Professional Documents
Culture Documents
Revision No. 0
Date: 19-Apr-2019
1. PURPOSE 5
2. SCOPE 5
3. DEFINITIONS 6
4. PROCEDURE 10
4.1 Principles for Electrical Safety at GS 10
4.1.1 Electrical Exposure 10
4.1.2 Primary hazards 10
4.1.3 Hierarch of controls 10
4.1.4 Defenses necessary when Using Portable Electrical Equipment 10
4.1.5 Defenses necessary when Working on Extra-Low Voltage Equipment 11
4.1.6 Defenses necessary when Working on Low or High Voltage Equipment 11
4.1.7 Defenses necessary during Normal Operation of Disconnecting Devices 12
4.2 Safe Work Practices for All Electrical Work and Equipment 13
4.2.1 Working with Protective Devices and Circuits 13
4.2.2 Appropriate Clothing, Jewelry, and Long Hair 13
4.2.3 Working in Wet and Dangerous Conditions 13
4.2.4 Ensuring Adequate Lighting and Visibility 13
4.2.5 Storage and Cleaning 13
4.2.6 Residual Current Devices (RCD) 14
4.2.7 Selecting and Using Extension Cords and Power Strips 14
4.2.8 F
4.2.9 Selecting and Using Measurement and Detection Instruments 15
4.2.10 Selecting and Using Temporary Lighting 16
4.2.11 Selecting and Using Hand Tools and Ladders 16
4.3 Administrative Control Defenses 16
4.3.2 Training and Qualification 17
4.3.3 Electrical Work Authorization 17
4.3.4 Emergency Preparedness for Work on Low or High Voltage Energy. Equipment 18
4.3.5 Job Briefing 19
4.3.6 G
4.4 Defenses for Work on De-Energized Equipment 21
4.4.1 LOTO and Verifying Zero Energy State 21
4.4.2 Temporary Protective Grounding 22
4.5 Defenses for Work on or near Energized LV or HV Equipment 22
4.5.1 Prohibition on Work in Extreme Danger Conditions 22
4.5.2 Avoiding Work on Energized Equipment 22
4.5.3 General Rules for Working on Energized Equipment 23
4.5.4 Evaluating Shock Rick and Determining Protection 24
4.5.5 Evaluating Arc Flash Risk and Determining Protection 25
4.5.6 Insulated Tools and Live Line Equipment 28
4.6 Defenses for Low Voltage Electrical Areas 30
4.7 Defenses for High Voltage (HV) Electrical Test Areas 30
4.7.5 Design of Permanent High Voltage Electrical Test Areas 31
4.7.6 Design of Temporary High Voltage Test Areas 32
4.7.7 Test Isolation and Grounding of High Voltage Equipment for Testing 33
4.8 Work atGS Customer Sites 34
4.9 Relationships with Contractors 34
4.10 GS Facility Responsibilities34
4.10.2 Electrical Equipment Maintenance 35
4.10.3 Assured Equipment Grounding Program 35
4.10.4 Incident Energy Analysis (Arc Flash Study) 35
4.10.5 Arc Flash Hazard Labeling 36
4.11 Project & Service Work in Transmission or Distribution EHV Substations 37
4.11.1 General Requirements 37
4.11.2 Demarcation of Work Areas 37
4.11.3 Customer Electrical Safety Management Systems 37
4.11.4 Safety Precautions during Project Work 38
4.11.5 Mobile Plant and Equipment 38
4.11.6 Gas Insulated Switchgear (GIS)-Trapped Charge 39
4.11.7 Rise of Earth Potential 39
5. RECORDS 39
6. RESPONSIBILITIES 39
6.1 Organization Leader 39
6.2 Organization EHS Leader 40
6.3 Organization Employees 40
7. COMMUNICATION AND TRAINING 40
7.1 Communication 40
7.2 Training for Qualified Employees 40
7.3 Training for Unqualified Employees 42
7.4 Training for Electrical Emergency Response Employees 42
8. EVALUATION AND IMPROVEMENT 43
9. REFERENCES 43
10. APPENDIXES 44
APPENDIX A Using the Incident Energy Analysis Method to Select Arc Flash PPE 45
APPENDIX B Identifying Arc Flash Hazards and Using the PPE Categories Method
To Select ARC Flash PPE 47
APPENDIX C Electrical Work Flowcharts 54
APPENDIX D Job Briefing Form 57
APPENDIX E Insulated Tools and Equipment 58
APPENDIX F Grounding Cables 63
APPENDIX G Approach Distances 64
APPENDIX H Example Checklists for Electrical Test Area Inspections 66
APPENDIX I Example Temporary Test Area Sign 68
APPENDIX J Example Checklist for Periodic Random Audits of Electrical Activities 69
APPENDIX K Example Power System Study Specification 72
APPENDIX L Example Skills Competency Checklist & Restricted Work Authorization Form 73
APPENDIX M Example Zero Energy Verification of Extreme Danger Equipment 77
APPENDIX N Temporary Protective Grounding 78
APPENDIX O Assured Equipment Grounding Program 80
81
1. PURPOSE
This procedure describes effective minimum electrical safety programs that each business and
organization is expected to adopt where applicable based on their specific operational risk profile.
Operations and Businesses may add content specific to their operations in Section 11.0 Non-
Controlled Annexes to effectively provide for employee safety.
This document does not fulfill all regulatory requirements, and organizations are expected to
understand and comply with applicable local regulations.
2. SCOPE
This procedure applies to all electrical work at GS sites and all work under GS contract scope at
customer locations. If regulatory or customer requirements differ from this Procedure, follow the
most stringent requirement.
Table 2-1 offers procedure to help an organization determine what parts of this Procedure apply to
it.GS strongly recommends that each organization also compare its program with this procedure
document to make sure that the two are compatible.
