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Sub-sectoral Environmental and Social


Guideline: Pulp and Paper

Introduction
This guideline is designed to be used by EBRD Financial Intermediaries (FIs) to understand the nature of
environmental and social (E&S) risks associated with this sector and suggested actions for businesses to
manage these E&S risks. It also provides guidance for FIs on potential due diligence questions to raise with
management to understand how their business is managing these E&S risks. This guideline focuses on
material E&S risks; it is not an exhaustive list of E&S risks. In managing E&S risks, all businesses should be
compliant with relevant E&S laws and regulations. Where applicable, these include European Union legislation,
which may also be taken as a benchmark for good practice.
This guideline covers pulp and paper production. It does not include the E&S risks associated with harvesting
wood as a raw material; these risks are covered in the ‘Commercial Forestry’ guideline.

Reference NACE codes:

 17.1 Manufacture of pulp and paper products

Material risks
Below is an overview of the material risks present in pulp and paper production.

Environmental & Social Risk Environment Health and safety Labour Community Page
category no.

Key E&S Risks Affect the natural Affect the health or Affect workplace Affect the health and
environment safety of employees conditions and the safety, livelihoods, and
(In order of materiality) treatment of environment of the
employees community and wider
public

Supply chain risk     4

Hazardous Materials    5

Water management and   7


wastewater

Air Emissions    7

Solid Waste  8

Occupational Health and Safety   8

Energy Consumption  10
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Sub-sectoral Environmental and Social
Guideline: Pulp and Paper

Contents

Section Page No.

1. Process description 3

2. Key E&S Risks 3

3. Financial implications 11

4. Suggested due diligence questions 12

5. References and additional sources 12

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Guideline: Pulp and Paper

1. Process description alkaline kraft or sulphate process which


accounts for around 80% of world pulp
The manufacture of paper and allied products is production. It uses caustic soda and sodium
based on the preparation of a pulp of cellulose fibre sulphate to digest the wood chips. The
from which paper can then be made. The alternative chemical method is the sulphite
characteristics of the produced paper can be pulping process (around 10% of world pulp
changed by applying coatings before being cut and
production).
prepared for sale.

The pulping process comprises:  Mechanical: This method accounts for


Raw Materials may be received as logs directly approximately 10% of world pulp production; it
from the forest, as by-product chips from woodwork uses mechanised forces to separate the fibres
industries such as saw mills, or as recycled paper. to form ground wood. Various processes are
used including rotating drums, grinders, and
Debarking is most commonly achieved by ‘drum
debarking’ where logs are placed in a rotating drum refiners. In some cases the wood chips are pre-
and bark is removed as the logs rub against each softened using heat or chemical treatment.
other. Bark is collected through chutes out of the
drum. Bleaching is the final stage of pulp production.
Bleaching is carried out to obtain certain criteria
Wood chipping is required as a pre-cursor to with respect to brightness, brightness stability,
chemical pulping processes. Uniform chip size is cleanness and strength. In an integrated pulp mill,
important for an efficient process and incorrectly the pulp is transferred into papermaking in a wet
sized chips are removed and can be sold for other state. In a non-integrated process, the pulp is
purposes or burnt as fuel. pressed and dried before transport.

Recycled fibre may require de-inking using de- In the paper production process, the pulp is
inking agents. The ink particles are separated by diluted to a suitable concentration and continuously
flotation and skimmed off the top of the tanks as a spread onto a moving belt (a ‘wire’). This is then
froth. allowed to dry, producing paper. Various additives
may be put into the pulp at this stage to assist in
Pulping produces pulp from a variety of cellulose- the papermaking process or to give the paper
containing feedstocks (hardwood, softwood and certain characteristics, e.g. wet strength (how well
other non-wood sources such as hemp, jute, flax, the fibres hold together under rupturing pressure).
sisal, and cotton).
Paper may be subsequently treated and/or coated
The two principal methods of pulp formation are: in order for the desired properties to be imparted to
the paper. These coatings may vary from a simple
 Chemical: In chemical pulping, the wood chips clay coating (e.g. for glossy papers) to a double-
are cooked in a digester with chemicals. sided polythene coating (e.g. for photographic
paper). Coating and other ‘converting’ operations
Cooking removes lignin, breaking up the wood
such as the manufacturing of card and paper bags
into fibres. Most chemical pulp is made by the may be undertaken on the same site as the

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Guideline: Pulp and Paper

papermaking itself or as a stand-alone off-site  Registration, Evaluation and Authorisation


process. of Chemicals (REACH) (1907/2006). If
certain chemicals are being used within the
EU they may need to be registered under
2. Key E&S Risks the REACH regulation.

