = Undrained shear strength = su = 50 kPa = 0.5 kg/cm2
Ds = diameter of bored pile
L = length of bored pile
f = height of pipe support above ground level
fo = unsupported length of bored pile in cohessive soil, fo = 0.6m
Mult = nominal moment capacity of reinforced concrete bored pile, defined in the next section
Long pile is defined if Mmax (maximum moment from soil-bored pile interaction) is greater than
Mult (nominal moment capacity of bored pile). Otherwhise, the bored piles are defined as short pile.
Short pile
For short fixed head pile in cohessive soil, the lateral capacity is calculated using formula:
If Mmax is greater than Mult (nominal moment capacity of pile), case below is appropriate.
Intermediate Pile
For intermediate fixed head pile in cohessive soil, the lateral capacity is calculated using formula:
If Mmax is greater than Mult (nominal moment capacity of pile), case below is appropriate.
Long Pile
For long fixed head pile in cohessive soil, the lateral capacity is calculated using formula:
Ultimate lateral capacity, Hu, will be designed for two type of boring size: D600 and D800
with depth of L = 5 m and L=3 m for all bored pile.
Hur = Hu x 1
(1+ tan θ)
where:
Hur = Reduced lateral capacity
Hu = Lateral capacity, calculated from Brom's formula
θ = Slope angle
5.3 REINFORCEMENT
The nominal capacity of bored pile D600 & D800 is presented below. The capacity of bored pile
below is used to categorize the bored pile type, wheter falls to short pile or long pile.
bp = 500 mm
x
dp = 500 mm
ho = 0.5OD 4" = 50 mm
ha = 300 mm
GL
hb = 300 mm
tf = 300 mm
L = 1000 mm
Section
6.2 DIMENSION
Pedestal width bp = 0.5 m
Pedestal length dp = 0.5 m
Pedestal height above GL ha = 0.3 m
Pedestal height below GL hb = 0.3 m
Max steel support height hs = 3.317 m
Height of 1/2 OD of pipe 4" ho = 0.05 m
Foundation thickness tf = 0.3 m
Total pedestal height hp = 0.6 m
Foundation length L = 1.5 m
Foundation width B = 1.5 m
7 DESIGN LOAD
7.1 DEAD LOAD
Foundation weight wf = 19.4 kN
Soil weight above footing ws = 9.6 kN
Total dead load w = 29.0 kN
8 ANALYSIS RESULT
8.1 STRESS RATIO
From analysis result, the maximum stress ratio:
r = 0.746 < 1 OK
Fy Mx Mz
Qact = ± ±
Af Wz Wx
where :
W = Section Modulus
Wx = (𝐿×𝐵^2)/6
= 0.563 m3
Wz = (𝐵×𝐿^2)/6
= 0.563 m3
Permanent Condition
Qmax = 15.52 < 40.00 kN/m2 (OK)
Qmin = 12.59 > 0.00 kN/m2 (OK)
Temporary Condition
Qmax = 16.30 < 53.20 kN/m2 (OK)
Qmin = 6.21 > 0.00 kN/m2 (OK)
hb Pp1
tf Pp2 1/3 hb + tf
1/3 tf
Z-direction
Overturning Moment Mx = 17.74 KN.m (Fz x (ho+hs+hb+ha+tf))
Resistance Moment Mrx = P x 0.5B + Pp1 x (1/3hb+tf) + Pp2 x 1/3tf
X-direction
Overturning Moment Mz = 17.95 KN.m (Fx x (ho+hs+hb+ha+tf))
Resistance Moment Mrx = P x 0.5L + Pp1 x (1/3hb+tf) + Pp2 x 1/3tf
= 28.39 KN.m
Safety Factor SFx = 1.58
Status = OK..!! SFz > 1.5
9 REINFORCEMENT DESIGN
Material Properties
Yield Strength of Rebar fy = 390 Mpa
Concrete compressive strength fc' = 30 MPa
a
Footing length L = 1500 mm
Footing width B = 1500 mm
Thickness tf = 300 mm
Area Ag = 2250000 mm2
Concrete cover cc = 50 mm
Mz Mx
For Operation/Test fx fy fz KN.m KN.m
1 3.30 37.94 0.00 1.98 0.00
1.2 D
2 0.00 37.94 3.24 0.00 1.94
3 3.90 37.94 0.00 2.34 0.00
1.2 D + 0.5 Wx
4 0.60 37.94 3.24 0.36 1.94
5 4.50 37.94 0.00 2.70 0.00
1.2 D + 1 Wx
6 1.20 37.94 3.24 0.72 1.94
7 6.05 37.94 0.00 3.63 0.00
1.2 D + 1 Vx
8 2.75 37.94 3.24 1.65 1.94
9 3.30 37.94 2.75 1.98 1.65
1.2 D + 1 Vz
10 0.00 37.94 5.99 0.00 3.59
11 3.68 28.46 0.00 2.21 0.00
0.9 D + 1 Wx
12 1.20 28.46 2.43 0.72 1.46
13 5.23 28.46 0.00 3.14 0.00
0.9 D + 1 Vx
14 2.75 28.46 2.43 1.65 1.46
15 2.48 28.46 2.75 1.49 1.65
0.9 D + 1 Vz
16 0.00 28.46 5.18 0.00 3.11
Main (Longitudinal) Reinforcement
Axial load Pu = 37.9 KN
Maximum moment Mu = 3.63 KN.m
Reinforcement at pedestal will be calculated using interaction diagram, for combination of axial load
and bending moment. Diagram interaction for for required reinforcement is shown below.
