MANUFACTURING WORK

INSTRUCTIONS Number: MWI-407

Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
Page: 1 of 10

REVISION # REVISION DESCRIPTION REVISION DATE

# Original 03/28/07
Changed 3.10- added Tele threshold check procedure for
1 4/10/07
with and without Auxiliary hoist.
1. Focus Factory
1.2. Production Test Track
2. Objective
2.1. To establish the final controller adjustment to swing, lift, tele, hoists using
HED software.
3. Procedures
3.1 Setup machine with boom over front and out of rest and set boom angle
at 30° to 45°.
3.1.1. Install laptop and appropriate diagnostic cable to diagnostic
9 pin connector located in the S/S cab.

3.2 Start engine and on the laptop’s desktop screen select the HED’s
CANLinkDiagosticTool icon (See figure 1). Screen may appear slightly
different from that shown below depending on the laptop being used.

HED Service
Software

(Figure 1)
3.3 A screen will open (See Figure 2). Select the machine group
from the menu button.
Select open.
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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(Figure 2)

3.4 Select the “.IOc” file (See Figure 3).

Double click the

“.IOc” file and
select open.

(Figure 3)
3.5 A login widow will open (See Figure 4). Type in as follows
“Manitowoc1”. Select OK.
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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Type
“Manitowoc1”
in window and
select OK.

(Figure 4)

3.6 Verify that the green connect icon is Illuminated (See Figure 5).

Connect Icon

(Figure 5)

3.7 Select “View” (See Figure 6).

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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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Select “View”

Select “EEPROM”

(Figure 6)

3.8 User EEPROM window (See Figure 7).

3.8.1 Move open windows so you can see the USER EEPROM window and
the OUTPUTS window (See Figure 7).
3.8.2 Select View/Sort and Group (See Figure 7).

Select View/Sort
and select Group
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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OUPUT window.

USER EEPROM
window.

(Figure 7)

3.9 Select Crane Function (See Figure 8).

Select Crane
Function

(Figure 8)

3.10 USER EEPROM window Side down to Tele Extend Threshold.

If unit has no auxiliary hoist, check Tele Extend & Retract
threshold with controller.
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
Page: 6 of 10

If unit has an auxiliary hoist, check Tele Extend & Retract

threshold with pedal.
3.10.1 Check the Tele Extend or Retract Threshold @ full throttle to see if
the controller is set correctly. If Tele Extend or Retract Threshold
needs adjusted, double click the Tele Extend or Retract Threshold in
the EEPROM window. The “Value” window will light up blue. Type
in the new desired value to make final adjustment. Select “SET” to
make the change for the Count value. The value column for the
function will change on the screen. Extend and Retract counts should
be the same. Recheck the function to see if it corrected the issue
(See Figure 9).
Count Value
USER EEPROM
window.

Tele Extend and

Retract Threshold

Value Window

Set (Figure 9)

Note: Increasing a function’s threshold value will reduce joystick deadband and the hydraulic
function will start sooner.

Decreasing a function’s threshold value will increase joystick movement before a

hydraulic function will start.

(Increase threshold value is there too much joystick deadband, Decrease threshold value is
function coming on too quickly)
3.11 USER EEPROM window Side down to Aux Hoist up or down
Threshold (See Figure 10).
3.11.1 Check the Aux Hoist up or down Threshold @ full throttle to see if
the controller is set correctly. If Aux Hoist up or down Threshold needs
 MANUFACTURING WORK
INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
Page: 7 of 10

adjusted, double click the Aux Hoist up or down Threshold in the

EEPROM window. The “Value” window will light up blue. Type in the new
desired value to make final adjustment. Select “SET” to make the
change for the Count value. The value column for the function will
change on the screen. Aux Hoist up or down counts should be the same.
Recheck the function to see if it corrected theissue (See Figure 10).
USER EEPROM
Aux Hoist up and window.
down Threshold
Count Value
Main Hoist up and
down Threshold

Swing left and

right Threshold

Lift up and down

Threshold

Value Window
(Figure 10)
Set

3.12 USER EEPROM window Side down to Main Hoist up or down

Threshold (See Figure 10).
3.12.1 Check the Main Hoist up or down Threshold @ full throttle to see if
the controller is set correctly. If Main Hoist up or down Threshold
needs adjusted, double click the Main Hoist up or down Threshold in
the EEPROM window. The “Value” window will light up blue. Type
in the new desired value to make final adjustment. Select “SET” to
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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make the change for the Count value. The value column for the
function will change on the screen. Main Hoist up or down counts
should be the same. Recheck the function to see if it corrected the
issue (See Figure 10).

3.13 USER EEPROM window Side down to Swing Left or Right

Threshold (See Figure 10).
3.13.1 Check the Swing Left or Right Threshold @ full throttle to see if
the controller is set correctly. In a machine with 2 speed swing,
checks are made in high speed. If Swing Left or Right Threshold needs
adjusted, double click the Swing Left or Right Threshold in the
EEPROM window. The “Value” window will light up blue. Type in the new
desired value to make final adjustment. Select “SET” to make the
change for the Count value. The value column for the function will
change on the screen. Check both Right and Left swing and make
adjustments to correct the issue for both. Recheck the function to see if it
corrected the issue (See Figure 10).

3.14 USER EEPROM window Side down to Lift up or down Threshold

(See Figure 10)
3.14.1 Check the Lift up or down Threshold @ full throttle to see if the
controller is set correctly. If Lift up or down Threshold needs
adjusted, double click the Lift up or down Threshold in the EEPROM
window. The “Value” window will light up blue. Type in the new
desired value to make final adjustment. Select “SET” to make the
change for the Count value. The value column for the function will
change on the screen. Lift up or down counts should be the same.
Recheck the function to see if it corrected the issue (See Figure 10).
 MANUFACTURING WORK
INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
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3.15 Bring machine back to Idle. Select “Save All” to complete final
adjustment. Engine may shut down after selecting Save All.
3.15.1 Select “Save All” in the EEPROM window twice (See Figure 11).
3.15.2 Look at the last settings that you made and remember them and select
“Exit” in the EEPROM window. Go to View once more and select
EEPROM from menu and slide down to see if the settings are the same
for the last function you changed. If they are not the same than you
have redo all the functions back over that you changed. If they are the
same than select the hand symbol with writing a pad. Continue thru the
props and save it in the My Documents folder. Use MWI 404 on how
to save it and load it on the database.

EEPROM Window

Exit

Hand Writing
Pad
Save All (Figure 11)

4. Records
4.1. None
5. Form/ Attachments
5.1. None
6. Reference Documentation
6.1. None

Approval
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INSTRUCTIONS Number: MWI-407
Revision Number: 1
Date: 4/10/07
Final Controller Adjustment
Page: 10 of 10

David Dietrich
Management Trainee