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IMPORTANTSAFETY _NFORMATiON 3
General Precautions 6
#_sembly 15,
s s 16
Operation 17
Usage Of Generator 20
Pre-ope_ationCheck 22
Maintenance 24
30
Compiian_ 32
Limited Warrant:y
WARNING! READ AND UNDERSTANDALL SAFETYPRECAUTIONSIN
THISMANUAL BEFOREOPERATING,FAILURE TO COMPLYWITH
INSTRUCTIONSIN THISMANUALCOULDRESULT IN PERSONAL
INJURY, PROPERTY DAMAGE,AND/OR VOIDING OF YOUR
WARRAN_ ALbP3WER USA WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESEINSTRUCtiONS,
WARNING
_T'S FORBJDDEN TO OPEP_TE THE GENERATOR IN ENCLOSED SPACES GA_GES,
IMPORTAN_SAFETYINSTRUCTION
2
_
SAVETHESEINSTAUCTIONS- TNsmanualimportantinstructions
for
APG3009thatshould
be%0wed during
installation
andmaintenance
ofthegenerator
andbatteries.
You will need tNs ma_a[ for the safety war_s and precauti_s, operating,
inspection maintenance a_ cleaning procedures, parts _ist and asse_[y
_ag_'am_ Keep your invoice with this manual Write this invoice nuttier on the
inside of the front cover. Keep this man_l and invoice in a safe and dry #ace
for future reference.
3
iMPORTANT
SAFETY
I TRUCTION
(CON )
GENERATOR SAFETY
I Do nat overload the gene_'alo_ Use the co,reel generator fo_ yo_ application The correct generato_;will do
t_ job better and safer at lhe fate br which it is designed.
2 Do not expose to rain or 'wet conditions. Water entering a generator will ins[ea_ the risk of electric sh_K
& Stay ale_t, Watch what you ate ®ing, and use common, sense when operating a generator. Do not u_ a
generator while tired or under the influer_e of drugs, alcohol, or medicaSon. A morner_ of inattentba
while opefaling the generater may result in serio_,_s_oaal iqury,
4. When operating a _we_ I®_ outs_@,use an ou_d®orextension cord marked _W-A" or "WL These e×tension
cords a_'erated for au_®ot use, and reduce _hedsk of ebcldc shos_k
5. CAUTION! Never run the generator in an encbsed garage o_any other type d enclosed st#JCtufe without
a prope_, babfree veaWatbn shaft Cain Mo_oxide_ an edo_ess, colorless dea@y gas may accumulate
arto cause serious m}Lm!or death
6 Dono_usemefler_ratoritthePo¢_er&_itehd_eno_um_ono_oa Anygenera_ar_qateanne_becont_o_Ieo
with the Power £witeh _sear, serous and mu_ ae teen,re&
7. Make s_re Ihe Power Swit@ is in its "OFF" naaman and dasconnect the spare Dug wire betore making
an, aajustments, enan_ng aeeessohes, or storing the genera_on Such nrevenlwe _et,,/measures _u_
the risk of s_a_lJngme generator aeadeetaJ _,_
8 Maintain ge_qera_erawan care De nat age a (_amagea genera_or Tag damaged generators°Do nat use_
8nrff reoa_re.B.
9. Onb _sualified reoair eerson_e! a_ould 3erform generater service. Service or maintenance #edormed by
unouaIified r_ersonnel could result in injury.
tO use tee nght generator br the job. Do not at_err,atto brae a sma_ generator _s ao _e '¢_or_of a _arger
indUSTrialgenerater. There are celia aeo_iea_enafor wh_h this genarato_rwas aes good. _tw_l_do the job
ee_ter ana more sarah at the _ateior which it was intended. Do nor m_Jw m_s geeera_or ann oo not usa
rn_agenerator for a purpose for Which _ was no_ _nteneea.
I NSTALLATION PROCEDURES
1 WARNING__tere using _heG_eratoq readand un_tstand the Engine man_acturer'sO#era_, Ma_nter_ca,
_ Pads manaal/_Jse re_d the safety pr_@s_Ione in this m_a_a_These should _iwa_sbe,lolbwed to reduce the
risk Otpersooa njur/arid dar_ge Ie _u pment
2 8ssu_reisst_lal on meets all appliance _Jeb/_and local a_ ne_i_a_ electricalcodes.Have iestalIatioo_dar_d
by a qua!tiler _icensedeleo_ridanand betidingc_easia_
3. If the gene_atoris ins_ led indoors, e_haustfumes m_sl _ pipetJOutof lhe buildingusing eakdree heataesb_ant
piping Pipes and silencer should not be made of any _stainable renderings,nor should they be _sta_ledI_c_ any
_laa_mabl_ ma_erias Generatere×haus[_umesmus_be _[_hin le_at iirnit& nc_d ng a_ Ioco_codes _nd o_dinanses.
