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ELECTRIC POWER & CONTROLS

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I C World leader in
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E technical training systems
©Copyright 2007 Lab-Volt Systems, Inc. PRINTED IN CANADA 94002-00 Rev. E
Building Training Systems
for the Global Workplace
For over four decades, Lab-Volt has provided state-of-the-art industry-standard training systems are modular and open-ended
systems for technician training in the basic and most advanced so that students may enter or exit a program at many points. Lab-
applications of electricity and electronics, fluid power, industrial Volt training systems bring technical theory to life, teaching the
controls, process control and instrumentation, mechatronics and latest technologies along with valuable troubleshooting, critical
telecommunications. thinking, and reasoning skills.

Lab-Volt maintains a staff of


educators, instructional system
designers, and engineers who are
available to assist teachers, training
directors, and administrators in
designing program content, select-
ing or modifying equipment and
software, and providing profes-
sional teacher training.

In designing our laboratory


equipment, we ensure compatibility
with international power
requirements that prevail through-
out North America, Africa, Asia,
Europe, the Middle East, South
America, and Southeastern Asia.
Whether at a high school or com-
munity college in the United States,
an air traffic control center in Saudi
Arabia, or a technical institute in the
Philippines, Lab-Volt training sys-
tems provide state-of-the-art teach-
ing and classroom-management
tools built on computer-mediated
platforms that deliver, manage, and
control the educational process.

Lab-Volt’s systems have been


used to train technicians who are successfully employed in
Today, Lab-Volt’s highly effective approach to training and leading multinational companies such as General Telephone &
education has earned us the distinction as the leading North Electronics, Lockheed Aviation, United States Steel, Western
American producer of hands-on technical training systems. Key Electric and Westinghouse, Intel and Micron Semiconductor, Ford
to our success has been our ability to anticipate the applications Motor Company, General Motors, IBEW, and many others. In
of new technologies and develop modular training systems that addition, Lab-Volt-trained technicians hold positions throughout
allow us to address the basic, as well as specialized, needs of the world at leading colleges, universities, educational ministries,
industry and education. In our approach to training and educa- and military installations.
tion, we begin by carefully defining each new training need.
FACET®, Lab-Volt Simulation Systems®, Lab-Volt Automa-
Next, we methodically design and create the best curriculum, tion , and Tech-World® by Lab-Volt are among the most widely

instrumentation, delivery method, management platform, and used integrated technology education systems today. Trainees
laboratory furniture and configuration to suit real-world training in over 30,000 schools, industrial sites, and military installations
goals and the real needs of students and instructors. Lab-Volt in over 50 countries worldwide use Lab-Volt systems to learn skills
training systems are carefully balanced to provide a solid theoreti- that are necessary to keep up with the world’s rapid technological
cal grounding in the subject matter, along with numerous and growth well into the next millennium.
diverse hands-on applications. By design, our first-quality,
TECHNICAL TRAINING SYSTEMS
Electric Power and Controls
– Electromechanical
– Power Electronics and Drives
– Power Transmission, Distribution, and
Protection
– Industrial Controls

Telecommunications
– Digital and Analog Telecommunications
– Radar Technology
MANUFACTURING AND
– Microwave Technology
– Antenna CENTRAL SALES OFFICES
– Telephony
– Fiber Optic Communications LAB-VOLT SYSTEMS, INC.
P.O. Box 686
Manufacturing / Mechatronics Farmingdale, New Jersey, USA 07727
– Mechanical Systems Telephone: (732) 938-2000 Fax: (732) 774-8573
– Fluid Power Toll Free U.S. Telephone: (800) LAB-VOLT
– Instrumentation and Process Control E-MAIL: us@labvolt.com
– Web-Based Industrial Training
– Automation and Robotics LAB-VOLT LIMITED
– Exploratory Technology 675, rue du Carbone
Charlesbourg, Québec, CANADA G2N 2K7
Tech-Design
® Telephone: (418) 849-1000 Fax: (418) 849-1666
– Communications Toll Free Canada Telephone: (800) LAB-VOLT
– Transportation E-MAIL: ca@labvolt.com
– Construction
– Manufacturing LAB-VOLT’S WEB SITE
– Bio-Related www.labvolt.com

®
Tech-World
– Applications in Manufacturing
– Applications in Information Technology

Computer-Based Learning for


®
Electronics Training (FACET )
– Basic Principles of Electricity and Electronics
– Circuit Simulations
– Digital and Microprocessor Electronics
– Telecommunications
– Industrial Electronics

©
Copyright 2007, Lab-Volt Systems, Inc. All rights reserved. All products featured in this guide are subject to change
without notice. Lab-Volt recognizes all product names used herein as trademarks or registered trade marks of
their respective holders. Lab-Volt is not responsible for typographical errors.
Table of Contents

Electromechanical Training Systems (EMS Series) . . . . . . . 5


0.2-kW Electromechanical Training System,
Model 8001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Computer-Assisted 0.2-kW Electromechanical Training
System, Model 8006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Data Acquisition and Management for
Electromechanical Systems (LVDAM-EMS),
Model 9062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electromechanical Systems Simulation Software
(LVSIM®-EMS), Model 8970 . . . . . . . . . . . . . . . . . . . . . . . 14
2-kW Electromechanical Training System,
Model 8013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electromechanical Systems Computer-Based
Learning (EMS-CBL), Model 8980 . . . . . . . . . . . . . . . . . . 17
Additional Electromechanical Equipment . . . . . . . . . . . . . 18
Additional Equipment for the 0.2-kW EMS Training
Systems, Models 8223, 8224, 8225, 8227, 8228, 8231,
8233, 8234, 8243, 8246, 8253, 8255, 8259, 8266, 8266,
8350, 8631, 8641, 8651, 8653, 8661, 8671, 8731 . . . . . . . . 19
Dissectible Machines, Model 8020 . . . . . . . . . . . . . . . . . . . 21
Motor Winding Kit, Model 8022 . . . . . . . . . . . . . . . . . . . . 22
MagTran® Training System, Model 8024 . . . . . . . . . . . . . . 23
Power Electronics and Drives . . . . . . . . . . . . . . . . . . . . . . . 24
0.2-kW Power Electronics Training System,
Model 8032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Electronics Simulation Software (PESIM),
Model 8971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Thyristor Speed Controller, Model 9017 . . . . . . . . . . . . . . 28
Vector-Control Drive Converter, Model 9013 . . . . . . . . . . 29
DC and AC Variable Speed Drives,
Models 3250 and 3260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Transmission, Distribution, and Protection . . . . . . 31
0.2-kW Electric Power Transmission Training System,
Model 8055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
0.2-kW Protective Relaying Training System,
Model 8007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Distribution Transformer Trainer, Model 8361 . . . . . . . . . 35
Power Line Series Compensation Demonstrator,
Model 8362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Industrial Controls Series . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Industrial Controls Training System, Model 8036 . . . . . . . 38
Control of Industrial Motors Training System,
Model 8045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Low-Power Training Systems . . . . . . . . . . . . . . . . . . . . . . . 41
FACET® Thyristors and Power Control Circuits,
Model 91011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FACET® Motors, Generators and Controls,
Model 91024 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FACET® Power Transistors and GTO
Thyristor, Model 91026 . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Synchro-Servo Training System, Model 8060 . . . . . . . . . . 45
Courseware Ordering Information . . . . . . . . . . . . . . . . . . . 46
List of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3
Table of Contents

Electromechanical Training Systems (EMS Series) . . . . . . . 5


0.2-kW Electromechanical Training System,
Model 8001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Computer-Assisted 0.2-kW Electromechanical Training
System, Model 8006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Data Acquisition and Management for
Electromechanical Systems (LVDAM-EMS),
Model 9062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electromechanical Systems Simulation Software
(LVSIM®-EMS), Model 8970 . . . . . . . . . . . . . . . . . . . . . . . 14
2-kW Electromechanical Training System,
Model 8013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electromechanical Systems Computer-Based
Learning (EMS-CBL), Model 8980 . . . . . . . . . . . . . . . . . . 17
Additional Electromechanical Equipment . . . . . . . . . . . . . 18
Additional Equipment for the 0.2-kW EMS Training
Systems, Models 8223, 8224, 8225, 8227, 8228, 8231,
8233, 8234, 8243, 8246, 8253, 8255, 8259, 8266, 8266,
8350, 8631, 8641, 8651, 8653, 8661, 8671, 8731 . . . . . . . . 19
Dissectible Machines, Model 8020 . . . . . . . . . . . . . . . . . . . 21
Motor Winding Kit, Model 8022 . . . . . . . . . . . . . . . . . . . . 22
MagTran® Training System, Model 8024 . . . . . . . . . . . . . . 23
Power Electronics and Drives . . . . . . . . . . . . . . . . . . . . . . . 24
0.2-kW Power Electronics Training System,
Model 8032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Electronics Simulation Software (PESIM),
Model 8971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Thyristor Speed Controller, Model 9017 . . . . . . . . . . . . . . 28
Vector-Control Drive Converter, Model 9013 . . . . . . . . . . 29
DC and AC Variable Speed Drives,
Models 3250 and 3260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Transmission, Distribution, and Protection . . . . . . 31
0.2-kW Electric Power Transmission Training System,
Model 8055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
0.2-kW Protective Relaying Training System,
Model 8007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Distribution Transformer Trainer, Model 8361 . . . . . . . . . 35
Power Line Series Compensation Demonstrator,
Model 8362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Industrial Controls Series . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Industrial Controls Training System, Model 8036 . . . . . . . 38
Control of Industrial Motors Training System,
Model 8045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Low-Power Training Systems . . . . . . . . . . . . . . . . . . . . . . . 41
FACET® Thyristors and Power Control Circuits,
Model 91011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FACET® Motors, Generators and Controls,
Model 91024 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FACET® Power Transistors and GTO
Thyristor, Model 91026 . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Synchro-Servo Training System, Model 8060 . . . . . . . . . . 45
Courseware Ordering Information . . . . . . . . . . . . . . . . . . . 46
List of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3
INTERNATIONAL AWARD WINNER FOR
EXCELLENCE IN TECHNICAL TRAINING PRODUCTS

Lab-Volt is the proud recipient of more International Worlddidac Awards for product excellence than any other manufacturer
of scientific and technological training apparatus for student and classroom use. Lab-Volt serves thousands of trade schools,
colleges and universities, educational ministries, military training centers, and industrial plants throughout most countries in
Africa, Asia, Europe, the Middle East, Pacific Rim, and the Americas.

To meet the needs of its global customers, Lab-Volt has sales offices and manufacturing plants in the United States, Canada,
Malaysia, and Colombia, along with a network of factory-trained staff strategically placed around the world. Reflecting Lab-Volt's
commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing
and distribution facility has received the ISO 9001 certification.

Lab-Volt is proud to continue the tradition of excellence that has become its international trademark.

4
ELECTRIC POWER & CONTROLS

Electromechanical Training Systems


(EMS Series)
Lab-Volt has developed a modular approach in the study of 0.2-kW ELECTROMECHANICAL TRAINING SYSTEM
basic and advanced electric power technology. These sys- The 0.2-kW Electromechanical Training System, Model 8001,
tems, called EMS (Electromechanical Systems), contain many is a low-power educational system. The system allows the
types of modules: loads, power supplies, transformers, mea- students to perform laboratory observations using pointer
suring instruments, machines, etc. The modular approach measuring instruments. With this type of measuring instru-
allows the users to perform an unlimited number of setups. ments, the students must read the data and manually transfer
Lab-Volt offers four systems to learn electrical power technol- the results in data tables. Laboratory reports can then be
ogy. produced manually or by using a personal computer.

COMPUTER-ASSISTED 0.2-kW ELECTROMECHANICAL TRAINING


SYSTEM

To provide new opportunities for laboratory measurements


and observations, Lab-Volt has developed the Computer-
Assisted 0.2-kW Electromechanical Training System, Model
8006. This system uses a data acquisition interface module,
a computer, and a data acquisition and management software
to measure, observe, and analyze electrical and mechanical
parameters. The Data Acquisition and Management system
(LVDAM-EMS) is specially developed by Lab-Volt to perform
electrical measurements and observations in an educational
context. This computer-based approach makes it possible to
significantly decrease the time required by the students to
perform the exercises and to produce laboratory
reports. Moreover, this new approach allows students to
integrate modern measuring instruments such as an 8-traces
oscilloscope, phasor analyzer, harmonic analyzer, mechanical
and VA power meters, which are not available in the 8001
system.

5
LVSIM®-EMS SIMULATION SOFTWARE

The exercises of the Computer-Assisted 0.2-kW


Electromechanical Training System, Model 8006,
can also be performed using the simulation soft-
ware LVSIM-EMS developed by Lab-Volt. The
LVSIM-EMS simulation software, Model 8970,
integrates a 3D visual interface that provides
faithful reproductions of all modules in the 8006
system. Virtual modules are inserted into a virtual
workstation by the students and interconnected
using leads. Once a setup is completed, it is
powered by a virtual power supply module, and
the calculation engine, developed by Lab-Volt,
determines the voltages, currents, speed, torque
and all other parameters related to the modules
in the setup. Since LVSIM-EMS includes the
same computer-based instruments as in the
Lab-Volt Data Acquisition and Management for
Electromechanical Systems (LVDAM-EMS), stu-
dents obtain the same results as those obtained
with the actual equipment. Because the calculation engine operates in a continuous mode, students can immediately observe
the effect of a parameter change in the equipment setup. Note that being familiar with the notions of conventional simulation
software is not necessary for students to use the system.

2-kW ELECTROMECHANICAL TRAINING SYSTEM

For those who prefer to handle higher power


machines, Lab-Volt offers the 2-kW
Electromechanical Training System,
Model 8013. This system is offered with
pointer measuring instruments only.

