AIR CONDITIONER62.

21

29. Installthe battery

22. Positionthe blowerinletduct in place. 30. Attachthe batteryretainingbracket.
Use one screw to installthe thermostatwire 31. Attachthe batterycables.
harnesstab to the assembly. 32. Evacuateand chargethe A,/Csystem.Referto
23. Insertfour screwsto holdthe blowerinletductin Recovery,/Evacuating/Chargingin this section.
ptace. 33. Checkfor leaks.
Tighten the lour screwsto 62 lFin (7 N.m).
HEATERUNIT
Removal
'a Caution
Never remove the radiator cap while the engine
is hot.
1. Chockwheels.
2. Drainthe enginecoolant.Referto Group12,
EngineCoolingSystem.
3. Dischargeand recoverthe refrigerant fromthe A/C
system.Referto Recovery/Evacuating/Charging in
this section-
4. Removethe dashpanel.Reterto Group60,Body.
5. Removethe blower/evaoorator unit.Referto
Blower/Evaporator Un,tin this sectjon.
6. Disconnect the low oressurelinefromthe
evaporatoroutleton the bulkhead.
7. Disconnect the highpressurelinefromthe
evaporatorinleton the bulkhead.
24. Installthe dashsealon the evaooratorcoretube
connections. * Notice
Cap open pods.
25. Connectthe servocontrolcableto the inletduct Do not use taDe.
servo.
8. Disconnectthe heaterreturnhosefromthe heater
26. lnstalfthe blower/evaporator
unit. Referlo Blower/ core outlettubeconnection
EvaporatorUnitin thissection.
9. Disconnect the heaterinlet hosefromthe heater
27. Connectthe drainhose. core inlettubeconnection.
28. Connectthe A"/Cpressureand suctionlinesto the 10. Disconnect the freshairlrecirculationcontrolcable
evaooratorcore. fromthe blowerhousingunit inletduct.
11. Disconnect fiveconnectorsat the bottomof the
blowerhousino unii.
62-22 AIR CONDITIONER

12. Pullcarpelingawayfrom bulkheadto gainaccess

to the holecoverDlate.
13. Removethe four nutsretainingthe holecover I
plate.
'14.Removethe holecoverplate.
15. Removetwo mountingboltsat the top of the
blowerhousinounit.

M
6-
'1
D
@
o. lnstafl the blower/evaporatorunit.Reletto Blower/
.-\*_ EvaporatorUnitin this section.
7 . Installthe coverplatein place.
8 . Insertfour nutsto retainthe coverplatein olace.
Tighten the tour nuts to 80 lb-in (9 N.m).

16. Removetwo nutsattachingthe bottomof the

blowerhousingunitto the bulkheadmounting
studs.
17. Removethe blowerunitfrom the vehicle.
18. Removethe temperature controlcablefromthe
heaterunitservo.
'19.Removethe two nutsfrom the mountinq
studsat
the bottomof the heaterunit
20. Removethe top nutholdingthe heaterunitto the
bulkhead to thebulkhead mountinostud.
21. Removethe heaterunit.
Installation
1. Guidethe heatercoretube linesthrouqhthe
bulkhead. 9. Reconnectthe five connectors
2. Mountthe heaterunitin positionand looselyscrew 10. Reinstallcarpet.
a nut on the mountingstud at the top of the heater
untt. 11. Repfacethe dashpanel.Referto Group60,Body.
3. Looselyattachthe two retainingnutsto the 12. Connectlhe pressurehoseto the evaporatorcore
mountingstudsat the bottomthe heaterunit. tubeconnection.
4. Tightenboththe top and botlomretainingnuts. 13. Connectthe suctionhoseto the evaooratorcore
tubeconnection.
Tighten the nuts to 80 lb-in (9 N.m).
14. Connectthe heaterretumhoseto the heatercore
5. Connectthe temperature controlcableto the outlettube connection.
heater.
15. Connectthe heaterinlethoseto the heatercore
inlettube connection.
 AIB CONDITIONER 62-23

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16. Installthe battery. 8. Removethe mountingnuts.

