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Emergy-based environmental accounting of one mining system

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DOI: 10.1007/s11356-019-04793-z

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Environmental Science and Pollution Research
https://doi.org/10.1007/s11356-019-04793-z

RESEARCH ARTICLE

Emergy-based environmental accounting of one mining system


Hengyu Pan 1 & Yong Geng 1,2,3 & Xu Tian 1 & Jeffrey Wilson 1 & Wei Chen 1 & Shaozhuo Zhong 1 & Xiaoqian Song 2,4

Received: 7 January 2019 / Accepted: 5 March 2019


# Springer-Verlag GmbH Germany, part of Springer Nature 2019

Abstract
Metal production from mineral resources is crucial for economic development. However, most mining activities usually target
short-term financial benefits, rather than long-term consideration on ecological sustainability. To better understand the impact of
metal production, systematic evaluation methods should be applied to complement current economic accounting tools. Under
such a circumstance, this study proposes an emergy-based metal production evaluation framework, taking a life cycle perspective
from the formation of mineral deposit to the final production of metal. Ecosystem service loss, CO2 emissions, and emissions’
impact are quantified, evaluating the comprehensive performance of a lead and zinc production system in Yunnan Province of
China. The results show that minerals contribute significantly to the formation of lead and zinc production; however, emergy
received in terms of money substantially undervalues environmental work associated with production. Such a metal production
system relies heavily on nonrenewable resources and put enormous pressures on local ecosystems. The beneficiation subsystem
generates the highest negative impact per emergy output, followed by the smelting and refining subsystem and the underground
mining subsystem. From climate change point of view, producing 1 ton of lead bullion leads to 1.79E+03 kg CO2eq. Electricity
use contributes a dominated share to the total CO2 emission of all subsystems. In addition, lead recycling can greatly reduce the
overall CO2 emission, indicating that it is necessary to build up a regional lead collection and recycling system. Finally, several
policy suggestions are raised by considering the local realities, aiming to promote sustainable development of this industry.

Keywords Environmental accounting . Emergy analysis . CO2 emission . Lead and zinc . Governance

Introduction term sustainability. Mineral resources are indispensable for


industrial activities and human society (Ali et al. 2017).
China’s rapid economic growth during the past 40 years is China has high metal mineral reserves and is now the leading
based upon substantial resource depletion and serious envi- producer of many important metal minerals in the world. For
ronmental degradation (Liu and Diamond 2008), mainly due example, China ranks second (behind Australia) for lead/zinc
to pursuing short-term economic benefits rather than long- deposits and first for lead and zinc production and consump-
tion globally (Zhang et al. 2012). In 2016, China produced
about 4.665E06 tons of refined lead and 5.85E06 tons of zinc
Responsible editor: Philippe Garrigues which contributed to 42% and 44% of global lead and zinc
supply, respectively (China Nonferrous Metals Industry
* Yong Geng Yearbook 2006–2017). Figure 1 depicts China’s increasing
ygeng@sjtu.edu.cn
trend of lead and zinc production and consumption from
2005 to 2016. Moreover, the emergence of clean energy ve-
1
School of Environmental Science and Engineering, Shanghai Jiao hicles will further boost the anthropogenic consumption of
Tong University, Shanghai 200240, People’s Republic of China metallic lead and lead products (Sun et al. 2016). However,
2
China Institute for Urban Governance, Shanghai Jiao Tong China’s metal extraction is based upon backward mining tech-
University, No. 800 Dongchuan Road, Minhang, Shanghai 200240, nologies, with a lack of effective management. Plus, due to
People’s Republic of China
3
irrational foreign trade policies, many metal minerals are be-
Shanghai Institute of Pollution Control and Ecological Security, ing exported to other countries, further aggravating resource
Shanghai 200092, People’s Republic of China
4
depletion, ecosystem degradation, and various environmental
Collaborative Innovation Center for Energy Economics of Shandong, pollution issues (Geng et al. 2017). Within China, mining
Shandong Institute of Business and Technology, Yantai 264005,
People’s Republic of China activities induced many conflicts, leading to a demand for
Environ Sci Pollut Res

Fig. 1 Supply and consumption 1,600.00


of lead and zinc in China and the
world during 2005–2016 (Unit:
1,400.00
E04 tons; data source: China 1,200.00
Nonferrous Metals Industry
Yearbook 2006–2017) 1,000.00
800.00
600.00
400.00
200.00
0.00
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Refined lead production in China Lead consumption in China


Zinc production in China Zinc consumption in China
Global lead supply Global lead consumption
Global zinc supply Global zinc consumption

compensation due to the local natural capital damage and can destruct ecosystem and generate various pollutants which
ecosystem destruction with unequal financial returns. To needs to be taken into consideration from an environmental
move toward sustainable development, China’s central gov- point of view. Therefore, a systematic accounting framework
ernment has decided to pursue Becological civilization,^ is needed so that the costs of mineral production processes can
which requires to transform from a traditional Bgrow first, be appropriately uncovered to complement economic ap-
clean up later^ development approach to a circular economy proaches. Recognizing the increasing importance of account-
approach (Geng et al. 2016, 2019). Besides, carbon emissions ing ecosystems’ contribution to production, many researchers
of China’s mining sector contributed about 8.61% to the total have shifted from anthropocentric valuation methods to eco-
industrial emission during 1999–2013 (Shao et al. 2016). centric valuation methods, such as cumulative exergy extrac-
China’s metallurgy industry emitted 1647 million tons CO2 tion from the natural environment (CEENE) (Dewulf et al.
in 2014 (Du and Lin 2018). This reflects the CO2 mitigation 2007), ecological cumulative exergy consumption (ECEC)
challenge of this industry, especially in the face of the global (Ukidwe and Bakshi 2004), ecological footprint (EF)
warming of 1 .5 °C alarm (IPCC 2018). Consequently, it is of (Hubacek et al. 2009), life cycle assessment (LCA) (Norgate
great importance to achieve sustainable mining in China due et al. 2007), and material flow analysis (MFA) (Krausmann
to its important role and serious environmental impact. In this et al. 2009). However, these methods cannot recognize the
regard, it is crucial to conduct environmental accounting of more complete role of natural system as a source, sink, and
mineral resources and the related production process so that regulator (Geng et al. 2013). For instance, although the system
the key problems can be identified and solved. of environmental and economic accounting (SEEA) (SEEA
Academically, traditional economic and environmental ac- Central Framework 2012), which aims at measuring the inter-
counting methods, such as direct market prices, labor inputs, action of economy and environment, includes biophysical sta-
extraction and transportation costs, and willingness to pay, tistics, it excludes environmental degradation, thereby sending
tend to ignore or fail to quantify the contributions of ecosys- the wrong or an incomplete signal to policy makers
tems by considering them to be an Binfinite sink^ or Bfree,^ (Bartelmus 2014).
and pursue short-term financial gains rather than long-term Under such a circumstance, this study selects emergy ac-
management. These problems may result in a flawed account- counting (EMA) as the main evaluation method due to its
ing system, misleading those decision makers (Ukidwe and capacity to quantify the nature’s work from supply side and
Bakshi 2004). Although some studies quantified natural cap- measure production from any scale in comparable units
ital and ecosystem service in monetary terms (Costanza et al. (Odum 2007). This feature enables to accurately evaluate the
1997; de Groot et al. 2012), the complex role of ecosystems overall sustainability of one system by considering environ-
still cannot be fully understood. For example, mineral re- mental integrity and dynamics at larger spatial and time scales
sources resulting from past and present ecosystem processes of biosphere, which is beyond the short-run sights of human
require complex and different environmental work (Geng society (Liu and Yang 2018). It assigns environmental impacts
et al. 2013). Ore exploration, development, and production to sources more fairly from a life cycle perspective and
Environ Sci Pollut Res