6
ELECTRIC POWER & CONTROLS

0.2-kW Electromechanical Training System


MODEL 8001

The 0.2-kW Electromechanical Training System, Model 8001, three meters for simultaneously measuring all three currents
was developed by educators to satisfy educational require- and voltages in three-phase systems.
ments that include industrial applications of electric power
technology. The design objective was to develop a low-power
educational system with equipment that operates like indus-
trial equipment. Through careful attention to engineering
detail, the Lab-Volt EMS System meets this objective, and in
so doing, provides laboratory results that are easy to under-
stand, with data values that are easily observed.
The system’s modular approach allows new equipment
to be added to existing EMS laboratories without needless
duplication of equipment. There are two standard module
sizes: full size, 308 mm (12.1 in) high, and half size, 154 mm
(6.1 in) high. The modules are constructed of heavy-gauge
steel, finished in baked enamel. Symbols and diagrams spe-
cific to each module are clearly silk-screened on the front
panels. Standard, color-coded, 4-mm safety jacks are used to
interconnect all system components.
Three-Phase Wound-Rotor Induction Motor
All machines have cutaway bell housings (front and rear)
to permit visual inspection of the internal construction and
All meters are designed to sustain starting currents even
observation of the machine during operation.
when used on a low range. Wattmeters are internally con-
The metering modules are designed to cover the complete nected to read power directly when the input is connected
range of required measurements with a minimum number of to the source and the output to the load. Protection of vulnera-
meters. The AC ammeter and voltmeter modules contain ble meter components is accomplished without fuses.

7
Single-Phase Transformers and AC Machines
P The Single-Phase Transformer
P Transformer Polarity
P Transformer Regulation
P The Autotransformer
P Transformers in Parallel
P Distribution Transformer
P Prime Mover & Torque Measurement
P The Split-Phase Induction Motor, Part I
P The Split-Phase Induction Motor, Part II
P The Split-Phase Induction Motor, Part III
P The Capacitor-Start Motor
P The Capacitor-Run Motor
P The Universal Motor, Part I
TOPIC COVERAGE P The Universal Motor, Part II
Power Circuits
Three-Phase Transformers and AC Machines
P Series and Parallel Equivalent Resistances P Three-Phase Transformer Connections
P Resistances in Parallel P Prime Mover & Torque Measurement
P Resistances in Series and in Series-Parallel P The Wound-Rotor Induction Motor, Part I
P Safety and the Power Supply P The Wound-Rotor Induction Motor, Part II
P Ohm’s Law P The Wound-Rotor Induction Motor, Part III
P Circuit Solution, Part I P The Squirrel-Cage Induction Motor
P Circuit Solution, Part II P The Synchronous Motor, Part I
P Power in DC Circuits, Part I P The Synchronous Motor, Part II
P Power in DC Circuits, Part II P The Synchronous Motor, Part III
P The Transmission Line P The Three-Phase Alternator
P AC Voltage and Current P The Alternator Under Load
P AC Voltage and Current Measurement P Alternator Synchronization
P The Wattmeter P Alternator Power
P Phase Angle, Real and Apparent Power P The Three-Phase Induction Motor Starters
P Capacitive Reactance P Frequency Conversion
P Inductive Reactance P Reactance and Frequency
P Watt, Var, Volt-Ampere and Power Factor P Selsyn Control
P Vectors and Phasors – Series Circuits
P Vectors and Phasors – Parallel Circuits ESTIMATED PROGRAM HOURS
P Impedance 150 Hours
P Three-Phase Circuits
P Three-Phase Watts, Vars and Volt-Amperes SYSTEM VOLTAGES
P Three-Phase Power Measurement 120 V, 60 Hz
P Phase Sequence 220 V, 50 Hz
DC Machines 240 V, 50 Hz
P Prime Mover & Torque Measurement
P The Direct Current Motor, Part I
P The Direct Current Motor, Part II
P The DC Shunt Motor
P The DC Series Motor
P The DC Compound Motor
P The DC Separately-Excited Shunt Generator
P The DC Self-Excited Shunt Generator
P The DC Compound Generator
P The DC Motor Starter
P Thyristor Speed Controller
P Thyristor Speed Controller with Regulation

8
ELECTRIC POWER & CONTROLS

Computer-Assisted 0.2-kW Electromechanical Training System


MODEL 8006

The Computer-Assisted 0.2-kW Electromechanical Training TOPIC COVERAGE


System, Model 8006, is a modern modular program that Power Circuits and Transformers
provides new opportunities for laboratory observations in the P Fundamentals for Electric Power Technology
study of electric power technology. – Voltage, Current, Ohm’s Law
– Equivalent Resistance
The system is based on the same modular approach as – Power in DC Circuits
the 8001 Training System. However, instead of using pointer – Series and Parallel Circuits
measuring instruments, it uses a computer-based system for P Alternating Current
measuring, observing, and analyzing electrical and mechani- – The Sine Wave
cal parameters in electric power systems and power electron- – Instantaneous Power
ics circuits. – Phase Angle
The computer-based system, referred to as the Lab-Volt P Capacitors in AC Circuits
Data Acquisition and Management for Electromechanical – Capacitive Reactance
Systems (LVDAM-EMS), Model 9062, allows training in – Equivalent Capacitance
various areas, such as electric power technology, AC/DC – Capacitive Phase Shift and Reactive Power
machines, and power electronics, using modern and versatile P Inductors in AC Circuits
measuring instruments. – Inductive Reactance
– Equivalent Inductance
The exercises of the manuals Power Circuits and Trans- – Inductive Phase Shift and Reactive Power
formers, and AC/DC Motors and Generators have been up-
dated to account for the special capabilities of the computer-
based measuring instruments, and of the evolution in the field
of modern electrical engineering.

9
P Power, Phasors and Impedance in AC Circuits AC/DC Motors and Generators
– Power in AC Circuits P Fundamentals for Rotating Machines
– Vectors & Phasors in Series AC Circuits – Prime Mover Operation
– Vectors & Phasors in Parallel AC Circuits – Dynamometer Operation
– Impedance – Motor Power, Losses, and Efficiency
P Three-Phase Circuits P DC Motors and Generators
– Balanced Three-Phase Circuits – The Separately-Excited DC Motor
– Three-Phase Power Measurement – Separately-Excited, Series, Shunt, and Compound DC
– Phase Sequence Motors
P Single-Phase Transformer – Separately-Excited, Shunt, and Compound DC
– Voltage and Current Ratios Generator
– Transformer Polarity P Special Characteristics of DC Motors
– Transformer Regulation – Armature Reaction and Saturation Effect
P Special Transformer Connections – The Universal Motor
– The Autotransformer P AC Induction Motors
– Transformers in Parallel – The Three-Phase Squirrel-Cage Induction Motor
– Distribution Transformers – Eddy-Current Brakes and Asynchronous Generators
P Three-Phase Transformers – Effect of Voltage on the Characteristics of Induction
– Three-Phase Transformer Connections Motors
– Voltage and Current Relationships – Single-Phase Induction Motors
– The Open-Delta Connection P Synchronous Motors
– The Three-Phase Synchronous Motor
– Synchronous Motor Pull-Out Torques
P Three-Phase Synchronous Generators (Alternators)
– Synchronous Generator No-Load Operation
– Voltage Regulation Characteristics
– Frequency and Voltage Regulation
– Generator Synchronization

Metering Panel in LVDAM-EMS

LVDAM-EMS makes lab reports easy.

ESTIMATED PROGRAM HOURS SYSTEM VOLTAGES


120 Hours 120 V, 60 Hz
220 V, 50 Hz
240 V, 50 Hz

10
ELECTRIC POWER & CONTROLS

Data Acquisition and Management for Electromechanical Systems (LVDAM-EMS)


MODEL 9062

The Data Acquisition and Management for Electromechanical Interconnection between the DAI module and the computer
Systems (LVDAM-EMS), Model 9062, is a computer-based is made through a supplied standard USB cable.
system for measuring, observing, and analyzing electrical and
The DAI module has isolated voltage and current inputs
mechanical parameters in electric power systems and power
fitted with 4-mm banana safety jacks, which can be con-
electronics circuits. It allows training in various areas, such
nected to AC or DC power circuits. Low-level inputs for
as electric power technology, AC/DC machines, and power
torque and speed measurement can be connected to the
electronics, using modern and versatile measuring instru-
Prime Mover / Dynamometer, Model 8960, which provides
ments.
output signals proportional to torque and speed.
The LVDAM-EMS system consists of a data acquisi- Eight software-programmable, low-level, auxiliary analog
tion interface (DAI) and the Lab-Volt software Data inputs allow measurement of additional circuit parameters.
Acquisition and Management for Electromechanical Two analog outputs, also software-programmable, allow
Systems (LVDAM-EMS). direct control of the Prime Mover / Dynamometer, or of the
Power Electronics modules to which they are connected.
Data Acquisition Interface
LVDAM-EMS Software
The Data Acquisition Interface (DAI) consists of isolation and
data acquisition units. The isolation unit converts high-level The LVDAM-EMS software consists of a set of conventional
voltages and currents found in electric power systems and and specialized instruments that run on an IBM®-compatible
®
power electronics circuits into low-level signals, and routes personal computer under the Microsoft Windows® operating
these signals to the data acquisition unit. The data acquisition environment. Each instrument appears as a window on the
unit converts the low-level signals into digital numbers (data) computer screen. The conventional instruments include
that are sent to the personal computer that runs the LVDAM- AC/DC voltmeters and ammeters, power meters, and an
EMS software. eight-channel oscilloscope. The specialized instruments
include a six-channel phasor analyzer, a harmonic analyzer,

11
a spectrum analyzer, torque, speed, and mechanical power
meters, and six user-programmable meters. The LVDAM-EMS
software is also equipped with data-recording and graph-
plotting facilities. The various instruments are briefly de-
scribed in the next section.
Metering
The Metering window can include up to eighteen meters,
which can be configured for measuring voltage and current,
electrical power (active, reactive, and apparent), torque,
speed, mechanical power, etc. The voltage and current meters
have several modes of operation that allow measurement of
the mean (DC) value, Root Mean Square (RMS) value, crest
factor, RMS value of a particular harmonic (up to the 15th),
RMS value of the harmonics, and total harmonic distortion
(THD). Six of the 18 meters are user-programmable for access Oscilloscope
to a larger variety of functions, allowing measurement of:
The Oscilloscope can display up to eight waveforms
power factor, efficiency, impedance, frequency, energy, phase
simultaneously. The waveforms are displayed using different
shift, etc. The arrangement (layout) of the meters in the
colors to simplify identification. Each channel has independ-
Metering window can be customized by the user.
ent vertical controls similar to those found on conventional
oscilloscopes. An automatic scale-setting function allows
the sensitivity of each channel to be set automatically accord-
ing to the magnitude of the observed parameter. The time
base and trigger controls are similar to those found on most
oscilloscopes to simplify adjustment. The RMS value, average
value, and frequency of each of the observed parameters can
be displayed in a table in the Oscilloscope window. Two
vertical cursors can be activated to perform precise measure-
ments at particular points on the displayed waveforms. The
Oscilloscope has two memories for saving the displayed
waveforms.

Data Table and Graph


The values displayed by the various meters in the Metering
window as well as values measured by the other instruments
in LVDAM-EMS can be recorded in the Data Table window
with a click of the mouse. The values recorded in the Data
Table can be saved to a file (ASCII-formatted file). The re-
corded data also can be used to plot graphs by selecting
which parameter(s) to plot in the Graph window. This allows
lab results to be plotted quickly and easily. More sophisticated
graphs can be created by exporting the contents of the Data
Table window to any popular spreadsheet program, such as
Microsoft® Excel®, directly through the Windows® Clipboard.

12
ELECTRIC POWER & CONTROLS
Phasor Analyzer Harmonic Analyzer
The innovative Phasor Analyzer allows students to analyze The Harmonic Analyzer allows observation and analysis of the
AC power circuits with the phasors related to voltages and harmonic components in voltages and currents. The funda-
currents instead of the values and waveforms of these volt- mental frequency can be set to the AC power network
ages and currents. Circuit voltages and currents can be frequency, set manually by the user, or set automatically to
monitored easily for relative amplitudes and phase differences the frequency of the fundamental component of the selected
simply by looking at their respective phasors on the Phasor voltage or current. The number of harmonic components
Analyzer display. This produces a unique and dynamic display displayed can be varied between 5 and 40. The harmonic
of the voltages and currents in a circuit, especially in three- components of the selected voltage or current can be dis-
phase circuits, that cannot be obtained with conventional played using a vertical scale graduated in either absolute or
instruments. The RMS value, phase angle, and frequency of relative values. Various vertical scale settings are available.
the voltage or current related to each phasor is displayed in A group of data displays in the Harmonic Analyzer indicates
a table in the Phasor Analyzer window. the values of the DC component, fundamental component,
and harmonic components of the selected voltage or current,
as well as the total harmonic distortion (THD). Vertical and
horizontal cursors can be activated to perform precise mea-
surements at particular points on the display.

Spectrum Analyzer
The Spectrum Analyzer allows frequency-domain observation
and analysis of voltages and currents. It is a frequency-selec-
tive instrument that measures the level of the frequency
components in the selected voltage or current, and displays
the results on a graduated screen. The vertical scale of the
screen can be either linear or logarithmic. The center fre-
quency is set manually or using the Seek function which
searches for the next frequency component in the observed
spectrum. Various frequency spans can be selected to display
the observed frequency spectrum. Vertical and horizontal
cursors can be activated to perform precise measurements at
particular points on the frequency spectrum displayed on the
graduated screen. The Spectrum Analyzer has two memories
for saving frequency spectra.