Table 2-1. Applicability matrix
4.10
Does your organization:
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.1
1
Use plug and cord powered office equipment such computers,
X X X
printers, fax machines
Use plug-and-cord powered portable equipment to perform
construction or maintenance work or perform work in wet X X X X2
or
damp locations
Use portable electric equipment in locations with potentially
X X X X2
ignitable or explosive atmospheres
Operate circuit breakers, disconnect or isolation switches,
contactors, or starters above 100 Vac that . . . . X X X X1 X3
are included in a facility switch maintenance program 1 X2
are NOT in a facility switch maintenance program X X X X X X2
Conduct low voltage (LV) testing of OEM product, products being
X X X X X X X2
serviced, or products in development (e.g., R&D labs)
Conduct voltage (HV) testing of OEM product, products being
X X X X X X X2 X3
serviced, or products in development (e.g., R&D labs)
Take voltage measurements or verify zero energy state with
X X X X X X2 X3
voltage instruments or detectors on low or high voltage systems
Install, maintain, or repair low voltage or high voltage equipment,
X X X X X2
premise wiring, switchgear, or power distribution systems
X3
Perform some of the work on exposed energized conductors or
X X X X X X2
circuit parts (also known as “live electrical work”)
Own the facility electrical system or installed powered equipment X X X X3
Contract with independent contractors to perform electrical work
X X2 X X X3
on behalf ofGS orGS’s customers
Work in Transmission or Distribution EHV substations where
x x x x x x x x
there is complex isolation and grounding (earthing) requirements
in
proximity to live equipment where there is a risk of impressed
voltage hazards
Note 1: A facility switch maintenance program is a program that ensures that switch equipment is being maintained in
accordance with the manufacturer's recommendations and applicable industry codes and standards. Refer to
Section 4.10 for more information.
Note 2: 4.8 applies if the activity is conducted at a customer site.
Note 3: If this activity has the risk of impressed or induced voltages, then the requirements of 4.11 apply.
3. DEFINITIONS
Impressed Voltage Drain Provides a connection between a HV Equipment and Earth (Ground) via an
Grounding (Earth). (IVDE) approved lead with a cross section area of sheathed 50 mm2.
Impressed Voltage Drain Indicates the Impressed Voltage Drain Grounding (Earthing) requirements
Grounding (Earth) for each stage of the work including an extract of the layout drawing
Schedule identifying the points of application of both ends of each Impressed Voltage
Drain (Ground) Earth.
Grounding (Earthing) An approved device used for the application of an Impressed Voltage Drain
Application Device Ground (Earth).
Incident Energy The amount of thermal energy impressed on a surface, at a distance from
the source,GSnerated during an electrical arc event. The greater the
distance from the source, the lower the incident energy. Incident energy is
typically expressed in units of calories per square centimeter (cal/cm2).
Live/Energized Parts An electrically conducting part carrying any voltage (but typically more
than 50 Vac or 100 Vdc) or that shall be assumed to be at such a voltage
range, by virtue of its design, until proven otherwise by LOTO procedures.
Live-Line Tools Tools specifically designed to permit working on electrical conducting parts
in a live/energized condition.
Low Voltage or LV As defined by country regulation. In the absence of a country regulation
that defines Low Voltage,GS has adopted the ranges of greater than or
equal to 50 Vac and less than or equal to 1000 Vac and greater than or
equal to 100 Vdc and less than or equal to 1500 Vdc to be Low Voltage.
NEC National Electrical Code
NEMA National Electrical Manufacturers Association
NFPA National Fire Protection Association
NRTL Nationally Recognized Testing Laboratory
Nominal System Voltage A nominal value assigned to a circuit or system to conveniently designate
its voltage class, for example, 120/240 V, 480/277 V, 600 V, which is
equivalent to phase to phase voltage for multiphase circuits and phase to
ground voltage for single phase circuits. The actual voltage at which a
circuit operates can vary from the nominal within a range that permits
satisfactory operation of the equipment.
Permanent Test Area Any test area that is established within a facility and where test equipment
cannot be moved without unbolting incoming electrical connections and /
or the test set from the floor.
Power systems engineer Person educated in the field of engineering that deals with theGSneration,
transmission, distribution and utilization of electric power and the electrical
devices connected to such systems includingGSnerators, motors and
transformers. Companies that conduct arc flash incident energy analyses
as described in this Procedure hire power systems engineers.
PPE Personal Protective Equipment
Qualified person A person who has demonstrated skills and knowledge related to the
construction and operation of electrical equipment and installations and
has received safety training to identify and avoid the hazards involved.
Residual Current Device An electrical wiring device that disconnects a circuit whenever it detects
(RCD) that the electric current is not balanced between the energized (line)
conductor(s) and the return (neutral) conductor. RCD’s are designed to
break the circuit quickly to prevent serious injury from shocks. Also, known
as a Ground Fault Circuit Interrupter (GFCI) in the US and Canada.
Restricted Work A written permission issued by the responsible manager to a qualified
Authorization (RWA) employee and which is valid for a specific period of time, typically one year,
for the work activities stated in the authorization. See 0 for an example of a
Restricted Work Authorization form.
Risk Assessment A process that identifies hazards, estimates the likelihood and potential
severity of injury, and determines if protective measures are required.
Arc flash risk assessment and shock risk assessment are types of risk
assessments.
Safety Attendant A person assigned to monitor the safety of equipment and personnel, by,
among other things, staying in a place where he or she can see and hear
workers. May also be known as a Safety Watch.
Shock Hazard A dangerous condition associated with the possible release of energy
caused by contact or approach to energized electrical conductors or
circuit parts.
Single-Line Diagram A diagram that shows, by means of lines and graphic symbols, the
course of an electric circuit or system of circuits and the component
devices or parts used in the circuit or system.
Step Potential The difference in surface potential experienced by a person bridging a
distance of 1m with his feet contacting any other grounded (earthed)
object
Synchronous Training Web-based training delivered by a live instructor via teleconference, and
in which participants can ask questions andGSt answers.
Temporary Test Area Any test area within a facility where test sets are mobile, or any area
in which a one-job test takes place outside a Permanent Test Area.
Temporary Wiring Electrical wiring that is temporarily installed for a limited time to complete
a specific task, such as construction of a new facility or performance of
R&D work.