discourages inefficient resource depletion (Geng et al. 2013). abatement processes of the resulting emissions and wastes
EMA has been widely adopted to account mineral resources which are the integral features of mining systems. Besides,
due to many academic findings. For example, Odum (2000) the CO2 emission should be quantified to prepare relevant
calculated the baseline crustal cycling value of 1.68E9 seJ/g policy implications for responding climate change. Finally,
on the 15.83E24 seJ/year global emergy baseline. This default to our best knowledge, few EMA-based studies on primary
unit emergy value (UEV) for all sedimentary materials implies lead and zinc productions have been published.
that all sedimentary ore deposits are of identical value (Cohen The critical review reflects that the following challenges in
et al. 2007). Cohen et al. (2007) developed unit emergy values environmental accounting of mineral resources and metal pro-
(UEVs) for 26 crustal elements based on published ore grade ductions still exist, including (1) neglecting natural ecosys-
cutoffs (OGC) by assuming that UEV and concentration are tem’s contribution to economic development, (2) ignoring
linearly related. They further developed a predictive model the more complete role of natural system, and (3) inadequate
that relates the OGC value for an element to its crustal consideration of negative impacts. Although some researchers
abundance and price. De Vilbiss and Brown (2015) proposed have addressed one or two issues, a systematic environmental
that mineral resource accounting should utilize Gibb’s accounting framework is still lacking.
transformities and account only the emergy of a mineral’s To fill such a research gap, this paper proposes an environ-
mixing exergy due to the irrevocable destruction of natural mental accounting framework based on EMA (overcoming
capital in mineral harvesting. Several researchers employed issues (1) and (2)), focusing on the total work required by
EMA to evaluate the performance of resource exploitation the environment (biosphere) and the human-dominated sys-
and metal production systems, such as steel production (Pan tems it supports (technosphere). It aims to address the local
et al. 2016b; Zhang et al. 2009), cement production (Chen ecosystem service loss due to vegetation deterioration, CO2
et al. 2016; Pulselli et al. 2008; Zhang et al. 2017), emissions, and pollutant emissions’ impact on local ecosys-
Australian mineral reserves and US copper mines (Jamali- tem and human well-being (addressing issue (3)). In order to
Zghal et al. 2014), replacement of lead in solders (Almeida test its feasibility, a case study approach is employed in one
et al. 2013), and gold mining (Ingwersen 2011). However, all lead and zinc production system in Yunnan Province,
these studies ignored the local ecosystem service loss due to Southwest China. The results of this study can help quantify
ecosystem destruction caused by mining activities or the the UEVs and carbon footprint of lead and zinc production.

Fig. 2 The location of Yunnan Province and the subsystems in China


Environ Sci Pollut Res

The scope of this study extends from the formation of the lead This system has three subsystems, including the under-
and zinc deposit (representing the work of the environment) to ground mining subsystem which is located in Tengchong
the production of lead bullion and zinc bullion (representing County, the beneficiation subsystem which is located in
human work). The remainder of this paper is organized as Gejiu City, and the smelting and refining subsystem which is
below. After this introduction section, BMethods and data^ located in Gejiu City. Galena and sphalerite are the two prin-
details the case study site and research methods, as well as cipal minerals containing lead and zinc in Yunnan Province.
data sources. BResults^ presents research results. BPolicy The geologic grades of lead ore and zinc ore are 2.11% and
suggestions^ discusses research results and raises policy sug- 1.54%, respectively. The mining subsystem (S1, hereafter),
gestions. Finally, BConclusions^ draws research conclusions. with a land cover of 5.18E+04 m2, takes the underground
mining approach. The raw materials of this subsystem include
lithospheric stocks of minerals, timber, explosive, concrete,
Methods and data lubricants, etc. The ore is firstly removed by drilling and
blasting, then removed through the drift to the shaft, and fi-
A short introduction of the studied lead and zinc nally hoisted to the surface for further concentration. The ben-
production system eficiation subsystem (S2, hereafter), with a land cover of
5.00E+04 m2, consists of crushing, screening, comminution,
In 2015, the total reserves of Pb mine and Zn mine were grinding, and flotation process, and its raw materials include
estimated to be 17.38 and 41.02 million tons in China, respec- lead-zine ores, foaming agents, active agents, industrial water,
tively. Yunnan Province, which has the richest reserves of lead hydraulic electricity, etc. The smelting and refining subsys-
and zinc, accounts for 12.76% of China’s total lead reserves tem (S3, hereafter), with a land cover of 1.60E+05 m2,
and 22.62% of China’s total zinc reserves (National Bureau of takes the pyrometallurgical processing and electrorefining
Statistics of China 2016). This study examines one lead and approach, and its raw materials include lead and zinc con-
zinc production system in Yunnan Province. The location of centrate, coal, limestone, diesel, quartzite, magnesite brick,
Yunnan Province and the production system are illustrated in etc. Figure 3 shows the flowchart of lead and zinc produc-
Fig. 2. tion in this study.

Lithospheric Lead/Zinc Lead/zinc


stocks of concentrates concentrates
minerals

Flotation Blending
Cutting

Ore Disk
grinding pelletizing Ingot
Drilling Lead bullion
casting
Comminut Oxygen bottom-
-ion blown smelting Electric
dust Sulfuric acid
Blasting
collector
Bottom-blowing
Screening
reduction smelting Ingot
Lead bullion
casting
Hoisting
Coarse Fuming furnace
crushing blowing

Lead/zinc Lead/zinc
ore ore
Zinc oxide

Underground mining process Ore beneficiation process Smelting and refining process

Intermediated Process
Note: Product Raw material
product
Fig. 3 The craft chart of the production system
Environ Sci Pollut Res

Emergy accounting Quantifying the contributions of geologic work


to mineral deposit
Rooting in thermodynamics, ecology, and general systems
theory, emergy is defined as Bthe sum of all inputs of available The mass enrichment method proposed by Cohen et al.
energy directly or indirectly required by a process to provide a (2007), which assumes that the UEV for an ore body is line-
given product or flow when the inputs are expressed in the arly related to its concentration, was employed in this study to
same form (or type) of energy^ (Odum 1996). quantify the geological contribution of the environmental sys-
Emergy is an environmental accounting method tem to the mineral deposit. The geological contribution can be
which measures both the work of nature and humans calculated by using the following equations.
in production process and the complete role of natural
ERi ¼ OGCi =CCi ð1Þ
systems as a source, sink, and regulator (Geng et al.
2013). Based on emergy, Bdonor-side^ quality of re- UEVi ¼ ERi  ð1:27E þ 09 seJ=gÞ ð2Þ
sources and ecosystem service can be measured so that E m ¼ M i  FEOi  UEVi ð3Þ
renewability and sustainability can be evaluated from an
environmental point of view. Unit emergy value (UEV), where ERi is the enrichment ratio of element i, which is the
including specific emergy, transformity, and other current economic minimum. OGCi (ore grade cutoff) is the
emergy intensity coefficients, converts all nonrenewable minimal ore concentration of element i for economic mining;
and renewable, imported and local input flows to CCi is the average crustal concentration of element i; and
emergy units. In this way, nature’s environmental effort UEVi is the unit emergy value of element i. The value of
and investment supporting economic system can be 1.27E+09 seJ/g (on the 12.00E+24 seJ/year global emergy
measured so that more appropriate sustainable develop- baseline) is the contribution for global sedimentary cycle in-
ment options can be raised. cluding both the erosional and uplift (isostatic and continental)
Geobiosphere emergy baseline (GEB) is the total an- work (Odum 1996). Em is the emergy of mineral i; Mi is the
nual emergy input to the geobiosphere, including three mass of mineral i; and FEOi is the fraction of element i in the
main driving forces of dissipation of gravitational poten- extracted ore, % (Yu et al. 2016).
tial, sunlight, and deep heat (Brown and Ulgiati 2016).
Five GEBs have been adopted in emergy studies (Odum
Quantifying the negative impacts of mineral resource
1996; Campbell 1998; Odum et al. 2000; Brown and
production
Ulgiati 2010, 2016). To keep the results consistent,
UEVs from different baselines should be transferred into
Mineral resource mining, beneficiation, smelting, and refining
those based on the same one (Pan et al. 2016a). This
can cause negative impacts on the local ecosystem and human
study adopted the very recently updated emergy baseline
health. In this study, ecosystem services loss due to land use
12.00E24 seJ/year.
change, CO2 emissions from production process, and waste
When employing EMA to study the multi-products
emissions impact on ecosystem and human health are studied
system, by-products may be categorized as Bsplits^
to quantify the corresponding negative impacts.
which is the separation of a given by-product flow into
two or more flows having similar physical or chemical
characteristics or Bco-products^ which are flows or Quantifying ecosystem services loss due to mineral resource
items that cannot be separated and have different phys- exploitation
ical or chemical natures (Geng et al. 2010). Co-products
from a process have the total emergy assigned to each Ecosystem services are defined as the benefits people obtained
pathway, while emergy is assigned to each Bleg^ of the from ecosystems, which can be classified into four categories:
split proportionally. More details about the classification (1) provisioning services which include goods extracted from
and calculation can be found in Geng et al. (2010). ecosystems (e.g., timber and fibers), (2) regulating services
After converting all inputs to emergy units, emergy-based which can maintain the regulation of ecosystem processes
indicator system can be raised and calculated to evaluate the (e.g., carbon sequestration and climate regulation), (3)
performance of systems. Traditional emergy indicators in- supporting services which support the provision of all other
clude intensity indicators aiming at convergence of resources categories (e.g., soil formation and nutrient cycling), and (4)
per unit of outputs; and performance indicators aiming at eval- cultural services which contribute to spiritual welfare (MEA
uating capability of production processes to exploit local re- 2005). In this study, the studied ecosystem services loss due to
sources (emergy yield ratio), the environmental pressure vegetation deterioration include carbon sequestration, water
(emergy loading ratio), sustainability of development (emergy conservation, soil building, oxygen releasing, air pollution
sustainability indicator), etc. mitigation, and nutrient uptake which exist externally to
Environ Sci Pollut Res