4 _ffl'_e_nera_er s hslalled ould_rs, it musl _ weatherp_gofedand shautdbe sou_@_'_fed.It shouldnO__e em
0uid®Fs withou¢proration to #_eGane_sloFand Wiringconduit.
5 Never ilt lhe G_serator _s_ogthe engine or a_Iemator_if_is_rugs, Con_}r_ _!ling equipment _ the Rame o_the
Generater__do{e ifting #_eGenerator e_sarethe lot d_;ng aP_sap_r_ng elructare are i_ g_:J ®_iI_eo and a_e
ra_ te ilt sash a load.
6 The su_'_adlngflOor/groundsudase she_d _ love and s_renger_aaghto safely hold ihe weight Ofihe Generator,
t_ihe _lao@roandsadaees r_etIevel, s_rongcress mem_rs _ou_d be placed ander ihe _1 _engthof ihe Generater
Frame at ils bw side
7 For treat ias_alia_®nthe Geeeralorshould be _unted o_ _hecenter
poiet ol fhe tra[br, ovedhewheels.
4
IMPORTANT
SAFETY
INSTRUCTION
(CONT,)
CPSC Alert
Portable Generator Hazards
Carbon: Monoxide Hazards
NEVER use a generator in enclosed or partially-enclosed spaces
Generators can produce high levels of Carbon Monoxide CO
very quickly. When you use a portable generator, remember that
you cannot smeil or see CO
Follow these safety tips to protect against CO poisoning:
NEVER use a generator indoors, including in homes,, garages,
5
IMPORTAh_r
SAFETY
I_TRUCTION
(CONT,)
Safety Guidelines - Definitions
information. Please read the manual and pay attention to these sections.
WARNING! WARNINGSINDICATEA CERTAIN_ OR STRONG
POSSIBILITY OF PERSONALINJURY OR DEATH IF INSTRUCTIONS
ARE NOT FOLLOWED_
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONSCAN
RESULT IN SEVEREINJURY OR DEATH:
6
iMPORTANT
SAFETY
INSTRUCTION
(CONT,)
Carbon Monoxide
When this tool is running_ ensure that the area is we{_
ventilatad_ Never run the engine in,an enclosed area Run the
engine in an open area or wi_h an exhaust evacuation system
in an enclosed area,
WARNING! THE EXHAUSTCONTAINSPOISONOUSCARBON
MONOXIDEGAS THATCAN CAUSE LOSS OF CONSCIOUSNESSAND
MAY LEAD TO DEATH,
7
IMPORTANT
SAFETY
INSTRUCTION
(CONT,)
Gasoline and Oil (cont'd)
• Excessive buildup of unburned fuel gases in the exhaust system can
Hot Components
WARNING! ENGINEAND EXHAUST SYSTEMPARTS BECOME VERY
HOT AND REMAINHOT FOR SOME TIME AFTER THE ENGINE IS RUN.
WEARINSULATED GLOVESOR WAIT UNTIL THE ENGINEAND
EXHAUSTSYSTEMHAVE COOLEDBEFORE HANDLINGTHESE
PARTS,
Power Output
This generator is not designed to power sensitive electronic equipment
(including computers and medica_ devices) without the addition of an
approved line conditioner; which is sold separately
CAUTION: ATTEMPTING TO POWER SENSITIVE
ELECTRONInC EQUIPMENT WITHOUT THE USE OF AN
APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO
THE EQ T ALbPOWER
USA IS NOT SIDLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE
TO USE AN APPROVED LINE CONDITIONER
8
IMPORTANT
SAFETY
INSTRUC(CON
D)
not: change the plug in any way. Double insulation eliminates the need
for the three-wire grounded power cord and grounded power suppiy
system.
• Avoid body contact with grounded surfaces such, as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if
your body is grounded_
• Do not: expo_ generator to rain or wet conditions. Water entering a
generator wilt increase the risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oi!,
sharp edges or moving parts. Repia_ damaged power cords
immediately Damaged power cords increase the risk of eiectric shock.