Touch Potential The potential difference between earth potential rise (EPR) and
surface potential at the point where the person is standing whilst
simultaneously touching a grounded (earthed) structure
Transferred Potential A special case of touch voltage where a voltage is transferred into or out
of a substation, from or to a remote point external to the substation site.
V Abbreviation for voltage, as in 1000 V
Working On Energized Intentionally coming in contact with energized electrical conductors or
Electrical Conductors or circuit parts with the hands, feet, or other body parts, with tools, probes, or
Circuit Parts with test equipment, regardless of the personal protective equipment (PPE)
a person is wearing. There are two categories of “working on”: Diagnostic
(testing) is taking readings or measurements of electrical equipment with
approved test equipment that does not require making any physical
change to the equipment; repair is any physical alteration of electrical
equipment (such as making or tightening connections, removing or
replacing components, etc.). See Section 4.2.9
4. PROCEDURE
Table 4-2. Short Circuit Currents Available from Various Size Transformers
Voltage Short
Impedance†† Circuit
kVA Amps (Nameplate) Amps†
Data in Table 4-2 are courtesy of Cooper Bussmann and based upon actual field
nameplate data or from utility transformer worst case impedance.
Defenses for Low Voltage Electrical Test Areas
4.6.1 This section applies to all testing-related work on energized low voltage
equipment including inspection, testing, and adjustment atGS locations and in
work areas underGS scope at customer sites.
4.6.2 This section and does not apply to maintenance electrical workers performing
electrical troubleshooting on energized circuits or installed equipment. Refer to
Section 4.5 for the defenses for this work.
4.6.3 Design low voltage test areas using one or more of the following defenses. These
defenses prevent employees from intentionally or inadvertently contacting low voltage
or higher energized conductors and circuit parts during electrical testing.
PREFERRED: Design or equip the electrical test sets with internal
controls, interlocks and shrouded or protected connectors that prevent
activation of the test cycle unless all conductors and circuit parts are
properly connected, configured, and insulated;
Provide physical barriers or access controls such as fences, rooms with
doors, or barrier guards that prevent access to or contact with energized
conductors.
Interlock the access portals and entrances to de-energize the test when
opened;
Use Presence-sensing devices such as light curtains, area scanners, or
pressure- sensitive mats to de-energize the test when someone crosses
the arc flash boundary or limited approach boundary while the test cycle
is in progress. See Sections 4.5.4.1 and 4.5.5.1 for information on arc flash
and shock protection boundaries.
4.6.4 If the testing requires test workers to perform energized electrical work tasks within
the arc flash boundary or the limited approach boundary, implement the defenses for
work on or near energized equipment, Section 4.5.
Defenses for High Voltage (HV) Electrical Test Areas
4.7.1 This section applies to electrical testing at high voltage inGS locations and in work
areas underGS scope at customer sites.
4.7.2 This section does not apply to maintenance electrical workers performing electrical
troubleshooting on energized circuits or installed equipment. Refer to Section 4.5 for the
defenses for this work.
4.7.3 Test Leaders must clear the test area of unauthorized personnel prior to each time
equipment is energized. Only those qualified employees required for the testing protocol
may remain inside the test area during active testing. Employees who remain inside must
limit their work activities to those which directly support the test in progress once the test
set is energized. Additional local testing procedure requirements may apply. Contact your
test leader.
4.7.4 If the testing requires test workers to perform energized electrical work tasks within the
arc flash boundary or the limited approach boundary, implement the defenses for work on
or near energized equipment, Section 4.5.
4.7.5 Design of Permanent High Voltage Electrical Test Areas
Test Area Sizing and Controls
a. Where feasible, use one or both of the following defenses to eliminate or
minimize test worker activities inside the arc flash boundary or limited
approach boundary that involve exposed energized conductors and circuit
parts during testing. See Sections 4.5.4.1 and 4.5.5.1 for information on arc
flash and shock protection boundaries.
i. Design or equip the electrical test sets with internal controls, interlocks
and shrouded or protected connectors that prevent activation of the
test cycle unless all conductors and circuit parts are properly
connected, configured, and insulated;
ii. Use remote-controlled test equipment and place test controls outside
the perimeter barrier.
b. Size the permanent test area to accommodate the largest space
requirement of expected test jobs.
c. Document control designs, preferably on single-line diagrams. Include
switching points, power flows, interlocks, emergency stops and overcurrent
protection devices in the documentation.
Perimeter Access Barrier.
a. Restrict un-authorized person access to permanent test areas using a fence,
walls, light curtains, laser scanners, or a combination of these along the
entire perimeter of the test area at a distance from the shock and arc flash
hazard that is no less than the limited approach boundary and the arc flash
boundary. As a best practice, a barrier constructed of metal mesh with clear
polycarbonate sheet on the inside allows visibility while providing protection
from items ejected by faults.
b. Extend the barrier from the floor to at least two meters (six feet) above the
floor and position it such that persons standing outside the barrier cannot
touch any electrical hazards inside the test area.
c. Obtain Operations and EHS approvals in writing for barrier designs that
facilitate a temporary expansion beyond the permanent test area boundary
for special circumstances. Submit a full written description of the flexible
arrangement and a written procedure describing the use of the flexible
arrangement and associated safety systems for the review.
Entrance controls
a. Interlock all entry points with the permanent test sets.
i. The interlocks must de-energize the permanent test sets that supply
power within the test area when any interlocked entry point is open.
b. If you cannot interlock the entrances, then lock them as follows.
i. Design the locking means to allow exit by persons inside the test area at
any time and comply with local regulations regarding emergency
egress.
ii. Provide EMERGENCY STOP buttons near the entry points to de-energize
the test sets in an emergency situation.
iii. Develop and implement a written entrance lock control plan that
includes a key custody log. Qualified Test Operators and Test
Supervisors must maintain control of the keys.
Warning lights
a. At each perimeter entry point provide a warning light that illuminates during
energized testing periods. Provide a test button to allow entrants to confirm
the warning light is functional or a second light that illuminates when the
test is de-energized.