13
Electromechanical Systems Simulation Software (LVSIM®-EMS)
MODEL 8970

The Lab-Volt Electromechanical Systems Simulation Software with electrical power and machines, including active, reactive
(LVSIM®-EMS), Model 8970, is a Windows®-based software and apparent power, phasors, AC/DC motors and generators,
that covers the same course work as the Computer-Assisted three-phase circuits, and transformers.
0.2-kW Electromechanical Training System, Model 8006.
The LVSIM-EMS virtual equipment is so representative
LVSIM®-EMS recreates a three-dimensional classroom labora-
of the actual EMS laboratory equipment that by using it, the
tory on a computer screen. Using the mouse, students can
students can develop hands-on abilities as they would with
install an EMS training system in this virtual laboratory, set
actual equipment. By combining stations using virtual equip-
up equipment, and perform exercises in the same way as if
ment with stations using actual equipment, the students can
actual EMS equipment were used.
use each type alternately. This approach allows the establish-
The EMS equipment that can be installed in the virtual ment of a virtual/actual station ratio that corresponds to your
laboratory faithfully reproduces the actual EMS equipment budget while maintaining a training program of very high
included in the Computer-Assisted 0.2-kW Electromechanical quality in power technology.
Training System (Model 8006).
Lab-Volt authorizes students to copy the software onto
Sophisticated mathematical models fully simulate the their personal computers to prepare their lab setups in ad-
electrical and mechanical characteristics of all the actual EMS vance. With this free copy of the software, students do not
modules: power supply, motors, generators, transformers, and have access to measuring functions. However, they can
electrical and mechanical loads. All modules contained in the determine the equipment connections associated with the
LVSIM-EMS software feature the same front panel information schematic diagrams shown in the exercises. They can also
as the actual EMS modules. Short-circuit connections, in the check if the circuit is working, save the equipment setup on
virtual equipment setup, cause the virtual circuit-breaker a floppy disk or any other data storage media, and print the
protection to trip as on the actual EMS modules. equipment setup. This preparation will significantly reduce
the time required to perform the exercises in the laboratory,
Used either as a complement to the actual EMS laboratory
and will result in the need for less physical hardware per
equipment or as a stand-alone product, LVSIM-EMS is a cost-
student.
effective learning tool that enables students to perform the
same exercises as in the Computer-Assisted 0.2-kW Electro-
mechanical Training System, Model 8006, courseware.
As a stand-alone package, the LVSIM-EMS software
program provides hands-on activities to familiarize students

14
ELECTRIC POWER & CONTROLS

2-kW Electromechanical Training System


MODEL 8013

The 2-kW Electromechanical Training System, Model 8013, The machines have a high inertia to simulate high-power
is a modular program in electric power technology. The machines. The frame of the machines is equipped with trans-
system consists of several modules, which can be grouped parent shatterproof shields for inspection of the interior.
to form three subsystems dealing with the different tech-
In addition, all machines are equipped with search coils
niques associated with the generation and use of electrical
through which the magnetic flux distribution, at various
energy.
locations in the machine, can be observed on an oscilloscope.
All modules can be inserted into a standard Mobile
All machine windings are brought out to the faceplate of
Workstation, Model 8110. The modules are constructed from
a connection module through a heavy-duty, interconnecting
heavy-gauge steel, finished in baked enamel. Symbols and
cable fitted with a keyed connector: therefore, a particular
diagrams specific to each module are clearly silk-screened on
machine can only be connected to its associated connection
the front panel. Standard color-coded safety jacks are used to
module. All windings are individually accessible on the face-
interconnect all system components.
plate of the connection module associated with that machine.
Each 2-kW machine is permanently mounted on a mobile Power windings are ended on 4-mm color-coded safety
cart, and includes a double-extension shaft ended with banana jacks and search coils on 2-mm banana jacks. The
geared-type flanges. Different machines may be joined with different size jacks prevent accidental connections between
a hard rubber coupling device and patented locking fasteners power windings and search coils.
designed to eliminate vibrations. Any combination of ma-
chines may be studied simultaneously.

15
The metering modules are designed to cover the complete Transformers and AC Machines
range of measurements required with a minimum number of P The Single-Phase Transformer
meters. The AC ammeter and voltmeter modules contain P Transformer Polarity
three meters each for simultaneously measuring all three P Transformer Regulation
currents and voltages in three-phase systems. All meters are P The Autotransformer
designed to sustain starting currents even when used on a P Transformers in Parallel
low range. Wattmeters are internally connected to read power P The Distribution Transformer
directly when the input is connected to the source and the P Three-Phase Transformer Connections
output to the load. P Prime Mover and Torque Measurement
P The Wound-Rotor Induction Motor – Part 1
TOPIC COVERAGE P The Wound-Rotor Induction Motor – Part 2
Power Circuits P The Wound-Rotor Induction Motor – Part 3
P Series and Parallel Equivalent Resistances P The Squirrel Cage Induction Motor
P Resistances in Parallel P The Synchronous Motor – Part 1
P Resistances in Series and in Series-Parallel P The Synchronous Motor – Part 2
P Safety and the Power Supply P The Synchronous Motor – Part 3
P Ohm's Law P The Three-Phase Alternator
P Circuit Solution – Part 1 P The Alternator Under Load
P Circuit Solution – Part 2 P Alternator Synchronization
P Power in DC Circuits – Part 1 P Alternator Power
P Power in DC Circuits – Part 2 P Three-Phase Motor Starters
P The Transmission Line P Frequency Conversion
P AC Voltage and Current P Reactance and Frequency
P AC Voltage and Current Measurement P Selsyn Control
P The Wattmeter
P Phase Angle, Real and Apparent Power Advanced Experiments
P Capacitive Reactance P Losses and Moment of Inertia of DC Motor
P Inductive Reactance P Braking of DC Motor
P Watt, Var, Volt-Ampere and Power Factor P Equivalent Circuit of a Three-Phase Induction Motor
P Vectors and Phasors – Series Circuits P Single Phasing of a Three-Phase Induction Motor
P Vectors and Phasors – Parallel Circuits P Asynchronous Generator
P Impedance P DC Braking of an Induction Motor
P Three-Phase Circuits P Synchronous Impedance of a Three-Phase Alternator
P Active, Reactive, and Apparent Power in Three-Phase P Direct and Quadrature Axis Reactance of a Synchronous
Circuits Machine
P Three-Phase Power Measurement P Transient and Subtransient Reactance of a Synchronous
P Phase Sequence Alternator

DC Machines ESTIMATED PROGRAM HOURS


P Prime Mover & Torque Measurement 200 hours
P The Direct Current Motor – Part 1
P The Direct Current Motor – Part 2 SYSTEM VOLTAGES
P The DC Shunt Motor 120 V, 60 Hz
P The DC Series Motor 220 V, 50 Hz
P The DC Compound Motor 240 V, 50 Hz
P The Separately-Excited DC Shunt Generator
P The Self-Excited DC Shunt Generator
P The DC Compound Generator
P The DC Motor Starter

16
ELECTRIC POWER & CONTROLS

Electromechanical Systems Computer-Based Learning (EMS-CBL)


MODEL 8980

The Electromechanical Systems Computer-Based Learning This efficient self-guided method greatly reduces the time
(EMS-CBL) program, Model 8980, is a modern instructional instructors must spend on assessing students progress while
tool that runs under the Lab-Volt platform Tech-Lab System increasing the time they can spend helping students who
and Utilities. It makes learning the principles of electric power experience difficulties with the course material.
technology faster, easier, and more enjoyable than the more
Instructors can assess students' knowledge by adminis-
traditional, manual method.
tering periodic hands-on exams that require students to
The EMS-CBL program consists of complete courses in demonstrate their knowledge on actual EMS laboratory
electric power technology delivered on a CD-ROM. It is equipment. This efficient approach to learning and instruction
designed for use with the Computer-Assisted 0.2-kW Electro- allows schools to offer remote courses, an educational trend
mechanical Training System, Model 8006, or the Electro- that is gaining increasing acceptance throughout the world.
mechanical Systems Simulation Software (LVSIM ®-EMS),
FEATURES
Model 8970. P Computer-based program makes learning faster and easier,
Using the EMS-CBL program with LVSIM-EMS, students and allows students to progress at their own pace.
can follow a complete course in electric power technology at P Complete course prompts students to answer questions
home, using their own computers and learning at their own to verify their understanding of the course material.
pace. Throughout the course, students are prompted to P More than 600 highly detailed color figures and animations
answer questions to verify their understanding of the subject clearly illustrate concepts and hands-on exercise proce-
matter. Incorrect answers are rejected, feedback is given, and dures.
students are prompted to answer again until they give the
correct answer.

17
Additional Electromechanical Equipment
The modular system approach allows equipment to be added to existing EMS laboratories to offer more advanced exercises
or to cover specialized fields of study.

ADDITIONAL MOTORS AND STARTERS

The additional equipment offered by Lab-Volt includes a


Dahlander Two-Speed Constant Power Induction Motor, Two-
Pole Squirrel-Cage Induction Motor, Linear Motor, Three-Phase
Wound-Rotor Induction Motor, Three-Phase Synchronous Reluc-
tance Motor, Repulsion-Start Induction-Run Motor, Triple-Rate
Motor, High-Leakage Reactance Transformer, Manual DC Motor
Starter, Synchronous Motor Starter, Three-Phase Full-Voltage
Starter, Star (Wye)/Delta Starter, Reduced Voltage Primary Resis-
Three-Phase Reluctance Motor, Two-Value Capacitor Motor,
and Triple-Rate Motor
tor Starter, Reduced Voltage Autotransformer Starter, Three-
Phase Rheostat,and many others.

DISSECTIBLE MACHINES TRAINING SYSTEM AND MOTOR WINDING KIT

Many motors can be constructed and operated by the students


using the Dissectible Machines Training System, Model 8020. It
is even possible to carry out the motor windings using the Motor
Winding Kit, Model 8022. With this system, students can analyze
the behavior of a motor with different configurations of windings.

Dissectible Machines

MAGTRAN® TRAINING SYSTEM

To complete the study of electric power technology, Lab-Volt


offers the MagTran® Training System, Model 8024. This system
covers the inductance, transformer, and electromagnetic princi-
ples.

18
ELECTRIC POWER & CONTROLS

Additional Equipment for the 0.2-kW EMS Training Systems


MODELS 8223, 8224, 8225, 8227, 8228, 8231, 8233, 8234, 8243, 8246, 8253, 8255, 8259, 8266, 8350,
8631, 8641, 8651, 8653, 8661, 8671, 8731

Linear Motor, Model 8228 Two-Phase Wound-Rotor Induction Motor, Model 8233

The Linear Motor, Model 8228, is a useful teaching tool for


instructors who wish to demonstrate the basic principles of
magnetism as applied to the operation of linear induction
motors. It can also be used by students for determining basic
electrical characteristics of a linear induction motor and
studying the dynamic behavior (tractive force, acceleration,
top speed) of a linear induction motor. The simple construc- Each phase of the stator windings of the Two-Phase Wound-
tion of the Linear Motor also allows students to apply their Rotor Induction Motor, Model 8233, is independently termi-
theoretical knowledge of electromagnetism. nated and identified on the faceplate to permit operation with
a two-phase electric power source. The rotor windings are
The Linear Motor consists of a moveable vehicle and a
brought out to the faceplate via external slip rings and
stationary rail. The moveable vehicle, which is mounted on
brushes.
four bearing rollers, contains what is usually called the stator
of a conventional induction motor. The stationary rail is This machine can be used as a wound-rotor induction
referred to as the rotor in a conventional induction motor. At motor, phase shifter, single-phase variable coupling trans-
both ends of the stationary rail, a cushioned shock absorber former, two-phase transformer, selsyn control, frequency
and a lever mechanically coupled to a DPDT switch (mounted converter or asynchronous induction generator.
under the stationary rail) allow the direction of motion of the
moveable vehicle to be changed. This is done by reversing the
phase sequence of the voltages applied to the motor wind-
ings, allowing the moveable vehicle to go back and forth over
the rail continuously when power is applied to the motor.