existing markets. The biophysical value of ecosystem services raw materials consumed (Eq. 10), CE of electricity pur-
loss was quantified by the emergy method proposed by chased (Eq. 11), and CE of fossil fuel consumed (Eq.
Campbell and Tilley (2014), in which the emergy value of 12).
an ecosystem service is determined to be the difference be-
tween the emergy flow in a natural system and the alternative CERM ¼ ∑m
i¼1 RMinput  EFRM
i i
ð10Þ
land-use. Due to mining and occupation of forest land,
where CERM is the total CO2 emission of raw material
the ecosystem services of the alternative land were as-
sumed to be zero. Equations (4–8) quantify the ecosys- inputs, RM iinput represents the amount of raw material i
tem services loss: consumed, and EF iRM is the emission factor of raw ma-
terial i consumed.
Emergy of carbon sequestration
CEElectricity ¼ Electricityinput  EFElectricity ð11Þ
¼ ðGrams of carbon sequestered per area per year; gC=ha=yearÞ
where CEElectricity is the total CO2 emission of electric-
 ðArea; haÞ  ðUEV of carbon; seJ=gÞ ity consumed and EF Electricity is the related emission
ð4Þ factor of electricity. Here, we adopted emission factor
Emergy of water conservation
of Southern China Power Grid which covers Yunnan
Province with a value of 0.8 kg/kWh (Gan and Griffin
¼ ðGrams of water conservation per area per year; g=ha=yearÞ 2018).

 ðArea; haÞ  ðUEV of water; seJ=gÞ CEff ¼ ∑i ðADi  NCVi  CCi  Oi Þ ð12Þ
ð5Þ where CEff is the total CO2 emission from fossil fuel
Emergy of forest nutrient removal consumed; ADi is the consumption amount of fossil fuel
i; NCVi represents the net caloric value of fossil fuel i;
¼ ðNitrogen uptake per area per year; gN=ha=yearÞ CCi is the CO2 emission of unit net caloric value pro-
 ðArea; haÞ  ðUEV of nitrogen; seJ=gÞ duced by fossil fuel i; and Oi is the oxygenation effi-
ciency of fossil fuel i.
þ ðPhosphorus uptake per area per year; gP=ha=yearÞ

 ðArea; haÞ  ðUEV of phosphorus; seJ=gÞ The impact of emissions


ð6Þ
Mineral resource exploration, development, and produc-
Emergy of soil building tion generate pollutants which lead to corresponding ad-
verse impact on humans and ecosystem. Emergy-based
¼ ðMass of soil carbon built per area per year gC=ha=yearÞ
studies have been carried out, aiming at quantifying
 ðArea; haÞ  ðUEV of soil cabon; seJ=gÞ emissions’ impact of production process (Liu et al.
2014; Pan et al. 2019, 2018; Zhang et al. 2009).
ð7Þ
Based on reviewing these previous studies, two basic
Emergy of oxygen releasing steps are applied in this study. The first step is to quan-
tify environmental work (ecological service) needed to
¼ ðMass of oxygen releasing per area per year g=ha=yearÞ
dilute the emissions to meet the related environmental
 ðArea; haÞ  ðUEV of oxygen; seJ=gÞ standards. Equation (13) calculates the amount of need-
ð8Þ ed air or water to dilute emissions. Equations (14–16)
display the procedures of quantifying them into emergy.
Emergy of air pollution mitigation The second step is to quantify the adverse impact on
humans and ecosystem by employing potentially disap-
¼ ðMass of air pollutant sequestered; g=ha=yearÞ
peared fraction (PDF) and disability-adjusted life year
 ðArea of canopy cover; haÞ  ðUEV; seJ=gÞ ð9Þ (DALY) of eco-indicator 99 method which are displayed
in Eqs. (17–18).
W
CO2 emissions evaluation M ¼d ð13Þ
c
In this study, the CO2 emissions (CE) of all the produc- where M is the mass of needed air or water to dilute
tion systems are quantified. Total CE includes CE of emissions; d represents the air or water density (1.00E+
Environ Sci Pollut Res

03 kg/m3 for water, 1.23 kg/m3 for air); W denotes the is inversely related to the efficiency (Brown et al.
annual emission amount of a given pollutant; and c is 2012; Pan et al. 2016b).
the related environmental standard concentrations
PUEV ¼ Y =E ð19Þ
(Ulgiati and Brown 2002).