STAAD MODEL :
Description initialStaad
Column C1 R4 DN 300 XXS
Girder GX1 R2 DN 200 STD
Vertical brace VB1 R3 DN100 STD
LOADING
STRSS RATIO
DISPLACEMENT
̴̴
̴̴
Foundation 1
No. Pipe Support
1 PS-SPA-1025, PS-SPA-1026, PS-SPA-1027, PS-SPA-1040, PS-SPA-1041
Foundation 2
No. Pipe Support
1 PS-SPA-1028, PS-SPA-1029, PS-SPA-1030, PS-SPA-1042
The calculation below only shows the foundation 1, but the concept is same to design foundation 2.
A
2.1 m
z
x A'
18.30 m
1791 mm
200 mm GL
500 mm
300 mm
10.2 DIMENSION
Pedestal width bp = 0.4 m
Pedestal length dp = 0.4 m
Pedestal height above GL ha = 0.2 m
Pedestal height below GL hb = 0.5 m
Max steel support height hs = 1.791 m
Height of 1/2 OD of pipe 10" ho = 0.125 m
Foundation thickness tf = 0.3 m
Space c/c pedestal sp = varies m
Total number of pedestal n = 2 m
Total pedestal height hp = 0.7 m
Foundation length L = 16.5 m
Foundation width B = 2.1 m
Qall = 40 KN/m2
SF = 3 A2
K = 40 . Qall . SF
KFx = 0.1 . K . A
KFy = K.A
KFz = 0.1 . K . A
Slab Area 3
KFx = 484.8 KN/m
KFy = 4848 KN/m
KFz = 484.8 KN/m
11 DESIGN LOAD
11.1 DEAD LOAD
Foundation weight wf = 249.9 kN
Soil weight above footing ws = 274.6 kN
Total dead load w = 524.6 kN
12 ANALYSIS RESULT
12.1 CHECK OF BEARING CAPACITY
Fx Fy Fz Mx My Mz
Reaction Node L/C
KN KN KN KN.m KN.m KN.m
Z-direction
Lateral force Fz = 20.99 KN (From Staad Pro)
Overturning Moment Mx = 61.21 KN.m (Fz x (ho+hs+hb+ha+tf))
Resistance Moment Mrx = w x 0.5B
= 550.80 KN.m
Safety Factor SFx = 9.00
Status = OK..!! SFx > 1.5
X-direction
Lateral force Fx = 41.99 KN (From Staad Pro)
Overturning Moment Mz = 122.44 KN.m (Fx x (ho+hs+hb+ha+tf))
Resistance Moment Mrx = w x 0.5L
= 4327.69 KN.m
Safety Factor SFx = 35.34
Status = OK..!! SFz > 1.5
13 REINFORCEMENT DESIGN
Material Properties
Yield Strength of Rebar fy = 390 Mpa
Concrete compressive strength fc' = 30 MPa
q
a
Longitudinal Reinforcement
Maximum moment Mu = 90.03 KN.m
Rn = Mu/(φ*b*d2) φ = 0.9
= 16.01 kg/cm2
0.85 f c ' 2 Rn
1 1 = 0.004
f y 0.85 f c '
Z-Direction
Maximum soil pressure q = 24.00 KN/m2
Length of moment arm a = 1.30 m
0.85 f c ' 2 Rn
1 1 = 0.0018
f y 0.85 f c '
Reinforcement at pedestal will be calculated using interaction diagram, for combination of axial load
and bending moment. Diagram interaction for for required reinforcement is shown below.