19
Schrage Motor, Model 8234 is adjustable in both modes using a rheostat control on the
module faceplate.
A shaft-mounted rectifier assembly interconnects the
exciter and generator rotors. Connections of these devices
have been brought out to the faceplate through externally
mounted slip rings and brushes.
Each phase of the stator windings is independently
terminated to permit operation in either delta or star (wye)
configuration.
Additional Motors and Starters
Lab-Volt offers many other motors and starters supplied with
their corresponding courseware to complete more advanced
programs. This includes:
P Dahlander Two-Speed Constant Power Induction Motor,
Model 8223
P Dahlander Two-Speed Variable Torque Induction Motor,
Model 8224
P Dahlander Two-Speed Constant Torque Induction Motor,
The Schrage Motor, Model 8234, is a variable-speed Model 8225
polyphase AC motor with both high torque and efficiency. P Two-Pole Squirrel-Cage Induction Motor, Model 8227
P Three-Phase Wound-Rotor Induction Motor, Model 8231
The motor is basically a special wound-rotor motor in
P Three-Phase Synchronous Reluctance Motor, Model 8246
which a built-in variable-frequency source is connected to one
P Capacitor-Run Motor, Model 8253
winding, while the network frequency is applied to the other
P Repulsion-Start Induction-Run Motor, Model 8255
winding. The voltage of the variable frequency source can be
P Two-Value Capacitor Motor, Model 8259
set over a certain range and the resulting speed of the motor
P Triple-Rate Motor, Model 8266
depends upon this setting.
P High-Leakage Reactance Transformer, Model 8350
P Manual DC Motor Starter, Model 8631
Three-Phase Brushless AC Generator, Model 8243 P Synchronous Motor Starter, Model 8641
P Three-Phase Full-Voltage Starter, Model 8651
P Star (Wye)/Delta Starter, Model 8653
P Reduced Voltage Primary Resistor Starter, Model 8661
P Reduced Voltage Autotransformer Starter, Model 8671
P Three-Phase Rheostat, Model 8731

TOPIC COVERAGE
P The Ward-Leonard System
P The Two-Speed Constant Torque Motor
P The Schrage Motor
P The Synchronous Reluctance Motor
P The Two-Value Capacitor Motor
P The High-Leakage Reactance Transformer
P Phase-Shifting with Transformers
P The Repulsion-Start Induction-Run Motor
P The Brushless AC Generator
P

The Three-Phase Brushless AC Generator, Model 8243, is a


synchronous generator without its conventional brush-gear
for field excitation. It comprises an AC power generator and
an exciter, which can be set in one of two modes: separately
excited (PILOT) or self-excited (AUTO). The exciter voltage

20
ELECTRIC POWER & CONTROLS

Dissectible Machines
MODEL 8020

The Dissectible Machines, Model 8020, is an electromechani- – Two-Value Capacitor Motor


cal (EMS) trainer that provides hands-on instruction in the – Universal Motor
construction and operation of rotating machines. The system – Repulsion-Start/Induction-Run Motor
fulfills educational requirements that include industrial appli- – Three-Phase Wound-Rotor Induction Motor
cations of electric power technology. It employs training – Three-Phase Squirrel Cage Induction Motor
equipment that has characteristics similar to industrial equip- – Synchronous Machine
ment. – Synchronous Reluctance Motor
– Two-Speed Variable-Torque Motor
Without tools, the students use a complete set of compo-
– Two-Speed Constant-Torque Motor
nents, including stators, rotors, armatures, rheostats, and
– Two-Speed Constant-HP Motor
capacitors, to assemble many machines. Once assembled, the
– Two-Phase Wound-Rotor Induction Motor
machines can be mounted on basic modules that will lock into
– Triple-Rate Motor
place on one of the Lab-Volt EMS Workstations.
ESTIMATED PROGRAM HOURS
TOPIC COVERAGE
40 hours
P Equipment Familiarization
P Assembly of a
– Direct Current Machine
– Split-Phase Capacitor-Start Motor
– Capacitor-Run Motor

21
Motor Winding Kit
MODEL 8022

The Motor Winding Kit, Model 8022, offers a new approach pleted machine can be used to perform exercises in the EMS
to teaching construction techniques for electrical machines. student manual.
Starting with such basic components as laminations, motor
When the characteristics of the machine have been
ends, and magnet wire, the Motor Winding Kit permits the
verified, the windings are removed from the slots to salvage
construction of a squirrel-cage induction motor, wound-rotor
the stator and rotor laminations for the next student.
induction motor, three-phase synchronous machine, and split-
phase capacitor-start motor.
TOPIC COVERAGE
All parts necessary for assembly and construction of the P Equipment Familiarization
four machines are included in the kit. Two types of stator P Split-Phase Capacitor-Start Motor
laminations are included for winding a three-phase stator and P Three-Phase Squirrel Cage Induction Motor
a single-phase stator. P Three-Phase Wound-Rotor Induction Motor
P Synchronous Machine
Three types of rotors are included in the kit: a squirrel-
cage rotor (completely assembled), a rotor with open-slot ESTIMATED PROGRAM HOURS
laminations allowing winding of a wound rotor by the student, 40 hours
and a rotor with cruciform laminations and a damper assem-
bly, allowing winding of a four-pole synchronous machine
rotor by the student.
Once the machine is mounted on the support module, it
can be inserted into a Lab-Volt EMS Workstation and coupled
to a prime mover or a dynamometer to check its electrical
specifications and confirm that it is wound properly. A com-

22
ELECTRIC POWER & CONTROLS

MagTran® Training System


MODEL 8024

The MagTran® Training System, Model 8024, is designed to P Low-cost flux meter, with a special built-in circuit, enables
teach magnetic circuit principles and the application of these observation of hysteresis loops on an oscilloscope (not
principles to basic transformers. It is suitable for a broad range included).
of teaching programs, from vocational schools to universities. P Exploration of the shaded-pole principle magnetic amplifi-
ers, and permanent magnet properties.
The MagTran® Training System consists of a set of lami-
nated iron bars, a vise-type nonmagnetic base that holds the
TOPIC COVERAGE
bars in place, coils, and other related components that can be
P Examples of Faraday's Law
assembled in many ways. Correlated courseware contains an
P Principles of AC Induction and Magnetic Coupling
extensive set of laboratory experiments that illustrate basic
P Resistance, Reactance, and Inductance of a Coil
principles of magnetism and electromagnetic induction.
P Saturation Curve and Voltage Ratio of a Transformer
The system is designed to operate at the 0.2 kW power P Impedance Transformation
level, using standard Lab-Volt instrumentation. It includes all P Current Ratio and Impedance of a Transformer
the equipment required to perform the exercises contained P Regulation Curves of a Transformer
in the courseware, except an oscilloscope. P Polarity of a Transformer
P The Autotransformer
The system is an add-on to the 0.2-kW Electromechanical
P Eddy Currents and Laminated Cores
Training System, Series 8001.
P Properties of a Permanent Magnet
P The Choke
FEATURES
P The Magnetic Amplifier
P Enables students to build single- and three-phase trans-
formers.
ESTIMATED PROGRAM HOURS
P Incandescent lamp enables observation and study of
40 hours
magnetic coupling.
P Enables students to rearrange magnetic circuits to learn
about inductance and transformer ratios.
P Enables measurement of magnetic fluxes as low as
10 :Wb to demonstrate leakage flux, saturation, and
magnetic shunts.

23
Power Electronics and Drives
THYRISTOR SPEED CONTROLLER AND VECTOR-CONTROL DRIVE CONVERTER MODULES

Power electronics and motor drives occupy a significant place


in the Lab-Volt product line. To provide a basic knowledge of
power electronics and motor drives, Lab-Volt offers the follow-
ing two training modules:
The Thyristor Speed Controller, Model 9017, which allows
control of a DC motor by using an AC-to-DC converter made
of a thyristor single-phase half-bridge rectifier. This module
is included in the 0.2-kW Electromechanical Training System,
Model 8001. It is optional in the Computer-Assisted 0.2-kW
Electromechanical Training System, Model 8006.
The Vector-Control Drive Converter, Model 9013, which
enables control of a three-phase induction motor by using an
AC-to-DC converter made of a diode three-phase bridge
rectifier, and an IGBT inverter that converts DC to AC. This
module is an excellent addition to the Computer-Assisted
Vector-Control Drive Converter Module
0.2-kW Electromechanical Training System, Model 8006,
because it makes it possible to study power electronics with
a minimum of equipment.

POWER ELECTRONICS TRAINING SYSTEM

For a more comprehensive study in power electronics, Lab-Volt offers the Power
Electronics Training System, Model 8032. This entirely modular system allows
for complete comprehension of most power electronics circuits through the use
of self-commutated and line-commutated converters. The system courseware
consists of ten manuals (43 exercises).

POWER ELECTRONICS SIMULATION SOFTWARE (PESIM)

Many exercises in power electronics can also be performed using the Power Electronics
Simulation Software (PESIM), Model 8971. This software also allows the simulation of
power electronics circuits that cannot be implemented with the actual Lab-Volt equip-
ment.

DC VARIABLE SPEED DRIVE AND AC VARIABLE SPEED DRIVE

Lab-Volt offers two other optional motor drive modules: the DC Variable Speed Drive, Model
3250, and the AC Variable Speed Drive, Model 3260. Each module is an industrial drive
mounted to a table-top chassis. Models 3250 and 3260 can be used with any one of the
following three training systems: 0.2-kW Electromechanical Training System, Model 8001,
Computer-Assisted 0.2-kW Electromechanical Training System, Model 8006, and Industrial
Controls Training System, Model 8036.

24
ELECTRIC POWER & CONTROLS

0.2-kW Power Electronics Training System


MODEL 8032

The 0.2-kW Power Electronics Training System, Model 8032, provided for the measurement of electrical and mechanical
is a versatile and flexible teaching system, covering many parameters in power electronics circuits.
topics that can be included in any power electronics program. As a highly modular, flexible, open-ended system, the
The 0.2-kW Power Electronics Training System uses the 0.2-kW Power Electronics Training System lends itself well
same modular approach as the Lab-Volt EMS Training Sys- to a wide variety of sophisticated applications not covered in
tems, Models 8001 and 8006. It even shares several modules the courseware. As a result, the equipment also can be used
with these systems. The modular design allows experiments for comprehensive research work, allowing complex power
other than those suggested in the courseware to be per- electronics systems to be set up easily and in a relatively short
formed. time.
Although the modules operate like industrial equipment,
they are designed to satisfy the special needs of students. The
equipment is easy to set up and operate. Because all of the
important circuit points are readily accessible through front-
panel safety banana jacks, the interconnection between
modules is simple and straightforward. Special attention has
been given to the circuit protection provided in all modules,
thus making it possible to perform many experiments with
virtually no risk to equipment.
Voltage and current isolators allow students to observe,
on an oscilloscope (to be purchased separately), the high-level
voltage and current waveforms found in power electronics
circuits. The use of isolators allows the voltages and currents
to be handled without risk of an electric shock, a short circuit,
or equipment damage. Conventional voltmeters, ammeters,
power meters, a tachometer, and an electrodynamometer are

25
The system courseware consists of a nine-volume educa- P HVDC Power Systems
tional program plus an equipment familiarization guide. The – Introduction to HVDC Power System Control
educational program is divided into two separate subjects – Manual and Automatic Control of HVDC Power Systems
covering line-commutated and self-commutated convert- – Power Flow in HVDC Systems
ers, which respectively use power thyristors (SCRs) and power – Commutation at the Inverter End of an HVDC Power
IGBTs or power MOSFETs. System
P Thyristor DC Motor Drives
The conventional voltmeters, ammeters, power meters,
– The Four-Quadrant Converter
oscilloscope, and electrodynamometer used in the 0.2-kW
– A Four-Quadrant Converter Application
Power Electronics Training System can be replaced with the
– DC Motor Control using Speed Feedback
Lab-Volt Data Acquisition and Management for Electrome-
– DC Motor Control using Speed and Current Feedback
chanical Systems (LVDAM-EMS), Model 9062, and the Prime
P MOSFET DC Motor Drives
Mover / Dynamometer, Model 8960. This provides a complete
– The MOSFET Buck Chopper Drive
set of versatile computer-based instruments that opens new
– The MOSFET Buck/Boost Chopper Drive
opportunities for laboratory measurement, observation, and
– The MOSFET Four-Quadrant Chopper Drive
analysis.
– DC Motor Control using Speed and Current Feedback
P Thyristor AC Motor Drives
– Induction-Motor Drive with Voltage Control
– Wound-Rotor Induction-Motor Drive with Static Cascade
P MOSFET AC Motor Drives
– Saturation and Effect of Frequency in Magnetic Circuits
– Three-Phase Voltage-Source Inverter Induction-Motor
Drive
– Constant V/f Ratio PWM-Inverter Induction-Motor Drive
– Operation of a Synchronous Motor as a Stepper Motor
P Industrial AC Motor Drives
– VSI Induction-Motor Drive Powered by a Phase-Con-
trolled Thyristor Bridge
– VSI Induction-Motor Drive Powered by a Buck Chopper
– VSI Induction-Motor Drive Powered by a Thyristor Four-
TOPIC COVERAGE
Quadrant Converter
P Thyristor Circuits – VSI Induction-Motor Drive with Speed Feedback and
– Power Diode Single-Phase and Two-Phase Rectifiers Torque Limitation
– Power Diode Three-Phase Rectifiers – VSI Induction-Motor Drive Powered by a DC Link with
– The Power Thyristor a Dump Resistor
– Introduction to AC Phase Control
ESTIMATED PROGRAM HOURS
– Thyristor Single-Phase Bridge Rectifier/Inverter
145 hours
– Thyristor Three-Phase Rectifier/Inverter
– Thyristor Three-Phase Six-Pulse Converter
P MOSFET Circuits
– Introduction to High-Speed Power Switching
– The MOSFET Buck Chopper
– The MOSFET Boost Chopper
– The MOSFET Buck/Boost Chopper
– The MOSFET Four-Quadrant Chopper
– The MOSFET Single-Phase Inverter
– The MOSFET Two-Phase Inverter
– The MOSFET Three-Phase Inverter
P AC Network Control Systems
– General Theory and Operation
– Open-Loop Operation
– Regulation Systems
– Automatic Power-Factor Control using a Synchronous
Capacitor

26
ELECTRIC POWER & CONTROLS

Power Electronics Simulation Software (PESIM)


MODEL 8971

The Power Electronics Simulation Software (PESIM),


Model 8971, is a computer simulation package that delivers
quick, efficient, and effective tools for learning power electron-
ics circuit design and analysis.
The PESIM package consists of the following three
elements:
P a schematic circuit editor that enables students to create
and edit electronic circuits from a comprehensive set of
components and function blocks.
P a powerful calculation engine that uses efficient algorithms
to speed simulation and prevent convergency failure.
P SIMVIEW, a waveform and post-processing tool that
enables students to manipulate and observe simulations
and their results.