'17.Installthe batterybracket.
18. Connectthe batterycables.
19. Replacethe enginecoolant.Relerto Group 12,
Engine CoolingSystem.
20. Chargelhe A,/Csystemwith refrigerant.Referto
Recovery/Evacuating/Chargingin this seclion.

HOSESAND LINES
EvaporatorLines
Removal
1. Chockwheels.
2. Dischargethe A,/Csystem.Referto
Recovery/Evacuatingchargingin this section.
3. Checktor coolantleaks. KrAr6a{2€0-s
4. Removewheelchocks. 9. Unclipand removethe lines.
5. Disconnectand removethe battery.
6. Removethe windshieldwasherbottlefrom the
vehicle.Referto Group60, Body.

r9
Installation
Krat63a2-5N 1. Clipthe linein place.
7. Loosenlinenuts and the connectorbolts at both 2. Handstartthe firsttwo threadsoi bothlinenuts.
endsot the line. 3. Tiohtonthe linenuts.
62-24 AIR CONDITIONER

Tighten receiver/drierline nut to 10 lb-ft FlexibleHose

(13N.m).
Tighten flexible hose line nut to 24 lb-ft Removal
(32N.m). 1. Chockwheels.
4. Installthe bulkheadconnectormountinoboltsand 2. DischargetheA,/Csystem.Referto
tighten. Recovery/Evacuating/Charging in this section.
Tighten bolts to 18 lb-ft (24 N.m). 3. Loosenthe hoseline nuts.
4. Disconnectthe flexiblehose

5 . Installand tightenthe smallmounting

nut.
Installation
6 . EvacuatetheA/C system.Referto 1. Placehosein position.
Recovery/Evacu ating/Charging in this section. 2. Placethe hoseclampsin position.
Performvacuumtest. 3. Tightenthe hosenuts (lookundercomponent being
7. Chargethe A,/Csystem.Reterto connectedto for tightnessspecifications).
Recovery/Evacuating/Charging in this section. 4. Evacuatethe A,/Csystem.Referto
Performleaktest. Recovery/Evacuating/Charging in this section.
lnstallbatteryand reconnectbatterycables Performvacuumtest.
(negativecablelast).
5. Chargethe A,/Csystem.Referto
9 . Startengineand run the A,/Csystem.Checkfor Recovery/Evacuating/Charging in this section.
leaksat the lineconnections Performleaktest.
'10.Removewheel
chocks.

Krat63{237-s
RECEIVER/DRIER
Removal
1. Disconnectnegativebatterycable.
2. Dischargethe air conditioning
system.Referto
Recovery/Evacuati nglcharging in this section.

Removethe retrigerantlinesto and tromthe
(capthe ports).
receiver/drier
Pullthe evaporative emissionscanisterfromits
mountand lay it on the innerfender.
5. Removethe wire hamessconnector.
6. Removethethreemounting nuts.
7. Removethe receiver/drier.
lnstallation
1. Installthe receiver/drier
on its mountingstuds.
2. Installthethreemounting nuts.
Tighten nuts ro 80 lb-in (9 N.m).
3. Connectthe receiver/drier wire harness.
4. Placethe evaporativeemissionscanisterontoits
mount.
5. Connectthe refrigerantlinesto the receiver/drier.
Tighten line flare nuts to 10 lb-ft (13 N.m).
AIR CONDITIONER 62.25
o. EvacuatetheA/C system.Referto
Recovety/Evacuating/Charging in this section.
Performvacuumtest.
7 . ChargetheA"/Csystem.Referto
Recovery/Evacuatingy'Charging in thissection.Add
1.0oz (30cc) of refrigerantoil if the receiver/drier
has beenreplacedwith a new unit-Performa leak
lest.
8 . Connectthe negativebatterycable.
9 . Startengineand run the A/C system.Checklor
leaksat the receiver/drier.
1 0 . Removewheelchocks.
RECOVERY/EVACUATINGiCHARGING
* Notice
. Do not add R-12 refrigerantto an A/C system
designedfor R-134aor vice versa.Never mix
thesetwo types of refrigerants,or the NC
systemcould be damaged.
. R-12and R-134acomDonents ale not
interchangeabte. Do not replacecomponentsof
an R-lAa systemwithcomponents for an R-12
systemor vice versa.Mixingcomponentswill
causedamageto the A/C system.
. Followthe procedureson the refrigerant
recoveryhecycling/chargi ng stationto be used.
62-26 AIR CONDITIONER