This additional calculation provides 2 way shear capacity of concrete pile cap regarding to lateral
load transmitted from pipe support type 8 of PS-SPA-2031.
The general layout of pile cap and pipe supports is shown below.
Note: Top reinforcement bar will be installed to limit crack and restraint lateral movement of pipe
inside the concrete pile cap.
Since reinforcement D16@150 is used (both direction), it can be safely concluded that the break
of concrete due to one way or two way shear can be prevented (see drawings for detail
reinforcement).
CALCULATION SHEET FOR PIPE SUPPORT WELLPAD ML-A
ATTACHMENT - A
ADDITIONAL BREAK-UP STRENGTH CALCULATION FOR FOUNDATION TYPE-8
ATTACHMENT - 1
SOIL INVESTIGATION RESULT
ATTACHMENT - 2
SUMMARY TABLE OF MATERIAL PROPERTIES
ATTACHMENT - 3
SUMMARY TABLE DESIGN OF STEEL STRUCTURE
ATTACHMENT - 4
SUMMARY TABLE DESIGN OF BORED PILE
ATTACHMENT - 5
PIPING LOADING DATA
D 800 Ag = 502655
20 D 16 As = 4021
% = 0.80%
D 1000 Ag = 785398
32 D 16 As = 6434
% = 0.82%
CONSORTIUM OF :
TABLE OF CONTENTS
TABLE OF CONTENTS 2
1. GENERAL 4
1.1 OUTLINE OF STRUCTURE 4
1.2 DESIGN PHILOSOPHY 4
1.3 APPLICABLE SPECIFICATION, CODES, AND STANDARDS 4
1.4 ALLOWABLE STRESS AND UNIT WEIGHT OF MATERIAL 5
1.5 STABILITY PARAMETER 5
1.6 SOIL AND FOUNDATION PARAMETER 5
1.7 UNIT OF MEASUREMENT 6
1.8 COMPUTER SOFTWARE 6
2. OUTLINE OF FOUNDATION 6
2.1 GENERAL DESCRIPTION 6
2.2 DIMENSION 7
3. LOADING 10
4. ANALYSIS OF STABILITY 13
ATTACHMENT
ATTACHMENT A PLOT PLAN
ATTACHMENT B LOADING DATA
ATTACHMENT C SOIL INVESTIGATION REPORT
5. REINFORCEMENT DESIGN 18
5.1 WALL REINFORCEMENT 18
5.2 SLAB REINFORCEMENT 22
6. RESUME 30
ATTACHMENT
ATTACHMENT A PLOT PLAN
ATTACHMENT B LOADING DATA
ATTACHMENT C SOIL INVESTIGATION REPORT
1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project : MUARA LABOH GEOTHERMAL POWER PROJECT
STAGE 1 DEVELOPMENT EPC CONTRACT
Employer : PT. SUPREME ENERGY MUARA LABOH (SEML)
Location : MUARA LABOH, SOLOK SELATAN, SUMATERA
BARAT, INDONESIA
Structure : ROAD CROSSING CULVERT
Ground
Condition Overturning Sliding Buoyancy
pressure
Operating 1.2
1
Erection 1.1
Test 1.33 1.2
Not Applicable Not Applicable
2. OUTLINE OF FOUNDATION
2.1 GENERAL DESCRIPTION
dsl
W2
m
Plan
GL
Hw tc Hs
hsl
ts
wa tw
Elevation
2.2 DIMENSION
2.3 LOADING
Vehicle load :
Case A
According to RSNI T-02-2005
Effective ditch span (W') = 1.90 m
112.5 kN
1/2 W'
Heaviest possible load of plant or equipment brought on site by the Contactor plus a 10% margin:
Main transformer = 122500 kg x 110 %
= 134750 kg
= 1321.898 kN
Estimated Multi Axle Load = 180 kN
Total load = 1501.898 kN
Load/point = 125.2 kN / 4
= 31.3 kN
lx = 1 m
Y local
W' = ly
Case B
For 1 m length of culvert (2 points)
62.6 kN
0.95 m 0.95 m
31.3 kN 31.3 kN
0.775 m
0.1125 m
Pe X1 = 0.75 m
Xe
X2 = 0.8 m
X3 = 0.75 m
P1 P2
P1e = 1.8 kN
P2e = 0.45 kN
P1lo = 4.4 kN