Given the high risk nature of the industry, pulp and


paper mills may need permits or licences in order Below are the material E&S risks associated with
to manage environmental and social impacts of the this sector and key measures to manage them.
operations. Where gaps are found in the management of key
E&S risks, the E&S risk management measures
Specific legislation (or national equivalents of) that should form part of a corrective E&S action plan
may apply to pulp and paper mills may include, but agreed with your customer.
is not limited to, the following:
Supply chain risk
 The EU Timber Regulation (2010/995/EU)
that sets out obligations to counteract
illegal logging. Operators who place timber
and timber products on the market are
most affected, but traders who buy or sell
timber products have a responsibility to Paper production requires fibre as an input. This
ensure traceability of the products. fibre can be sourced from a variety of cellulose
 The Convention on International Trade in feedstocks, including hardwood and softwood from
Endangered Species of Wild Fauna and plantations or naturally-occurring forest. Pulp and
Flora (CITES). Products using fibre from paper mills may be integrated with or separate from
endangered plant species may be subject fibre harvesting operations. There are a number of
to restrictions or bans in countries that are risks associated with the harvesting of fibre, some
signatories to the CITES agreement. of which are covered below. More detail is available
 The Solvents Emissions Directive in the ‘Commercial Forestry’ guideline.
(1999/13/EC) sets out emission limit values
for volatile organic compounds (VOCs) in Environmental impacts may be significant if wood
waste gases and maximum levels for fibre sourcing is connected to unsustainable or
fugitive emissions from obligated facilities. illegal forestry practices. It is estimated that
 Seveso III Directive (2012/18/EU) which agriculture, forestry and land use changes cause
aims to control the major accident hazard approximately 24 percent of anthropogenic carbon
1 2
from dangerous substances . The Seveso emissions and contributes to climate change .
Directive obliges Member States to ensure There are also associated impacts on biodiversity
that operators that store and use and ecosystem services, especially if wood is
substantial quantities of dangerous sourced from virgin forests. Other unsustainable
substances have controls in place to practices could involve misuse of fertilizers and
prevent major accidents. Operations pesticides on farmed forests (plantations).
outside the EU will be subject to local
regulations.
There are also significant social and economic
impacts of forestry on local communities that might
be positive or negative. Local communities may be
dependent upon the forests for their livelihoods,
sources of food and traditional ways of life.

1 Installations can be obligated under the Seveso Directive as a


lower-tier establishment or an upper-tier establishment
dependent on the quantity of dangerous substances. Note that
the qualifying quantities / thresholds vary by substance. 2 IPCC 5th Assessment Report. http://www.ipcc.ch/report/ar5/

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Negative impacts on communities may include stakeholder engagement exercises with local
increased incidences of illness due to air or water communities regularly to understand on-going
pollution, reduced access to groundwater due to and future impacts.
overuse of water resources by the company, the
need for relocation and resettlement, intimidation  Ensure suppliers have a formal business code
by company security forces, and reduced access to of ethics. Best practice would include a robust
traditional lands. whistleblowing process and methods of
communication such as an anonymous hotline.
Unethical means (such as bribery) may be used to
gain planning permission or to ensure that  Ensure that suppliers meet national regulation
environmental compliance permits are obtained. and good practice standards for managing
The risks are higher in developing countries where labour issues and working conditions, in
laws and/or institutional checks and enforcement particular those set out in the International
are weaker. This behaviour can result in practices Labour Organisation conventions.
that are damaging to the environment or that
disregard the rights of local communities. There
may also be financial implications, since charges of
corruption and bribery would negatively impact a Hazardous materials
company’s reputation and its ability to enter into
business relations with partners.

Child labour and forced labour can be a concern in


Chemical pulping, bleaching, and coating
forestry activities. Child labour is defined as work
processes use chemicals. These may have
that deprives children of their childhood, their
hazardous properties such as flammability, toxicity,
potential and their dignity, and that is harmful to
corrosive potential and oxidising potential. Some
their physical and mental development. Forced
chemicals may only possess a hazard potential if
labourers are employed against their will under the
they have the opportunity to react with other
threat of punishment of themselves or their
compounds. Hazardous materials and chemicals
families, receiving extremely low compensation.
may take the form of liquids or solids such as
powders.
How can a business manage this risk? Inks and dyes being removed from recycled
material may contain heavy metals. Wastewater
 Use recycled paper products as a source of effluent may also contain traces of additives such
fibre to reduce the need for virgin fibre (this also as biocides for slime control.
requires less energy and water for conversion).
Chlorine has traditionally been used as a bleaching
 Use chain of custody assurance and
agent although there has been a move away from
responsible forest management certification
chlorine to ‘totally chlorine free’ (TCF) or ‘elemental
schemes (such as the Forest Stewardship
chlorine free’ (ECF) pulp and paper production.
Council and the Programme for the
ECF usually uses chlorine dioxide as the main
Endorsement of Forest Certification schemes)
bleaching agent. Chlorine compounds are toxicants
to ensure that responsible practices are
to the respiratory and reproductive systems. Their
followed along the supply chain.
use in the pulp bleaching process results in the
 Develop and implement policies to source creation of harmful organochlorines, including
materials from fibre suppliers that protect the dioxins which are known carcinogens.
rights of indigenous peoples to access land and TCF bleaching is often done using a combination of
food sources, to preserve traditional ways of life hydrogen peroxide and ozone.
and to benefit from the services provided by the
natural ecosystem. Inadequate control, or accidental releases, of
hazardous substances on site or in transit could
 Ensure that fibre suppliers are conducting

