LIFTING LUG CALCULATION :

Max.
Material of lug IS 2062 Gr A erection <=10
Yield Stress Sy 250 N/mm2 weight T
Width of lifting lug b 150 mm t 12
Width of lifting lug pad bp 250 mm b 200
Length of lifting lug pad L 250 mm d 60
Thickness of lifting lug t 12 mm E 130
Distance of hole from the top of the
lifting lug R 75 mm Rn 40
Diameter of hole in the lifting lug d 50 mm w 10
Top of brace from the center of hole s 110 mm R+s 200
Total weld length on lifting lug Lw 300 mm s 110
Total weld length on lifting lug pad Lwp 300 mm bp 300
Fillet weld size on lifting lug w 6 mm R 90
Fillet weld size on lifting lug pad wp 6 mm L 230
E 130 mm
Rn 40 mm Result of the lifting lug
Lw 712.83
Weight to be lifted W 1000 KG Lwp 1000
Jerk factor j 2 PASS
Number of lugs n 1
Force acting on the lug = w * j / n F 19620 N

Double shear
C/S area at sec a-a = (R - d/2) * t Aa 600 mm2
C/S area at sec b-b = (b-d) * t Ab 1200 mm2
Shear stress at area a-a = F / Aa
(double shear) Ssa 32.70 N/mm2
Permissible shear stress 0.4 * Sy Ss 100 N/mm2
RESULT PASS

Tenisile stress
Tenisile stress at area b-b = F / Ab Stb 16.35 N/mm2
Permissible tenisile stress = 0.66 * Sy Stb 165 N/mm2
RESULT PASS

Bending stress
Horizontal force on lifting lug (assuming
150 sling angle) Fh 5076.1461 N
Bending moment at base of Bracing =F*h Mo 558376.07 N-mm
Section modulus of bracing = b * t2 / 6 z 3600.00 mm3
Bending stress Mo / z Sbw 155.10 N/mm2
Permissible bending stress 0.66 * Sy Sbw 165 N/mm2
RESULT PASS

Weld check of the lug

Total weld area of fillet of lifting lug

= ( Lw * w ) / 1.414 Aw 1272.98 mm2
Shear stress = F / Aw Ssw 15.41 N/mm2
Total weld area of fillet of lifting lug pad
= ( Lwp * wp ) / 1.414 Awp 1272.98 mm2
Shear stress = F / Awp Sswp 15.41 N/mm2
Permissible shear stress = 0.4 * Sy Ss 100 N/mm2
RESULT PASS
<=25 <=45 <=90 <=140 <=180
T T T T T
28 40 50 70 80
230 300 400 500 610
75 75 100 130 150
130 150 200 250 300

40 50 75 90 100
14 20 30 38 46
230 300 400 500 600
140 185 250 320 370
330 400 500 600 710
90 115 150 180 230
230 250 300 350 400