Rw;air ¼ E w;air *UEVair ¼ 0:5*M air *v2 *UEVair ð14Þ 2. Product carbon footprint intensity (PCFI): PCFI is carbon
footprint emission per unit of product output. This indica-
Rw;water ¼ E w;water *UEVwater ¼ M water *ρ*UEVwater ð15Þ tor provides important information on responding climate
  change challenge.
R2 ¼ Max Rw;air þ Max Rw;water ð16Þ
PCFI ¼ CE=E ð20Þ
where Rw,air represents the emergy of needed air ecological
service and Rw,water denotes the emergy of needed water eco- 3. Emergy yield rate (EYR): EYR is defined as Y divided by
logical service. Ew,air represents the kinetic energy of air; the sum of the purchased nonrenewable emergy (NP) and
UEVair is the UEV of wind (1.91E+03 seJ/J (Ulgiati and the purchased renewable emergy (RP). This ratio mea-
Brown 2002)); v is the annual average wind speed sures the capability of industrial processes to exploit local
(3.20 m/s); Ew,water represents the chemical energy of water; resources (Geng et al. 2010). A higher value of this ratio
UEVwater is the UEVof water (6.17E+04 seJ/J (Odum 1996)); denotes a greater return obtained from per unit of emergy
and ρ represents the thermal value coefficient of water. Due to invested.
that the different kinds of air or water pollutants can be diluted
simultaneously, only the largest value of Rw,air or Rw,water is EYR ¼ Y =ðNP þ RPÞ ð21Þ
considered as the needed ecological services provided by en-
vironment. 4. Intensity of negative impact (INI) (seJ/t): INI is the ratio of
the sum of emergy of ecological services needed to dilute
R3 ¼ ∑mi  PDF ð%Þi  E Bio ð17Þ pollutants (R2), emergy of ecological losses (R3), emergy
of economic losses (F2), and emergy of ecosystem ser-
where R3 represents the emergy of ecological loss; mi is the vices loss (EL) to the total product output. It reflects the
mass of ith pollutant emitted; and PDF (%)i represents the local ecosystem services loss and emissions’ potential im-
fraction potentially affected by ith pollutant. EBio is the emergy pact on the production process. A larger ratio indicates a
of stored biological resource per square meter. In this study, lower cleaner production level and a higher load on the
EBio of Guangxi Province (7.49E+11 seJ/m2) (which is next to environment.
Yunnan Province and has similar biological features) was
adopted due to the lack of the local data (Zhang and Chen INI ¼ ðR2 þ R3 þ F 2 þ ELÞ=E ð22Þ
2016).
5. Improved environmental loading ratio (IELR): IELR is
F 2 ¼ ∑mi  DALY i  τ H ð18Þ the ratio of the sum of free nonrenewable emergy (NR),
NP, R2, R3, EL, and F2 to the sum of free renewable
where F2 represents the emergy loss by affecting human well- emergy (R1) and RP. This ratio indicates the pressure of
being; DALYi is the impact factor by ith pollutant; and τH production activities on the local ecosystem due to exploi-
denotes the total per capita annual emergy input of the study tation of local resources.
area. τH of Yunnan Province equals to 2.63E+16 seJ/person
(Chen et al. 2017). IELR ¼ ðNR þ NP þ R2 þ R3 þ F 2 þ ELÞ=ðR1 þ RPÞ ð23Þ

The corresponding emergy based indicators 6. Improved emergy sustainable index (IESI): IESI is the
ratio of the EYR to the IELR. IESI evaluates the overall
To evaluate the comprehensive performance of the mineral sustainability of the production system from society net
resource production processes, the following emergy-based benefit and environmental pressure aspects.
indicators are proposed. IESI ¼ EYR=IELR ð24Þ

1. Product unit emergy value (PUEV, seJ/J or seJ/g):


PUEV is defined as the equivalent solar emergy re-
quired per unit of product output, which equals to
total emergy yield (or the total emergy required) (Y) Data sources
divided by the amounts of product output (E). This
indicator can evaluate the ecological efficiency of This study has an interdisciplinary nature and requires data
one production system. The value of this indicator from different sources. In order to obtain data on local mining
Environ Sci Pollut Res

activities, several site investigations were conducted through value of S1, S2, and S3 were 5.07E+17 seJ/year, 4.90E+
interviews with local workers, managers, and engineers. The 17 seJ/year, and 1.57E+18 seJ/year, respectively. These results
year 2018 was chosen as our study year due to the most recent can provide useful implications for implementing future res-
and complete data. All the obtained data were further screened toration and payment for ecosystem services (PES) programs.
and double-checked so that those wrong information or data For all the three subsystems, soil building, which can prevent
can be removed. Besides, local governmental reports, such as the damage from erosion and siltation and reduce the risk of
Yunnan statistics yearbooks and Yunnan energy statistics flood disaster, had the largest contribution to the total ecosys-
yearbooks, are also the key data sources. The detailed data tem services loss, followed by SO2 removed and water
sources and calculation processes of production inputs are conservation.
listed in the footnotes of Tables 1, 2, and 3.
CO2 emissions of the production systems

Results Tables 5 and 6 list the CO2 emission factors of inputs consid-
ered in this work. The CO2 emissions of inputs are listed in the
The results of emergy flows related emergy analysis table of each subsystem. Figures 5, 6,
and 7 show the CO2 emissions compositions of S1, S2, and
Emergy flows within the metal production system S3, respectively. For S1, electricity use dominated the total
CO2 emission, while the sum of the other inputs only contrib-
The emergy flow diagram of the metal production system is uted 3.28% of the total emission. For S2, the largest CO2
shown in Fig. 4, using the emergy system symbols to display emission source was raw ore (55.04% of the total emission).
the emergy flows, the role of the major system (environmental The second largest contributor came from electricity use
system and the mineral resources exploitation system), the (42.59% of the total emission). Specially, electricity was also
subsystems (including the underground mining subsystem, found to dominate the CO2 emission of S2 by tracking emis-
the beneficiation subsystem, and the smelting and refining sions sources of raw ore in S1 (95.82% of total emissions). For
subsystem), and the interlinkages among them. Tables 1, 2, S3, the concentrated ore contributed the largest share (54.26%
and 3 show the emergy analysis results of the S1, S2, and S3, of the total emission), followed by electricity (31.46% of the
respectively. For S1, local renewable inputs (R1), local nonre- total emission) and coal (9.97% of the total emission). When
newable inputs (NR), purchased renewable inputs (RP), and referring to the life cycle emissions, electricity use accounted
purchased nonrenewable inputs (NP) contributed 0.00%, for 83.45% of the total emission for lead bullion. This dem-
98.93%, 0.01%, and 1.06% to its total emergy input, respec- onstrates the electricity’s significant contribution to the total
tively. It is clear that minerals from local ecosystem made the CO2 emission.
most significant contribution (98.93% of its total inputs),
followed by services (0.59% of its total inputs), indicating that The emissions’ impact
S1 relies heavily on local nonrenewable resources. For S2, the
emergy value of NP was about five orders of magnitude great- As illustrated in Table 7, the total value of ecological services
er than the emergy value of R1 and NR. The contributions of needed to dilute pollutants (R2) of S1, S2, and S3 were 2.04E+
R1 and NR were considered to be negative. The NP mainly 18 seJ/year, 1.65E+19 seJ/year, and 3.29E+17 seJ/year, re-
came from raw ore (99.54% of its total inputs), followed by spectively. For S1, 99.94% of ecological services came from
electricity (0.29% of its total inputs). This reflects that the water environment service needed to dilute water pollutants,
emergy flow of S2 was dominated by nonrenewable resources zinc. For S2, all ecological services came from water environ-
from the outside system. For S3, the emergy value of NP was ment service needed to dilute the concentration of lead. For
about six orders of magnitude greater than the emergy value of S3, all ecological services came from air environment service
R1. This indicates that ore concentrates (99.29% of its total needed to dilute the concentration of arsenic. Table 8 shows
inputs) have the largest contribution to NP, followed by elec- that the total values of emergy losses caused by pollutants (F2
tricity (0.34% of its total inputs). This reflects that S3 relied plus R3) of S1, S2, and S3 were 2.15E+17 seJ/year, 1.48E+
heavily on nonrenewable resources from the outside system. 17 seJ/year, and 9.75E+18 seJ/year, respectively. For S1 and
S2, the impact on human well-being contributed 98.61% and
The negative impact of mineral resource exploitation 97.69%, respectively, to the total value of emergy loss. The
carcinogenic effect caused by arsenic had a notable impact.
Ecosystem services loss For S3, the emissions’ impact on ecosystem contributed
70.26% to the total emergy loss largely caused by the air
Table 4 illustrates the ecosystem services loss caused by min- pollutant lead, followed by NOx which causes damage to eco-
eral resources exploitation. Total ecosystem services loss system quality by the combined effect of acidification and
Environ Sci Pollut Res

Table 1 Emergy analysis table of the underground mining subsystem in study

Items Raw UEVs (seJ/ Ref. of UEV Emergy flows Percent of CO2
amount unit) (seJ/year) item (%) emission
(kg)

