Professional Documents
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Controlled Atmosphere
Star Cool refrigeration unit Model SCI - XX - X - CA
Purchase spare parts for the Star Cool reefer machine fast and reliable
via the internet.
Customers, service providers and other repair shops order directly from
Star Cool. Vessels shall contact the relevant customer (shipping line) for
ordering.
All orders are placed centrally with Star Cool where our staff will assign
the order to the distribution centre located closest to the required
delivery address and arrange shipment from there.
Bjerndrupvej 47
6360 Tinglev, Denmark
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: starcool@starcool.dk
www.starcool.dk
Preface
The Star Cool CA is a controlled atmosphere system designed to prolong the shelf life of perisha-
bles by regulating the internal atmosphere of the container. The container’s atmosphere obtains the
desired gas composition based on entered set points for O2 and CO2 via the controller.
The desired atmospherical composition of the gas serves to lower the respiration of the perishables,
and thereby providing a prolonged shelf life.
ATTENTION! Due to regulation of the cargo atmosphere during transport, oxygen level
may be low and/or carbon dioxide level high inside the container! Please check gas levels
and flush with fresh air before entering and unloading. Exposure to low oxygen/high car-
bon dioxide may cause loss of consciousness and suffocation.
This version of the manual is dated December 2010, edited by Maersk Container Industry AS.
All rights reserved. This user’s manual is valid for software version 0345 or newer versions.
The information herein is subject to change without notice and does not represent a commitment on
any part of Maersk Container Industry AS.
While the information herein is assumed to be accurate, Maersk Container Industry AS assumes no
responsibility for any errors or omissions that may appear in this documentation.
Model SCI - XX - X - CA
Release Date 01.12.2010
Warnings
Do not operate or maintain this refrigeration unit until you have familiarized your-
self completely with the equipment and operating of this unit by reading the in-
struction in this addendum and the Operating and service manual for Star Cool
units.
Do not enter the container - including opening the service hatches - when
oxygen level is below 20.9%.
Do not perform any welding on the unit before disconnecting the power plug.
Disconnect main power supply to unit before inspecting the interior of the con-
troller box.
The unit is charged with R134a and ester oil BSE 55. Do not use any other refrig-
erant or oil.
Do not release R134a into the atmosphere. Use recovery equipment according to
present legislation.
During maintenance please observe that R134a is operating with high and low
temperatures in combination with high pressures, which may cause personal in-
juries if not handled properly.
Do not trap any liquid refrigerant inside pipes during soldering work. This may
lead to explosion of pipe.
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Operating and service manual, Controlled Atmosphere
Contents
Preface .......................................................................................................................................................1
Warnings ....................................................................................................................................................1
Legend........................................................................................................................................................3
CA function overview - two versions ...............................................................................................................3
Container venting procedure .........................................................................................................................5
Menu structure ............................................................................................................................................7
Setpoints ....................................................................................................................................................8
CA function on/off ........................................................................................................................................8
Additional menu information for CA ................................................................................................................8
Data log ......................................................................................................................................................9
Warning ......................................................................................................................................................9
Pre Trip Inspection, PTI.................................................................................................................................9
Manual inspection ...................................................................................................................................... 10
Function test ............................................................................................................................................. 10
Operation .................................................................................................................................................. 10
Manual mode ............................................................................................................................................. 10
CA curtain ................................................................................................................................................. 11
Vacuum system test ................................................................................................................................... 11
Problem surrounding the vacuum hose ......................................................................................................... 12
Problem located at membrane ..................................................................................................................... 12
Simple trouble shooting vacuum pump / controller module ............................................................................. 12
Container leak test ..................................................................................................................................... 12
Oil charge and drain ................................................................................................................................... 13
Replacement of vacuum pump heating element ............................................................................................. 13
Locations of components ............................................................................................................................. 14
Components .............................................................................................................................................. 15
Replacing the controller module ................................................................................................................... 18
Temperature sensor alarms (1XX) ................................................................................................................ 19
Pressure sensor alarms (2XX)...................................................................................................................... 22
Other sensor alarms (3XX) .......................................................................................................................... 26
Power alarms (4XX) ....................................................................................................................................28
Operation alarms (6XX) .............................................................................................................................. 29
Communication alarms (7XX) ...................................................................................................................... 36
Test alarms (8XX).......................................................................................................................................39
Controller alarms (9XX) .............................................................................................................................. 47
Controller overview .................................................................................................................................... 49
Overall wiring schematic ............................................................................................................................. 53
Overall wiring schematic (alternate) .............................................................................................................54
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Operating and service manual, Controlled Atmosphere
Legend
Short name Name
Pmem Membrane pressure
Tpump Vacuum pump temperature
Mpump Vacuum pump
Hpump Heating element
Mair Fresh air motor
Inside Container
O2 CO2
CA membrane
Fresh air valve
RS 485
Pressure sensor
P
Output
RS 485
Thermal circuit switch
(Only available for some models)
RS 485
Signals
PTC Controller
Temperature sensor module SSC6-
Vacuum Vacuum pump CA
Air flow Heating element
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Operating and service manual, Controlled Atmosphere
Inside Container
O2 CO2
CA membrane
Fresh air valve
RS 485
Pressure sensor
P
Output
RS 485
Controller
module SMC6.1
PTC
Signals
Temperature sensor
Vacuum Vacuum pump
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Operating and service manual, Controlled Atmosphere
The basic principle is that the fruit will generate CO2 from O2 via respiration. This will increase the
CO2 level and decrease O2 level inside the container. When the CO2 level reaches above the CO2
set point the vacuum pump will activate and evacuate CO2 with the selective membrane. In case
the O2 level goes below the O2 set point the fresh air valve will open and let in ambient air (20,9%
O2). This described mechanism will regulate the gas concentration within the container as illustrated
below:
Gas
Concentration
O2 level
CO2 level
Time
Warning
Due to low oxygen levels inside the container, ventilation is necessary before entering, either
for repairing the unit or unloading. Stay away from doors while venting.
