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Wireless Intuitive Probe System

Both the work probe and the tool probe must be calibrated before WIPS probing

during manufacture.

This document assumes that:


• both the OMP40-2 work probe and the OTS tool probe are correctly installed and operational
• the user is familiar with the safe operation of Haas machine tools and the functionality of the control
This document is designed to supplement the information provided by the WIPS software screens: it is not intended to
provide stand alone instruction.
Cursor keypad
Control overview Set-up keypad Display keypad Mode keypad

Auger, coolant
and jogging
keypad

Override keypad Alphabetic keypad Numeric keypad

Enter the Intuitive Programming MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC

System (IPS)
Note: Red font indicates
= currently active
MANUAL MODE menu option

MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC

= SETUP = = Starting position


WORK SETUP

WORK TOOL TOOL PROBE CALIBRATION WORK PROBE CALIBRATION

1
Work probe calibration

From starting position x 3 = WORK PROBE CALIBRATION

Work probe calibration requires the use of an inner diameter calibration ring, ring gauge or bored hole of known diameter.
Securely fix the calibration artefact being used to the machine table.
Load a calibration bar to the machine spindle.
Place a shim of known thickness on the top surface of the calibration artefact.
MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC ii iii
Z POSITION PROBE LENGTH
A 0. 000 mm 0. 000 mm D i
TOOL LENGTH BALL DIAMETER
E L
B 0. 000 mm 0. 000 mm

SHIM CAL MASTER DIA


C 0. 000 mm 0. 000 mm F T
CALIBRATION L1
INCOMPLETE G
Ø

≈5 - 10 mm
Ø1
WORK TOOL TOOL PROBE CALIBRATION WORK PROBE CALIBRATION

Step 1

& -Z
A

Step 2 Step 3

L T
B & i (calibration bar length) C & i (shim thickness)

Step 4

Remove shim ~ L1
D & ii
Load work probe (approx. length of work probe)

Step 5 Step 6

Ø Ø1
E & ii (probe ball diameter)
F & ii (diameter of
calibration artefact)

Step 7

iii To position probe

Step 8

To run calibration cycle


CALIBRATION
INCOMPLETE

Step 9
CALIBRATION CALIBRATION
G INCOMPLETE COMPLETED

CALIBRATION
COMPLETED 2
Updating work offsets MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC
ii
Wrk Zero Ofst X Offset
-288. 736
B Work Material
LOW CARBON UNALLYOED STEEL
From starting A
54 i
position Y Offset
-359. 297 C OUTSIDE CORNER FINDING < or > to change
Corner
1 Position probe near the
4
approx. corner and just
Z Offset
-463. 519 Incremental Z above the Z axis surface.
2 0. 000 mm Press CYCLE START.
Position probe tip
A Offset Incremental X ≈10 mm above
0. 3 0. 000 mm selected corner
Incremental Y
Press F2 to 4
set offsets B Offset
0.
0. 000 mm
1
4
2
3
4 3
using probe.
1 2

WORK TOOL TOOL PROBE CALIBRATION WORK PROBE CALIBRATION

Step 1 Step 2 (optional)

Select offsets Work Material Select


A B x2 LOW CARBON UNALLOYED STEEL
to update work
material

Step 3 BORE < or > to change


Approx. Dia.
Position probe near the
4
approx. centre and just
X Adjust below the Z axis surface.
0. 000 mm Press CYCLE START.

C = i Y Adjust
0. 000 mm

Step 4
C & i

4 3
1 2 4 3
1 2

Note: Only OUTSIDE CORNER FINDING and INSIDE CORNER FINDING will update offsets in X, Y and Z. All other feature
types will require at least one additional cycle to update all offsets.

Example: Outside corner finding


Step 4 OUTSIDE CORNER FINDING < or > to change
Corner
Position probe near the
4
approx. corner and just
Incremental Z above the Z axis surface.
0. 000 mm Press CYCLE START.

C1 Incremental X
0. 000 mm
Corner number ii &
Incremental Y
0. 000 mm 4 3
1 2

Step 5 Step 6

Move before contact


C2 -Z move to surface C3 & C4
on side faces

Step 7

To run calibration cycle

3
Tool probe calibration MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC

Z POSITION TOOL OFFSET


A 0. 000 mm 2 C
From starting x 2 = TOOL PROBE
X POSITION LENGTH
position CALIBRATION 0. 000 mm 0. 000 mm D
B
Y POSITION DIAMETER
0. 000 mm 0. 000 mm E
CALIBRATION
Ensure the machine spindle contains a calibration bar. INCOMPLETE F
Step 1

A & i &
WORK TOOL TOOL PROBE CALIBRATION WORK PROBE CALIBRATION

Step 2 i ii
L
B & ii &
Ø
≈5 mm

Step 3

Tool offset number/


C
tool number

Step 4

L
D & i (length of calibration bar)

Step 5

Ø
E & i (diameter of calibration bar)

Step 6

To run calibration cycle


CALIBRATION
INCOMPLETE

Step 7
CALIBRATION CALIBRATION
F INCOMPLETE COMPLETED

CALIBRATION
COMPLETED

4
Tool set-up MANUAL SETUP FACE DRILL POCKET MILLING ENGRAVING VQC

Tool Displayed Tool Diameter Pitch


Press ATC FWD 2 0. 000 mm N/A
or ATC REV to
From starting position x 1 = TOOL change the tool Tool Type Point Z Length
displayed. A N/A 0. 000 mm
DRILL
Flutes Z Wear
Press NEXT TOOL WRITE 2 0. 000 mm
to change the TO
tool in spindle. SET
Spindle RPM Tool Wear
0 0. 000 mm

Press F2 to set Tool Material Feedrate Coolant Pos


tool dimensions User Calculated 0
using probe.

WORK TOOL TOOL PROBE CALIBRATION WORK PROBE CALIBRATION

Step 1
A

Step 2 PROBE - TOOL DIMENSIONS

Tool Offset #
1
Approx Length
= 0. 000 mm
Approx Dia
0. 000 mm Press CYCLE START
to automatically
Z distance
0. 000 mm set tool length
and diameter.

Step 3

Tool dimensions

Step 4

To run calibration cycle

Note: If no value is entered in the Z distance field (-Z distance from the tool tip), tool diameter will not be measured and the
cycle will record tool length only.

For installation and maintenance information on the OMP40-2 work probe see OMP40-2 optical machine probe Installation
guide (Renishaw part no. H-4071-8504) or OMP40-2 Quick-start guide (Renishaw part no. A-4071-8500).
For installation and maintenance information on the OTS tool probe see OTS optical tool setter Installation guide (Renishaw part
no. H-5514-8504) or OTS optical tool setter Quick-start guide (Renishaw part no. A-5514-8500).
These documents are available to download from www.renishaw.com/mtp

5
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RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF

*H-2000-6596-01*
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
© 2009 Renishaw plc. All rights reserved.
Renishaw reserves the right to change specifications without notice
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc. Issued February 2009 Part no. H-2000-6596-01

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