Local renewable resources (R1, max of 1–5) 5.89E+15 0.00%


Sunlighta 2.61E+14J 1.00E+00seJ/J By definition 2.61E+14
Wind (kinetic energy)b 9.12E+11J 1.87E+03seJ/J (Odum 1996) 1.71E+15
Rain (chemical potential energy)c 2.55E+11J 2.31E+04seJ/J (Odum 1996) 5.89E+15
Rain (geopotential energy)d 1.27E+11J 1.35E+04seJ/J (Odum 1996) 1.71E+15
Geothermal heate 5.71E+10J 4.37E+04seJ/J (Brown and Bardi 2001) 2.50E+15
Local nonrenewable resources (NR, Sum of 6–8) 2.40E+20 98.93%
Land lossesf 2.18E+11J 9.42E+04seJ/J (Pulselli et al. 2007) 2.05E+16 0.01%
Waterg 2.48E+04t 8.51E+11seJ/t (Wang et al. 2005) 2.11E+16 0.01%
Mineralsh 2.82E+04t 8.51E+15seJ/t This study 2.40E+20 98.93%
Renewable resources from outside the system 3.01E+16 0.01%
(RP, sum of 9)
Timberi 4.50E+01t 6.68E+14seJ/t (Meillaud et al. 2005) 3.01E+16 0.01% 1.08E+03
Nonrenewable resources from outside the system 2.57E+18 1.06%
(NP, sum of 10–14)
Steel (machinery)j 5.49E+00t 5.43E+15seJ/t (Zhang et al. 2009) 2.98E+16 0.01% 5.82E+03
Explosivek 1.20E+01t 4.88E+14seJ/t (Odum 1996) 5.86E+15 0.00% 2.40E+03
Concretel 7.20E+01t 1.38E+15seJ/t (Pulselli et al. 2008) 9.94E+16 0.04% 5.69E+03
Drill steelm 1.32E+00t 5.43E+15seJ/t (Zhang et al. 2009) 7.17E+15 0.00% 1.40E+03
Lubricantsn 1.50E+00t 4.95E+15seJ/t (Brown et al. 2012) 7.43E+15 0.00% 1.29E+03
Dieselo 7.05E+11J 8.39E+04seJ/J (Odum 1996) 5.91E+16 0.02% 8.06E+03
Electricityp 3.45E+12J 2.55E+05seJ/J (Odum 1996) 1.80E+17 0.07% 7.67E+05
Laborq 8.01E+10J 9.48E+06seJ/J (Pulselli et al. 2008) 7.59E+17 0.31%
Servicesr 2.39E+05$ 5.96E+12seJ/$ (Chen et al. 2017) 1.42E+18 0.59%
Products
Raw ore 2.82E+04t 8.60E+15seJ/t This study
Waste
Dust 8.15E+00t
COD 1.23E+01t
NH3-N 5.00E−01t
Pb 6.00E−03t
Zn 2.10E−01t
Cd 1.00E−03t
As 4.00E−03t

a
Area of the project = 5.18E+04 m2 , the average solar radiation = 5.02E09 J/m2 /year. Energy (J) = (Area) × (The average radiation)
b
Average wind speed = 3.2 m/s. Geostrophic wind = average wind speed × 10/6, air density = 1.23 kg/m3 , drag coefficient = 0.003. Energy
(J) = (Area) × (Air density) × (Drag coefficient) × (Geostrophic wind)3 × (3.154 × 107 s/year) = 4.58E+12J
c
Average rainfall = 0.9 93 m/year, Water density = 1000 kg/m3 , Gibbs free energy = 4.94 × 103 J/kg, energy (J) = (Area) × (Average rainfall) × (Water
density) × (Gibbs free energy)
d
Average rainfall = 0.993 m/year, elevation = 1260 m, water density = 1000 kg/m 3 , gravity = 9.8 m/s 2 , energy (J) = (Area) × (Average
rainfall) × (Elevation) × (Average ratio) × (Water density) × (Gravity)
e
Area of the project = 5.18E+04 m2 ; heat flow (average) = 3.50 × 10−2 J/m2 /s. Energy = (area) × (heat flow) = (5.18E+04 m2 ) × (3.50E−02 J/m2 /
s) × (3.15E+07 s/year) = 5.71E+10 J/year
f
Soil erosion has been assumed to be an environmental input in order to evaluate the permanent loss of biocapacity due to excavation. We calculated the
portion of organic matter for 1 m deep excavation, assuming that there is not any organic matter under the first meter. According to Andri et al. (2017), the
landloss can be calculated as landloss = Vexs ∗ ρs ∗ fos ∗ es, where Vexs is the excavated soil volume (217.32 m3 ), ρs is the soil density (1.6E+06 g/m3 ), fos
is the amount of organic substance in soil (3%), and es is the soil energy content (20930J/g). The data came from (Pulselli et al. 2007)
g
The raw data came from our investigation
h
The emergy of mineral was calculated based on Eqs. (1)–(3). In this study, average grades of Pb and Zn are 2.11% and 1.54%, respectively. The OGC
fraction of Pb and Zn is 4.00E−03 and 3.00E−03, respectively. And, the crustal fraction of Pb and Zn is 1.40E−05 and 7.00E−05, respectively
i
The raw data came from related environment impact assessment report
j
Machinery has been divided by plant lifetime, 13.68 years
k–n
The raw data came from the environment impact assessment report
o
Mass of diesel = 9. 36 t/year. Energy content per t = 7.53E+10J/t. Energy = 7.05E+11J
p
Electricity = 9.59E+05 kWh/year × 3.6E06 J/kW h = 3.45E+12 J/year
q
Average quantity = 300 days/year, working hours = 8 h/day, conversion = 523,250 J/h (Pulselli et al. 2008), number of workers is 150, energy = average
quantity × working hours × conversion
r
Services have been divided by plant lifetime, 13.68 years
Environ Sci Pollut Res

Table 2 Emergy analysis table of the beneficiation subsystem in study

Items Raw amount UEV (seJ/unit) Ref. of UEV Emergy flows Percent of CO2
(seJ/ha/year) item (%) emission
(kg)

Local renewable resources (R1, max of 1–5) 5.68E+15 0.00%


Sunlighta 2.52E+14J 1.00E+00seJ/J By definition 2.52E+14
Wind (kinetic energy)b 8.80E+11J 1.87E+03seJ/J (Odum 1996) 1.65E+15
Rain (chemical potential energy)c 2.46E+11J 2.31E+04seJ/J (Odum 1996) 5.68E+15
Rain (geopotential energy)d 1.23E+11J 1.35E+04seJ/J (Odum 1996) 1.66E+15
Geothermal heate 5.51E+10J 4.37E+04seJ/J (Brown and Bardi 2001) 2.41E+15
Local nonrenewable resources (NR, sum of 6) 4.97E+16 0.00%
Waterf 5.84E+04t 8.51E+11seJ/t (Wang et al. 2005) 4.97E+16 0.00%
Nonrenewable resources from outside the 2.16E+21 100.00%
system (NP, sum of 7–17)
Raw oreg 2.50E+05t 8.60E+15seJ/t This study 2.15E+21 99.54% 7.03E+06
Limestoneh 3.75E+02t 1.27E+15seJ/t (Odum 1996) 4.76E+17 0.02% 2.81E+05
Sodium silicatei 6.25E+01t 3.32E+15seJ/t (Pan et al. 2016a) 2.08E+17 0.01%
Oilj 1.25E+01t 2.01E+15seJ/t (Bastianoni et al. 2009) 2.51E+16 0.00% 1.12E+04
Butyl xanthate (chemicals)k 5.00E+01t 4.84E+14seJ/t (Odum 1996) 2.42E+16 0.00%
Black catching agent (chemicals)l 2.50E+01t 4.84E+14seJ/t (Odum 1996) 1.21E+16 0.00%
Electricitym 2.45E+13J 2.55E+05seJ/J (Odum 1996) 6.25E+18 0.29% 5.44E+06
Machinery (steel)n 9.30E+00t 5.43E+15seJ/t (Zhang et al. 2009) 5.05E+16 0.00% 9.86E+03
Transport (truck)o 1.25E+06 t*km 7.61E+11seJ/t*km (Brown and Buranakarn 9.51E+17 0.04%
2003)
Laborp 8.04E+10J 9.48E+06seJ/J (Pulselli et al. 2008) 7.62E+17 0.04%
Servicesq 1.48E+05$ 5.96E+12seJ/$ (Chen et al. 2017) 8.82E+17 0.04%
Products
Lead concentrates 1.16E+04t 1.87E+17 This study
Zinc concentrates 1.34E+04t 1.61E+17 This study
Waste
Tailings 2.21E+05t
COD 4.25E+00t
Cu 8.50E−03t
Pb 3.40E−01t
Zn 8.50E−02t
Cd 1.28E−03t
As 4.25E−03t
NH3-N 2.13E−01t