9
IMPORTA
SAFETY
I TRUCTION
(CONT')
Electrical Safety (cont'd)
• Before servicing equipment powered by the generatori disconnect the
equipment from, its power' inpuL
• Keep nil ele_fica! equipment clean and dry. Replace any wiring where
the insulation is cracked, cut abraded or otheeMse degraded. Repla_
terminals that are worn, discolored, or corroded. Keep terminals clean
and tight..
• insulate a_lconnections and disconne_ed wires.
• Guard against e_ectric shock. Prevent body contact with grounded
surfa_s such as pipes, radiators, ranges, and refrigerator enclosures.
Personal Safety
e Stay aie_ Watch what you are doing, and use common
sense when operating a generator. Do not use generator
• Do not force the generator. Use the _rrect generator for your
appli_tion, The correct generator wil do the job _tter and safer at the
rate for which it is designed,
• Do not use the generator if the power switch does not turn it on or off_
Any generator that cannot be controlled with the power switch is
dangerous and must be replaced.
10
IMP TAtSAFETY
IP. TRUCTION
(CONT,)
General Precautions (cont'd)
Generator Use and Care
• Make sure the power switch is in its "OFF" position and disconnect the
• Maintain la_ls and name plates on the generator and engine, These
carry impo_:nt information_ if unreadable or missing, con_ct ALbP0_R
USA. immediately for a replacement.
• Generator sewice must be pe_ormed only qualified repair personnel.
Service or maintenance _rformed by unqualified pe_onnet could result
in a risk d injury.
• When servicing a generato[, use only identical replacement parts.
Follow a!l appropriate instructions in this manual. Use of unauthorized
paAs or failure to follow maintenan_ instructions may create a risk of
electdc shock or injury..
Hea Pacemakers
WARNINGt PEOPLE WiTHPACEMAKERSSHOULDCONSULT THEIR
PHYSICiAN(S)BEFORE USING THiS PRODUCT.ELECTROMAGNETIC
FIELDSiN CLOSEPROXIMITY TO A HEART PACEMAKERCOULD
CAUSEIN CE TO OR FAILUREOF THE PACEMAKER.
11
iMPORTANT
SAFETY
I TRUCTION
(CONT,)
General Precautions (cont'd)
sitencer shouJd not use any flammable materials, nor should they be
installed near the same. Generater exhaust fumes must be within legal
limits and installation must always meet !ocal building codes.
0 ff the generator is installed outdoors, it must be weatherproofed and
should be soundproofed. It should not be run outdoors without
protection to the generator and wiring conduit.
12 ¸
nual
IMPORTANT
SAFETY
I TRUCT!ON
(CONT,)
General Precautions (cont'd)
• Always make sure the power switch is in its "OFF" position. Disconnect
the spark plug wire, and allow the engine to completely cooi before
carrying out maintenance,
• Check for damaged parts. Before using the generator, any part that
appears damaged should be carefully _ecked to determine that it will
operate properly and perform its intended function. Check for alignment
and binding of moving parts, any broken, parts or mounting fixtures, and
any other condition that may affect proper operation technician.
• The generator is designed with guards for protection from moving parts.
In, any case, care must stilt be _ken to protect personnel and equipment
from other mechanical hazards when working around the generator.
e Do not operate the generator with safety guards removed, While the
Generator is running, do net attempt to reach around the safety guard
for maintenance or any other reason,
e Keep hands, arms, long hair, ioose clothing, and jeweiry away from
moving parts Be aware that when engine parts are moving fast they
cannot be seen cleady,
e Keep ac_ss doors on enclosures dosed and locked when access is not
required.
o When working on or around thegenerator always wear protective
clothing including ANSI approvedsafety gloves, safety eye goggles, and
safety hat.
o Do not atter or adjust any pa_ of the generator that is assembted and
supptied by the manufacturer:
e Always follow and complete schedu_ engine and generator
maintenance:
e Avoid contact with hot fuet, oil, exhaust fumes, and hot solid surfaces,
• Avoid body _ntact with fuels, oils, and [ubri_nts used in the generator.
