Professional Documents
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4, AUGUST 2006
Abstract—The flywheel energy-storage systems (FESSs) are storage to increase the penetration of the wind generators in
suitable for improving the quality of the electric power delivered the power system. This paper shows that the most economical
by the wind generators and for helping these generators to con- energy-storage system is the FESS, if the maximum storage
tribute to the ancillary services. Supervisors must be used for
controlling the power flow from a variable-speed wind generator
period is 10 min. Moreover, for a 1-MW capacity wind turbine,
(VSWG) to the power grid or to an isolated load. This paper the association with a 300-kW FESS involves a gain of about
investigates the control method and the energetic performances of 14 000 C per year in the extra revenue [3].
a low-speed FESS with a classical squirrel-cage induction machine Flywheels are able to deliver a very high power, which
in the view of its association to a VSWG. A test bench is developed, is limited only by the rating of the generators and power
and experimental results are presented and discussed. electronics. The response time is limited to a few milliseconds,
Index Terms—Efficiency, energy storage, induction machine, and the number of charge and discharge cycles of a flywheel
losses, low-speed flywheel, power-flow control, supervisory, wind is constrained only by the efficiency of the electric and power
energy conversion system.
electronic systems cooling. Friction with the surrounding air
is the main cause of the loss for these storage systems. Low-
I. I NTRODUCTION speed flywheels with a speed up to 10 000 r/min are, therefore,
contained in vessels filled with a helium to reduce the friction,
T HE ENERGY can be stored as kinetic energy in a ro-
tating mass, which is called a flywheel. The flywheel is
coupled to an electric generator that produces electricity when
and high-speed flywheels are kept in a vacuum. The standby
losses are considerable, but the in-out efficiency is very high.
braking the flywheel. In the last years, flywheel energy-storage The lifetime depends on the bearings used. In the low-speed
systems (FESSs) have been rediscovered by the industrials due flywheels with up to 10 000 r/min, the bearings are commer-
to their advantages in comparison with other energy-storage cially available products with many years of service life and
systems [1], [2]. easy monitoring of their operation. A few hundred low-speed
FESSs have thus found a specific application for the electric- flywheels are used in Europe, e.g., for the uninterruptible power
power quality as far as the voltage and frequency maintenance supply (UPS) for Internet providers and special production ma-
between the imposed limits are concerned. By virtue of their chinery. High-speed flywheels are used in transport applications
high dynamics, long lifetime, and good efficiency, FESSs are because of their much lower weight. They offer little advantage
well suited for short-term storage systems, which are generally in stationary applications [4].
sufficient to improve the electric-power quality [1], [2]. In [3], a Flywheels compete with the superconducting magnetic
suitable method is developed to predict the ability of the energy energy-storage systems in the applications requiring several
megawatts for 1–2 s, and they also compete with batteries in
the applications where the backup time needs to be longer
Manuscript received December 30, 2004; revised May 10, 2005. Abstract than some 15 s [4]. One of the most popular flywheel UPSs
published on the Internet May 18, 2006. This work was supported in part by the is the Piller’s POWERBRIDGE system, available in the range
Romanian Ministry of Education and Research. The test-bench development
benefited from the financial support of the Regional Council Nord-Pas de of 250–1300 kW. The bigger system can deliver 1.1 MW for
Calais, the FEDER, the Technological Research National Center of Lille, 15 s and contains a low-speed flywheel with a maximum
Forclum Ingenierie Verquin, Innovelect, and HEI. rotational speed of 3600 r/min (www.piller.com).
G. O. Cimuca was with the Small Electric Motors and Electric Traction
(SEMET) Group, Technical University of Cluj-Napoca, 400110 Cluj-Napoca To emulate the possibility of wind generators to participate
1, Romania, and also with the Laboratoire d’Electrotechnique et d’Electronique in the ancillary services, a generating system, which must be
de Puissance de Lille (L2EP), Ecole des Hautes Etudes d’Ingénieur (HEI), able to feed isolated loads or to be integrated in the network
59046 Lille Cedex, France. He is now with the Powertrain Department,
Siemens VDO Automotive, Timisoara, Romania (e-mail: gabriel.cimuca@ including classical generators, is considered. The commutation
siemensvdo.com). between both cases corresponds to an islanding. The generators
C. Saudemont and B. Robyns are with the Laboratoire d’Electrotechnique must then work without an auxiliary source to contribute to
et d’Electronique de Puissance de Lille (L2EP), Ecole des Hautes Etudes
d’Ingénieur (HEI), 59046 Lille Cedex, France (e-mail: christophe.saudemont@ the generation/consumption balance and to set the adequate
hei.fr; benoit.robyns@hei.fr). frequency and voltage.