P2lo = 0.32 kN
P1lt = 4.4 kN
X1 X2 X3 P2lt = 0.32 kN
Peo = 6.97 kN
Pet = 6.97 kN
xe = 0.84 m
ex = 0.04 m
Soil pressure :
h'
qw
Dead load :
Weight of wall ww = 31.02 kN
Weight of bottom slab ws = 19.74 kN
Weight of concrete cover wc = 15.51 kN
Weight of asphalt was = 2.09 kN
Weight of backfill soil wb = 1.98 kN
Ditch volume below water table vpb = 7.14 m3
Bouyancy force bw = -69.97 kN
Live load :
Surcharge load Sc = 5.0 kN/m2
3 ANALYSIS OF STABILITY
Check of ground pressure
a. Test condition ratio
qs max = 32.49 < 130.67 kN/m2 0.25 (OK)
qs min = 31.93 < 130.67 kN/m2 0.24 (OK)
b. Operation condition
qs max = 32.49 < 98.00 kN/m2 0.33 (OK)
qs min = 31.93 < 98.00 kN/m2 0.33 (OK)
C. Vehicle
Case A
qs max = 79.37 < 130.67 kN/m2 0.61 (OK)
qs min = 78.81 < 130.67 kN/m2 0.60 (OK)
Case B
qs max = 58.57 < 130.67 kN/m2 0.45 (OK)
qs min = 58.01 < 130.67 kN/m2 0.44 (OK)
4 SECTION DESIGN
Concrete cover reinforcement design
ly = 1.90 m
lx = 1 m
Dead load :
Moment shall be calculated with fixed connection.
My max = 1/8 x Pd x ly
= 4.44 kNm
Mx max = 1/8 x Pd x lx
= 2.34 kNm
Ry max = 1/2 x Pd
= 15.59 kN
Vehicle load :
Case A
Moment shall be calculated with fixed connection.
My max = 1/8 x Pv x ly
= 26.72 kNm
X local
Mx max = 1/8 x Pv x lx
lx
= 14.06 kNm
Ry max = 1/2 x Pv Y local
= 56.25 kN
Case B1
Ry max = 31.29 kN
Reinforcement Y-direction :
cover = 50 mm rebar size = 13 mm
b = 1000 mm max rebar pitch = 305 mm
h = 300 mm rebar nos = 6
d = 237 mm rebar pitch = 175 (OK)
Mu = 48.08 kNm As provided = 796.3937 mm2 (OK)
r = 0.0024
r min = 0.0018 provide D 13 @ 175
r req = 0.0024 r provided = 0.0034
As req = 574.44 mm2 rebar ratio = 0.72
Reinforcement X-direction :
cover = 63 mm rebar size = 13 mm
b = 1900 mm max rebar pitch = 305 mm
h = 300 mm rebar nos = 11
d = 231 mm rebar pitch = 175 (OK)
Mu = 25.31 kNm As provided = 1460 mm2 (OK)
r = 0.0007
r min = 0.0018 provide D 13 @ 175
r req = 0.0018 r provided = 0.0033
As req = 788.31 mm2 rebar ratio = 0.54
ly = 2.5 m
Y local
lx = 1 m
ly
X local
My max = 55.39 kNm
Mx max = 0.00 kNm
Ry max = 58.79 kN
Pa2'+Pa3' Pa1+Pa2+Pa3+Pa4
Rx max = 0.00 kN
lx
ly = 1.9 m
lx = 1 m
X local
qs max = 130.67 kN/m2
lx
My end = 0.00 kNm
My middle = 58.96 kNm ly Y local
Mx = 0.00 kNm
Qy = 65.33 kN
At cantilever ly
ly = 0.10 m
lx = 1.00 m
Reinforcement Y-direction :
cover = 75 mm rebar size = 16 mm
b = 1000 mm max rebar pitch = 305 mm
h = 350 mm rebar nos = 6
d = 275 mm rebar pitch = 175 (OK)
Mu = 88.62 kNm As provided = 1206.372 mm2 (OK)
r = 0.0033
r min = 0.0018 provide D 16 @ 175
r req = 0.0033 r provided = 0.0044
As req = 919.22 mm2 rebar ratio = 0.76
Reinforcement X-direction :
cover = 88 mm rebar size = 13 mm
b = 1900 mm max rebar pitch = 305 mm
h = 350 mm rebar nos = 11
d = 250 mm rebar pitch = 175 (OK)
Mu = 0.00 kNm As provided = 1393 mm2 (OK)
r = 0.0000
r min = 0.0018 provide D 13 @ 175