lf the condenseror the receiver/drieris rcDlaced.add 1.0

oz (30 cc) of ampressor oil duringcharging.

Removetwo mountingboltsat the top of the

KAt63a2l7S blowerhousingunit.
Removetwo nutsattachingthe bottomof the
blowerhousingunitto the bulkheadmounting
studs.
BLOWER/EVAPORATOR
UNIT Detachlhe blowerunitfromthe vehicle.
Removal
1. Chockwheels.
2. Disconnectthe freshairlrecirculation
controlcable
fromthe blowerhousingunit inletduct.

3. Disconnectfiveconnectorsat the bottomof the
blowerhousingunit.
4. Pullcarpetingawayfrom bulkheadto gainaccess.
5. Removethe four nuts retainingthe coverplate.
6. Removethe coverolate.
Installation
1. Clearthe mountingareaoi any wiring,connectors
or cables.
2. Guidethe evaporatorcoretubesthroughthe
bulkheadand mountthe blowerhousingunitby
insertingtwo mountingboltsat the top of the unit.
3. Looselyinstalltwo nutson the mountingstudsat
the bottomof the blowerhousingunit.
4. Inserttwo mountingboltsat the top of the blower
housingunit.
{ Notice
Over-tighteningmay causethe fresh
airhecirculationdoor to bind.
5. Tightenthe nutsand boltsto retainthe blower
housingunitto the bulkhead.
Tighten the nuts and bolts to 80 lb-in (9 N.m).
 AIR CONDITIONER62-27

6. Installthecoverin place.
7. Insentour nutsto retainthe coverplatein place.
Tightenlhe lour nuls to 80 lb-in (9 N.m).

q
Removetwo screwsattachingwirehamessto the
heaterservomechanism.
b. Removeeightretaining clipsfromtheseNoside
(lettside)of the heaterunit.
7 . Removethe leftsideof the heaterunit.
8. Attachthe five connectors.
9. Replacecarpetoverthe flooring.
10. Removewheelchocks.

r,i<\ ^
t3,<'
6,-0

8 . Removesix retaining
clipsholding
theremaining
two sectionsof the heaterunittogether.
9 . Removefourscrewsretainingtheheatercoretube
mountingbracket.
1 0 .Takeoff the coretube mountinobracket.
UNITREPAIR
HEATER
UNIT
Disassembly
1. Chockwheels.
2. D@inenginecoolantandremoveheatunit.
Relerto HeaterUniuRemovalinthis Section.
3. Detachdashseal tromthe heatercoretube
connections.
4. Removetheventseal.

xtatE{232s
62-28 AIR CONDITIONER
'11 the heaterunit by removingthe eight
. Disassemble Assemblethe lhree sectionsol the heaterunit
remainingretainingclips. together.
12. Removethe heatercore from the unitassemblv. o- Attacheightretainingclipsto holdthe sections
together.

s
Assembly
1. Insertthe heatercoreassemblvintothe heaterunit 7. Replacethe dashseal on the heatercoretube
assembly. connectrons.
2. Attachthe coretubemountinobracketto the 8. lnserttwo screwsto retainthe wiringhamess.
housingwithfourscrews.
Tightenthe two screws to 53 lb-in (6 N.m).
Tighten the four screws to 53 lb-in (6 N.m).
3. Assemblethe heaterunit assemblvaroundthe
heatercore.
4. Attachthe six retainingclipsto keepthe heater
core housingassembled.