According to emergy algebra, products in this study are considered as co-products


a–e
Area of the project = 5.00E+04 m2 , and the detail calculating process see footnote of Table 1
f–l
The raw data came from our investigation
m
Electricity = 6.80E+06 kWh/year × 3.6E06 J/kWh = 2.45E+13 J/year
n
Machinery has been divided by plant lifetime, 20 years
o
Transport (truck) distance = 5 km, mass = 2.50E+05t
p
Average quantity = 300 days/year, working hours = 8 h/day, conversion = 523,250 J/h (Pulselli et al. 2008), number of workers is 64, energy = Average
quantity × working hours × Conversion
q
Services has been divided by plant lifetime, 20 years

eutrophication. In addition, NOx posed the greatest risk to service needed, while ecosystem service loss and emergy loss
human health by causing respiratory disorder and negative contributed 2.86% and 0.86%, respectively, to the total nega-
health effect. tive impact. For S3, 83.70%, 13.48%, and 2.82% of the total
Table 9 summarizes the values of different negative im- negative impact were contributed by emergy loss, ecosystem
pacts. The contribution shares of ecological services, emergy service loss, and ecological service, respectively.
loss, and ecosystem service loss are illustrated in Fig. 8. For
S1, the ecological service needed to dilute pollutants was the Emergy-based indicators
largest contribution to the total negative impact (73.86% of its
total value), followed by ecosystem service loss (18.36% of its Table 10 shows the values of emergy-based indicators in this
total value) and emergy loss (7.78% of its total value). For S2, study. The UEVs of raw ore, lead concentrates, and lead bul-
96.28% of the total negative impact came from ecological lion are 8.60E+15 seJ/t, 1.87E+17 seJ/t, and 3.59E+17 seJ/t,
Environ Sci Pollut Res

Table 3 Emergy analysis table of the smelting and refining subsystem in study

Items Raw UEV (seJ/unit) Ref. of UEVs Emergy flows Percent of CO2
amount (seJ/ha/year) item (%) emission (kg)

Local renewable resources (R1, max of 1–5) 1.82E+16 0.00%


Sunlighta 8.06E+14J 1.00E+00seJ/J By definition 8.06E+14
Wind (kinetic energy)b 2.82E+12J 1.87E+03seJ/J (Odum 1996) 5.27E+15
Rain (chemical potential energy)c 7.88E+11J 2.31E+04seJ/J (Odum 1996) 1.82E+16
Rain (geopotential energy)d 3.92E+11J 1.35E+04seJ/J (Odum 1996) 5.29E+15
Geothermal heate 1.76E+11J 4.37E+04seJ/J (Brown and Bardi 7.69E+15
2001)
Nonrenewable resources from outside the 3.83E+22 100.00%
system (NP, sum of 6–20)
Ore concentratesf 2.04E+05t 1.87E+17seJ/t This study 3.80E+22 99.29% 1.04E+08
Coalg 9.45E+14J 6.55E+04seJ/J (Zhang et al. 2017) 6.19E+19 0.16% 1.91E+07
Limestoneh 9.41E+03t 1.27E+15seJ/t (Odum 1996) 1.20E+19 0.03% 7.06E+06
Quartzitei 1.47E+04t 1.27E+15seJ/t (Odum 1996) 1.87E+19 0.05%
Fire-proof materialsj 3.60E+02t 1.35E+14seJ/t (Wang et al. 2005) 4.86E+16 0.00%
Oxygen lance (steel)k 1.50E+02t 5.43E+15seJ/t (Zhang et al. 2009) 8.15E+17 0.00% 1.59E+05
Diesell 2.48E13J 8.39E+04seJ/J (Odum 1996) 2.08E+18 0.01% 2.84E+05
Waterm 7.87E+05t 8.51E+11seJ/t (Wang et al. 2005) 6.70E+17 0.00%
Electricityn 5.06E+14J 2.55E+05seJ/J (Odum 1996) 1.29E+20 0.34% 6.03E+07
Transport (truck)o 6.11E+ 7.61E+ (Brown and 4.65E+18 0.01%
06 t*km 11seJ/t*km Buranakarn 2003)
Steel (machinery)p 6.68E+02t 5.43E+15seJ/t (Zhang et al. 2009) 3.63E+18 0.01% 7.08E+05
Concrete (melting furnace)q 6.63E+02t 1.38E+15seJ/t (Pulselli et al. 2008) 9.15E+17 0.00% 5.24E+04
Fire-proof materials (melting furnace)r 4.89E+02t 1.35E+14seJ/t (Wang et al. 2005) 6.60E+16 0.00%
Labors 1.59E+12J 9.48E+06seJ/J (Pulselli et al. 2008) 1.51E+19 0.04%
Servicest 4.66E+06$ 5.96E+ (Chen et al. 2017) 2.78E+19 0.07%
12seJ/$
Products
Lead bullion 1.07E+05t 3.59E+17 This study
Sulfuric acid 9.28E+04t 4.13E+17 This study
Zinc oxide 1.83E+04t 2.09E+18 This study
Waste
Dust 4.42E+01t
SO2 4.59E+02t
NOx 3.70E+02t
Pb 2.22E+00t
As 1.64E-01t
Cd 8.51E-02t
Mercury 8.80E-03t

According to emergy algebra, products in this study are considered as co-products


a–e
Area of the project =1.60E+05 m2 , detail calculating process see footnote 1–5 of Table 2
f
The data came from our investigation
g
Energy = mass (kg) × energy content per kilogram. Here, mass = 3.595E07 kg, energy content per kilogram coal = 2.63E07 J/kg (Zhang et al. 2017)
h–k
The data came from our investigation
l
Mass of diesel = 3.30E+02 t/year. Energy content per t = 7.53E+10 J/t. Energy = 2.48E+13 J
m
The data came from our investigation
n
Electricity = 1.41E+08 kWh/year × 3.6E06 J/kW h = 5.06E+14 J/year
o
Transport (truck) distance = 30 km, mass = 2.04E+05 t
p
Machinery has been divided by plant lifetime, 20 years
q,r
Melting furnace has been divided by plant lifetime, 20 years
s
Average quantity = 330 days/year, working hours = 8 h/day, conversion = 523,250 J/h (Pulselli et al. 2008), number of workers is 1150, energy =
Average quantity × working hours × Conversion
t
Services has been divided by plant lifetime, 20 years
Environ Sci Pollut Res

NR RP NP

US$

Y
Resource Ore Smelting and
stock Underground
beneficiation refining
mining system
R1 Environmental system system system

Market
EL
F2
Tailings
R2 pond
Waste
Waste
treatment
R3

Fig. 4 Emergy flow diagram of the metal production system

respectively. These values can be used by emergy practitioners For S2 and S3, due to the large amounts of purchased
seeking the UEVs of lead- and zinc-related production. nonrenewable resources, the values of EYR were both equal
For S1, the value of EYR indicates that the emergy yield is to 1. The values of INI are increasing from S1 to S2, reflecting
over three orders of magnitude greater than the purchased a higher negative impact caused by ecosystem destruction and
inputs. This is mainly due to the extraction of the large emissions per output. However, the decreasing values of INI
amounts of local nonrenewable resources, especially minerals from S2 to S3 were accompanied by the increasing values of
(99.19% of its total input). According to the definition, a IELR. In addition, the values of IELR were extremely high,
higher value of EYR indicates a greater return obtained from reflecting severe ecosystem stress due to exploitation of local
per unit of emergy invested. This reflects that S1 has a high mineral resources and the enormous pressure of industrial ac-
investment efficiency. However, several challenges still re- tivities on the local environment. This is mainly derived from
main, such as local mineral resources depletion and ecosystem the consumption of large amounts of nonrenewable resources.
destruction. Finally, the IESI values of all the subsystems were extremely