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Guideline: Pulp and Paper

impact the workers, the local community and the communities, potentially leading to large
environment as outlined below. compensation claims.
Public anxiety, particularly from neighbouring
 Contamination of soil, groundwater and residents, can be caused by a lack of knowledge
3
surface waters (on or off site) - Significant
regarding the nature of the chemicals being stored
environmental impacts can occur through acute on the site, odours from the site, the potential for
incidents and accidents such as a major spillage fires and explosions and the action that will be
or via gradual or repeated leakage of raw taken in the case of an accidental release.
material contaminants in to soil and waters.
Surface waters are particularly vulnerable to
chemical contamination. Chronic, undetected
leakages on site can occur as a result of
fractured vessels, seals, valves and pipelines. How can a business manage this risk?
These are of particular concern where heavy
metals are released. Remediation costs could Chemical storage
be high, particularly if the site is in an area of
 Label chemicals with appropriate, internationally
high environmental sensitivity, for example, if
recognised, diamond shaped hazard symbols.
located above a drinking water aquifer.
Additional costs may include criminal or civil  Chemicals with different hazard symbols should
fines, ecosystem rehabilitation (e.g. fish not be stored together - clear guidance on the
restocking) and claims from third parties such compatibility of different chemicals can be
as nearby landowners or residents. obtained from the Materials Safety Data Sheet
(MSDS) which should be readily available from
 Fire / Gas explosions – Pulp and paper the manufacturer and on site.
production may use flammable chemicals.
There may be large quantities of solvent  Store chemicals in a dedicated, enclosed and
vapours within the production areas, which can secure facility with a roof and a paved/concrete
explode if ignited. Pulp and paper floor. Chemical tanks should be completely
manufacturing sites contain flammable material contained within secondary containment such
in the form of fibre sources (wood chips, bales as bunding.
of pulp, paper, sawdust), Explosions or fires can
 Inspect tanks routinely to prevent overfilling or
result in widespread contamination and
filling with incompatible materials.
destruction, impacting not only the immediate
site but surrounding land, rivers and  Consider the feasibility of the substitution of
communities. Compensation costs for such hazardous chemicals with less hazardous
incidents are high and widespread remediation alternatives. For example TCF or ECF
and rebuilding may be necessary. processes.
 Air pollution and chemical exposure (for  Provide panic showers at locations where
more detail see Air Emissions section) - hazardous chemicals are stored or used.
Releases of hazardous substances such as Groundwater contamination
VOCs/organic solvents and ozone to the air
could impact the workers, local environment and  Install devices to prevent spills and overfills, e.g.
alarms to warn of overfilling and automatic shut-
off devices.
 Install a layer of impermeable hardstanding in
all areas at high risk of contamination to prevent
ground infiltration by pollutants.
3http://www.oecd.org/officialdocuments/publicdisplaydocumentp

df/?cote=env/jm/mono(2009)25&doclanguage=en gives more  Install secondary spill containment (bunds etc.)


information on specific chemicals in pulp and paper making and for storage units containing hazardous
their potential points of release into the environment. materials.

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Guideline: Pulp and Paper

 Maintain and inspect storage units regularly. rate of 10-250 cubic metres per metric ton of
product. The chemical pulping, bleaching and
 Consider installation and use of groundwater papermaking processes can all produce effluent
monitoring points on site to check for contaminated with chemicals that needs to be
contamination. treated before it can be re-used or released into
Fire and Explosion water systems. See ‘hazardous materials’ for
information on the chemicals used.
 Control the effect of fires and explosions by
segregating process, storage, utility and safe Effluent from pulping and from paper making
areas. contains significant quantities of organic matter
 Avoid potential sources of ignition including (mostly wood fibre). Chemical pulping produces
banning smoking in and around facilities. ‘black liquor’ that contains a high concentration of
organic substances. Organic matter in water
 Introduce accident, fire and explosion systems is decomposed by bacteria using up
precautions and emergency response plans and oxygen. Large volumes of organic matter can
involve the emergency services and deplete oxygen levels in the water killing fish and
neighbouring community in the creation and other biodiversity.
practice of these plans to respond to major The temperature of effluent water must also be
incidents at the installation. closely monitored as temperature fluctuations may
 Provide the local fire department with a list/ disrupt ecosystem processes in the receiving
volume of products stored on the premises. waters.