r req = 0.0018 r provided = 0.0029
As req = 853.63 mm2 rebar ratio = 0.61
ratio = 0.61
Cover slab
Vu
Max V = 71.84 kN
Vu = 108.71 kN
f Vc = 161.70 kN (OK)
ratio = 0.67
TABLE OF CONTENTS
TABLE OF CONTENTS 2
1. GENERAL 4
1.1 OUTLINE OF STRUCTURE 4
1.2 DESIGN PHILOSOPHY 4
1.3 APPLICABLE SPECIFICATION, CODES, AND STANDARDS 4
1.4 ALLOWABLE STRESS AND UNIT WEIGHT OF MATERIAL 5
1.5 STABILITY PARAMETER 5
1.6 SOIL AND FOUNDATION PARAMETER 5
1.7 UNIT OF MEASUREMENT 6
1.8 COMPUTER SOFTWARE 6
2. OUTLINE OF FOUNDATION 6
2.1 GENERAL DESCRIPTION 6
2.2 DIMENSION 7
3. LOADING 10
4. ANALYSIS OF STABILITY 13
ATTACHMENT
ATTACHMENT A PLOT PLAN
ATTACHMENT B LOADING DATA
ATTACHMENT C SOIL INVESTIGATION REPORT
1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project : MUARA LABOH GEOTHERMAL POWER PROJECT
STAGE 1 DEVELOPMENT EPC CONTRACT
Employer : PT. SUPREME ENERGY MUARA LABOH (SEML)
Location : MUARA LABOH, SOLOK SELATAN, SUMATERA
BARAT, INDONESIA
Structure : ROAD CROSSING CULVERT
Ground
Condition Overturning Sliding Buoyancy
pressure
Operating 1.2
1
Erection 1.1
Test 1.33 1.2
Not Applicable Not Applicable
2. OUTLINE OF FOUNDATION
2.1 GENERAL DESCRIPTION
dsl
W2
m
Plan
GL
Hw tc Hs
hsl
ts
wa tw
Elevation
2.2 DIMENSION
2.3 LOADING
Vehicle load :
Case A
According to RSNI T-02-2005
Effective ditch span (W') = 3.35 m
112.5 kN
1/2 W'
Heaviest possible load of plant or equipment brought on site by the Contactor plus a 10% margin:
Main transformer = 122500 kg x 110 %
= 134750 kg
= 1321.898 kN
Estimated Multi Axle Load = 180 kN
Total load = 1501.898 kN
Load/point = 125.2 kN / 4
= 31.3 kN
lx = 1 m
Y local
W' = ly
Case B Case C
For 1 m length of culvert (2 points) For 1 m length of culvert (4 points)
62.6 kN 62.6 kN 62.6 kN
Pe X1 = 0.75 m X3 = 0.75 m
Xe
X2 = 0.75 m X4 = 0.75 m
P1 P2 P3
X1 X2 X3 X4 P3lo = 2.8 kN
Peo = 5.84 kN
Pet = 5.84 kN
xe = 1.95 m
ex = 0.45 m
Soil pressure :
h'
qw
Dead load :
Weight of wall ww = 35.37 kN
Weight of bottom slab ws = 42.30 kN
Weight of concrete cover wc = 30.43 kN
Weight of asphalt was = 3.69 kN
Weight of backfill soil wb = 3.33 kN
Ditch volume below water table vpb = 11.70 m3
Bouyancy force bw = -114.66 kN
Live load :
Surcharge load Sc = 5.0 kN/m2
3. ANALYSIS OF STABILITY
Check of ground pressure
a. Test condition ratio
qs max = 31.23 < 130.67 kN/m2 0.24 (OK)
qs min = 29.25 < 130.67 kN/m2 0.22 (OK)
b. Operation condition
qs max = 31.23 < 98.00 kN/m2 0.32 (OK)
qs min = 29.25 < 98.00 kN/m2 0.30 (OK)
C. Vehicle
Case A
qs max = 59.36 < 130.67 kN/m2 0.45 (OK)
qs min = 57.37 < 130.67 kN/m2 0.44 (OK)
Case B
qs max = 46.88 < 130.67 kN/m2 0.36 (OK)
qs min = 44.89 < 130.67 kN/m2 0.34 (OK)
Case C
qs max = 62.52 < 130.67 kN/m2 0.48 (OK)
qs min = 60.54 < 130.67 kN/m2 0.46 (OK)
4. SECTION DESIGN
Concrete cover reinforcement design
ly = 3.35 m
lx = 1 m
Dead load :
Moment shall be calculated with fixed connection.