soap and water. For eye contact, immediately flush eyes with clean
water and seek medi_l attention
13
IMPORTAN"f
SAFETY
I_TRUCTION
(CONT,)
General Precautions (cont'd)
Extension Cord
if an extension cord (not inciuded) is used, make sure to use only UL
approved cords having the correct gauge and length ac_rding to the
foilowing tabie:
Cord Lengths
Nameplate Amps (@
full load) 0'-50 ' 50'_100' 100'-150' 150'_200 '
O- 5 16 16 i2 12
5t _8 16 14 10
8,1 -12 14 12 °
12,1 - i5 12 10
15 _20 10 10 -
i4
U
Assembly (cont'd)
Wheel Assembly
Perform the foilowing tasks to install the heavy duty wheels onto the
generator assembly:
1, Inse_ axte through brackets located on frame at bosom of generator_
2, Center axle in frame and place each wheel over each end of the axle
then inse_ axle end into the hole in the center of the wheet hub.
3, Place each large washer over the axle ends and inseA axle through
_nter of washer until washer is fully seated against wheel hub.
4. InseA straight side d cotter pin into hole at end of the axle rod and
thread the co_er pin through the hole until pin snaps into place,
5, Repeat using the second cotter pin on the opposite end of the
axle to secure the opposite whee_ to the axJe assembly,
Handle,Assembly
Perform the fo#owing tasks to install the handle onto the generator frame:
1, Place handle mounting bracket, with handle holes mount holes
configured downward, onto side of generator frame facing away from
generator assembly handle mount holes,
2. Aaign the bracket mounting holes with the frame mounting holes,
3. InseA one _hree inch mounting bolt a!i of the way through each
mounting hole of the mounting bracket and frame,
4, Align mounting plate holes with the bolt ends protruding from inside
frame and insert into mounting holes until the mounting plate is seated,
5, Twist: the mounting nuts onto each bolt and tighten securely,
6, Align handle mounting holes with mounting holes, in mounting brackeL
7, Inse_ three inch mounting bolt completely through handle and bracket,
8. hstall a mounting hue onto bolt and tighten, making sure handle can
swivel,
i5
AC electrical
Gasoline engine
Displacement 389cc
yes
Fuel
2.Therue!valveis _ecatedbetweenthefuel
tank andcarburetor,,Whenthe valvelever
_sition,
The choke tever opens and closes the
choke vaMve
in the _rbureto_*.
The CLOSED position enriches _e Ne_
mature for s_rtjng a ®/d engine.
The OPEN position providesthe correA
fue_ mature for operation after sta_ng,
and for residing e warm engine,
17
OPERATION
4 Operatethe RECOILSTARTER:
Pullthe sta_er #rip,i[ghtly until
you fee_
resistance,then pull briskly. Return the
startergapgent]_,
Puliingthe sta_ergrip operatesthe recoi_
starterto crankthe engine
18
OPERATION
STOPPING THE ENGINE
19
USAGE GENERATOR
1_Grou_ Terminal
The gemerator gro_Jndterminal is _nne_ _ _heframe of the generater,
Me metal nemcu_ent carrying parts of the generator, and the ground
termina_ of eat5 recept_Je,
Before ust_ tee gro_ termln_, censurera qua_tfie_elec_cian, electrical
insp_o_ or iocat age_y ha'¢ingjurisdictionfor _oca!cod_ or erclinences
that a_ly te _e intended use of _e _enerator,
2. Ct_Ut_ Breaker
The circuit breaker _i_ automatica_!y swftch OFF: _f_here is a sho_ circuit or
a s;gnfficant ovedoad _ the generator _ the receptacle, If _e circuit breaker
Isswffched OFF aul_omatica_ly,check that the app4i_n_ isworking p_'operly
and _es n_t exceed the rated toad c_city of the circuit before switching
t_e _rcu;t: breaker ON _ga;n_
The circ_Jitbreaker may _ u_ t# swL_ehthe generator power ON e_ OFF_
_ON __L_ _
2O
3. Va_Meter
T!'_e
_t _teF.d_ays _e veltege
_e geae_a_e_
_sprod_Jci_.
4, ACO_r_t_n
1,Sta__h8engir_e
2,Swi_ ON_,heACd_c_itbreaker.
21¸
PRE°OPEP,
ATION
CHEC[
_gtne oil
23
MA|NTENANCE
Oh_e o o
Airdealt Check o
O_ean o(i) .........