 Emergency storage lagoons may be needed to


prevent contaminated firewater reaching How can a business manage this risk?
watercourses.
 Use the ‘dry’ debarking method rather than wet.
 Separate pulp mill and paper mill water
Air emissions and chemical exposure systems.
 Automate pulping and bleaching operations as  Use a counter-current water system from paper
much as possible so that operators can monitor to pulp mill to reduce overall water consumption.
and operate processes from isolated control
rooms.  Concentrate black liquor by evaporation and
then burn it in a recovery furnace to generate
heat.
 Minimise the consumption of water used in
Water management and wastewater
production processes and equipment cleaning.
 Recycle wastewater where possible, with or
without simultaneous recovery of fibres.
 Ensure untreated wastewater does not
The pulp and paper industry is the single largest discharge to watercourses through use of
consumer of water used in industrial activities in wastewater treatment facilities and monitoring of
OECD countries. Abstraction of large volumes of wastewater discharges.
water can deplete aquifer and river/lake system
resources. This has impacts on ecosystems and  Segregate wastewater, effluent streams and
communities that the water resources support. rainwater to reduce the need for wastewater
treatment.
The large abstraction volumes and the water  Install roofs where there is a risk that rainwater
released from tree fibre in the pulp and paper may fall on contaminated areas. Where
making processes lead to high effluent volumes. necessary, rainwater should be captured and
Activities may generate wastewater discharges at a

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treated before discharge. inhaled and cause respiratory disease including


asthma in employees.

Dust, vented fumes, and odours can be a nuisance


Air emissions to neighbouring residential and industrial areas.

How can a business manage this risk?

 Collect and incinerate all malodourous gases


Chemical pulping, particularly in kraft pulp mills,
from processes handling black liquor and
uses large quantities of sulphur-containing
unbleached pulp to oxidise all sulphur
chemicals. If these substances are oxidised (e.g.
compounds.
via incineration) there is the potential for generation
of sulphur oxides (SOx). If they are reduced (e.g. in
anaerobic conditions) then highly odorous sulphide
 Use water-based (rather than solvent-based)
inks and dyes.
containing compounds (e.g. hydrogen sulphide)
could be produced. Hydrogen sulphide is highly
toxic and flammable. It can accumulate at the  Install or upgrade abatement technology to
bottom of poorly ventilated spaces and at high minimise the release of emissions and odours,
concentrations can poison several different body e.g. baghouses, cyclones, filters, and wet
systems (including the nervous system) leading to scrubbers (to control the release of VOCs,
collapse and death. Long term, low level exposure sulphur compounds, or dust emissions),
can result in irritation, nausea, fatigue and fluid enclosure of equipment, appropriate ventilation
build-up in the lungs. with filters, and activated carbon/carbon
adsorption for VOCs.
Where a pulp mill uses chlorine, chlorine dioxide or
sodium hypochlorite for bleaching there are risks of  Monitor indoor air quality and create dedicated
poisonous and carcinogenic chlorine gas areas with signage for elevated levels of
emissions. Generally concentrations should not be emissions. Ensure that personal protective
significant but provisions should be made for equipment is provided and that use is required.
detecting and handling chlorine. Implement chlorine detection measures.

Mechanical pulping releases volatile organic  Use respiratory hazard control technology, (e.g.
compounds (VOCs) that naturally occur in the respirators) when exposure cannot be avoided.
wood, i.e. resins, ethanol, terpenes. The paper
making process may release VOCs from  Implement a formal Leak Detection and Repair
compounds used for wet strength such as (LDAR) programme and where necessary,
formaldehyde from urea or melamine formaldehyde replace any equipment which generates
resins. Generally, any coating is applied to the significant fugitive emissions with higher quality
paper using a carrier material. The solvents used items.
are evaporated off the paper using ovens. Further
emissions result from solvent transfer, storage and
mixing operations. Short term exposure to VOCs
can cause nausea, irritation and vomiting; longer Solid wastes
term exposure can cause cancer, immune system
and organ damage.

Particulate matter (e.g. sawdust) may also be


generated from mechanical operations such as
Solid waste generated from pulp and paper mills
debarking and mechanical pulping. This can be
includes bark from debarking of wood, residual pith
from pulping, inorganic sludge from chemical

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recovery, fibre and biological sludge from postures, twisting, bending or reaching motions that
wastewater treatment. Most solid waste is not could cause musculoskeletal disorders.
hazardous, though some wastes may contain
chemical residues.
Burns and heat stress
High temperatures and direct infra-red radiation
Improperly disposed of waste can lead to pollution
(IR) can cause fatigue and dehydration for those
and ground contamination.
working in the vicinity. Direct IR can also cause
damage to sight. Burns and scalds may occur
How can a business manage this risk? through contact with hot surfaces, metal or water
especially during maintenance activities.
 Reduce generation of waste, such as debarking
in the forest to reduce bark waste. Noise and vibration
Noise and vibration are significant hazards where
 Consider recycling and selling waste. Organic machinery is being used or material is being
solid waste can be used as soil fertiliser or transported. Noise may reach levels that are
incinerated for energy production. hazardous to health, leading to symptoms
associated with permanent deafness.
 Return packaging of hazardous materials Noise, particularly during unsocial hours, may
(wherever possible), such as empty drums, to cause annoyance or disruption to local
supplier for reuse. communities.