FEATURES TOPIC COVERAGE


P Electronic circuit editor P Power Diode Single-Phase and Two-Phase Rectifiers
P Fast simulation calculator P Power Diode Three-Phase Rectifiers
P Time or X/Y waveform viewer (SIMVIEW) P The Power Thyristor
P Create subcircuits in the main circuit or inside other P Introduction to AC Phase Control
subcircuits P Thyristor Single-Phase Bridge Rectifier/Inverter
P Edit an element or create a new element P Thyristor Three-Phase, Six-Pulse Converter
P Undo delete support P Introduction to High-Speed Power Switching
P Cut, copy, and paste selected item(s) P The MOSFET Buck Chopper
P 90E, 180E, 270E, and 360E device rotation P The MOSFET Boost Chopper
P Mirroring of devices P The MOSFET Buck/Boost Chopper
P Repeat placement of a device P The MOSFET Four-Quadrant Chopper
P Easy to draw and edit P The MOSFET Single-Phase Inverter
P Complete annotation of devices P The MOSFET Two-Phase Inverter
P Zoom in or out, zoom an area P The MOSFET Three-Phase Inverter
P Fit circuit-to-window function
P FFT analysis COMPONENTS AND DEVICES AVAILABLE
P Flexible simulation-control parameters P Resistors, Inductors, Capacitors, and RLC branches
P Generate a parts list P Switches (Diodes, Thyristors, MOSFET’s, etc.)
P Choice between manual and automatic scaling in all P Transformers
analysis windows. In manual mode, the user fully controls P Transfer function blocks (Proportional controllers, Integra-
both horizontal and vertical settings, while in automatic tors, Differentiators, etc.)
mode, scaling is set to maximize the size of the displayed P Computational function blocks (Summers, Trigonometric
waveform(s). functions, FFT, etc.)
P Multiple waveforms can be displayed simultaneously. P Digital components
P Depending on the data type, waveforms can be plotted on P Voltage/Current sources (DC, Sinusoidal, Square Wave,
linear or logarithmic axes. Triangular, etc.)
P Vertical cursors provide quick and accurate graph mea- P Voltage/Current sensors, probes, and meters
surements. P On-Off, Alpha, and PWM controllers
P Windows can be easily tiled, cascaded, and sized.
ESTIMATED PROGRAM HOURS
30 hours

27
Thyristor Speed Controller
MODEL 9017

The Thyristor Speed Controller, Model 9017, is designed to The Thyristor Speed Controller is similar to an industrial DC
control the speed of the DC Motor/Generator, Model 8211, in drive with protections against misconnections. Its operation is
both the open-loop and closed-loop modes of control. It is the same as the industrial drive included in the DC Variable
included in the 0.2-kW Electromechanical Training System, Speed Drive, Model 32501.
Model 8001, and optional in the Computer-Assisted 0.2-kW
Using the Thyristor Speed Controller in conjunction with the
Electromechanical Training System, Model 8006.
Computer-Assisted 0.2-kW Electromechanical Training System,
The Thyristor Speed Controller contains a thyristor single- Model 8006, provides students with a basic introduction to
phase half-bridge rectifier installed in a full-height EMS module. power electronics.
Speed control of the DC motor is achieved by varying the firing
angle of the thyristors. In the open-loop mode of control, the TOPIC COVERAGE2
firing angle is set manually using a potentiometer. While in the P Thyristor Speed Controller
closed-loop mode, it is set by a controller, which compares the P Thyristor Speed Controller with Regulation
motor armature voltage to a voltage reference set by the user.
1
The mode of control is selectable using a toggle switch. All exercises supplied with the DC Variable Speed Drive, Model 3250, can be per-
formed using the Thyristor Speed Controller module.
2
Other characteristics that can be controlled using the Thy- These exercises are included in the modular courseware of the 0.2-kW EMS Training
System, Model 8001 (DC Machines).
ristor Speed Controller include ramp control, IR compensation,
and current limitation. These controls are accessible directly on
the faceplate of the module. ESTIMATED PROGRAM HOURS
3 hours
Schematic symbols and their electrical interconnections are
silk-screened on the faceplate of the module. Where student
access is required, the components have been terminated by
4-mm color-coded safety jacks.

28
ELECTRIC POWER & CONTROLS

Vector-Control Drive Converter


MODEL 9013

The Vector-Control Drive Converter, Model 9013, is a flux vector- System, Model 9013-A, to those who are interested in teaching
control inverter. It is the ultimate industrial AC motor drive, power electronics only. This system includes the Vector-Control
packaged and protected for rugged educational use. This com- Drive Converter as well as all equipment required to perform the
pact drive features four control methods, which students can hands-on exercises related to the topic coverage below.
select through an alphanumeric digital operator: Open-Loop
Volts per Hertz, Closed-Loop Volts per Hertz, Open-Loop Flux TOPIC COVERAGE
Vector, and Closed-Loop Flux Vector. P Introduction to Vector-Control Drive Converters
– Familiarization
The three-phase input and output, as well as the DC bus
– Vector Drive Operation
of the Vector-Control Drive Converter, are accessible through
P AC-to-DC Conversion Fundamentals
4-mm safety banana jacks fitted on the front panel of the mod-
– Half-Wave and Full-Wave Single-Phase Rectifiers
ule. Each phase of the three-phase input and output is individu-
– Three-Phase Bridge Rectifier Operation
ally protected by a quick-acting circuit breaker.
– Line Current Harmonics and Power Factor
Seven protected test points allow the user to observe the P DC-to-AC Conversion Fundamentals
control signals of the Insulated-Gate Bipolar Transistor (IGBT) – Three-Phase PWM Inverters
used to implement the inverter. The output currents of the IGBT – Frequency and Voltage Control Using Pulse Width
inverter can be observed from three current sensors accessible Modulation (PWM)
through 2-mm banana jacks. – Motor Voltage Waveforms
P Squirrel-Cage Induction Motor Characteristics
The Vector-Control Drive Converter also includes a DC
– Equivalent Circuit of the Induction Motor
smoothing inductor and a braking resistor. Three output line
– Effect of the Frequency at No-Load Operation
inductors, not shown on the front panel, protect the motor
– Effect of the Load at Various Frequencies
windings and improve signal waveforms by preventing voltage
P Constant Flux Operation Using PWM Inverters
transients.
– Torque Boost Operation
The Vector-Control Drive Converter is supplied with an – Automatic Flux Regulation with Vector Control
alphanumeric digital operator, an RS-232 serial interface cable,
software for entering and reading drive parameter values, a ESTIMATED PROGRAM HOURS
student manual, and an instructor guide. 25 hours
Adding the Vector-Control Drive Converter to the
Computer-Assisted 0.2-kW Electromechanical Training System,
Model 8006, is an excellent choice for those who wish to extend
the teaching of basic electric power technology to power elec-
tronics. Lab-Volt also offers the Vector-Control Drive Training

29
DC and AC Variable Speed Drives
MODELS 3250 AND 3260

MODEL 3250 MODEL 3260

The DC Variable Speed Drive, Model 3250, and the AC Vari- MODEL 3260
able Speed Drive, Model 3260, enable students to develop The AC Variable Speed Drive uses the latest solid-state PWM
competence in operating and troubleshooting control systems technology to control a three-phase squirrel-cage induction
that include industrial-type drives. The DC Variable Speed motor. A keypad and an LCD screen allow modification and
Drive and the AC Variable Speed Drive are designed to be visualization of many different parameters, such as min/max
used with any one of the following three training systems: speed, acceleration/deceleration time, torque, etc. The V/Hz
0.2-kW Electromechanical Training System, Model 8001, output characteristic is user-selectable for constant torque,
Computer-Assisted 0.2-kW Electromechanical Training pump, and fan applications. Up to eight preset speeds can be
System, Model 8006, and Industrial Controls Training System, programmed.
Model 8036. They can also be used with most commercial Speed can be controlled using either the digital keypad
motors. Each Variable Speed Drive includes specific or the analog input on the front panel of the module.
courseware that consists of an Operation Manual and Project The AC Variable Speed Drive is available in two variants:
Job Sheets addressing setup and operation of the drive and Models 3260-1 and 3260-2. Model 3260-1 requires 120-V,
its control. 60-Hz power available from any standard wall outlet. This
single-phase option is not available for 220-V and 240-V,
MODEL 3250
50-Hz, line supplies. Model 3260-2 requires three-phase
The DC Variable Speed Drive, is an industrial-type drive
power, that is applied to 4-mm banana jacks on the module
whose power circuitry is composed of a half bridge with
front panel.
two thyristors and two diodes. A full-wave field voltage is
provided for shunt wound motors. The drive includes con- TOPIC COVERAGE
trols for Minimum Speed, Maximum Speed, Acceleration, IR P Trainer Familiarization
Compensation (Regulation), and Current Limit by means of P Maximum and Minimum Speed Control Characteristics
five potentiometers located on the main circuit board. The P Acceleration and Deceleration Control Characteristics
speed of the motor is set by the means of a potentiometer P Boost Control Characteristics
located on the faceplate of the drive, or an insulated voltage P System Configuration
source of 0 to 12 V dc.
ESTIMATED PROGRAM HOURS
TOPIC COVERAGE 10 hours
P Trainer Familiarization
P Maximum Speed, Minimum Speed, Speed Regulation,
Current Limit, and Accceleration Trimpot Adjustment
Characteristics
P Remote Control Characteristics
P System Configuration

ESTIMATED PROGRAM HOURS


10 hours

30
ELECTRIC POWER & CONTROLS

Power Transmission, Distribution, and Protection

0.2-kW ELECTRIC POWER TRANSMISSION TRAINING SYSTEM

In the field of power transmission, Lab-Volt offers the 0.2-kW Electric Power
Transmission Training System, Model 8055, which operates in the same environ-
ment as the 8001 EMS Training System. The 8055 system is designed to be used
with pointer measuring instruments, but it can also be used with the Lab-Volt Data
Acquisition and Management for Electromechanical Systems (LVDAM-EMS),
Model 9062.

0.2-kW PROTECTIVE RELAYING TRAINING SYSTEM

In the field of electric equipment protection, Lab-Volt offers


a complete system of protection relays. The 0.2-kW Protective
Relaying Training System, Model 8007, allows study of the
protection of generators, transformers, and induction motors.
This system is designed to be used with pointer measuring
instruments, but it can also be used with the Lab-Volt Data
Acquisition and Management for Electromechanical Systems
(LVDAM-EMS), Model 9062.

System shown with optional equipment

DISTRIBUTION TRANSFORMER TRAINING SYSTEM

For the study of distribution transformers, Lab-Volt offers the Distribution Trans-
former Trainer module, Model 8361, in addition to the basic exercises included
in the courseware of the 8001 and 8006 EMS Training Systems. This module is
autonomous and does not require any other module to carry out the exercises
in the student manual provided.

POWER LINE SERIES COMPENSATION DEMONSTRATOR

In the field of electric power transmission, Lab-Volt offers the Power Line Series Compensation Demonstrator module, Model
8362, for teaching the principles of series compensation. This module is autonomous and does not require any other module
to carry out the suggested hands-on demonstrations in the accompanying manual.

31
0.2-kW Electric Power Transmission Training System
MODEL 8055

The 0.2-kW Electric Power Transmission Training System, P Power Flow and Voltage Regulation of a Simple Transmis-
Model 8055, consists of modular hardware and corresponding sion Line
courseware. Electrical phenomena, previously studied solely P Phase Angle and Voltage Drop Between Sender and Re-
by using advanced-level mathematics, can now be observed ceiver
through the effects of voltage transients and power oscilla- P Parameters which Affect Real and Reactive Power Flow
tions. Voltage regulation, real and reactive power flow control, P Parallel Lines, Transformers, and Power-Handling Capacity
and system stability can also be observed in Lab-Volt labora- P The Alternator
tory exercises. P The Synchronous Motor
P The Synchronous Capacitor and Long High Voltage Lines
The system was developed by educators to satisfy educa-
P Transmission Line Networks and the Three-Phase Regulat-
tional requirements that include industrial applications of
ing Autotransformer
electric power technology. The design objective was to
P The Synchronous Motor Under Load
develop a low-power (0.2 kW) transmission line system of
P Hunting and System Oscillation
equipment that operates like industrial equipment. Through
P Power System Transients
careful attention to engineering detail, Lab-Volt has achieved
P Additional Experiments
this objective and in so doing, provides laboratory results that
are easy to understand, with data values that are easily ob-
ESTIMATED PROGRAM HOURS
served.
45 hours
TOPIC COVERAGE
P Safety and the Power Supply
P Phase Sequence
P Real Power and Reactive Power

32
ELECTRIC POWER & CONTROLS

0.2-kW Protective Relaying Training System


MODEL 8007

System shown with optional equipment

The innovative 0.2-kW Protective Relaying Training System, P Power System Modules, 3700 Series – Modules specially
Model 8007, extends training in protective relaying beyond designed for training in the protective relaying area, in-
the operation and calibration of individual relays into broader cluding current transformers, voltage transformers, power
circuit applications. The system provides hands-on training, transformers, source impedances, power contactors, and
at the system level, in the following fields of protective relay- others. These modules are designed to be installed in the
ing: Generator Protection, Transformer Protection, and Induc- Lab-Volt EMS workstation.
tion Motor Protection. P Protective Relays, 3800 Series – Selection of protective
relays. Each relay is mounted on a metal panel, which
The 0.2-kW Protective Relaying Training System consists
facilitates relay installation in the Protective Relaying
of several modules, which can be divided into four groups, as
Control Station. Each relay panel is equipped with fault
follows:
switches that allow fault insertion for troubleshooting at
P Common Electrical Modules – Power supply, synchronous the system level. The following types of protective relays
generator, induction motor, prime mover / dynamometer, are available: undercurrent/overcurrent, under-
resistive loads, voltmeters, ammeters, and others. Most of voltage/overvoltage, synchronism check, underfre-
these modules are part of the Lab-Volt quency/overfrequency, phase balance, phase sequence,
0.2-kW Electromechanical System (EMS), Model 8001 or reverse power, and power factor.
8006.

