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The Nanofab Group

EE 4345 – Semiconductor Electronics


Design Project – Spring 2002

Kevin Bradford
Corey Clark
Carlos Garcia
Guillaume Gbetibouo
Eric Goebel
Fariba Pouya
Technical Project 1.5

ANALOG BiCMOS
Introduction

What is BiCMOS?

BiCMOS technology combines


Bipolar and CMOS transistors onto a
single integrated circuit where the
advantages of both can be utilized.
Advantages of CMOS over Bipolar

• Power dissipation
• Noise margin
• Packing density
• The ability to integrate large comples
functions with high yields
Advantages of Bipolar over CMOS

• Switching speed
• Currents drive per unit area
• Noise perfomance
• Analog capability
• Input/output speed
Advantages of BiCMOS Technology

• Improved speed over CMOS


• Lower power dissipation than Bipolar
• Flexible input/outputs
• High performance analog
• Latch up immunity
Analog BiCMOS Complexity
Analog BiCMOS processes are characterized by their
complexity, most needing15 masks. Some up to 30 masks.

Advantages of complexity Disadvantages of complexity

• Higher performance • Higher wafer cost


analog circuits • Longer manufacturing
• Reduced design efforts time
• Faster design cycles • Lower process yields
Evolution of BiCMOS from CMOS

BiCMOS technologies have tended to evolve from CMOS


processes in order to obtain the highest CMOS
performance possible.
The bipolar processing steps have been added to the core
CMOS flow to realize the desired device characteristics.
Fabrication Equipment
Molecular Beam Epitaxy
(MBE)
Fabrication Equipment
Photoresist Spinner Bake-out Ovens
Fabrication Equipment
Mask Aligner Reactive Ion Etching (RIE)
Fabrication Equipment
Chemical Vapor Deposition Plasma Quest Sputter
(CVD)
Fabrication Equipment
Plasma Sputter Perkin-Elmer MBE
Fabrication Equipment
Probe Station Scanning Electron
Microscope (SEM)
N-well CMOS Structure
• NMOS device, built in a 15um thick P-epitaxial layer on top of
P+substrate
•PMOS transistor, built in an implanted N-well approximately 5um deep
•P+ substrate is used to reduce latch up susceptibility by providing a low
impedance patch through a vertical PNP device
•Polysilicon gates are used for both the PMOS and NMOS transistors
Adding NPN Bipolar Transistor
The simplest way to add an NPN bipolar transistor to the previous CMOS
structure is by using PMOS N-well as the collector of the Bipolar device
and introducing an additional mask level for the P-base region.
• the P-base is approx 1 um deep with a doping level of about 1e17 atoms/cm^3
• the N+ source/drain ion implantation step is used for the emitter and
collector contact of the bipolar structure
• the P+ source/drain ion implantation step is used to create a P+ base
contact to minimize the base series resistance
Contacts
Contacts
metal n-type s/c

qfm qc s
qVbi
qfBn qfs,n
Ec
EFm EFn
EFi
Depl reg Ev
qf’n
Pattern Shift – NBL Shadow (1/2)
Pattern Shift – NBL Shadow (2/2)

Stacking faults Other Causes


• An extra plane of atoms • Temprature
•The lack of a plane of atoms •Pressure
•Wafer pre-leaning
•Growth precursor
P Isolation vs. CDI

P Isolation Collector Diffused Isolation


BiCMOS Isolation Consideration
• Key factor in determining overall circuit performance and
density
• Collector Diffused Isolation (CDI)
– N-well used to form collector of NPN transistor
– Base and emitter consist of successive counterdoping of
the well.
– CDI transistors
• Saturate prematurely
• Limits low-voltage operation
• Complicates device modeling
• Causes undesired substrate injection
Applications of BiCMOS Technology

• System-on-a-Chip Technology
– personal Internet access devices
– set-top boxes
– thin clients
References
• Carter, Ronald. “Lecture 9 – EE 5342” UTA
• Cheung, Nathan “ Lecture 17 – EE 143” UC Berkeley
• http: //et.nmso.edu/ETCLASSES/vlsi/files/CRYSTAL.HTM
• Hastings, Alan “The Art of Analog Layout”, Prentice Hall, New Jersey,
2001
• Campbell, Stephen A. , “The Science and Engineering of
Microelectronic Fabrication”, Oxford University Press, New York,
2001
• Alvarez, Antonio, “BiCMOS Technology and Applications”, Prentice
Hall, New Jersey, 2001

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