 Develop and implement a waste management Hand-arm vibration syndrome from the prolonged
plan covering all aspects of waste treatment on use of vibrating tools and machinery causes effects
site. Wherever possible, priority should be given on the body’s blood circulation known as ‘vibration
to reduction of wastes generated, and recovery white finger’ (VWF). Other damage may be caused
and re-use of raw materials. to the nerves and muscles of the fingers and hands
causing numbness and tingling, reduced grip
strength and sensitivity. Pain and stiffness in the
hands, and joints of the wrists, elbows and
Occupational Health and Safety shoulders are other possible symptoms.

Manual handling and repetitive work


Lifting and carrying heavy or awkwardly shaped
objects, such as bags, can result in manual
Collision handling injuries.
This can take the form of people being hit by
vehicles, or moving or falling loads. The handling of Biological agents
logs and large rolls of paper (known as ‘jumbo Pathogenic microorganisms such as bacteria, fungi
rolls’) is particularly dangerous as these can and viruses, may develop in paper machines’
dislodge from stacks and roll off, crushing workers. closed-loop systems.
Collisions between vehicles can also occur. Heavy
loads may be lifted and moved at elevated heights
Ionising radiation
using hydraulic platforms and cranes, presenting a
Some measurement equipment in paper mills
serious safety hazard.
contains radioactive material. Exposure to radiation
can cause sickness and long term health
Machinery implications such as cancer.
Moving parts of machinery can result in
entanglement and entrapment.
Poorly designed workstations can require awkward

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Guideline: Pulp and Paper

Slips, trips and falls Machinery


These are primarily caused by uneven surfaces,
inappropriate footwear, poor lighting, weather  Train staff in correct selection, use and
conditions, trailing cables and pipe work, especially maintenance of PPE.
during unblocking, maintenance and cleaning  Train workers in correct use of machinery and
activities. safety devices.
Burns and Heat Stress
Confined spaces
Using or maintaining pulp and paper processing  Shield hot surfaces where close contact is
equipment may require entry into dangerous expected and implement safety buffer zones.
confined spaces.
 Reduce exposure times for people working in
extreme heat and provide suitable PPE.
Working hours
Long hours or night shifts can lead to fatigue,  Install cooling ventilation to reduce heat stress.
decrease wellbeing and ability to concentrate.
Noise and Vibration
 Conduct a noise survey and mark out dedicated
Asbestos
areas with signage where there are elevated
Asbestos (a carcinogen when in the form of
inhalable dust) has been used on a large scale for noise levels and PPE is required.
many years as a fire proofing and insulation  Enclose noisy machines to isolate people from
material. The organisation should identify the the noise where practicable.
presence of asbestos, confirm its condition and,
where necessary, encapsulate or remove it.  Reduce vibration exposure times and provide
Particular attention should be given to buildings PPE where people may be exposed to vibration.
constructed between 1950 and 2000 when  Limit log handling and transport during unsocial
asbestos use was at its most extensive.
hours to reduce noise.
Manual handling and repetitive work
Security
Pulp and paper mills could be targets for criminal  Redesign manual processes and rotate work
attack due to chemicals and materials stored tasks to reduce heavy lifting/repetitive activities,
onsite. and where possible install mechanical lifting
aids.
How can a business manage these risks?  Train workers in correct lifting technique.
Biological agents
Collision
 Use biocides in cooling water and in pulping and
 Separate people from moving equipment: papermaking processes to minimise
- Ensure that the process layout reduces microorganism growth.
opportunities for process activities to cross Ionising radiation
paths; and
 Perform thickness measurements that use
- Install safeguards on moving parts of
radiation in controlled, restricted areas only.
conveyor belts to reduce risk of
entrapment of employees. Slips, Trips and Falls

 Install walkways to separate people from vehicle  Ensure that walkways are constructed of non-
movements to reduce risk of collision. slip materials and route cables and pipework
under walkways.
 Introduce a one way system for site traffic and
introduce speed limits to reduce the likelihood of Confined Spaces
traffic accidents.  Control entry into confined spaces and avoid it

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wherever possible. (either allocated or purchased) are in place to cover


their emissions for a compliance year.
Working Hours
 Implement a programme of assessment of How can a business manage this risk?
routine monitoring of worker health.
 Implement a grievance/dispute resolution
 Implement heat recovery processes.
mechanism for workers.
Asbestos  Monitor and target energy usage and consider
fuel used on site and whether there are
 Remove friable asbestos using licensed opportunities to switch to cleaner fuels or
contractors. This should be carried out in renewable energy sources .
4

controlled conditions to ensure that there is no


release of substances or materials to the
environment.
Security 3. Financial implications
 Undertake a security vulnerability assessment
and consider the need for upgrades to existing Outlined below are examples of financial
security measures. implications for businesses due to ineffective
management of E&S risks related to this sector.
These implications may in turn create issues for
FIs.