M. M. Radulescu is with the Small Electric Motors and Electric Traction In order to reach these objectives, a variable-speed wind
(SEMET) Group, Technical University of Cluj-Napoca, 400110 Cluj-Napoca
1, Romania (e-mail: mircea.radulescu@mae.utcluj.ro). generator (VSWG) coupled to the FESS has been considered.
Digital Object Identifier 10.1109/TIE.2006.878326 By using power electronics, the energy generation and storage
systems can be coupled via a dc link. In such a configuration, synchronous generator-based (PMSG) VSWG associated with
the FESS ensures the dc-link voltage control [5], [6], thus an induction machine-based FESS connected to the ac grid
contributing to the generation/consumption balance. The power or to an isolated load. The ac grid connection is considered,
converter connected to the network can then be concerned with and the experiments on the test bench validate the proposed
the main voltage and frequency control, and the wind generator supervisory strategies and the low-speed FESS performance
can contribute to the ancillary services (voltage and frequency analysis.
regulation). Fig. 1 shows the VSWG–FESS assembly under a study. It
In this paper, the performance of the proposed system is is scale modeled by the laboratory test bench schematized in
analyzed by considering its connection to a network with the Fig. 2, which is currently developed at the Ecole des Hautes
aim of smoothing the power generated by the VSWG, and the Etudes d’Ingenieur (HEI) Lille, France. The test bench has a
importance of an adequate energy management of the FESS modular structure allowing the study of different VSWG–FESS
is pointed out [7]–[11]. The reference value of the power system topologies. There are four main parts in the bench.
generated to the network, which yields the energy generated
or stored by the FESS, can be determined by means of a 1) Wind-turbine emulator (WTE). The wind turbine is em-
fuzzy-logic supervisor [7]–[11]. Fuzzy logic is a helpful tool ulated by a dc machine (3 kW/1500 r/min), which is
to design a supervisor, which integrates an information on fed through a pulsewidth-modulation (PWM) converter
the active power generated by the wind generator and the entailing a DS1104 dSPACE card (PowerPC 603e/TI
FESS speed. Simplified supervisors based on the fuzzy-logic DSP TMS320F240) control.
approach are proposed, and it is shown in this paper that they 2) Power generation (PG). The WTE drives a PMSG (2.83
are interesting in a real-time application. The FESSs used in this kW/3000 r/min) whose stator is connected to the dc link
type of application incorporate low-speed flywheels [4]–[12]. (2200 µF/800 V) through a PWM rectifier. This one,
The FESS performance and control strategies are particularly which is similar to the grid-connected PWM inverter, is
analyzed from the point of view of the losses by considering a controlled by a DS1103 dSPACE card (PowerPC 604e/TI
classical induction machine. DSP TMS320F240).
A test bench of 3 kW, which is described in this paper, allows 3) Network Connection (NC). The VSWG–FESS assembly
a real-time simulation of the behavior of a permanent-magnet is connected to the power network (or to the isolated load)
1076 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 53, NO. 4, AUGUST 2006
All the PWM converters have the same structure and are
provided with SEMIKRON insulated gate bipolar transistors
(IGBTs) (1200 V/50 A). Control and measurement interfaces
between converters, dSPACE cards and sensors make the pos-
sible configuration changes.
Fig. 3 shows the test-bench pictures and allows identifying Fig. 4. Graphic representation of the FESS control strategy.
its main components. Converter No. 4 is used for supplying the
reason, the wind generator will deliver a variable electric power.
dc machine.