SedimentCup Clea_ o
S_peg Che_k-,?,lean o
_Akr_eaer O_ean e
Even2years(2)
24
MAINTENANCE
Engineoil change
Drainthe oilwhiletheengineis wa_ to.assurecompleteandrapiddraining,
1. Removethe drainplug and _aling washer,ottfillercap, and drain theoil,
2, Reinstall_e drain p_ugand seaJingwasher,._ghten the plug securely,
3. Refillw_h the recommendedoil and checkthe oil leveL
Oil capacity: 1,1
UPPERLEVEL
25 ¸
MAINTENANCE
Air cleaner service
A dt_f air cleaner will restrict _r flow to_e carburetor, To preve_ c_Jbureter
maJfunc_on,serv_9 the air cleaner regularly,Service more frequ_t_y when
eperaSng the generator in extremely dusty areas,
26
MAINTENAHCE
Fuel Sediment:Cup Cleaning
The sediment _up preventsdi_ or waterwhich may be in the fuel tank from
enteringthe carburetor, ff the engine,has.not been,run for a longtime, the
sediment cup should be cleaned.
1.Turnthe fuel valve to the OFF position. Removethe _iment cup' and O-
ring_
2. Cleanthe sediment cup, and O-ring, in nonflammable or high flash _int
solvent.
3. Relnstat_O-dng, and sedimen_cup.
4. Turn the fue! valve ON and check for _eaks.
_EL VALVE
_Dm_ CUP
27
MA NANCE
Spark Ptug Se_t_
if the engine has been running, the muffler wiEibe ve_ hot, _ careful not to
touch the muffler,
_ 0_ 80mm(0_z3-_ 03_
28
MAINTENANCE
7, Ch_thatthespa_,kplugw_her isin_od condition,andthreadthes_
plugin by h_ndtopreventcross-threading.
_mmen_ sparkplugsorequivalenL
29
T NSPORTINGISTORAGE
Whentransportt_ the generator;turn the engine _witch_d the fuel valve
OFE Keepthe generator_evelto preventfuei spillage, Fue_vaporor spi_led
fue_may ignite.
beforesta_ing,
30
U
T NSPOATIN6tSTOAA6E
1_Drain lhe ca_uretor by looseningthe drain screw. Drain the gasoline
into a suitable _nta_ner:
31
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY,
WASHINGTON, DC 20460
2005 Model "fear Ce_ificate of Conformity
• Manufactu_r: Jiangsu Jiangdong Group Co, Lt&
• Ce_ificate Number: JDG-NRSI=0_04
• Effective Date: 12/09/2005
• Date Issued: t2/09/2005
Merrylin Zaw-Mon, Director, CertiScation and Compliance Division, Omce of
Transportation and Air Quality.
Pursuant to Section 213 of Clean Air Act (42 U.&C, section 7_7) and 40
CFR 90, and subject to the terms and conditions prescribed in those
dudng the model year stated on this certificate. This certificate of conformity
does not aver small non-road engines imported prior to the effective date
of the ce_ificate.
32
one year from the date of purchase_NI covered by this limited warranty
Whichare used in commercial applicalions (i.e. income producing)are wa_a_ted m
N ff_-eof detractsin matNal _mdworkmanship for 90 days from the date o:forigiaal
purchase_Products coverc_ under this warranty include air compressors, Nr tools,
service papa, pressure washers, and generators.
be scheduled according to the no_al work flow and business hours at tbe _rvice
This wm_m'ltygives you specific legal fights, and you may also have other righN
which va_,*fi_oms_te to s_te.
RESPONSIBILITY
OF ORIG1NALPURCHASER(initiaiUser):
To process a claim on this product, DO NOT fetal item m the
mtgdler.The product must be evalwatedby a_ Authorized Set€ice
Center. For {helocatkm of the nearest Authorized Warranty Service Cemer
contact Ne retailer or place of purchase.
Remh_original cash register sales receipt as proof ol purch_e tot aw_ty
work.
33
Limited Warranty (cont'd)
THIS WARRAN_ Y DOES NOT COVER:
• Merchandise sold as reconditioned, used _ reatal equipmem, or floor or
display m.odels_
• Merchandise that has become daanaged or ino_zrative because ofordiaa_
wear, misuse_ cold, heat, mi_l, exces;ive humidity, l'_eze damage, use of
All-Power America
16273 [L Gale Ave.
City Of |,_duslw, CA 91745
626_855_0840
www N llx) weramerica, com
all rights reserved
34 ¸