My max = 1/8 x Pd x ly
= 14.75 kNm
Mx max = 1/8 x Pd x lx
= 4.40 kNm
Ry max = 1/2 x Pd
= 52.48 kN
Vehicle load :
Case A
Moment shall be calculated with fixed connection.
My max = 1/8 x Pv x ly
= 47.11 kNm
X local
Mx max = 1/8 x Pv x lx
lx
= 14.06 kNm
Ry max = 1/2 x Pv Y local
= 56.25 kN
Case B
Ry max = 31.29 kN
Case C
My max = 41.90 kNm My max = 47.11 kNm
Mx max = 6.25 kNm Mx max = 6.25 kNm
Ry max = 62.58 kN Ry max = 62.58 kN
Reinforcement Y-direction :
cover = 50 mm rebar size = 16 mm
b = 1000 mm max rebar pitch = 305 mm
h = 350 mm rebar nos = 6
d = 287 mm rebar pitch = 175 (OK)
Mu = 93.07 kNm As provided = 1206.372 mm2 (OK)
r = 0.0032
r min = 0.0018 provide D 16 @ 175
r req = 0.0032 r provided = 0.0042
As req = 924.15 mm2 rebar ratio = 0.77
Reinforcement X-direction :
cover = 63 mm rebar size = 13 mm
b = 3350 mm max rebar pitch = 305 mm
h = 350 mm rebar nos = 20
d = 279 mm rebar pitch = 175 (OK)
Mu = 15.28 kNm As provided = 2655 mm2 (OK)
r = 0.0002
r min = 0.0018 provide D 13 @ 175
r req = 0.0018 r provided = 0.0028
As req = 1682.37 mm2 rebar ratio = 0.63
ly = 2.5 m
Y local
lx = 1 m
ly
X local
My max = 57.56 kNm
Mx max = 0.00 kNm
Ry max = 60.53 kN
Pa2'+Pa3' Pa1+Pa2+Pa3+Pa4
Rx max = 0.00 kN
lx
ly = 3.35 m
lx = 1 m
X local
qs max = 130.67 kN/m2
lx
My end = 0.00 kNm
My middle = 183.30 kNm ly Y local
Mx = 0.00 kNm
Qy = 65.33 kN
At cantilever ly
ly = 0.15 m
lx = 1.00 m
Reinforcement Y-direction :
cover = 75 mm rebar size = 19 mm
b = 1000 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 6
d = 375 mm rebar pitch = 175 (OK)
Mu = 201.19 kNm As provided = 1719.127 mm2 (OK)
r = 0.0041
r min = 0.0018 provide D 19 @ 175
r req = 0.0041 r provided = 0.0046
As req = 1539.89 mm2 rebar ratio = 0.90
Reinforcement X-direction :
cover = 88 mm rebar size = 13 mm
b = 3350 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 20
d = 350 mm rebar pitch = 175 (OK)
Mu = 0.00 kNm As provided = 2534 mm2 (OK)
r = 0.0000
r min = 0.0018 provide D 13 @ 175
r req = 0.0018 r provided = 0.0022
As req = 2108.09 mm2 rebar ratio = 0.83
ratio = 0.52
Cover slab
Vu
Max V = 115.06 kN
Vu = 163.10 kN
f Vc = 195.81 kN (OK)
ratio = 0.83
TABLE OF CONTENTS
TABLE OF CONTENTS 2
1. GENERAL 4
1.1 OUTLINE OF STRUCTURE 4
1.2 DESIGN PHILOSOPHY 4
1.3 APPLICABLE SPECIFICATION, CODES, AND STANDARDS 4
1.4 ALLOWABLE STRESS AND UNIT WEIGHT OF MATERIAL 5
1.5 STABILITY PARAMETER 5
1.6 SOIL AND FOUNDATION PARAMETER 5
1.7 UNIT OF MEASUREMENT 6