To overcome this drawback, two methods are available, i.e.,
The developed test bench allows investigations of the grid-
connected or isolated load-connected energy generation and 1) acting on the mechanical system, e.g., using the pitch-
storage systems. Several grid connections can be thus consid- or stall-controlled wind turbines in order to deliver a
ered with a reference to the filter (L, LC, etc.) used, so that constant power to the wind generator [13] and [14];
the different control strategies accounting for likely unbalanced 2) acting on the electric system, e.g., associating an energy-
energy flows can be implemented. storage system with the wind generator in order to
In the next section, the FESS control strategy, two power- regulate the electric power delivered into the power grid
flow supervisors, and the FESS IM control are treated. Experi- [5]–[12].
mental results are presented in order to validate the theoretical The first method gives acceptable results when connecting
concepts. Section III deals with a FESS performance evaluation the wind generators at a strong power grid, but if the wind gen-
by determining its losses and efficiency. Related simulation and erator supplies a weak grid or an isolated load, the power fluctu-
experimental results are presented. The design of a fuzzy-logic ations can still be questionable. That is the reason for choosing
supervisor is outlined in Appendix A, and the experimental the second method in the power regulation. An energy buffer is
FESS main parameters are given in Appendix B. needed in order to make a good power regulation [5]–[12].
In this paper, the energy buffer consists of a FESS with a
classical squirrel-cage induction machine as is shown in Fig. 1.
II. C ONTROL OF A FESS A SSOCIATED TO A VSWG A PMSG is used as a VSWG.
Fig. 4 gives a graphic explanation of the control principle of
A. Control Strategy for the FESS
the FESS. The FESS has two functions: 1) to regulate the dc-
The wind generators are considered as negative charges for link voltage and 2) to regulate the power flow toward the mains.
the power grid, because they do not consume the electric energy To regulate the dc-link voltage, a PI voltage controller is used
but generate it without participating to the ancillary services. It and gives the value of the power ∆P required for maintaining
is well known that the wind speed is very fluctuant, and by this this voltage at the reference value VDCref . If Preg is the power
CIMUCA et al.: CONTROL AND PERFORMANCE EVALUATION OF A FESS ASSOCIATED TO A VSWG 1077
TABLE I
Preg VALUES FOR THE CONSTANT-POWER SUPERVISOR
If the flywheel inertia is sufficiently high, another supervisor where PIMr is the sum of the IM rated power and its estimated
can be implemented in order to obtain a constant Preg . This losses [15], and Ωmes is the IM rotor measured speed. In (4), the
supervisor is also derived from the fuzzy-logic supervisor, and IM parameters assigned with an asterisk define the estimated
was implemented by a lookup table with a linear interpolation. parameters.
The lookup table values for the input vectors and output matrix,
respectively, are given in Table I. Fig. 8 shows the surface of the
constant-power supervisor. The cycle period is always 200 µs. D. Control of the FESS Induction Machine
The torque control is used for the FESS induction machine.
The reference power of the FESS Pref must be saturated
C. Flux-Weakening Operation of the FESS Induction Machine
to the rated value of the IM power in order to avoid the IM
Since the maximum speed of the flywheel is 3000 r/min, overheating. The flywheel speed is always kept between 1000
whereas the base speed of the IM is 1500 r/min, the FESS IM and 3000 r/min. Thus, a logical function was implemented as
must operate in its flux-weakening region in order to reach the
maximum speed of the flywheel. In this region, the rated power a = (Ω > 1000)&(Pref < 0) xor (Ω < 3000)&(Pref ≥ 0)
of the IM is still available from 1500 to 3000 r/min.
The IM being under a rotor flux-oriented control, the corre- and the torque reference is given by
sponding power equation is determined as
0, if a = 0
Tref = (5)
M Tref , if a = 1
PIM ≈ TemIM · Ω = p · Ψrd · isq · Ω (3)
Lr
with
where PIM is defined as the electric power, TemIM is the
Pref
electromagnetic torque, Ω is the mechanical speed, p is the Tref = + B · Ω + Ts (6)
pole-pair number, M is the mutual inductance, Lr is the rotor Ω
inductance, Ψrd is the d-axis rotor-flux component, and isq is where Pref is computed by (1), Ts is the static torque and B
the q-axis component of the stator current. is the viscous friction coefficient. From (3)–(5), the reference
From (3), the rotor-flux reference value can be computed as current results as
Fig. 10. Wind speed. Fig. 12. Power delivered into the power network, without the FESS.
Fig. 11. Speed of the wind generator, without the FESS. Fig. 13. Speed of the VSWG.