Table 4 Ecosystem services loss caused by mineral resources exploitation

Items Average value (g/m2)a UEVs (seJ/g) References of UEVs Ecosystem Ecosystem Ecosystem
service loss service loss service loss
of S1 (seJ/year) of S2 (seJ/year) of S3 (seJ/year)

1. Carbon sequestration 2.04E+02 4.40E+08 (Campbell and Tilley 2014) 4.67E+15 4.50E+15 1.44E+16
2. Water conservation 2.20E+05 8.51E+05 (Wang et al. 2005) 9.69E+15 9.35E+15 2.99E+16
3. Soil building 5.68E+03 1.59E+09 (Campbell and Tilley 2014) 4.67E+17 4.50E+17 1.44E+18
4. Oxygen releasing 5.47E+02 6.56E+07 (Ulgiati and Brown 2002) 1.86E+15 1.80E+15 5.75E+15
5. SO2 removed 1.18E+01 3.99E+10 (Campbell and Tilley 2014) 2.43E+16 2.35E+16 7.51E+16
6. NOx removed 5.21E−01 5.19E+09 (Campbell and Tilley 2014) 1.40E+14 1.35E+14 4.33E+14
7. Nitrogen uptake 2.50E+00 3.11E+07 (Campbell and Tilley 2014) 4.01E+12 3.87E+12 1.24E+13
8. Phosphorus uptake 2.32E−01 1.64E+08 (Campbell and Tilley 2014) 1.97E+12 1.90E+12 6.09E+12
9. Potassium uptake 1.42E+00 1.32E+09 (Brandt-Williams 2002) 9.75E+13 9.41E+13 3.01E+14
Total ecosystem service loss 5.07E+17 4.90E+17 1.57E+18
a
These parameters were obtained from Zhao et al. (2010)
Environ Sci Pollut Res

Table 5 Fossil fuels related emission factors 1.02%


Items NCV (PJ/E04 tons) CC (tonC/TJ) O

Coal 0.21 26.32 94%


Diesel 0.43 20.2 98%
Lubricants 0.51 17.2 98%
Fuel oil 0.43 21.1 98%

Values of NCV and CC came from (Shan et al. 2018), and values of O
came from (NDRC 2011)

low, indicating an unsustainable production feature. The de-


creasing IESI from S1 to S3 also shows a declining sustain- 96.72%
ability level mainly due to the increasing share of nonrenew-
able resources.
Steel Concrete Diesel Electricity
Policy suggestions Fig. 5 CO2 emissions compositions of S1

The results from emergy-based indicators reflect that all the systems. In this regard, Yunnan has a unique advantage due
subsystems are facing serious challenges of achieving sustain- to its huge potential to apply hydrological power, geothermal
able development, mainly attributed by large shares of nonre- power, and wind power (Chen et al. 2017). Also, it is crucial to
newable inputs. Besides, mineral production processes have further improve energy efficiency by applying more advanced
significant impacts on local ecosystem and human health. technologies and equipment. In particular, cleaner production
These research results can help understand ecological costs is one effective approach to help this industry identify the key
of this metal production industry, which normally pursues energy inefficient processes and promote its overall efficiency.
short-term economic benefits, rather than long-term sustain- Consequently, all the practitioners in this industry should ini-
ability. In order to improve its sustainable development, sev- tiate cleaner production efforts so that the overall eco-
eral policy suggestions are proposed and discussed below: efficiency of this industry can be increased.
First of all, it is necessary for this metal production system Second, to promote circular economy in this industry is
to respond climate change by encouraging renewable and critical. Pan et al. (2019) studied the sustainability of one lead
clean energy. Within China, coal-fired power contributed recycling system based on emergy accounting. By comparing
about 69% to the total electricity generation in 2015 (Liang the indicator results between primary lead production system
et al. 2019). Although some progresses have been made to and recycling system (see Table 10), it is clear that the PUEV
promote the application of renewable and clean energy in of primary lead production is 103 times larger than that of
China, the overall share of such energy sources is still low,
comparing with other developed countries. For example, the
coal-fired power only contributed 34%, 23%, and 2% to the 0.08%
total electricity in USA, UK, and France, respectively, while
such a figure was about 80% in China (Liang et al. 2019).
Therefore, encouraging renewable energy use is the top prior-
ity to reduce CO2 emissions of lead bullion production
42.59%
Table 6 Emission factors of raw material inputs in this study 55.04%
Item Emission factor Unit Data source

Wood (timber) 23.90 kg CO2/t (Li et al. 2017)


Steel 2200.00 kg CO2/t (Li et al. 2017) 0.09%
Concrete 79.00 kg CO2/t (Li et al. 2017) 2.20%
Explosive 200 kg CO2/t (Gan and Griffin 2018)
Raw ore Limestone Oil Electricity Steel
Limestone 750 kg CO2/t (IPCC 2006)
Fig. 6 CO2 emissions compositions of S2
Environ Sci Pollut Res

Fig. 7 CO2 emissions 0.03%


compositions of S3

31.46%

54.26%
0.15%
0.45%
3.68% 9.97%

Ore concentrates Coal Limestone Steel Diesel Electricity Concrete

secondary production, while life cycle intensity of negative virgin lead and zinc can be reduced. However, China’s sec-
impact of primary lead production is much higher than that ondary lead production only contributed 29.3% to the total
of secondary production. This indicates that the secondary produced lead in 2012, which is much lower than that in
lead production has a much higher production efficiency and Europe (90%), USA (more than 80%), and the global average
much less environmental pressure than the primary lead pro- (60–66%) (Zhang et al. 2016). Such a reality indicates that
duction. Consequently, more secondary lead and zine collec- more capacity-building efforts should be made to improve
tion sites should be established so that the overall demand on the public’s awareness so that they can send such secondary

Table 7 The ecological services


needed to dilute air and water Item Acceptable R2 of S1 R2 of S2 R2 of S3
pollutants concentrationa (seJ) (seJ) (seJ)

Air pollutants μg/m3


Dust 80 1.23E+15 6.65E+15
SO2 20 2.76E+17
NOx 50 8.90E+16
Pb 0.5 5.34E+16
Cd 0.005 2.05E+17
As 0.006 3.29E+17
Mercury 0.05 2.12E+15
Total ecological service needed by air 1.23E+15 3.29E+17
pollutants
Water pollutants mg/L
COD 15 3.96E+17 1.37E+17
NH3-N 0.15 1.61E+18 4.81E+17
Pb 0.01 2.91E+17 1.65E+19
Cd 0.001 4.82E+17 6.15E+17
As 0.05 3.87E+16 4.12E+16
Zn 0.05 2.04E+18 8.24E+17
Total ecological service needed by water 2.04E+18 1.65E+19
pollutants
Ecological service needed by dilution 2.04E+18 1.65E+19 3.29E+17
emissions

The first-grade concentration levels in the corresponding environmental quality standards were chosen as the
related pollutants’ acceptable concentrations
a
Data of the water pollutants’ acceptable concentrations came from Ministry of Environmental Protection of the
People’s Republic of China (2002). And, data of the air pollutants’ acceptable concentrations came from Ministry
of Environmental Protection of the People’s Republic of China (2012)
Environ Sci Pollut Res

Table 8 The emergy losses caused by air and water pollutants (seJ/year)

Item Damage category DALY/kg F2 of S1 F2 of S2 F2 of S3 Damage category of PDF/kg R3 of S1 R3 of S2 R3 of S3


of human health emissiona (seJ) (seJ) (seJ) ecosystem quality emissiona (seJ) (seJ) (seJ)