 Significant capital investment in site


Energy consumption infrastructure may be required to comply with
planning constraints, permit / consent conditions
and new environmental, health and safety
requirements, especially if local communities
raise concerns regarding the site operations.
The pulp and paper industry is currently the 4th  Trade customers and retail consumers are
largest industrial consumer of energy, representing increasingly demanding responsible sourcing
6% of global industrial energy use. Carbon from suppliers. Pulp and paper companies
emissions can however be relatively low since the whose supply chain contains environmentally
industry also produces energy as a by-product and damaging activities or violations of labour
generates approximately 50% of its own energy standards or human rights may struggle to sell
needs from biomass residues. Most modern paper their products.
5
mills have their own combined heat and power
(CHP) units. The pulping process used has an
impact on intensity of carbon emissions. Chemical
pulping yields black liquor which can be
concentrated and then incinerated in a recovery
boiler to produce heat and electricity. Mechanical 4 For more ways to improve energy efficiency visit
pulping is energy intensive as such recovery of http://ietd.iipnetwork.org/content/pulp-and-paper#technology-
energy is not possible. resources

Companies consuming large amounts of energy 5


Upstream raw material supply chain risks can be mitigated by
may be obligated under emissions trading schemes partnering with suppliers who are certified under schemes such
(ETS). For example the EU ETS requires as the Forest Stewardship Council (FSC). FSC certification
members to monitor and report their CO2 includes consideration of indigenous people, worker’s rights and
emissions and ensure that enough allowances environmental degradation.

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Guideline: Pulp and Paper

 Fines, penalties and third party claims may be General


incurred for non-compliance with legislation
 Does the site have all the required permits in
around the environment, disposal of waste and place?
animal by-products, and health and safety.
 What processes are undertaken and are any
 Reputational risk through poor environment,
hazardous chemicals used? How hazardous are
health and safety performance may impact
the materials and have associated risks been
sales or cause the local community to no longer
documented and addressed in appropriate risk
tolerate the company’s operations (loss of a
assessments?
‘social licence to operate’).
 If on a site visit, note signs of poor
 Injuries to employees may lead to increased
housekeeping, inadequate/untidy storage areas
payroll costs, lost production time and employee
and poor drum labelling. Look for evidence of
compensation claims.
any recent spills or releases of raw
 Fire/explosions can result in widespread materials/product.
contamination and destruction, impacting
surrounding land, rivers and communities. Management plans
Compensation costs can be high and Confirm that the business has put in place at
widespread remediation and rebuilding may be minimum, the following items in its E&S risk
necessary. management systems:
 Soil and groundwater contamination from
accidental chemical releases can be costly to  Operational policies and procedures for
remediate, especially if contamination affects managing environmental, health, safety, labour
neighbouring property, water supplies or public and community matters. These systems should
health. cover both employees and contractors.
 Many countries are signatories to the Kyoto  Accountability and responsibility for
Protocol and have adopted targets for the environmental, health and safety, and labour
reduction of CO2 emissions. Where matters. Is there evidence of management
Governments have set up carbon emission review/demonstrated involvement in
reduction programmes industrial processes environment, health, safety and hygiene
have been required to reduce their CO2 management? This should include senior
emissions through the setting of targets. This management oversight.
can result in a need for substantial investment in  Improvement objectives, targets, project plans
new/clean technologies to achieve the emission and monitoring programmes.
targets. These targets may be reflected in
environmental permits.  Training for personnel, including ensuring that
personnel are trained in the risk associated with
their job and the correct use of PPE;

4. Suggested due  Regular inspections, checks and audits with


records to demonstrate achievement of the
diligence questions required level of performance against legal
requirements.
When assessing E&S risks, it is important to
 Energy conservation schemes and development
discuss with the customer how these risks are
of programmes to reduce greenhouse gas
being managed. Below are suggested questions
emissions.
that can be used when engaging with management
or on a site visit. You may wish to engage a  Emergency plans for environment, health and
specialist consultant to support you with this. safety accidents or hygiene non-compliance
incidents.