Momentary Access System
a. A momentary access system temporarily disables or bypasses the test set
power interlock on the entrance to the test area allowing persons to enter or
exit without de-energizing a test. Such systems commonly use a press and
hold button or a timer switch to activate the bypass.
b. New high voltage test areas SHALL NOT include a momentary access
system or any other type of system which would allow persons to enter the
test area without de-energizing the test sets.
c. Existing test areas SHALL NOT be modified to add a momentary access
system.
d. Organizations currently using a momentary access system, also known as a
bypass system, must remove that feature or system from their test areas no
later than December 31, 2017.
All 110 V or 220 V receptacles within the perimeter of the high voltage test area
must be supplied from an isolating transformer rated for the maximum fault
voltage of the test area. This prevents injection of the test area high voltage into
the building low voltage supply.
4.7.6 Design of Temporary High Voltage Test Areas
You may use a temporary test area in place of a permanent test area for
infrequent, non-routine test requirements that your permanent test area cannot
handle or for tests conducted at customer locations.
Prior to any work, including setup of a temporary test area, de-energize, LOTO,
and ground the equipment on which work is planned or is near to that
equipment.
Provide barriers within the test area to control access to equipment under test
or other adjacent connected equipment that may become energized to low
voltage or higher as part of the testing by either direct or inductive coupling.
Provide test area perimeter barricades, barriers or a warning system to prevent
unauthorized employees from entering.
a. PREFFERED METHOD – Guard the test area with a fence, walls, light curtains,
laser scanners, or a combination of these that limits access to the test area.
The test barriers must guard all sides and encircle the test subject. Post
danger signs stating only authorized personnel are permitted inside the test
area.
b. ALTERNATE METHOD – Guard the test area using distinctively colored safety
tape such as Red Caution Tape which reads “Danger – Authorized Personnel
Only.” Place waist high. The test barriers must guard all sides and encircle
the test subject and can include portions of fencing or other permanent
barriers. If available, post signs which read: “Danger – Authorized Personnel
Only” in addition to the red danger tape.
Station one or more test observers to guard the test area. Position them so that
they can monitor the entire area and have access to an emergency stop button.
You do not need test observers for the PREFERRED METHOD (4.7.6.4a) if you can
interlock the temporary barriers with the test set, and the test operator can
easily monitor the area.
Use any other warning devices provided with electrical test equipment per the
test equipment manufacturer’s instructions.
Remove the perimeter access control barriers when no longer needed.
4.7.7 Test Isolation and Grounding of High Voltage Equipment for Testing
After implementing LOTO on equipment to be tested, completely isolate the
equipment using one of the following methods.
a. PREFERRED METHOD – Isolate equipment via an adequate air gap (2.54 cm or
1 inch per 1000 V) with safety grounds attached immediately outside the test
isolation.
b. ALTERNATE METHOD – Isolate equipment by disconnecting conductors and
placing an opaque rubber insulating blanket rated at least twice the voltage
capacity of the test. Choose rubber insulating material at least 30 cm by 30
cm (12 inches by 12 inches) that has been dielectric tested within the last 12
months. Visually inspect it before each use. Attach grounds immediately
outside the test isolation.
Install the grounding prior to electrical testing. Place grounds on equipment
immediately outside of the isolation of the test specimen. The goal of grounding
is to ensure that any hazardous energy is contained to the equipment under test
and not permitted to impact other work areas.
Apply grounds for equipment isolation in addition to any safety grounding
performed during initial LOTO of the equipment.
Select the grounding type and size according to the testing type and test set
instructions.
Work atGS Customer Sites
4.8.1 Arrange for the customer or customer-designated representative to do all switching on in-
service non-GE equipment. Otherwise, do not operate switches, disconnects, circuit
breakers, or other isolation devices required to de-energize and re-energize the
equipment in your work scope unless you have prior customer or contractor authorization
in writing.
4.8.2 Follow the requirements of theGS Lockout/Tagout P2001 Procedure to de-energize, and
verify zero energy on the equipment. If the customer-designated representative operates
the isolation devices, you still must place your own locks and tags on the isolation devices
and verify zero energy.
4.8.3 Arrange for the customer to perform all necessary temporary protective grounding on the
equipment. If the customer is unable or unwilling to perform the grounding, you may
ground the equipment yourself using the procedure outlined in 4.4.2 Temporary Protective
Grounding.
4.8.4 Apply the hierarchy of controls to determine and use appropriate engineering controls,
safe work practices and PPE if you may contact energized electrical lines or equipment
4.8.5 You must consider all equipment to be energized until proven otherwise by testing.
Relationships with Contractors
4.9.1 Follow the requirements of EHS Framework 2.0 Element 11- Contractor Management
when you contract work to independent contractors or hireGS supervised contractors to
perform work.
4.9.2 Include the following in the communication to the contractors prior to initiating work:
Information about GS’s facility or leased premises that the contractor needs to
make any shock and arc flash risk assessments necessary for their work scope.
Hazards known to GS that are related to the contractor’s work, and that might
not be recognized by the contractor’s employees;
GE Facility Responsibilities
4.10.1 All GS facilities must:
Ensure all new, retrofitted, refurbished, or redesigned electrical equipment is
rated and designed for the environment in which it will be used, such as
explosive or damp conditions.
Install appropriate covers on all outlets, switches, junction boxes, pull boxes,
panel boards, and conduit fittings that are in service, even if some of the wiring
is temporary. Cover openings from such as knockouts and breakers and repair
or replace bent panels.
Contact appropriate owners or authorities to identify and mark the locations of
underground electrical lines or equipment prior to the start of any excavation.
4.10.2 Electrical equipment maintenance
GS facilities must maintain or arrange with contract service providers to
maintain electrical equipment and overcurrent protective devices, including
electrical circuit breakers, disconnect switches, isolation switches, and starters,
according to manufacturers’ instructions or industry consensus standards.