1.8 COMPUTER SOFTWARE 6
2. OUTLINE OF FOUNDATION 6
2.1 GENERAL DESCRIPTION 6
2.2 DIMENSION 7
3. LOADING 10
4. ANALYSIS OF STABILITY 13
ATTACHMENT
ATTACHMENT A PLOT PLAN
ATTACHMENT B LOADING DATA
ATTACHMENT C SOIL INVESTIGATION REPORT
1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project : MUARA LABOH GEOTHERMAL POWER PROJECT
STAGE 1 DEVELOPMENT EPC CONTRACT
Employer : PT. SUPREME ENERGY MUARA LABOH (SEML)
Location : MUARA LABOH, SOLOK SELATAN, SUMATERA
BARAT, INDONESIA
Structure : ROAD CROSSING CULVERT
Ground
Condition Overturning Sliding Buoyancy
pressure
Operating 1.2
1
Erection 1.1
Test 1.33 1.2
Not Applicable Not Applicable
2. OUTLINE OF FOUNDATION
2.1 GENERAL DESCRIPTION
dsl
W2
m
Plan
GL
Hw tc Hs
hsl
ts
wa tw
Elevation
2.2 DIMENSION
2.3 LOADING
Vehicle load :
Case A
According to RSNI T-02-2005
Effective ditch span (W') = 3.70 m
112.5 kN
1/2 W'
Heaviest possible load of plant or equipment brought on site by the Contactor plus a 10% margin:
Main transformer = 122500 kg x 110 %
= 134750 kg
= 1321.898 kN
Estimated Multi Axle Load = 180 kN
Total load = 1501.898 kN
Load/point = 125.2 kN / 4
= 31.3 kN
lx = 1 m
Y local
W' = ly
Case B Case C
For 1 m length of culvert (4 points) For 1 m length of culvert (6 points)
62.6 kN 62.6 kN 62.6 kN 62.6 kN 62.6 kN
Pe X1 = 0.6 m X3 = 0.775 m
Xe
X2 = 1.025 m X4 = 0.5 m
P1 P2 P3 P4
X1 X2 X3 X4 X5 P2lo = 4.4 kN
P3lo = 0.32 kN
P4lo = 0.32 kN
Peo = 11.22 kN
Pet = 11.22 kN
xe = 1.49 m
ex = 0.16 m
Soil pressure :
h'
qw
Dead load :
Weight of wall ww = 38.54 kN
Weight of bottom slab ws = 46.53 kN
Weight of concrete cover wc = 43.36 kN
Weight of asphalt was = 4.07 kN
Weight of backfill soil wb = 3.69 kN
Ditch volume below water table vpb = 13.23 m3
Bouyancy force bw = -129.65 kN
Live load :
Surcharge load Sc = 5.0 kN/m2
3 ANALYSIS OF STABILITY
Check of ground pressure
a. Test condition ratio
qs max = 34.06 < 130.67 kN/m2 0.26 (OK)
qs min = 32.94 < 130.67 kN/m2 0.25 (OK)
b. Operation condition
qs max = 34.06 < 98.00 kN/m2 0.35 (OK)
qs min = 32.94 < 98.00 kN/m2 0.34 (OK)
C. Vehicle
Case A
qs max = 59.63 < 130.67 kN/m2 0.46 (OK)
qs min = 58.51 < 130.67 kN/m2 0.45 (OK)
Case B
qs max = 62.51 < 130.67 kN/m2 0.48 (OK)
qs min = 61.39 < 130.67 kN/m2 0.47 (OK)
Case C
qs max = 76.73 < 130.67 kN/m2 0.59 (OK)
qs min = 75.61 < 130.67 kN/m2 0.58 (OK)
4 SECTION DESIGN
Concrete cover reinforcement design
ly = 3.70 m
lx = 1 m
Dead load :
Moment shall be calculated with fixed connection.
