Classification: Internal Use #

Cladding

NO INSULATION

Minor CUI /Gland leak

Classification: Internal Use #

Contact point corossion

Line replacement
Classification: Internal Use #

06/14/2019
1.Localized insulation cladding and rust bleeding/stains
was observed throught the entire line.
2.CUI was observed on insulation removal areas.

06/18/19

1.After 100% insulation removal ,severe CUI and heavy

corossion and flaky scales was evident throughout the
entire line.

(LOCATION : near TC-1203)

06/18/2019
1.Line was not insulated .Localized surface rust and scales
was observed over the entire line where coating has
failed.
2. UT thickness measurement was carried out and
revealed no significant thickness reduction.
(LOCATION : top platform of TE-1403A)

06/19/2019
1.Minor CUI was observed throughout the insulation
removal areas ,most of the coating on these locations has
failed.
2.Gland leak was observed on valve (FV4101) and
insulation termination points on these locations are
unproperly sealed which is susceptible for ingress of
moisture.
3.UT thickness measurement revealed without significant
thickness reduction.
(LOCATION : CONNECTED to Z-0175 condensate pot)
Classification: Internal Use #

6/18/2019
1.CUI in the form of loose flaky scales was observed throughout
the insulation removal areas.
Contact point corossion at the crevice between the pipe and
hanger support was also evident.
2.UT thickness measurement was carried out and revealed an
actual min. thick of 2.5mm against the nominal thikness of
2.9mm, with CA of 1.2mm.
(LOCATION : near TE-1201S)

06/14/2019
1.Insulation was found with isolated cladding damage and
rust bleeding/stains.

2.Pipe to support area was found with protrusion through

the insulation at termination points and caulking/sealing
was not visible.

06/17/2019
2.CUI was observed throughout the insulation removal
areas and entire coating on these locations has failed which
corossion and scales are evident.
3.UT thickness measurement revealed an actual min. thick
of 2.2mm against the nominal thick of 2.9mm .Thickness
reduction are located on the pipe bends.
(LOCATION : TE-1205A Connected to Z-0173)
Classification: Internal Use #

06/14/2019
1.100 % insulation removal to extend visual and thickness survey.

Clean/prepare an adequate surface preparation and re-painting

shall be carried out for isolated paint damage areas as per original
specification.

1.Clean/prepare an adequate surface preparation and re-painting

shall be carried out for isolated paint damage areas as per original
specification.
2.Rectify the gland leak on FV4101 .
3.During re-installation of insulation ,vapor barriers,termination
points at flanges, valves and low point dead legs shall be properly
sealed /caulked to prevent ingress of moisture.
Classification: Internal Use #

1.Clean/prepare an adequate surface preparation and re-painting

shall be carried out for the entire pipe run as per original
specification.
2.During re-installation of insulation ,termination points at pipe
supports ,flanges, valves and low point dead legs shall be properly
sealed /caulked to prevent ingress of moisture.

1. Replace the elbow at TML # 3, TML # 9 of (line

#50SCL1201313BB31C ) based on thickness reduction , low
original design thickness (DIN standard) and severe CUI cum
thinning.
It is suggested to replace the entire line at the next available opportunity
as per SABIC guidelines (SES-P01-E01) with minimum thickness of
Schedule-40 for all replacements of pipes having diameter from 2 to 10
inches and minimum thickness of Schedule-80 for diameter less than 2
inches.
2.Clean/prepare an adequate surface preparation and re-painting
shall be carried out for the entire pipe run as per original
specification.
3.100% replacement of insulation.