Air pollutants
Dust Respiratory 3.75E−04 8.04E+16 4.37E+17 – – –
Disorders
SO2 Respiratory 5.46E−05 6.59E+17 Acidification and 1.041 3.58E+17
Disorders eutrophication
NOx Respiratory 8.87E−05 8.63E+17 Acidification and 5.713 1.58E+18
Disorders eutrophication
Pb Carcinogenic 5.20E−03 3.03E+17 Ecotoxic emissions 2.54E+03 4.22E+18
effects
Cd Carcinogenic 1.35E−01 3.02E+17 Ecotoxic emissions 9.65E+03 6.15E+17
effects
As Carcinogenic 2.46E−02 1.06E+17 Ecotoxic emissions 5.92E+02 7.27E+16
effects
Mercury Ozone layer 8.29E+02 2.31E+17 Ecotoxic emissions 8.29E+02 5.46E+15
depletion
Water pollutants
COD – – – – – –
NH3-N – – – – – –
Pb – – – Ecotoxic emissions 7.39E+00 3.33E+13 1.89E+15
Cd Carcinogenic 7.12E−02 2.63E+16 3.36E+16 Ecotoxic emissions 4.80E+02 3.60E+14 4.59E+14
effects
As Carcinogenic 6.57E−02 1.05E+17 1.12E+17 Ecotoxic emissions 1.14E+01 3.41E+13 3.63E+13
effects
Zn – – – Ecotoxic emissions 1.63E+01 2.56E+15 1.04E+15
Total 2.12E+17 1.45E+17 2.90E+18 2.99E+15 3.43E+15 6.85E+18
emergy
loss
a
This parameter came from ref. Goedkoop and Spriensma (2000)

lead and zinc to the collection sites. Also, more financial in- smaller than the UEVs of the products, indicating that the
vestment on the related research and development activities market prices undervalue the real values of such metal prod-
should be made so that more advanced recycling technologies ucts. The main reason is that market prices do not consider the
can be applied. In addition, an information platform should be real contribution of local ecosystem and ignore the costs of
established so that the inventories on lead and zinc stocks can environmental externalities. For instance, the tailings of such
be built up for future collection and recycling. mining sites have long-term negative impacts on the local
Finally, appropriate economic instruments should be taken. ecosystem, such as soil and water contamination, land destruc-
The market prices of raw ore (about 12 US$/t), lead concen- tions, and mining wastes, which seriously threaten the local
trate (about 1630 US$/t), and lead bullion (about 2170 US$/t) environment. In order to address such an issue, a large amount
provide the utility values based on willingness-to-pay princi- of money should be invested to restore the local ecosystem.
ples. However, when the market prices are expressed in However, the current market prices have not included such
emergy-based method by using Yunnan Province’s emergy- costs, leading to a great threat to local ecosystem health.
to-money ratio of 5.96E+12seJ/$, the emergy equivalent Therefore, an ecosystem compensation project should be ini-
prices of the raw ore, lead concentrate, and lead bullion are tiated by internalizing environmental externalities so that ad-
about 7.15E+13 seJ/t, 9.71E+15 seJ/t, and 1.29E+16 seJ/t, equate funds can be obtained to restore the local ecosystem
respectively. These values are about two orders of magnitude functions. For example, the 1998 severe flood along the

Table 9 Values of emergy-based


negative impacts Items Ecosystem service loss Ecological service Emergy losses Total negative impacts

S1 5.07E+17 2.04E+18 2.15E+17 2.76E+18


S2 4.90E+17 1.65E+19 1.48E+17 1.71E+19
S3 1.57E+18 3.29E+17 9.75E+18 1.17E+19
Environ Sci Pollut Res

13.48% 2.86%
2.82% environmental considerations. However, traditional account-
ing methods on metal mining and processing cannot uncover
the real contribution of natural ecosystem and normally focus
0.86%
on short-term financial returns, rather than long-term sustain-
18.36%
able development. Under such a circumstance, this study pro-
7.78%
poses a systematic resource accounting framework based on
emergy accounting. This framework quantifies the CO 2
73.86% emissions and negative impacts caused by mineral re-
source exploitation activities and proposes emergy-based
96.28% indicators to evaluate the comprehensive performance of
S1 mineral resource exploitation and metal production. A
S2
S3 case study of one lead and zinc production system in
Yunnan Province of China was presented to demonstrate
83.70%
the effectiveness of the proposed method and indicators.
Eological service Emergy loss Ecosystem service loss Policy suggestions were raised to improve the overall sus-
tainability of the studied system. Such suggestions can
Fig. 8 Negative impacts composition of the subsystems
also be promoted to other places with similar challenges
by considering the local realities.
Yangtze River induced China to implement the world’s largest The main conclusions of this study can be summarized as
government-financed ecological restoration program, namely follows:
the Sloping Land Conversion Program (SLCP) and the
Natural Forest Conservation Program (NFCP), with a total 1. Natural resources (especially minerals) generate high eco-
investment of more than US $50 billion (Ouyang et al. nomic values. However, emergy-based accounting indi-
2016). Similarly, such efforts should be made in this industry cates that the amount received in terms of money substan-
so that ecological restoring activities can cover tailings repair, tially undervalues the environmental work associated with
mining wastes treatment and final disposals, soil and water the entire production process.
contamination, etc. (Cooke and Johnson 2002). In this regard, 2. The studied mineral resource exploitation system has a
emergy accounting can provide valuable implications so that low sustainability due to its high dependence on nonre-
appropriate ecosystem compensation mechanism can be newable resources and the enormous pressure on local
established. Although the accounting results should not be ecosystems.
directly applied to set up compensation standards, they can 3. The beneficiation subsystem generates the highest nega-
at least be applied as one useful reference. tive impact per emergy output, followed by the smelting
and refining subsystem and the underground mining
subsystem.
Conclusions 4. The CO2 emissions of raw ore, ore concentrates, and lead
bullion were 2.81E+01 kg CO2-eq/t, 5.11E+02 kg CO2-
Rapid economic development requires a large amount of eq/t, and 1.79E+03 kg CO2-eq/t, respectively. Electricity
metals. However, the mining and processing of metals gener- use dominated the total CO2 emission along the entire
ate significant impacts on our natural ecosystem and public production chain.
health. To maximize the benefits of mineral resource exploi- 5. The UEVs of lead and zinc raw ore, ore concentrates, and
tation, it is crucial to improve current metal mining and cor- lead bullion were 8.60E+15 seJ/t, 1.87E+17 seJ/t, and
responding processes by addressing economic, social, and 3.59E+17 seJ/t, respectively.

Table 10 Emergy-based indicators of the lead production systems and secondary lead production

Item PUEV (seJ/t) PCFI (kgCO2-eq/t) EYR INI (seJ/t) IELR IESI

S1 8.60E+15 (raw ore) 2.81E+01 9.34E+01 9.79E+13 6.82E+03 1.37E−02


S2 1.87E+17 (lead concentrates) 5.11E+02 1.00E+00 6.84E+14 3.83E+05 2.61E−06
S3 3.59E+17 (lead bullion) 1.79E+03 1.00E+00 1.09E+14 2.10E+06 4.75E−07
Secondary lead production 3.48E+15 6.88E+02a 1.00E+00 1.44E+14a 2.33E+03b 4.30E−04b
a
These data are recalculated from Tian et al. (2017), and PCFI of reverberatory of secondary lead production is adopted
b
These data are recalculated from Pan et al. (2019)
Environ Sci Pollut Res

Funding information This study is supported by the Natural Science Cohen MJ, Sweeney S, Brown MT (2007) Computing the unit emergy
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Shanghai Jiao Tong University (16JCCS04), the Shanghai Municipal ticular reference to the mining of metals and industrial minerals: a
Government (17XD1401800), and Yunnan Provincial Research review of theory and practice. Environ Rev 10:41–71. https://doi.
Academy of Environmental Science. org/10.1139/a01-014
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P, van den Belt M (1997) The value of the world’s ecosystem ser-
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