The following reference documents provide guidance on recommended
electrical system maintenance work scopes, methods, and intervals.
a. NFPA 70B, “Recommended Practice for Electrical Equipment Maintenance.”
b. FM Global Property Loss Prevention Data Sheet 5-19 “Switchgear and Circuit
Breakers” and 5-20 “Electrical Testing”
c. Hartford Steam Boiler’s “Standard for an Electrical Preventive Maintenance
(EPM) Program.”
d. International Electrical Testing Association (NETA), “Maintenance Testing
Specifications for Electrical Power Distribution Equipment and Systems.”
Prioritize equipment included in the program as follows in descending priority.
a. Transformers
b. Generators
c. Motors
d. Cables
e. Circuit breakers
f. Controllers, switches, switchgear, and switchboards
4.10.3 Assured Equipment Grounding Program
If aGS facility permits the use of plug and cord portable equipment connected
to outlets without a RCD, GFCI, or isolation transformer under any of the
conditions described in paragraph 4.2.6.2 a through c, then it must implement
an assured equipment grounding program as described in APPENDIX O.
4.10.4 Incident Energy Analysis (Arc Flash Hazard Study)
An incident energy analysis, also called an “arc flash hazard study,” provides
more accurate information for electrical workers to evaluate arc flash risk
(Section 4.5.5.3) and select arc flash PPE than the alternative method of using
Arc Flash PPE Categories tables (Section 4.5.5.4).
GS acilities must conduct an incident energy analysis of their electrical system
where required by country regulation or by business or region.
GS recommends that other facilities also conduct an incident energy analysis.
Organizations should prioritize incident energy analyses for facilities with system
voltages greater than 250 V or system voltages less than or equal to 250 V
supplied by a 125 kVA or larger transformer.
Facilities that conduct an incident energy analysis must update their incident
energy analysis when a major modification or renovation takes place, and
review it at least every five (5) years to account for changes in the electrical
distribution system. These facilities must update arc flash hazard warning labels
where necessary.
The scope of an incident energy analysis should include at least all portions of
the electrical system in the facility having voltages greater than 250 V and those
portions having voltages less than or equal to 250 V supplied by a 125 kVA or
larger transformer. IEEE Std. 1584 is the preferred method for determining the
incident energy and arc flash boundary. Information from the analysis should
be used to label equipment per Section 4.10.5.
An incident energy analysis typically requires contracting with a company
staffed with specialists in electrical power systems engineering. See APPENDIX K
for an example statement of work for an incident energy analysis contract.
The incident energy analysis process uses information from a short-circuit study
and a protective device coordination study. The facility may conduct these pre-
requisite studies as a separate contract and use the resulting short circuit and
fault clearing time information in applying the PPE Categories Method of arc
flash risk assessments (Section 4.5.5.4) until the such time as an incident energy
analysis is completed. Alternately, the facility may incorporate those studies into
the scope of the incident energy analysis.
4.10.5 Arc Flash Hazard Labeling
Arc flash hazard labeling provides employees with the arc flash boundary and
information to select the proper arc flash PPE for energized electrical work.
GS facilities must provide arc flash hazard warning labels when required by
country regulation or by business or region.
GS recommends that other facilities also label electrical equipment with an arc
flash hazard warning label according to the following guidelines.
a. Label switchboards, switchgear, panel boards, industrial control panels,
meter socket enclosures, and motor control centers that are likely to require
examination, adjustment, servicing, or maintenance work while energized.
b. The arc flash hazard warning label should contain the nominal system
voltage, the arc flash boundary, and at least one of the following:
i. Available incident energy and the corresponding working distance as
determined by an incident energy analysis (Section 4.5.5.3) or the arc
flash PPE category for the equipment as determined by the Arc Flash
PPE Categories Method (Section 4.5.5.4), but not both;
ii. Minimum arc rating of clothing;
iii. Site-specific level of PPE.
c. See Figure 3 for an example on an arc flash hazard warning label.
9 Appendix
APPENDIX A
Using the Incident Energy Analysis Method to Select Arc Flash PPE
A.1
Table A-1
Simplified PPE as a Result of Using the Arc Flash Incident Energy Label Information
Calculated Incident Energy
Description of PPE Exposure (cal/cm2)
< 1.2 ≥1.2 - 12 > 12
Non-melting untreated natural fiber clothing (such as all-
X X X
cotton) or arc-rated underlayers (when used)
Non-melting or untreated natural fiber long sleeve shirt & long
X
pants or coverall
Arc-rated long-sleeve shirt & arc-rated pants (or arc-rated
coverall) or arc flash suit rated equal to or greater than the SR
determined incident energy established from analysis3
Arc-rated long-sleeve shirt & arc-rated pants (or arc-rated
coverall) and/or arc flash suit rated equal to or greater than SR
the determined incident energy established from analysis3
Arc-rated face shield and arc-rated balaclava or arc flash suit hood
rated greater than the determined incident energy SR2
established from analysis
Arc-rated arc flash suit hood greater than incident energy
X
established from analysis
Arc-rated: jacket, parka, rainwear, hard hat liner AN AN
Face shield for projectile protection AN2
Hard hat electrically insulated rated for the task X X
Non-conductive safety glasses with side shields or goggles SR SR SR
Hearing Protection (Ear canal inserts) X X X
Heavy duty leather gloves AN1 X1
Arc-rated gloves greater than incident energy established
X1
from analysis
All leather upper work safety shoes or boots AN X X
1. Rubber insulating gloves with leather protectors provide arc flash protection in addition to shock
protection. Higher class rubber insulating gloves with leather protectors, due to their increased
material thickness, provide increased arc flash protection.
2. Face shields are to have wrap-around guarding to protect not only the face, but also the forehead,
chin, ears, and neck area, or, alternatively, an arc-rated flash suit hood is to be worn.
3. Arc Rating can be either the arc thermal performance value (ATPV) or energy of break open
threshold (EBT), whichever is the lower measured value. (This results in a more protective garment)
A.2 LAYERING OF ARC-RATED PROTECTIVE CLOTHING
An individual may be routinely dressed in an 8 cal/cm2 shirt and 12 cal/cm2 pants. If the
determined incident energy is greater than 8 but less than 12 cal/cm2, the individual must add
an additional protective layer of Arc-Rated fabric to cover the shirt.
