Professional Documents
Culture Documents
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INDEX
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ABSTRACT
Industry 4.0 programs and other initiatives like the industrial internet are changing the way the
industry works today. Cities with existing significant industrial capacities or the ones who want to
attract such investments need to prepare for the changing needs of the industry. For this they first
need to gauge their readiness for the revolution to come. We are proposing ways to measure this
readiness for both industry sectors individually as well as a nation as a whole.
1. COMMON FACTORS
2.4 Production Process Sophistication
2.5 Degree of Automation
2.6 Workforce Readiness
2.7 Innovation Intensity
Questions to be asked
Who is making?
Who is Checking?
Who is managing?
Degree of Automation of a
Machine
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The operating degree of automation is determined from the formula,
𝑇𝑖.𝑡 − 𝑇𝑚
𝐾𝑎.𝑜 =
𝑇𝑖.𝑡
where, 𝑇𝑖.𝑡 = the time it takes to manufacture one production item on a given machine excluding
the time lost for personal needs and setting up
𝑇𝑚 = the required manual working time for one item of the person servicing the machine
and the time spent in adjusting the machine before starting operation.
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1.4 Innovation Intensity
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Level 1 Level 2 Level 3 Level 4
Beginner Competent Professional Expert
Measures
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2. INDUSTRY SPECIFIC FACTORS
Types of Industry
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Figure 1 Extent of PA Component
The above figure represents the extent of PA Component used in farm equipments in
Europe.
3. Extent of Integration amongst machines and farms:
Beyond the introduction of new tools and practices, the real promise of Agriculture 4.0 in
terms of productivity increase resides in the ability to remotely collect, use, and exchange
data.
The extent of integration amongst machines and farms will ensure two important points:
Transparency of production: Use of IoT to collect and publish information on the
production processes and the farm[1].
Preventive Maintenance: Sensor deployments and connectivity enables the
manufacturers to track the usage of the product. They can detect early a loss of
performance and offer preventive maintenance operations.
The picture above shows how the ultimate goal of IR 4.0 in Agriculture can be achieved in
agriculture by integrating the different systems: Weather Data System, Farm Equipment
System, Seed Optimization System and Irrigation System.
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2.2 Secondary Sector
The manufacturing industry takes raw materials and combines them to produce a higher
value added finished product. For example, raw sheep wool can be spun to form a better-
quality wool. This wool can then be threaded and knitted to produce a jumper that can be
worn. However, the development of improved technology, such as spinning machines,
enabled the growth of larger factories. Benefiting from economies of scale, they were able
to reduce the cost of production and increase labour productivity. The higher labour
productivity also enabled higher wages and more income to spend on goods and services.
Measures for IR 4.0 Readiness in the Secondary Sector:
1. Robot Density in the Manufacturing Industry:
To measure the extent of automation which is currently being used in the manufacturing
industry, a parameter Robot Density has been used, which is defined by the number of
installed robots per 10000 employees. The current Global Average is 74/10000
employees.
The above bar graph clearly shows that India is well below the average when it comes to
the Robot Density in the manufacturing industry, one of the primary parameters being
the MSME’s having less access, due to the high cost barrier associated to it.
2. Machine and Operation System Integration (M2M)
M2M (Machine to Machine) describes devices and sensors that communicate with
each other via any form of networking i.e., a cell phone connecting via Bluetooth to a
car’s stereo.
In manufacturing, the extent of integration among the systems is an indicator of the
preparedness of such factories for IR 4.0. More the M2M, more will be the
precision,flexibility and accuracy of the entire production process.
3. Operations Data Collection
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The methodology behind the collection of data operations is an important parameter.
For moving towards a more data driven organization, where most of the decisions
would be taken based on the data generated, slightest of errors could prove costly to
the organization.
Under the Tables section, Level 1 is assigned to an organization which does all the
collection manually and Level 4 is assigned to an organization which does the
collection with complete automation.
4. Operations Data Usage
One of the aspects of IR 4.0 is the emphasis on usage of data to make important
business decisions.
An organization which is ready for IR 4.0, would use more of data for decision making
in comparison to a beginner(Level 1), who would use data only for quality and
regulatory purposes.
The service sector or the tertiary sector is concerned with the intangible aspect of offering
services to consumers and business. It involves retail of the manufactured goods. It also
provides services, such as insurance and banking. In the twentieth century, the service
sector has grown due to improved labour productivity and higher disposable income.
The quaternary sector is said to the intellectual aspect of the economy. It includes
education, training, the development of technology, and research and development. It is
the process which enables entrepreneurs to innovate better manufacturing processes
and improve the quality of services offered in the economy.
2. Internet of Services(IoS):
The IOS (Internet of Services) is a next-generation blockchain technology that provides
the network infrastructure to support a service-oriented ecosystem.
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The IOS platform not only provides its users a completely decentralized way to
exchange online services and digital goods.
REFERENCES
1. Industry 4.0 in agriculture Focus on IoT aspects: www.ec.europa.eu/growth/tools-
databases/dem/monitor/content/industry-40-agriculture-focus-iot-aspects
2. An IR 4 readiness assessment tool: https://www.crimsonandco.com/wp-
content/uploads/2017/10/Industry-4-readiness-assessment-tool-report-Oct-2017.pdf
3. Degree of Automation:
www.encyclopedia2.thefreedictionary.com/Degree+of+Automation
4. Production process sophistication:
www.tcdata360.worldbank.org/indicators/prod.soph?country=BRA&indicator=555&viz=
bubble_chart&years=2017&indicators=944
5. www.ondernemerschap.panteia.nl/pdf-ez/h199912.pdf
6. The Internet of Services — Intro to our Tech: https://medium.com/@iostoken/the-
internet-of-services-intro-to-our-tech-e91abfb13b8c
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