T
1
P = · VCE (t) · i(t) · dt (9)
T
0
for the losses computation (for the second half period of the
current, the losses being the same).
The dissipated energy in the IGBT during one PWM period
and for an angle θ is given by
1 r · sin(θ + ϕ)
ETR = VCE · |Ik | sin θ · + · Tpwm (13)
2 2
Fig. 26. Positive half period of the current waveform at the power-converter
leg terminal. where VCE is the voltage drop on the IGBT in the switch-
on mode. The average dissipated power in the IGBT for an
three-phase bridge-type power converter are obtained by tre- angle θ is
bling pcom of (10).
1 r · sin(θ + ϕ)
Conduction Losses: Fig. 26 shows the electric current at PTR = VCE · |Ik | sin θ · + . (14)
one terminal of the power converter for a positive half period; 2 2
the IGBT conduction periods TIGBT and of the diode TD are Fig. 27 shows that the power has a double pulsation as
presented for a PWM period TPWM . If the PWM frequency compared to the voltage or the current. Therefore, the average
is sufficiently high, it can be considered that for an electrical dissipated power in the IGBT can be written as
period, the cyclic ratio for a power converter leg is
1 r · cos ϕ
1 r · sin(θ + ϕ) TIGBT PIGBT = VCE · |Ik | · + . (15)
ρ= + = = TIGBT · fpwm (11) π 4
2 2 Tpwm
In the same way, the diode conduction losses can be
where fpwm = 1/Tpwm , r denotes the modulation depth and ϕ written as
as the power factor. Some values for ρ are given in Fig. 27.
1 r · cos ϕ
It should be noted that the dead time of the power converter PD = VD · |Ik | · − (16)
is not considered in this study. π 4
Therefore, the conduction periods of the IGBTs and diodes where VD is the voltage drop on the diode. Equations (15) and
during a PWM period are, respectively, (16) determine the conduction losses for one leg of the power
electronic converter. Hence, the total conduction losses of the
ρ 1 r · sin(θ + ϕ)
TIGBT = = + · Tpwm (12a) FESS power converter are given by (17):
fpwm 2 2
pcond = 3 · (PIGBT + PD ) = 3 · |Ik |
1−ρ 1 r · sin(θ + ϕ)
TD = = − · Tpwm . (12b)
fpwm 2 2 VCE + VD VCE − VD
· + r · cos ϕ · . (17)
π 4
A sinusoidal shape of the current has been assumed by
neglecting its overlapped waves, i.e., i = |Ik | sin θ [18]. More- By summing the commutation and conduction losses given
over, the current is a supposed constant during the PWM period, by (10) and (17), respectively, one obtains the total losses of the
and only the positive half period of the current is considered FESS power converter. The characteristics of the SKM 50 GB
1082 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 53, NO. 4, AUGUST 2006
Fig. 30. Experimental efficiency of the FESS with IM. Fig. 32. Degree of membership of the input variables.
TABLE II
INFERENCE TABLE
A PPENDIX A
F UZZY -L OGIC -S UPERVISOR D ESIGN
Fig. 5 shows the inputs of the supervisory allowing deter-
Fig. 31. FESS with the IM energy measured at the network side and the mination of Preg . The fuzzy-logic supervisor is based on the
flywheel’s kinetic energy.
following principles.
needed is about 300 W. Consequently, the power delivered into 1) If the flywheel rotational speed is too small, then the
the network by the VSWG–FESS assembly is less than the storage is favored. A larger amount of the generated
power delivered by the VSWG without FESS (Figs. 12, 15, and power is used to charge the FESS, and a less power is
21). Nevertheless, the VSWG–FESS assembly can contribute to delivered to the mains.
the ancillary services, which is not possible with a stand-alone 2) If the flywheel rotational speed is too high, then the
VSWG. generation is favored. A larger amount of the generated
The IM-based FESS losses being quite important, this could power is delivered to the mains and a less power is stored.
appear a disadvantage. However, bigger IMs have a better ef- 3) If the flywheel rotational speed is medium, then the
ficiency, thus representing a convenient solution for the FESSs system is under a normal operation. The mains receive
designed to be associated with the VSWGs. the filtered generated power Pwgf .
This was the basic idea when the fuzzy rules were established.