The layer added must be of the same fabric type to be able to add the ATPV rating of each layer.
The ATPV rating of dis-similar Arc-Rated fabrics may not be routinely added together to obtain a
total ATPV rating. Dis-similar fabric layers must be tested in a certified lab before the total
combination ATPV can be established. The decomposition products of the outer layer fabric
during an arc flash may interfere with the ability of the layer beneath to protect the individual
properly if they are dis-similar fabrics.
The equation above was derived from the IEEE Std. 1584 equation that was included
in the 2015 NFPA 70E Appendix D as Equation D.4.3(c).
APPENDIX B
Identifying Arc Flash Hazards and
Using the PPE Categories Method to Select Arc Flash PPE
B.1 ARC FLASH HAZARD IDENTIFICATION: Determine whether an arc flash hazard exists for your electrical
work task by finding the task in Table B-1. If the table says arc flash PPE is required, then an arc flash
hazard exists for work within the arc flash boundary.
Table B-1
to provide additional protection for employees when performing specific tasks. It differs and is more
stringent than NFPA 70E Table 130.7(c)(15)(A)(a).
Arc
Tasks Performed on Energized Equipment Equipment Condition Flash
PPE
Require
d
Reading a panel meter while operating a meter switch Any No
Normal operation of a circuit breaker (CB), switch, contactor, or
All of the following satisfied: No
starter that is less than 240V
The equipment is properly installed
The equipment is properly maintained
All equipment doors are closed and secured
All equipment covers are in place and
secured
There is no evidence of impending failure
One or more of the following: Ye
s
The equipment is NOT properly installed
The equipment is NOT properly maintained
Equipment doors are open and NOT
secured
Equipment covers are off or NOT secured
There IS evidence of impending failure
Normal operation of a circuit breaker (CB), switch, contactor, or
Equipment Greater than 240V Ye
starter that is 240V or greater
s
For ac systems: Work on energized electrical conductor and
Any Ye
circuit parts, including voltage testing
s
Arc Flash
Tasks Performed on Energized Equipment Equipment Condition PPE
Required
Any Ye
Removal or installation of CBs or switches s
Arc Flash
Tasks Performed on Energized Equipment Equipment Condition PPE
Required
Arc Flash
Tasks Performed on Energized Equipment Equipment Condition PPE
Required
Arc-resistant switchgear Type 1 or 2 (for clearing times of < 0.5 sec with
a prospective fault current not to exceed the arc-resistant
rating of the equipment) and metal enclosed interrupter All of the following satisfied: No
switchgear, fused or unfused of arc resistant type construction,
tested in accordance with IEEE C37.20.7:
The equipment is properly installed
*Insertion or removal (racking) of Circuit Breakers from cubicals The equipment is properly maintained
*Insertion or removal (racking) of ground and test device All equipment doors are closed and secured
*Insertion or removal (racking) of voltage transformer on or off the bus All equipment covers are in place and secured
There is no evidence of impending failure
One or more of the following: Yes
The equipment is NOT properly installed
The equipment is NOT properly maintained
Equipment doors are open and NOT secured
Equipment covers are off or NOT secured
There IS evidence of impending failure
Panelboards or Other Equipment rated >240 V and up to 600 V (molded case or insulated case circuit breakers)
Parameters: Maximum of 25kA short circuit current available; maximum of 0.03 sec (2 cycle) fault
2 3 900 mm
clearing time; working distance 18 in (455 mm)
600 V Class Switchgear (with power circuit breakers or fused switches) and 600 volt class switchboards
Parameters: Maximum of 35 kA short circuit current available; maximum of up to 0.5 (30 cycle)
4 20 6
fault clearing time; working distance 18 in (455 mm)
Arc-Resistant Switchgear Type 1 or 2 (for clearing times of <0.5 sec (30 cycles) with a perspective fault current
not to exceed the arc-resistant rating of the equipment), and metal-enclosed interrupter switchgear, fused or
unfused of arc-resistant-type construction, tested in accordance with IEEE C37.20.7, 1 kV through 15 kV
N/A N/A N/A
Parameters: Maximum of 35 kA short circuit current available; maximum of up to 0.24 sec (15 (doors closed) (doors closed) (doors closed)
cycle) fault clearing time; working distance 36 in (910 mm) 4 40 12
(doors open) (doors open) (doors open)
Note: For equipment rated 600 volts and below, and protected by upstream current-limiting fuses or current-limiting circuit breakers sized at
200 amperes or less, the arc flash PPE category can be reduced by one number but not belo w arc flash PPE catagory 1.
Table B-2.2
Arc Flash Hazard PPE Categories for Direct Current (dc) Systems
Arc Flash Arc Flash Arc Flash
Storage batteries, dc switchboards, and other dc supply sources: 100 V >
PPE Boundary Boundary
Voltage < 250 V, or 250 V systems with parameters of a maximum arc
Category (feet) (meters)
duration of 2 seconds and the minimum working distance of 18 inches or 455 mm.
1 3 900 mm
Short-ciruit current of < 4 kA
1 3 900 mm
Short-ciruit current of < 1.5 kA
Note: Apparel that can be expected to be exposed to electrolyte must meet both of the following conditions:
(1) Be evaluated for electrolyte protection is accordance with ASGM F1296, Standard Guide for evaluating Chemical Protective Clothing
(2) Be arc-rated in accordance with ASTM F1891, Standard Specification ofr Arc Rated and Flame Resistant Rainwea r, or equivalent
B.3 PPE CATEGORIES METHOD – SELECT THE REQUIRED PPE FOR THE PPE CATEGORY: Identify the arc flash
PPE required using Table B-3 and the arc flash PPE category determined from Table B-2.1 or Table B-2.2.
Table B-3
1. If rubber insulating gloves with leather protectors are used, additional leather or arc-
rated gloves are not required. The combination of rubber insulating gloves with leather
protectors satisfies the arc flash protection requirement.
2. Face shields are to have wrap-around guarding to protect not only the face, but also the
forehead, ears, and neck, or, alternatively, an arc-rated flash suit hood must be worn.