33
FEATURES
P Modular system approach allows:
– Selection of areas of interest for study
– Equipment selection to match budgets
– Setup of complete power systems/generators feeding
various devices such as transformers, transmission
lines, and others
– Progressive system enhancement
P Use of many modules from the tried and proven Lab-Volt
Electromechanical System (EMS)
P Fault-insertion capability for troubleshooting at the system
level
P All device connections are terminated with 4-mm safety
banana jacks mounted on the module front panels.
P Ability of power utility customers to combine their own
protective relays with the 0.2-kW Protective Relaying
Training System to obtain equipment setups that corre-
spond to existing one-line and three-line diagrams.
Phase Sequence Relay Module

TOPIC COVERAGE
P Additional and Optional Equipment – Various modules, P Synchronous Generator Protection
such as distribution busses, a ring bus, transmission lines, – Differential Protection
transmission grids, distribution transformers, protective – Reverse Power Protection
relays, and reactive loads are available. These modules can – Rotor Earth Fault Protection
be added to the basic 0.2-kW Protective Relaying Training – Loss-of-Excitation Protection
System to allow instructors to create more elaborate – Overvoltage Protection
hands-on exercises. – Overspeed Protection
– Overcurrent Protection
– Generator Synchronization
– Synchronous Generator Protection Scheme
P Three-Phase Power Transformer Protection
– Transformer Magnetizing Inrush
– Differential Protection
– Restricted Earth Fault Protection
– Three-Phase Power Transformer Protection Scheme
P Induction Motor Protection
– Stator-Winding Fault Protection
– Overcurrent Protection
– Phase Reversal Protection
– Phase Unbalance and Undervoltage Protection
– Stall Protection
– Mechanical Overload/Underload Protection

ESTIMATED PROGRAM HOURS


60 hours

Faultable Transformers Module

34
ELECTRIC POWER & CONTROLS

Distribution Transformer Trainer


MODEL 8361

The Distribution Transformer Trainer, Model 8361, is a porta- primary winding with a nominal voltage equal to the line-to-
ble, hands-on trainer designed to allow students to develop neutral voltage of the AC power network, but that can sustain
competence in completing single- and three-phase trans- the line-to-line voltage.
former connections similar to those performed in the field. The
TOPIC COVERAGE
trainer includes a three-phase, wye-connected primary line P Distribution Transformer Trainer
with ground and neutral, and two sets of independent second- P Transformer Polarity and Terminal Markings
ary lines to exhibit the complexity of the distribution network. P Single-Phase Transformers Supplying Single-Phase Loads
The trainer contains two sets of three single-phase trans- P Single-Phase Paralleling
formers to demonstrate three-phase banking configurations, P Three-Phase Banking of Single-Phase Transformers
such as wye-wye, delta-delta, closed delta-wye, closed wye-
delta, open-wye, open-delta, and others. Various faults can ESTIMATED PROGRAM HOURS
be inserted in the unit using fault (FLT) switches accessed 10 hours
through a hinged door on the rear panel of the trainer. Each
individual transformer winding is thermally protected and
designed to accept multiple faults.
The Distribution Transformer Trainer is available in two
variants. On the first variant (Model 8361-0X), each trans-
former has a primary winding with a nominal voltage equal
to the line-to-line voltage of the AC power network. On the
second variant (Model 8361-1X), each transformer has a

35
Power Line Series Compensation Demonstrator
MODEL 8362

The Power Line Series Compensation Demonstrator, various loads are available from the front panel of this self-
Model 8362, is specifically designed for hands-on training in contained unit. Mounted on casters, the trainer can be easily
the principles of series compensation for electric power moved.
transmission lines. All equipment is provided in a single,
integrated mobile console. TOPIC COVERAGE
P Power Transfer Capability of a Transmission Line
The unit is powered from a standard single-phase wall
P Effects of Series Compensation on Power Transfer Capabil-
outlet. It simulates two high-voltage (735 kV) three-phase
ity and System Stability
transmission lines: one uncompensated, the other compen-
P Effect of Series Compensation on Regulation of the Re-
sated to 17%, 25%, or 34%. Line voltage, current, active power,
ceiver Voltage
and reactive power are measured at the inputs and outputs
P Reduction of Transmission Losses on Parallel Lines Using
of the lines.
Series Compensation
The Power Line Series Compensation Demonstrator
includes all the test equipment required to perform the sug- ESTIMATED PROGRAM HOURS
gested hands-on demonstrations in the accompanying man- 5 hours
ual. Input and output metering, dual transmission lines, and

36
ELECTRIC POWER & CONTROLS

Industrial Controls Series


INDUSTRIAL CONTROLS TRAINING SYSTEM AND CONTROL OF INDUSTRIAL MOTORS TRAINING SYSTEM

In the field of industrial controls, Lab-Volt offers two systems. The first system, Industrial Controls Training System, Model 8036,
operates in an autonomous environment. This system comprises a wide variety of modules and is very representative of
electromechanical, electronic, and programmable control components found in industry. The second system, Control of Industrial
Motors Training System, Model 8045, trains students in the concepts and applications of conventional motor control. It is designed
to operate in the 8001 EMS Training System environment.

37
Industrial Controls Training System
MODEL 8036

The Industrial Controls Training System, Model 8036, is a


multilevel system that provides training in the operation and
troubleshooting of conventional, electronic, and programma-
ble industrial controls. Level 1 covers basic industrial controls
as well as electromechanical and electronic starters for AC
induction motors. Three other levels can be added to Level 1
to cover programmable logic controller (PLC) control circuits,
AC and DC motor drives, as well as mechanical and elec-
tronic sensors.
The system allows students to select and interconnect
control devices to form a large variety of industrial control
circuits, and troubleshoot them once a fault is inserted by the
instructor. All connections are made using flexible
PVC-insulated connecting leads terminated with 4-mm safety
banana plugs. These leads allow safe connections of compo-
nents, since the live parts of their plugs are concealed and
insulated so they cannot be contacted accidentally.

System shown with optional equipment

All training modules consist of actual industrial devices. Most training modules are
provided with faults that can be inserted through switches mounted behind the module
front panel. The faults have been carefully selected to properly reflect typical faulty
situations commonly encountered in the field.
The Industrial Controls Training System is autonomous and does not require any
external equipment. However, the modules of the Industrial ControlsTraining System
can be interconnected with those of other Lab-Volt training systems for interdisciplinary
training applications.
Other Lab-Volt industrial control training modules can be added to the Industrial Controls Training System to cover
conventional (electromechanical) starters for two-speed AC induction motors, wound-rotor induction motors, synchronous motors,
and DC motors.

38
ELECTRIC POWER & CONTROLS

TOPIC COVERAGE
Level 1 – Basic Controls Level 2 – Programmable Logic Controller
P Basic Principles of Electric Motor Control P Programmable Logic Controller
– Lockout/Tagout Procedure – PLC Review
– Control Panel Devices – Control Relay Functions
– Manual Starters – Boolean Logic and Markers
– Contactors and Control Relays – Timing Relay Functions
– Current Protection Devices – Counter and Comparator Functions
P Circuit Layout and Specifications P PLC Control Circuits
– Specifications Reading – Interfacing Voltages
– Symbols, Designations, and Diagrams – Motor Starters with Jogging
P Basic Control Circuits – Reversing Starters with Jogging
– Motor Starters
– Two-Wire and Three-Wire Controls Level 3 – Motor Drives
– Manual Reversing Starters P DC Motor Drive
– Reversing Starters – Speed Adjustment and Control
– Multiple Push Buttons – Current Limiting and IR Compensation
P Jogging Control Circuits P AC Motor Drive
– Friction Brakes – Basic Settings and Operation
– Motor Starter with Jogging – Drive Used as a Soft Starter
– Reversing Starter with Jogging – Speed Variation
P Reduced AC Voltage Starters – Overload Protection
– Primary Resistor Starter – DC Braking
– Soft Starters – Remote Controls
P Time Relay Circuits
– Time Relays Level 4 – Sensors
– Plugging with Time Relays P Sensors
– Primary Resistor Starters with Time Relays – Limit Switch
– Photoelectric Sensor
– Inductive Proximity Switch
– Capacitive Proximity Switch

ESTIMATED PROGRAM HOURS


100 hours

39
Control of Industrial Motors Training System
MODEL 8045

The Control of Industrial Motors Training System is a complete instructional program that trains students in the concepts and
applications of conventional (electromechanical) motor control through the use of block, wiring, and schematic diagrams. It
is the perfect add-on to the 8001 EMS Training System for those who wish to extend the teaching of electromechanical systems
to the control of industrial motors. Mechanical and electrical assembly of electromechanical control circuits is accomplished
in the 8001 EMS Training Sys-
tem environment without the
use of hand tools.
All electromechanical con-
trol components have a pat-
ented metal extrusion which
securely locks them into the
desired position along a snap
-track on two mounting mod-
ules. These modules, which are
designed to be installed in the
EMS Training System worksta-
tion, are provided with two
sections of snap-track each.
The student manual, in-
cluded with the training system, guides students through a large variety of electromechanical control circuits, beginning with
simple concepts and expanding them until the full sophistication of industrial motor control is reached. Students gain first-hand
knowledge of the reasons why certain practices are followed, as well as how circuits operate. The manual is complete with a
Glossary of terms containing the current NEMA, IEC, ANSI, and IEEE official definitions of electrical terms.

TOPIC COVERAGE
P Continuity Tests – Buzzer and Lamp P Direct-Current Contactors and Relays
P Two-Station and Three-Station Control P Direct-Current Time-Delay Relays
P Control Diagrams – Schematic and Connection P Cam-Switch Control of a DC Motor
P Electromagnetic Contactors and Relays P CEMF Starting of a DC Motor
P Full-Voltage Control of a Three-Phase Induction Motor P Definite-Time DC Motor Starter
P Delayed Start of a Three-Phase Induction Motor P Plugging of a DC Motor
P Start-Stop-Jog of a Three-Phase Induction Motor P Cam-Switch "Hoist-Lower" Control of a DC Motor
P Definite-Time Jogging and the Magnetic Brake P Magnetic "Hoist-Lower" Control of a DC Motor
P Forward-Reverse Control of a Three-Phase Induction P DC Braking of a Three-Phase Motor
Motor P Three-Phase Synchronous Motor – Definite-Time Starter
P Primary-Resistor Starting of a Three-Phase Induction P Three-Phase Synchronous Motor – Automatic Synchro-
Motor nization
P Autotransformer Starting of a Three-Phase Induction Motor P Three-Phase Synchronous Motor – Complete Control
P Wye-Delta Starting of a Three-Phase Induction Motor System
P Unbalanced Starting of a Three-Phase Induction Motor P Sequence Timer
P Starting a Three-Phase Wound-Rotor Induction Motor P Starting Split-Phase and Capacitor-Start Motors
P Cam-Switch and Drum-Switch Controls
P Plugging of Three-Phase Induction Motors ESTIMATED PROGRAM HOURS
60 hours

40
ELECTRIC POWER & CONTROLS

Low-Power Training Systems


COMPUTER-BASED LEARNING FOR ELECTRONICS TRAINING (FACET®)

Three modules in the Electric Power and Controls program derive from the Lab-Volt's Computer-Based Learning for Electronics
Training (FACET) system. These include: Thyristors and Power Control Circuits, Model 91011; Motors, Generators and Controls,
Model 91024; and Power Transistors and GTO Thyristor, Model 91026. FACET is a modular program available as a manual or
computer-based (Windows®) system. Each module minimally requires a FACET base unit and power supply in order to run the
corresponding circuit board.

SYNCHRO-SERVO TRAINING SYSTEM

In the fields of servomechanisms and synchronous machines, Lab-Volt offers the Synchro-Servo Training System, Model 8060.
This low-power system allows the students to observe and analyze the fundamental components of servo systems and associated
electronic circuits.

System shown with optional equipment

41
FACET® - Thyristors and Power Control Circuits
MODEL 91011

The Thyristors and Power Control Circuits module, TOPIC COVERAGE


Model 91011, provides comprehensive, hands-on instruction P Thyristor Component Familiarization
in the fundamental terminology, principles, and applications P Thyristor Circuit Fundamentals
of thyristors and power control circuits. P Thyristor Component Familiarization
P Thyristor Circuit Fundamentals
Following a carefully designed instructional program,
P Test a Silicon-Controlled Rectifier
students become familiar with all components of the board;
P SCR DC Operation
are able to isolate, identify, and test a series of circuits; and
P Gate Trigger Voltage and Holding Current
perform troubleshooting exercises to demonstrate mastery of
P SCR Half-Wave Rectifier
the course objectives.
P SCR Control of a Half-Wave Rectifier
The system contains the following circuit blocks: Driver; P SCR Control of a Full-Wave Rectifier
Silicon-Controlled Rectifier (SCR); Triac AC Power Control; P Half-Wave Phase Control
SCR DC Gate Half-wave and Full-wave; and SCR AC Gate and P Full-Wave Phase Control
Unijunction Transistor (UJT) Half-wave and Full-wave/Motor. P UJT Characteristics
P UJT Half-Wave and Full-Wave Phase Control
P Bidirectional Conduction
P The Four Triggering Modes
P Half-Wave Phase Control
P Full-Wave Phase Control
P Troubleshooting Basics
P Troubleshooting Thyristor Circuits

CIRCUIT BLOCKS
P Silicon-Controlled Rectifier
P Triac AC Power Control
P SCR DC Gate Half-Wave and Full-Wave
P SCR AC Gate and UJT Half-Wave and Full-Wave/Motor