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 Waste management plan (waste minimisation,  Are there any dust control measures? Are they
re-use, recycling, monitoring). used and effective?
 Stakeholder engagement plans / programmes.  If on a site visit, note the noise and dust levels
and any odours at the site. Is there any build-up
 Financial investment plans directly or indirectly
of dust on machinery or other surfaces? Is
related to management of environment, health
there any evidence of deployment of
and safety and labour issues.
noise/dust/odour abatement measures or a
requirement for such measures (e.g. hearing
protection)?
Biodiversity and Community management
 Does the company have procedures in place for
ensuring the origin of virgin fibre? Water abstraction & management
 What volumes and quality of water are
 Does the company have a policy to prevent
required? Where is water obtained from?
endangered plant species from entering its
products? At minimum the species used in pulp  Are measures in place to recycle water? Will
production from virgin fibre should be recorded. there be any planned changes which may affect
the demand for water? Will existing resources
 What proportion of the fibre is from sustainably
be able to meet demand?
managed forests, and what is the recycled
content of the products?  Check regulatory compliance - are all necessary
licences/permits/discharge consents in place?
 Is there a policy and process for regular
consultation with local community  If on a site visit, check the visual appearance
representatives? and condition of nearby rivers or lakes.
 Is there a policy to prioritise community
concerns and integrate them into management Wastewater management
decisions?  What liquid effluents are produced? What
discharge control measures are employed?
 Is there a process to communicate progress to
local communities and other relevant  Is effluent and wastewater treated before
stakeholders (such as local government discharge? If so, does the wastewater
authorities, NGOs, etc.)? treatment plant discharge to a local watercourse
or the municipal wastewater treatment works?
Higher environmental risks will be associated
Air emissions management (including noise) with facilities discharging to water courses
 What levels of air emissions are permitted? without adequate treatment.
Have permitted levels of emissions been
 Is the wastewater quality tested and if so, for
exceeded in the past?
what? Where are the samples taken from, and
 Has pollution abatement technology been how often? Do the discharges have to meet set
installed to reduce atmospheric emissions? standards?
 Has employee exposure to potentially harmful  If on a site visit, check the condition of the
gases been assessed and controlled? treatment plant and location of discharge points
for effluent and wastewater from the facility.
 Are there any VOC abatement technologies or
What does the quality of these discharges look
measures in place? Is there a Leak Detection
like? Note the colour and appearance of
and Repair (LDAR) programme?
adjacent watercourses.
 Are fibre products/raw materials/logs moved
around the site by conveyor or by vehicle?
Solid waste management
 Is there local exhaust ventilation? Is it  What is the nature of solid waste disposal?
maintained?

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 Are measures in place to minimise, re-use or Health & safety


recycle waste products?  Do staff wear PPE? Is there signage to inform
staff where PPE should be worn?
 How is hazardous waste removed? How are
appropriate contractors selected and monitored  Is first aid equipment available? Is there a
to ensure that the waste is being taken to an trained and competent first aid resource on site?
appropriate waste disposal facility?
 Is there a worker health monitoring programme?
 If on a site visit, check that solid waste storage What does it check for?
equipment is in a good condition, that waste
 Have workers been historically exposed to
storage areas are clear of debris and that skips
materials that could potentially lead to
are covered to prevent waste escaping, for
occupation health diseases?
example, check that waste containers have lids
or are stored in an area with a roof. Check for  If on a site visit, check signage around the site:
flora/vegetation zones near storage sites that
 Does it convey the health and safety
are not growing very well as this will indicate the
risks?
possibility of pollution.
 Are fire exits and/or evacuation routes
clearly marked?
Transport of materials to or from the site
 How are logs and chemicals transported (e.g.  Are there demarcated routes for
road, water or rail), and what are their potential pedestrians and vehicles?
impacts?
 If on a site visit, check the age and condition of
 Where are the areas for loading/unloading of equipment, look for signs of wear and tear,
materials located? Are they located near any degradation, leaks and breaks. Check for
water bodies or other possibly sensitive automatic safeguards on machinery to prevent
features? Is there any containment to prevent accidental injury.
run-off of contaminated water?
 Does road haulage cause excessive traffic Incident management
through any neighbouring residential areas?  Have there been any recent incidents on site
such as fatalities, fires/explosions, spills?
 If on a site visit, check the age and condition of
equipment and vehicles. Look for signs of wear  Assess emergency responses to fires, major
and tear, degradation, leaks and breaks. spills and explosions (in some countries it may
be a legal requirement to have an emergency
response plan). Does the organisation have an
Storage
emergency response plan which includes an
 What fuels and materials are stored in bulk on
engagement plan to disseminate information to
site?
local communities at risk?
 What is the potential for spillages and leakages
 Does the organisation have insurance to cover
to enter surface water drainage systems? Are
any significant damage to the environment/
surface tanks and material storage areas hard
community/operations (this may be covered by
surfaced and bunded? Are alarms installed to
public liability insurance or the organisation may
detect leaks from storage areas?
be party to an industry insurance scheme).
 If on a site visit look to see whether these Review the terms of the cover and identify any
storage facilities are in good condition. Is the exclusions relevant to environmental and health
volume of the bunded area adequate to contain and safety matters. Identify the number and
the stored materials? Are they regularly type of claims against insurance in the past.
cleaned and inspected and tested for leakages?  If on a site visit, note if safety equipment is
clearly signed and readily available, e.g. fire
extinguisher(s), eye wash, safety shower, first
aid equipment, emergency escape routes,