3. The arc rating used shall be the lower of the arc thermal performance value (ATPV) and
the energy of break open threshold (EBT) value. This results in a more protective
garment.
4. “As needed” (AN) for the balaclava means an arc-rated balaclava is required with an arc-
rated face shield whenever the back of the head is exposed to greater than 1.2 cal/cm2
(inside AFB)
5. “As needed” (AN) for the jacket or parka means, if working in weather conditions where a
jacket or parka is needed, the jacket or parka must be arc-rated
Electrical Safety Procedure
Electrical Safety
APPENDIX C
Electrical Work Flowchart
C.1
Electrical Safety
Electrical Safety
Electrical Safety
APPENDIX D
Job Briefing Form
CAUTION
The tools described in this section are referred to in the industry as “Live-Line Tools”. Do not
use such tools for primary employee protection. Use the tools with the appropriate PPE and
Safety Practices required for the task. The PPE required is considered the primary insulation
for employee protection. (Not the tool itself.)
Live-Line Tools shall be clearly marked to indicate the maximum voltage to which they can be
exposed during normal use.
Live-Line tools shall be wiped clean, using manufacturers approved method, as a part of the
inspection before daily use.
Remove Live-Line Tools from service and have them examined and tested by an Electrically
Qualified Employee for any defect or contamination found present after wiping the tool.
Remove Live-Line Tools from service at least every two years and test them in accordance with
IEC or ASTM standards for dielectric strength. Secure a visible indication of acceptable test
result to the tool, such as a sticker or other durable marking that indicates last test date.
Table E-1. Testing requirements for live line tools and other equipment
Dielectric Test Frequency. Some local
Type of Electrical Equipment regulations may require testing on a more
frequent interval.
Within 6 months of initial use and every 6
months thereafter, some local regulations may
Gloves require testing on a more frequent basis.
(Example: Oregon requires every 3 months)
Hot-Stick Every 24 months
Shot-Gun Stick Every 24 months
Switching Stick Every 24 months
Instrument Extensions Every 24 months
Insulating floor mat Every 12 months
Insulating blankets Every 12 months
Test rubber insulating gloves with a dielectric test at least every six months, or more often if
appropriate, by a certified testing lab. Do not use gloves that have not been tested within six
months. Track test schedules and records with the facility or service operation’s Compliance
Calendar.
Destroy gloves or other equipment that is defective.
Wear rubber gloves right side out with the serial number and size on the outside. Turning gloves
inside out places a stress on the preformed rubber.
Keep the cuffs fully extended. Rolling them down sacrifices protection.
Store gloves in a non-sealing protective case, typically a canvas bag, to prevent contact with
sharp or pointed objects and allow damp gloves to dry.
APPENDIX F
Grounding Cables
F.1 Grounding cables shall be large enough to withstand conductor fault current until upstream protective
equipment operates. Use the table F1 below for cable sizing.
Table F-1
Grounding Cable Sizing Chart
Cable Size Fault Time RMS Amperes1 RMS Amperes
Cycles Copper Cable Aluminum Cable
15 14,000 6,500
#2 AWG
(35 mm2) 30 10,000 5,200
60 5,300 3,200
15 21,000 10,500
1/0 AWG
(50 mm2) 30 15,000 7,900
60 8,000 4,800
15 27,000 13,000
2/0 AWG
(70 mm2) 30 20,000 9,100
60 10,000 6,100
15 34,000 17,600
3/0 AWG
(95 mm2) 30 25,000 12,700
60 13,000 7,900
15 43,000 22,500
4/0 AWG
(120 mm2) 30 30,000 15,800
60 15,000 9,100
,
250 MCM AWG 15 54,000 25,000
(150 mm2) 30 39,000 18,240
1 RMS ampere ratings for copper cable,15 and 30 Fault Time Cycles, are from ASTM F855-09,
Table 1, Withstand Ratings for Copper Cable
F.2 To determine the short circuit (bolted fault) (Bf) current available, refer to the system’s short circuit study,
if available, or use the following formula.
𝟏,𝟎𝟎𝟎,𝟎𝟎𝟎
𝐁𝐟 = (𝟒𝟖𝟎) 𝐱 (𝟎.𝟎𝟓) 𝐱 √𝟑
= 𝟐𝟒, 𝟎𝟓𝟔 𝑨
APPENDIX G
Approach Distances
Implement Approach Boundaries around live parts for shock protection. All data indicates the distance from
the energized conductor to the respective approach boundary (the radius of the boundary).
Shock Hazard Approach Boundaries for Alternating Current Systems
Nominal System Limited Approach Boundary Restricted Approach
Voltage Rating (Unqualified workers must not cross) Boundary (Qualified Person
Phase to Phase Exposed Movable Exposed Fixed Requires Voltage Rated PPE
Conductor Conductor to Cross)
Less than 50 V Not Specified Not Specified Not Specified
50 V – 150 V 3.0 m (10 ft. 0 in.) 1.0 m (3 ft. 6 in.) Avoid contact
151 V – 750 V 3.0 m (10 ft. 0 in.) 1.0 m (3 ft. 6 in.) 0.3 m (1 ft. 0 in.)
751 V - 15 kV 3.0 m (10 ft. 0 in.) 1.5 m (5 ft. 0 in.) 0.7 m (2 ft. 2 in.)
15 kV - 36 kV 3.0 m (10 ft. 0 in.) 1.8 m (6 ft. 0 in.) 0.8 m (2 ft. 7 in.)
36.1 kV – 46 kV 3.0 m (10 ft. 0 in.) 2.5 m (8 ft. 0 in.) 0.8 m (2 ft. 9 in.)
46.1 kV – 72.5 kV 3.0 m (10 ft. 0 in.) 2.5 m (8 ft. 0 in.) 1.0 m (3 ft. 3 in.)
72.6 kV – 121 kV 3.3 m (10 ft. 8 in.) 2.5 m (8 ft. 0 in.) 1.13 m (3 ft. 9 in.)
121 kV – 145 kV 3.4 m (11 ft. 0 in.) 3.0 m (10 ft. 0 in.) 1.3 m (4 ft. 4in.)