42
ELECTRIC POWER & CONTROLS

FACET® - Motors, Generators and Controls


MODEL 91024

With the Motors, Generators, and Controls module, Model TOPIC COVERAGE
91024, students can configure, operate and troubleshoot a DC P DC Motor Circuits Familiarization
motor, AC synchronous motor, phase shifter, and stepper P Stepper Motor and AC Motor Circuits
motor. P Analog DC Motor Positioning
P PWM DC Motor Positioning
Following a carefully designed instructional program,
P Analog Speed Control of a DC Motor
students are able to perform troubleshooting exercises on
P Pulsed Speed Control of a DC Motor
analog and pulse width modulated (PWM) DC motor position-
P Variable Frequency Control
ing, analog and PWM DC motor speed control, variable fre-
P The Tachometer Generator
quency speed control of an AC synchronous motor, operation
P The Stepper Motor
of a tachogenerator circuit, and speed and position control of
P The Stepper Motor Controller
a stepper motor with an optional computer interface.
P Troubleshooting
P Microprocessor Interface

CIRCUIT BLOCKS
P DC Motor
P AC Synchronous Motor
P Phase Shifter
P Stepper Motor

43
FACET® - Power Transistors and GTO Thyristor
MODEL 91026

The Power Transistors and GTO Thyristor training module, TOPIC COVERAGE
Model 91026, enables students to perform practical exercises P Power Transistors and GTO Thyristor Identification
that demonstrate the use of different types of power electronic P Overview of the Power Transistors and GTO Thyristor
self-commutated switches. The module contains six different Circuit Blocks
types of power electronic self-commutated switches respec- P Familiarization with the Driver Section
tively implemented with a MOSFET, an isolated-gate bipolar P Familiarization with the Load Section
transistor (IGBT), a fast IGBT, a bipolar transistor, a Darlington P Testing Junctions of Power Transistors and GTO
transistor, and a GTO thyristor. It also contains Driver and Thyristors
Load sections that help students to study the various P Operation of Power MOSFETs and IGBTs
switches. The Driver consists of an opto-isolator and a driver P Operation of Bipolar Power Transistors and GTO
for power transistors. The Load consists of resistive and Thyristors
inductive components, as well as general-purpose, fast, and P Power Transistor Turn-On and Turn-Off
ultra-fast free-wheeling diodes. P Conduction Voltage Drop
P Conduction Losses
Using these power electronic switches, students learn the
P Switching Losses
operation of power transistors and GTO thyristors, as well as
P The Free-Wheeling Diode
how to test their junctions. They observe switching character-
P Use of General-Purpose, Fast, and Ultra-Fast Free-
istics, conduction voltage drop, and losses of power electronic
Wheeling Diodes
switches. Students also learn how to match free-wheeling
P Bipolar Transistor Switch Characteristics
diodes with the various types of power electronic switches.
P Darlington Transistor Switch Characteristics
This module enables students to know which device P GTO Thyristor Switch Characteristics
should be used in a particular application according to the P Power MOSFET Switch Characteristics
power levels and switching frequency. The GTO Thyristor P IGBT Switch Characteristics
integrated in this circuit block finally makes it possible to P Ultra-Fast IGBT Switch Characteristics
study GTO’s at a small scale, even at very low power levels. P Troubleshooting Basics
With the F.A.C.E.T. fault-insertion training system, students P Troubleshooting Power Transistor Circuits
develop troubleshooting capabilities for all circuits included
in the module, as well as for the switching components. CIRCUIT BLOCKS
P Driver
P Load
P MOSFET
P IGBT
P Ultra-Fast IGBT
P Bipolar Transistor
P Darlington Transistor
P GTO Thyristor

44
ELECTRIC POWER & CONTROLS

Synchro-Servo Training System


MODEL 8060

The Synchro-Servo Training System, Model 8060, provides a – System Disturbances


basic understanding of operational theory, as well as the – Response of an Open-Loop Control System
ability to analyze, troubleshoot, and demonstrate open- and – Error Detector
closed-loop synchro-servo systems. System interconnections, – Principles of Closed-Loop Control
operating signal states, trouble symptoms, and zeroing errors – Closed-Loop Speed Control of a DC Motor
are easily conveyed and identified through the front-panel – Modulator
interconnection jacks and stacking leads. The front panels are – Closed-Loop Speed Control of an AC Motor
clearly silk-screened with standard electrical and servomecha- – Position Control of a DC Motor
nism symbols, representing each module's function. – Overshoot and Viscous Damping of a Position Servo
– Position Control of an AC Motor
The Synchro-Servo Training System is primarily an analog
– Instability of Closed-Loop Control Systems
positional control device. It operates on low voltages from the
– Instability of a Position Control System
power supply, which is built into the system enclosure. The
P Synchros
control modules are automatically energized when they are
– Introduction to Synchros
inserted into the enclosure. Solid state amplifier modules
– Adjusting the Zero Position of Synchros
provide signal amplification, phase shift, and power gain
– Control Transmitter and Control Transformer
typically required in practical systems.
– Synchro Position Control System
Both control modules and synchro-servo modules have – The Demodulator and Synchro Control of a DC Motor
fault-insertion capabilities that introduce common system or – Torque Transmitter and Receiver
component malfunctions. – Differential Control Transmitters and Torque
Transmitters
TOPIC COVERAGE
ESTIMATED PROGRAM HOURS
P Servomechanisms
40 hours
– Power Supplies and Potentiometers
– Power Amplifiers and Signal Amplifiers
– Open-Loop Control of a DC Motor
– AC Motor and Phase Shifter
– DC and AC Tachometers
– Open-Loop Speed Control of an AC Motor

45
Courseware Ordering Information
120 V - 60 Hz 220 V - 50 Hz 240 V - 50 Hz
Description
English French Spanish English French Spanish English
3250 - DC Variable Speed Drive
Student Manual:
1
- DC Variable Speed Drive 76097-20 TBE 76097-22 TBE TBE TBE TBE
Instructor Guide:
- DC Variable Speed Drive 76097-30 TBE 76097-32 TBE TBE TBE TBE
3260 - AC Variable Speed Drive
Student Manual:
- AC Variable Frequency Drive 76098-20 TBE 76098-22 TBE TBE TBE TBE
Instructor Guide:
- AC Variable Frequency Drive 76098-30 TBE 76098-32 TBE TBE TBE TBE
8001 - 0.2-kW Electromechanical Training System
Student Manuals:
- Investigation in Electric Power Technology 11627-00 23217-00 11627-04 24769-00 24770-00 24769-04 11627-0A
2
- Power Circuits 25986-00 N/A 25986-02 25986-05 N/A N/A 25986-0A
- DC Machines 25987-00 N/A 25987-02 25987-05 N/A N/A 25987-0A
- Single-Phase Transformers and AC Ma- 25988-00 N/A 25988-02 25988-05 N/A N/A 25988-0A
chines 25989-00 N/A 25989-02 25989-05 N/A N/A 25989-0A
- Three-Phase Transformers and AC Ma-
chines 11627-01 N/A 11627-05 24769-01 11627-16 24769-05 11627-1A
Instructor Guides: 25990-01 N/A 25990-12 25986-15 N/A N/A 25986-1A
- Investigations in Electric Power Technology
- Modularized Systems
Text Book: 17708-00 25267-00 N/A 17708-00 25267-00 N/A 17708-00
- Electrical Machines, Drives, and Power
Systems
8006 - Computer-Assisted 0.2-kW Electromechanical Training System
Student Manuals:
- Power Circuits and Transformers 30328-00 30328-01 30328-02 30328-00 30328-01 30328-02 30328-00
- AC Motors and Generators 30329-00 30329-01 30329-02 30329-00 30329-01 30329-02 30329-00
Instructor Guide:
- Electromechanical System (EMS) 0.2-kW 30328-10 TBE 30328-12 30328-15 TBE TBE 30328-1A
Text Book:
- Electrical Machines, Drives, and Power Systems 17708-00 25267-00 N/A 17708-00 25267-00 N/A 17708-00
8007 - 0.2-kW Protective Relaying Training System
Student Manual:
- Introduction to Protective Relaying 31302-00 TBE 31302-02 31302-00 TBE 31302-02 31302-00
Instructor Guide:
- Introduction to Protective Relaying 31302-10 TBE TBE 31302-15 TBE TBE TBE
Text Book:
- Protective Relays Application Guide 75869-80 N/A N/A 75869-80 N/A N/A 75869-80
8013 - 2-kW Electromechanical Training System
Student Manuals:
- Power Circuits 26184-00 TBE 26184-02 26184-05 26184-06 TBE TBE
- DC Machines 26185-00 TBE 26185-02 26185-05 26185-06 TBE TBE
- Transformers and AC Machines 26186-00 TBE TBE 26186-05 26186-06 TBE TBE
8020 - Dissectible Machines
Student Manual:
- Dissectible Machines 25853-00 N/A 25853-02 25853-05 25853-06 N/A 25853-05
8022 - Motor Winding Kit
Student Manual:
- Motor Winding Kit 26145-00 N/A 26145-02 26145-05 26145-06 N/A N/A

1
TBE – To be established
2
N/A – Not available at time of printing

46
ELECTRIC POWER & CONTROLS
120 V - 60 Hz 220 V - 50 Hz 240 V - 50 Hz
Description
English French Spanish English French Spanish English
8024 - MagTran® Training System
Student Manual:
- Magnetic Circuits and Transformers 28013-00 28013-01 28013-02 28013-05 TBE TBE TBE
8032 - 0.2-kW Power Electronics Training System
Student Manuals:
- Thyristor Circuits 29972-00 29972-01 29972-02 29972-00 29972-01 29972-02 29972-00
- MOSFET Circuits 29973-00 29973-01 29973-02 29973-00 29973-01 29973-02 29973-00
- AC Network Control Systems 29974-00 29974-01 29974-02 29974-00 29974-01 29974-02 29974-00
- HVDC Power Systems 29975-00 29975-01 29975-02 29975-00 29975-01 29975-02 29975-00
- Thyristor DC Motor Drives 29976-00 29976-01 29976-02 29976-00 29976-01 29976-02 29976-00
- MOSFET DC Motor Drives 29977-00 29977-01 29977-02 29977-00 29977-01 29977-02 29977-00
- Thyristor AC Motor Drives 29978-00 29978-01 29978-02 29978-00 29978-01 29978-02 29978-00
- MOSFET AC Motor Drives 29979-00 29979-01 29979-02 29979-00 29979-01 29979-02 29979-00
- Industrial AC Motor Drives 29980-00 29980-01 29980-02 29980-00 29980-01 29980-02 29980-00
Instructor Guides:
- Thyristor Circuits 29972-10 TBE TBE TBE TBE TBE TBE
- MOSFET Circuits 29973-10 TBE TBE TBE TBE TBE TBE
User Guide:
- Familiarization with the Lab-Volt Power Elec-
tronics Equipment 29971-E0 29971-E1 29971-E2 29971-E0 29971-E1 29971-E2 29971-E0
8036 - Industrial Controls Training System
Student Manuals:
- Basic Controls 39163-00 TBE TBE TBE TBE TBE TBE
- Programmable Logic Controller 39436-00 TBE TBE TBE TBE TBE TBE
- Drives 39653-00 TBE TBE TBE TBE TBE TBE
- Sensors 39654-00 TBE TBE TBE TBE TBE TBE
Instructor Guides:
- Basic Controls 39163-10 TBE TBE TBE TBE TBE TBE
- Programmable Logic Controller 39436-10 TBE TBE TBE TBE TBE TBE
- Drives 39653-10 TBE TBE TBE TBE TBE TBE
- Sensors 39654-10 TBE TBE TBE TBE TBE TBE
8045 - Control of Industrial Motors Training System
Student Manual:
- Control of Industrial Motors 12928-00 TBE 12928-04 25022-00 25518-00 25022-04 TBE
Instructor Guide:
- Control of Industrial Motors 12928-01 TBE 12928-05 25022-01 25518-01 25022-05 TBE
Text Book:
- Electrical Machines, Drives, and Power Systems 17708-00 25267-00 N/A 17708-00 25267-00 N/A 17708-00
8055 - 0.2-kW Electric Power Transmission Training System
Student Manual:
- Electric Power Transmission System 13486-00 N/A 13486-04 24772-00 25519-00 24772-04 13486-0A
Instructor Guide:
- Electric Power Transmission System 13486-01 N/A 13486-05 13486-15 25519-01 24772-05 N/A
Text Book:
- Electrical Machines, Drives, and Power Systems 17708-00 25267-00 N/A 17708-00 25267-00 N/A 17708-00
8060 - Synchro-Servo Training System
Student Manual:
- Servomechanisms and Synchros 26183-00 26183-01 26183-02 26183-00 26183-01 26183-02 26183-00
Instructor Guide:
- Servomechanisms and Synchros 26183-10 TBE 26183-12 26183-10 TBE 26183-12 26183-10
8228 - Linear Motor
User Guide:
- Linear Motor 31196-E0 TBE 31196-E2 31196-E0 TBE 31196-E2 31196-E0
8361-00 Distribution Transformer Trainer
Student Manual:
- Distribution Transformer Trainer 30152-00 N/A 30152-02 N/A N/A N/A N/A
Instructor Guide:
- Distribution Transformer Trainer 30152-10 N/A N/A N/A N/A N/A N/A
8362 - Power Line Series Compensation Demonstrator
Student Manual:
- Power Line Series Compensation Demonstrator 31993-E0 TBE TBE N/A N/A N/A N/A