Fuzzyfication: The membership functions of the normalized
IV. C ONCLUSION
input variables are shown in Fig. 32. Three fuzzy sets are
This paper presents a control and performance evaluation of considered: Small (S), Medium (M), and Big (B).
a FESS associated to a VSWG. This paper’s aim is to prove Inference: The fuzzy rules are determined from Table II.
that a FESS containing a low-speed IM-flywheel assembly can Seven fuzzy sets are considered for the output variable: Very
control the dc-link voltage of the grid-side power converter and Small (VS), Small (S), Small Medium (SM), Medium (M), Big
the power flow from the VSWG to the grid. Medium (BM), Big (B), and Very Big (VB).
The FESS control strategy, two power-flow supervisors, and Defuzzyfication: The membership functions of the normal-
the FESS IM control are treated. Experimental results are ized output variable are shown in Fig. 33.
1084 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 53, NO. 4, AUGUST 2006
Benoît Robyns (M’96) was born in Brussels, Bel- Mircea M. Radulescu (M’94–SM’99) was born in
gium, in 1963. He received the Ingénieur Civil Elec- Cluj-Napoca, Romania, on September 4, 1954. He
tricien and Docteur en Sciences Appliquées degrees received the Dipl.-Ing. degree (with honors) from the
from the Université Catholique de Louvain, Louvain- Technical University of Cluj-Napoca, Cluj-Napoca,
la-Neuve, Belgium, in 1987 and 1993, respectively, Romania, in 1978 and the Dr.-Ing. degree from
and the Habilitation á Diriger des Recherches degree the Polytechnic University of Timisoara, Timisoara,
from the Université des Sciences et Technologies de Romania, in 1993, both in electrical engineering.
Lille, Lille, France, in 2000. In 1983, he joined the Faculty of Electrical Engi-
From 1988 to 1995, he was with the Laboratory neering, Technical University of Cluj-Napoca, where
of Electrotechnics and Instrumentation, Faculty of he is currently a Full Professor in the Department of
Applied Sciences, Catholic University of Louvain, as Electric Machines and the Head of the Small Electric
an Assistant. Since 1995, he has been with the Department of Electrotechnics, Motors and Electric Traction Group. He was an Invited Research Associate with
Ecole des Hautes Etudes d’Ingénieur, Lille, France, where he is currently the Laboratoire d’Electromécanique et de Machines Electriques, Ecole Poly-
the Department Head. Since 1998, he has also been with the Laboratory of technique Fédérale de Lausanne, Switzerland, during 1990-1991 and with the
Electrotechnics and Power Electronics of Lille, Lille, France, as a Researcher, Laboratoire d’Electrotechnique de Grenoble, Institut National Polytechnique
where he is currently the Head of the Electrical Network and Energetic Systems de Grenoble, France, during 1992-1993. He was an Invited Professor with
research team. He is the author and coauthor of more than 100 papers in Helsinki University of Technology, Finland, in 1997; Rheinisch-Westfälische
the fields of digital control of electrical machines, renewable energies, and Technische Hochschule Aachen, Germany, in 1999; the University of Akron,
distributed generation. OH, in 1999 and 2001; the Université ‘Pierre et Marie Curie’ (Paris VI), France,
Prof. Robyns is a member of the Société Franse des Electriciens et des in 2002; and the Université de Picardie ‘Jules Verne’ Amiens, France, in 2003.
Electroniciens, the Société Royale Belge des Electriciens, and the European He is the author and coauthor of ten scientific monographs, multiauthor books,
Power Electronics Association. and textbooks, and of more than 100 published scientific papers in refereed
technical journals and international conference and symposium proceedings.
His teaching and research activities include computer-aided design of electro-
mechanical devices; field analysis of electromagnetic structures; design and
control of small electric motors; actuators and mechatronic drives; design,
control, and electromagnetic compatibility of electric traction systems; and
ferrohydrodynamics.
Prof. Radulescu is a Foundation Member of the Romanian Association of
Small Electric Machines Builders, an Associate Editor of the international
scientific quarterly ELECTROMOTION, and a Member of the International
Steering Committee of several conferences and symposia in the field of electric
motor drives and electric traction. His biography is listed in Who’s Who in the
World (Editions 1997–1999) and Who’s Who in Romania (Edition 2002).