145 kV – 169 kV 3.6 m (11 ft. 8 in.) 3.6 m (11 ft. 8 in.) 1.46 m (4 ft. 10 in.)
169 kV – 242 kV 4.0 m (13 ft. 0 in.) 4.0 m (13 ft. 0 in.) 2.01 m (6 ft. 7 in.)
242 kV – 362 kV 4.7 m (15 ft. 4 in.) 4.7 m (15 ft. 4 in.) 3.41 m (11 ft. 3 in.)
362 kV – 420 kV 5.3 m (17 ft. 5 in.) 5.3 m (17 ft. 5 in.) 4.25 m (14 ft. 0 in.)
420 kV – 550 kV 5.8 m (19 ft. 0 in.) 5.8 m (19 ft. 0 in.) 5.07 m (16 ft. 8 in.)
550 kV – 800 kV 7.2 m (23 ft. 9 in.) 7.2 m (23 ft. 9 in.) 6.88 m (22 ft. 7 in.)
Source: NFPA 70E 2015 Edition, Table 130.4(D)(a). Revised with OSHA 1910.269 Table R-7 for 72.6kV and higher*
*Based on ESCI external program review October, 2016.
Example: When performing work at elevations greater than 900 m (2950 ft.) above sea level,
determine the minimum approach distance by multiplying the distance by the above correction
factor corresponding to the altitude. For example, if a person were working on a 69 kV AC system at
1300 meters (4250 feet) the correction factor is 1.05 and the appropriate Restricted Approach
Boundary would be (1.0 m X 1.05) = 1.05 m.
APPENDIX H
Example Checklists for Electrical Test Area Inspections
1Exemption of specific requirements above – Cannot be exempted unless the site has an official exemption letter
approved by the Operations and EHS Teams for the business.
2Applies only if the barrier is equipped with a momentary access system.
H.2 Table H.2. Temporary electrical test area inspection
Item to be Inspected Inspection Criteria Does the item meet
the criteria?
Yes / No / NA /
Exempt (1)
1 Barrier Guarding The test area is guarded by a barrier or
barricade that includes all equipment
under test and other equipment that can
become energized as part of the test
(Acceptable barriers include fencing, red
danger tape, electrical
rooms with controlled access)
2 Signage Danger Signs are placed at barrier (APPENDIX
I)
3 Equipment Under Test The equipment to be worked on or near is
properly shut down, locked out, verified
zero energy, and high voltage equipment is
grounded to isolate the equipment under
test and keep energy
contained to the equipment under test
4 Personnel Workers are available to visually monitor
all of the test area and are assigned
responsibility for stopping the test if an
unauthorized person enters the area of
other safety concern is
recognized
5 Personnel AllGS personnel in the test area have
completed applicable safety training
(LOTO, Electrical Safety) and are
qualified to assist with the electrical test
6 Isolation of equipment The component to be tested is isolated
under test with an air gap or insulating material and
grounds are placed immediately outside of
this isolation in order to verify no
hazardous energy can leave
the equipment under test
7 Test Leader Prior to energizing any test equipment the
lead tester must visually verify proper
setup of all test leads and equipment
8 Warning Lights Installed and Verify that all warning lights work when the
Working test panel(s) is/are energized?
APPENDIX I
Temporary Test Area Sign
Test Leader
Test Start Date / / Test Start Time AM / PM
Test End Date / / _ Test End Time AM / PM
APPENDIX L
Form for Confirming Qualified Individual
Electrical Safety Plan
Electrical Safety Plan
Electrical Safety
APPENDIX M
Example Zero Energy Verification of Extreme Danger Equipment (Incident Energy > 40 cal/cm2)
APPENDIX N
Temporary Protective Grounding
N.1.5.2. withstand the thermal and mechanical stresses that develop under short-circuit conditions until the
protective equipment operates.
New grounding cable shall be flexible insulated copper conductors and meet the requirements of ASTM F855,
“Standard Specification for Temporary Grounding Systems to be used on De- energized Electric Power Lines
and Equipment”, or equivalent standard. Cables that meet the ASTM standard are marked as such.
Use grounding cables manufactured to the above specifications. New purchases shall include cables fitted
with cluster clamps.
Do not make grounding cables in-house or attach grounds using ordinary C-clamps. Do not use battery
jumper cables for safety grounding.
Install grounds on the conductors between the upstream source and the work area. The conductor
connection shall be as close as possible to the work area.
If the work includes the removal of any part of any conductor or if a back fed situation may occur, apply a
second set of grounds on the downstream side of the work area to protect against a possible back feed.
Ensure all temporary grounds are removed before re-energizing equipment when job is complete.
Properly installed safety grounds provide an effective bolted connection from ground to the circuit and
equipment to be serviced and from phase to phase of conductors in question.
The connection to ground drains off static and induced electricity and protects you in the event that the
equipment becomes accidentally energized by a source external to the circuit or system being worked on.
The solid connection between phases provides low impedance between phases to allow upstream over
current protection to operate faster.
Electrical Safety
APPENDIX O
Assured Equipment Grounding Program
Test grounding conductors on portable electrical equipment (excluding office equipment) to ensure electrical
continuity before using the equipment for the first time, and at least once every three months afterwards.
Remove un-grounded equipment and outlets from service immediately, and mark them with a
yellow “Do Not Use” tag.
Mark the equipment to show that it is safe for use and to identify who did the test. One approach is to use colored
electrical tape or tie wraps according to this color coding scheme. Another approach is to mark the date of the
completed test on an attached tag.
Ensure users of plug and cord connected equipment are notified to inspect cords, plugs, and receptacles for damage
before each day’s use when that equipment is used at outlets not protected by RCD, GFCI, or an isolation
transformer under any of the following situations.
O.1.4.1. wet or damp environments or conductive conditions
O.1.4.2. outdoors
O.1.4.3. with temporary wiring, such as extension cords, for maintenance, remodeling, or repair
activities involving buildings, structures, or equipment.
Table O-1. Example Color Coding Scheme to Indicate Completed Grounding Test