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Guideline: Pulp and Paper

emergency stop, decontamination equipment,  If the company plans to invest in new


and absorbent materials? technology, what will be the impacts and
benefits for human resources?
Inspections & regulation
 Check the conditions and duration of validity for Social, labour and community
all permits. Will any planned changes at the  Check that labour standards, contracting and
facility require revisions to the permits or require remuneration are in line with national law and
new consents? are consistent with the average for the sector.
 What systems are in place to check and  Check that hours worked, including overtime,
maintain assets and infrastructure? are recorded. Staff should receive written details
of hours worked and payment received.
 Have the premises been inspected recently by
the regulatory authorities for health and safety,  Check that wages and working hours are
labour conditions, hygiene and environment? consistent with the average for the sector and
What were their findings? national standards.
 Has the organisation been subject to  Has the company received inspections from the
environment, health and safety or quality audits local labour inspectorate in the previous three
by customers/insurers? What was the outcome years? Have these resulted in any penalties,
of these audits? fines, major recommendations or corrective
action plans?
 Does the organisation have insurance in place
to cover the recall of contaminated/ faulty  Does the organisation have a grievance
products? Have there been any recent product mechanism, which allows employees to raise
recall incidents? If yes, what did these relate to? workplace concerns?
 Review historical and projected trends for  Are employees free to form, or join, a worker’s
environmental fees and fines. It is also organisation of their choosing?
suggested that contact is made with local
regulatory agencies to determine compliance
and whether complaints have been made by the
Take note of/ask questions relating to any activities
public.
that manage risks as listed in the earlier sections of
this document.
Investment
 Where are the organisations main markets?
Are they manufacturing in, or exporting to, the
EU? Are product standard regulations such as
REACH relevant?
 Review budgets for capital expenditure and
operational expenditure to cover EHS matters.
Does the business plan have line items for
Environment, Health and Safety improvements
as well as asset management and
maintenance?
 If investment or refinancing will lead to
restructuring of the organisation what will be the
potential impacts on health and safety at the
operation and wider community? Have these
been considered and assessed by the
company?

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5. References and additional sources

Confederation of European Paper Industries http://www.cepi.org/


Convention on International Trade in Endangered Species (CITES) http://www.cites.org/
European Bank for Reconstruction and Development (EBRD). Environmental and Social Policy 2014.
Performance Requirement 2: Labour and Working Conditions.
http://www.ebrd.com/downloads/research/policies/esp-final.pdf
European Commission 2001, Integrated Pollution Prevention and Control: Reference Document on Best
Available Techniques in the Pulp and Paper Industry
http://eippcb.jrc.ec.europa.eu/reference/BREF/ppm_bref_1201.pdf
European Union 1999, Council Directive 1999/13/EC of 11 March 1999 on the limitation of emissions of volatile
organic compounds due to the use of organic solvents in certain activities and installations, http://eur-
lex.europa.eu/LexUriServ/LexUriServ.do?uri=CELEX:31999L0013:EN:HTML
European Union 2010, Council Directive 2010/995/EU laying down the obligations of operators who place
timber and timber products on the market.
http://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32010R0995&from=EN
ILO Declaration on Fundamental Principles and Rights at Work Information http://www.ilo.org/declaration/lang--
en/index.htm
International Finance Corporation (IFC) 2007, Environmental, Health and Safety Guidelines for Pulp and Paper
Mills http://www.ifc.org/wps/wcm/connect/6f13e78048855398afb4ff6a6515bb18/Final%2B-
%2BPulp%2Band%2BPaper%2BMills.pdf?MOD=AJPERES
International Organisation for Standardisation (ISO) ISO14001:2004: Environmental Management Systems –
Requirements with Guidance for use. Updated version expected in 2015. www.iso.org
NACE Rev. 2 Statistical classification of economic activities in the European Community
http://epp.eurostat.ec.europa.eu/cache/ITY_OFFPUB/KS-RA-07-015/EN/KS-RA-07-015-EN.PDF

OECD series on emission scenario documents, number 23: pulp, paper and board industry, 2009
http://www.oecd.org/officialdocuments/publicdisplaydocumentpdf/?cote=env/jm/mono(2009)25&doclanguage=e
n
The Forest Stewardship Council www.fsc.org/
UNEP Finance Initiative 2011, Human Rights Guidance Tool for the Financial Sector, Human Rights Issues by
Sector, General Manufacturing http://www.unepfi.org/humanrightstoolkit/manufacturing.php
United Nations 2013, Globally Harmonized System of Classification and Labelling of chemicals (GHS), Fifth
Revised Edition, http://www.unece.org/fileadmin/DAM/trans/danger/publi/ghs/ghs_rev05/English/ST-SG-AC10-
30-Rev5e.pdf

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