My max = 1/8 x Pd x ly
= 22.44 kNm
Mx max = 1/8 x Pd x lx
= 6.07 kNm
Ry max = 1/2 x Pd
= 81.88 kN
Vehicle load :
Case A
Moment shall be calculated with fixed connection.
My max = 1/8 x Pv x ly
= 52.03 kNm
X local
Mx max = 1/8 x Pv x lx
lx
= 14.06 kNm
Ry max = 1/2 x Pv Y local
= 56.25 kN
Case B
Ry max = 62.58 kN
Case C
My max = 48.77 kNm My max = 52.03 kNm
Mx max = 9.37 kNm Mx max = 9.37 kNm
Ry max = 93.87 kN Ry max = 93.87 kN
Reinforcement Y-direction :
cover = 50 mm rebar size = 13 mm
b = 1000 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 8
d = 387 mm rebar pitch = 125 (OK)
Mu = 110.18 kNm As provided = 1013.415 mm2 (OK)
r = 0.0021
r min = 0.0018 provide D 13 @ 125
r req = 0.0021 r provided = 0.0026
As req = 803.96 mm2 rebar ratio = 0.79
Reinforcement X-direction :
cover = 63 mm rebar size = 13 mm
b = 3700 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 30
d = 381 mm rebar pitch = 125 (OK)
Mu = 22.27 kNm As provided = 3982 mm2 (OK)
r = 0.0001
r min = 0.0018 provide D 13 @ 125
r req = 0.0018 r provided = 0.0028
As req = 2535.13 mm2 rebar ratio = 0.64
ly = 2.5 m
Y local
lx = 1 m
ly
X local
My max = 61.90 kNm
Mx max = 0.00 kNm
Ry max = 64.00 kN
Pa2'+Pa3' Pa1+Pa2+Pa3+Pa4
Rx max = 0.00 kN
lx
ly = 3.70 m
lx = 1 m
X local
qs max = 130.67 kN/m2
lx
My end = 0.00 kNm
My middle = 223.60 kNm ly Y local
Mx = 0.00 kNm
Qy = 65.33 kN
At cantilever ly
ly = 0.15 m
lx = 1.00 m
Reinforcement Y-direction :
cover = 75 mm rebar size = 19 mm
b = 1000 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 8
d = 375 mm rebar pitch = 125 (OK)
Mu = 258.72 kNm As provided = 2292.169 mm2 (OK)
r = 0.0053
r min = 0.0018 provide D 19 @ 125
r req = 0.0053 r provided = 0.0061
As req = 2000.14 mm2 rebar ratio = 0.87
Reinforcement X-direction :
cover = 88 mm rebar size = 13 mm
b = 3700 mm max rebar pitch = 305 mm
h = 450 mm rebar nos = 30
d = 350 mm rebar pitch = 125 (OK)
Mu = 0.00 kNm As provided = 3800 mm2 (OK)
r = 0.0000
r min = 0.0018 provide D 13 @ 125
r req = 0.0018 r provided = 0.0029
As req = 2328.34 mm2 rebar ratio = 0.61
ratio = 0.46
Cover slab
Vu
Max V = 175.74 kN
Vu = 248.44 kN
f Vc = 264.04 kN (OK)
ratio = 0.94
7 RESUME
W1 tw ts tc wa H
Location Sum
m m m m m m
Welpad ML-A to ML-F 1 1.60 0.30 0.35 0.30 0.10 2.50
Wellpad ML-A to ML-H type 1 2 3.00 0.35 0.45 0.35 0.15 2.50
Welpad ML-A to MLH type 2 1 3.30 0.40 0.45 0.45 0.15 2.50
Reinforcement
Location Cover Wall Slab
Y-dir X-dir Y-dir X-dir Y-dir X-dir
Welpad ML-A to ML-F 13 175 13 175 16 175 13 175 16 175 12.7 175
In front of Wellpad E 15.9 200 12.7 200 16 200 13 200 19.1 200 12.7 200
Wellpad ML-A to ML-H type 1 16 175 13 175 16 175 13 175 19.1 175 12.7 175
Welpad ML-A to MLH type 2 12.7 125 13 125 12.7 125 13 125 19.1 125 12.7 125