47
120 V - 60 Hz 220 V - 50 Hz 240 V - 50 Hz
Description
English French Spanish English French Spanish English
8971 - Power Electronics Simulation Software (PESIM)
Student Manual:
- Power Electronics Circuit Simulation Using
PESIM 31223-00 TBE 31223-02 31223-00 TBE 31223-02 31223-00
Instructor Guide:
- Power Electronics Circuit Simulation Using
PESIM 31223-10 TBE 31223-12 31223-10 TBE 31223-12 31223-10
User Guide:
- PESIM for PC's 31223-E0 TBE 31223-E2 31223-E0 TBE 31223-E2 31223-E0
9013 - Vector-Control Drive Converter
Student Manual:
- Vector-Control AC Drives 32001-00 32001-01 32001-02 32001-00 32001-01 32001-02 32001-00
Instructor Guide:
- Vector-Control AC Drives 32001-10 TBE 32001-12 TBE TBE TBE TBE
910113 - Thyristors and Power Control Circuits
CBL Student Workbook:
- Thyristors and Power Control Circuits 91570-00 N/A 91570-02 91570-00 N/A 91570-02 91570-00
CBL Instructor Guide:
- Thyristors and Power Control Circuits 91570-10 N/A 91570-12 91570-10 N/A 91570-12 91570-10
Student Manual 90870-00 90870-01 90870-02 90870-00 90870-01 90870-02 90870-00
Instructor Guide 90870-10 N/A 90870-12 90870-10 N/A 90870-12 90870-10
91024 - Motors, Generators and Controls
CBL Student Workbook:
- Motors, Generators and Controls 91583-00 N/A 91583-02 91583-00 N/A 91583-02 91583-00
CBL Instructor Guide:
- Motors, Generators and Controls 91583-10 N/A 91583-12 91583-10 N/A 91583-12 91583-10
Student Manual 91798-00 N/A N/A 91798-00 N/A N/A 91798-00
Instructor Guide 91798-10 N/A N/A 91798-10 N/A N/A 91798-10
91026 - Power Transistors and GTO Thyristor
CBL Student Workbook:
- Power Transistors and GTO Thyristor 91584-00 N/A 91584-02 91584-00 N/A 91584-02 91584-00
CBL Instructor Guide:
- Power Transistors and GTO Thyristor 91584-10 N/A 91584-12 91584-10 N/A 91584-12 91584-10
Student Manual 92920-00 N/A 92920-02 92920-00 N/A 92920-02 92920-00
Instructor Guide 92920-10 N/A 92920-12 92920-10 N/A 92920-12 92920-10

3
CBL – Computer-Based Learning

48
ELECTRIC POWER & CONTROLS

List of Equipment
The equipment lists, shown below, do not include all available Voltage/language specifications vary among different
system configurations and optional equipment. Furthermore, models, and are therefore not included in the equipment lists
all model numbers for Lab-Volt equipment and program shown below. For a complete listing of system configurations,
components are assigned suffixes to indicate whether the optional equipment, model numbers, quantities, and
item is available in a specific voltage/language. voltage/language availability, ask your sales representative
for a data sheet on the model number in question.

0.2-kW EMS - Modular Training System, Model 8001-1 2-kW Electromechanical Training System, Model 8013
Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110 Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110
Storage Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8150 Storage Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8150
DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8211 AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426
Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221 DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8501
Three-Phase Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . . . . . 8231 Wiring Module for DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . 8502
Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241 Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8503
Capacitor-Start Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8251 Wiring Module for Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . 8504
Capacitor-Run Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8253 Three-Phase Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . . . . . 8505
Universal Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8254 Wiring Module for Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . 8506
Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311 Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8507
Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8321 Wiring Module for Synchronous Motor/Generator . . . . . . . . . . . . . . . . 8508
Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8331 Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8509
Single-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8341 Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8510
DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412 Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8511
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425 Single-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8512
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426 DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8513
Single-Phase Wattmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8431 AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514
Three-Phase Wattmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8441 Three-Phase Wattmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8515
Synchronizing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8621 DC Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8517
Manual DC Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8631 Synchronizing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8518
Synchronous Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8641 Manual DC Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8519
Three-Phase Full-Voltage Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8651 Synchronous Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8520
Three-Phase Rheostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8731 Three-Phase Full-Voltage Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8521
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821 Three-Phase Rheostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8522
Electrodynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8911 Three-Phase Power-Factor Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8523
Digital Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8920 Field Rheostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8524
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8525
Analog Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8946 Automatic DC Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8526
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951 Digital Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8920
Thyristor Speed Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9017 Speed Sensor / Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8930
Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8943
Computer-Assisted 0.2-kW Electromechanical Training System, Analog Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8946
Model 8006 Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8952
Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8134
DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8211 Additional Equipment for the 0.2-kW EMS Training Systems,
Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221 Models 8223, 8224, 8225, 8227, 8228, 8231, 8233, 8234, 8243,
Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241 8246, 8253, 8255, 8259, 8266, 8350, 8631, 8641, 8651, 8653,
Capacitor-Start Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8251 8661, 8671, 8731, 9011
Universal Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8254 Dahlander Two-Speed Constant Power Induction Motor . . . . . . . . . . 8223
Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311 Dahlander Two-Speed Variable Torque Induction Motor . . . . . . . . . . 8224
Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8321 Dahlander Two-Speed Constant Torque Induction Motor . . . . . . . . . 8225
Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8331 Two-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8227
Single-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8341 Linear Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8228
Three-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8621 Three-Phase Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . . . . . 8231
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821 Two-Phase Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . . . . . . . 8233
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942 Schrage Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8234
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951 Three-Phase Brushless AC Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 8243
Prime Mover / Dynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8960 Three-Phase Synchronous Reluctance Motor . . . . . . . . . . . . . . . . . . . . 8246
Data Acquisition Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9062 Capacitor-Run Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8253
Repulsion-Start Induction-Run Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 8255
Two-Value Capacitor Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8259
Triple-Rate Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8266

49
High-Leakage Reactance Transformer . . . . . . . . . . . . . . . . . . . . . . . . . 8350 Vector-Control Drive Training System, Model 9013-A
Manual DC Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8631 Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8134
Synchronous Motor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8641 Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221
Three-Phase Full-Voltage Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8651 Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311
Star (Wye)/Delta Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8653 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821
Reduced Voltage Primary Resistor Starter . . . . . . . . . . . . . . . . . . . . . . 8661 Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942
Reduced Voltage Autotransformer Starter . . . . . . . . . . . . . . . . . . . . . . 8671 Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951
Three-Phase Rheostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8731 Prime Mover / Dynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8960
Vector-Control Drive Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9013
Dissectible Machines, Model 8020 Data Acquisition Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9062
Work Bench for System 8020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8120
Assembly Module for Dissectible Machines . . . . . . . . . . . . . . . . . . . . . 8163 0.2-kW Electric Power Transmission Training System,
Dissectible Machines Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8201 Model 8055
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942 Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110
Storage Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8150
Motor Winding Kit, Model 8022 DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8211
Work Bench for System 8022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8120-1 Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241
Assembly Module for Dissectible Machines . . . . . . . . . . . . . . . . . . . . . 8163 Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311
Motor Winding Kit Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8203 Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8321
Manual Coil Winder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8901 Three-Phase Transmission Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8329
Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8331
MagTran® Training System, Model 8024 Three-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8348
Three-Module Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8131 Three-Phase Regulating Autotransformer . . . . . . . . . . . . . . . . . . . . . . 8349
Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311 DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412
Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8321 AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425
Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8331 AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426
Single-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8341 Three-Phase Wattmeter/Varmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8446
MagTran Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8355 Phase Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8451
DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425 Phase-Shift Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8909
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426 Inertia Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8915
Flux Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8463 Stroboscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8922
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821 Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951 Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951-2

Power Electronics Training System, Model 8032 0.2-kW Protective Relaying Training System, Model 8007
Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110 Source Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3765
DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8211 Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3770-5
Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221 Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3770-6
Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241 Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3772
Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311 Faultable Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3778
Inductive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8321 Transmission Grid 'A' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3784
Smoothing Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8325 Interconnection Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3787
Capacitive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8331 Universal Fault Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3790
Single-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8341 Protective Relay Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3801
Three-Phase Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8348 Protective Relaying Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3806
DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412-1 Three-Phase Over Current Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3811
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425 AC/DC Current Sensitive Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3815
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426 Three-Phase Under/Over Voltage Relay . . . . . . . . . . . . . . . . . . . . . . . . 3817
Three-Phase Wattmeter/Varmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8446 AC/DC Voltage Sensitive Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3818
Tandem Rheostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8737 Synchro-Check Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3820
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821 Under/Over Frequency Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3821
IGBT Chopper / Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8837-A Phase Balance/Sequence Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3822
Enclosure / Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8840 Reverse Power Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3824
Power Thyristors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8841 Motor Power-Factor Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3825
Power Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8842 Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110
Electrodynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8911 Three-Module Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8131
Speed Sensor / Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8931 Storage Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8150
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942 Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951-3 Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241
Chopper / Inverter Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9029 Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311
Thyristor Firing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9030 DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412
Function Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9033 AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425
PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9034 AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426
Current/Voltage Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9056 Three-Phase Wattmeter/Varmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8446
Inertia Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9126 Synchronizing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8621
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821

50
ELECTRIC POWER & CONTROLS
Power Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8842 Electrodynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8911
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942 Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8942
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951-4 Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951-1
Prime Mover / Dynamometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8960 Storage Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9101
Inertia Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9126 Push-Button Switch - Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9102
Push-Button Switch - Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9103
Industrial Controls Training System, Model 8036 Three-Way Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9104
Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3103 Four-Way Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9105
Push-Button Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3110 Four-Pole Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9106
Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3111 Time-Delay Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9107
Low Voltage Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3112 Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9108
Emergency Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3114 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9109
Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3115 Three-Phase Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9110
Dual Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3119 Sequence Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9111
Lockout Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3125 Cam Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9112
Three-Phase Manual Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3126 Direction of Rotation Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9113
Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3127 Electromagnetic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9114
Programmable Logic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3128 Power Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9115
Interposing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3129 Power Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9116
Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3130 Power Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9117
Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3131 Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9118
Time-Delay Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3132 Capacitor / Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9119
Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3137 Pilot Lamp - Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9120
Control Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3138 Pilot Lamp - Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9121
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3139 Remote Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9122
Cam Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3140 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9123
Inertia Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3147 Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9124
Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3149 Mechanical Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9125
Starting Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3150 Inertia Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9126
Reversible AC Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3174 Component Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9127
Brake Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3176
DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3179 Synchro-Servo Training System, Model 8060
AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3183 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8846
DC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3184 Connection Leads and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8944
Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3186 Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9036
AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3196 Error Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9037
Background Suppression Photoelectric Switch . . . . . . . . . . . . . . . . . . 6373 Modulator / Demodulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9038
Inductive Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6375 Phase Shifter / Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9039
Capacitive Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6376 Signal Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9041
Connection Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8951 Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9047
Fuse Kit for Fuse Holder 3137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37889 Synchro Transmitter (TX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9313
Magnetic Labels Kit #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38503 Synchro Control Transmitter (CX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9314
Synchro Differential Transmitter (TDX) . . . . . . . . . . . . . . . . . . . . . . . . . 9315
Control of Industrial Motors Training System, Model 8045 Synchro Receiver (TR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9316
Mobile Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8110 DC Servo Motor / DC Tacho-Generator . . . . . . . . . . . . . . . . . . . . . . . . . 9318
Storage Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8150 AC Servo Motor / Asynchronous Tacho-Generator . . . . . . . . . . . . . . . 9319
DC Motor/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8211 Inertia/Friction Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9320
Four-Pole Squirrel-Cage Induction Motor . . . . . . . . . . . . . . . . . . . . . . . 8221
Three-Phase Wound-Rotor Induction Motor . . . . . . . . . . . . . . . . . . . . 8231
Three-Phase Synchronous Motor/Generator . . . . . . . . . . . . . . . . . . . . 8241
Capacitor-Start Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8251
Resistive Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8311
DC Voltmeter/Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8412
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8425
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8426
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8821

51
.
Other Product Literature Available from Lab-Volt:

Lab-Volt Product Catalog Tech-World®: Manufacturing Tech-Design® Technology


on CD-ROM Catalog & Demo CD-ROM Education Catalog
Forty-page catalog
describing Tech-World
Sixty-four page catalog
Descriptions and demonstrations CELLs* and course objectives,
with detailed descriptions of 42
of Lab-Volt training systems and including a career schematic
multimedia and hands-on
software. Includes F.A.C.E.T.®, that shows the relevance of
Tech-Design modules and course
EMS, and other award-winning each CELL to applications in
objectives, including Skills-at-
training systems. manufacturing and
a-Glance charts showing
engineering.* Computer-
competencies associated
Enhanced Learning
with each module.
Locations

HVAC / Refrigeration Fluid Power Tech-Design® Foundations in


Brochure Brochure Information Technology (FIT)

Ten-page, four-color brochure Sixteen-page color brochure


Twenty-page color brochure featuring Lab-Volt s premier features this modular,
describes industrial-standard line of Fluid Power training competency-based curriculum
training equipment and curriculum systems, including the Hydrau- for information technology (IT),
for refrigeration, air handling, energy lics and Pneumatics modular which provides skills
management, heat pumps and air- training systems and simulation development and career
conditioning systems. systems, as well as ITZ by exploration in the four IT
Lab-Volt's e-Learning for Career Cluster
Industrial and Mobile Markets. Concentrations.

®
F.A.C.E.T.® (Fault-Assisted Circuits for Telecommunications Tech-World : Manufacturing
Electronics Training) Product Guide Product Guide Demo CD-Rom

Forty-four-page catalog of Thirty-six-page catalog of Highly graphical


Lab-Volt training systems Lab-Volt telecommunications CD demonstrates this

X
in Fundamental Electronics; modules that cover analog and pre-engineering / manufacturing
Analog, Digital and Fiber Optic digital communications, micro- curriculum that provides realistic,
Communications; Semicon- wave, telephony, fiber optics, hands-on training with
ductors, Transistors, Thyristors, antenna and radar industry-standard equipment
FET and Amplifiers. technologies. and advanced
software.

Tech-World®: Manufacturing / Mechatronics Graymark Information


Manufacturing Brochure Product Guide Technology Brochure

Eight-page brochure of
Twelve-page color brochure Sixty-four-page catalog of Graymark's quality IT training
describes this multimedia and Lab-Volt training programs products, including PC
hands-on curriculum for in Automation, Robotics, Fluid familiarization, troubleshooting
engineering and manufacturing; Power, Instrumentation and and repair; cable installation;
presents competencies students Process Control. monitor and printer repair;
achieve and related career GPS technology; and network
opportunities. technology programs.

Four Easy Ways to Order Please complete the following:


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©Copyright 2007 Lab-Volt Systems, Inc. PRINTED IN CANADA 94002-00 Rev. E

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