KAtea-623LS

&
Kt^t 6342.9r.3
 AIR COND]TIONER62.29

SPECIFICATIONS
FASTENERTIGHTENING
SPECIFICATIONS
A,/CCutRelayMounting Screw... .....62 |b-in(7 N.m)
A,/CRelayMounting Screw.. . . . . ... ..62lb-in(7 N.m)
BeltTensioner PulleyLockNut..... ...24 lb-ft(32N.m)
BlowerHousingMountingNutandBolt . 80 lb-in(9 N.m)
BlowerInletDuctMounting Screw... . ..62 lb-in(7 N.m)
Blower MotorMounting Screw... ......62 lb-in(7 N.m)
Blower MotorResistor Mounting Screw... .......62 lb-in(7 N.m)
C e n t eSr t a yM o u n t i n8go 1 t . . . . . . . . . . . . 8 0 | b - i n( 9 N . m )
Compressor LineBolt. ......181b-ft(24N.m)
Compressor MountingBolt . 18 lb-ft(24 N.m)
Condenser PanMounting 8o1t...... ...80 lb-in(9 N.m)
Condenser LowerRefrigerant HoseFlareNut..... ........10lb-ft (13N.m)
C o n d e n sR ee
r t a i n i nNgu t. . . . . . . . . . . . . 8 0 l b - i n( 9 N . m
Condenser UppefRetrigerant HoseFlareNut...... .. .....16lb-ft(22N.m
Engine Undercover Bolt... ...71 lb-in(8 N.m
Glove B o xM o u n t i nSgc r e w . . . . . . . . . . . 8 0 l b - i n( 9 N . m
Heater CoreMounting Screw.... ......53 lb-in(6 N.m
H e a t eUr n i tR e t a i n i nNgu t . . . . . . . . . . . . . 8 0 l b - i n( 9 N . m
Instrument PanelCoverScrew... ......80 lb-in(9 N.m
Receiver/Drier FlareNut ....1olb-ft(13N.m
Receiver/Dtier Mounting Nut ..... .....80 lb-in(9 N.m
Retrigerant Line-to-Bulkhead Connector Mounting
Bolt..... 18 lb-ft(24N.m
Refrigerant Line-to-Flexible HoseConnection ...241b-ft(32N.m)
C o v ePr l a t eM o u n t i nNgu t . . . . . . . . . . . . . 8 0 l b - i n( 9N . m )
WiringHamessMounting Screw... ....53 lb-in(6 N.m)
GENERALSPECIFICATIONS
AirConditioning
Additional
DualPressureSwitch
High-Pressure Control.. . .. .. OFF:32 kg/cm2c
Differential ...5 kg/cmzG
Low-Pressure Control ... .... OFF:2.Okglcm2G
Differential ........0.25 kg/cm2G
Comoressor
Type.... ........Swash-Plate
N u m b eorf V a n e s ......5 cylinder
RefrigerantType ... R-134a
L u b r i c a t iO
ngil...... ..ZXLa0OPG
Clutch... ......Magnetic
Condenser
Type.... . . . . . . A l u m i n ufm
i na n dt u b e
Evaporator
Type... . Laminated
ExpansionValve.. . . Extemalequalizingplugtype
Receiver/Drier
DrierUsed ....ZEL|TE(XH-g)
Heater
HeaterCore
Type. .. . fin andtube(resintank)
... . . Aluminum
W a t eTr e m p e r a t uSreen s o r . ........CELO
Ventilaiion
AirVolume ..87-175CFM(150-300 ms/h)
BlowerType. fan
.... Cylindrical
PowerConsumption ...... ......45watts (12volts)