1. Press for operation and select O03 and set Air flow mode to “NORMAL”.
2. Open fresh air module fully. AL 834 may appear.
3. Wait for O2 level to reach 21% +/- 2% before entering.
4. Close air module and clear AL 834.
General specification
Additional components to a standard unit:
• O2 sensor
• CO2 sensor
• Vacuum pump
• Membrane
• Vacuum hose
• Fresh air module incl. motor
CO2 sensor
Type Nondispersive infrared sensor
Operating range 0 - 20%
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Operating and service manual, Controlled Atmosphere
O2 sensor
Type Ziconium Oxide
Operating range 0 - 21%
Accuracy At O2 (3%) +/- 0,5%, temperature ranges
from -1 - 15°C
Supply 8-15V DC
Output RS-485
Pressure transmitter
Type Ratiometric
Operating range -1 - 0 Bar
Accuracy ±10 mBar
Supply 5V DC
Output Ratiometric
Temperature sensor
Type NTC, 10 kOhm at 25°C (77°F) 10K3A1
Operating temp. -40°C to 100°C (-40°F to 212°F)
Accuracy ±0.15°C, range -30°C to 100°C (±0.5°F,
-22°F to 212°F)
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Operating and service manual, Controlled Atmosphere
Menu structure
MAIN PAGE INFORMATION PROGRAMS
I01 Relative humidity P01 Active program
I02 Air exchange P02 Multi. Temp setp. >
I03 O2 P03 Cold treatment >
I04 CO2
I05 Last defr interval
AIR EXCHANGE I06 USDA 1 temp
I07 USDA 2 temp
888m3/h
I08 USDA 3 temp
I09 Cargo temp COLD TREATMENT
I10 Time to defrost
B01 Duration
I11 Ambient temp
B02 Maximum USDA temp.
I12 Supply air 1 temp
Press (X) to leave B03 Treatment setpoint
I13 Supply air 2 temp
B04 Final temperature
I14 Return air temp
B05 CT status
I15 Evaporator temp
I16 Suction temp
I17 Suction press
I18 Membrane pressure
I19 Discharge press
I20 Expansion valve MULTI. TEMP. SETP.
I21 Evap superheat
Hour Set %Rh
I22 Compressor freq
D01 OFF 0.0 OFF
I23 Power frequency
D02 OFF 0.0 OFF
I24 Current phase 1
D03 OFF 0.0 OFF
I25 Current phase 2
D04 OFF 0.0 OFF
I26 Current phase 3
D05 OFF 0.0 OFF
I27 Voltage phase 1-2
D06 OFF 0.0 OFF
I28 Voltage phase 2-3
I29 Voltage phase 1-3
I30 Phase direction
I31 Battery voltage
I32 FC temp
I33 Condenser fan
I34 Evaporator fan
I35 Evaporator heater
I36 Pump temperature
MANUAL OPERATION
OPERATION M01 Operating mode
M02 Evaporator heater
O01 Setpoint M03 Evaporator fan
O02 QUEST M04 Condenser fan
O03 Airflow mode M05 Compressor freq
O04 Humidity setpoint M06 Expansion valve
O05 Datalog interval M07 Hotgas valve
O06 PROGRAMS > M08 Economizer valve
O07 O2 setpoint M09 Airex motor
O08 CO2 setpoint M10 Vacuum pump
O09 Active application
DATALOG VIEW
ALARM
L01 Text Temperatures >
A01 Alarm text L02 Text Atmosphere >
A02 ... L03 Graph Temperatures >
... L04 Graph Atmosphere >
A16
TIME ADJUST
SERVICE
C01 GMT-Year
S01 MANUAL OPERATION > C02 GMT-Month
S02 DATALOG VIEW > C03 GMT-Day
S03 TIME ADJUST > C04 GMT-Hour
S04 RUNTIME COUNTERS > C05 GMT-Minute
S05 CONFIGURATION >
RUNTIME COUNTERS
PRE TRIP INSPECTION
R01 Unit
T01 PTI test R02 Compressor
T02 Last R03 Evaporator fan
T03 Function test R04 Condenser fan
T04 Abort the test R05 Evaporator heater
T05 Test status R06 Airex motor sw times
T06 10: Init R07 Vacuum pump
T07 20: Controller
T08 30: Power
T09 40: Evap fan
CONFIGURATION
T10 50: Cond fan
T11 60: Evap heater F01 Container
T12 70: CA F02 Software version
T13 80: Compressor F03 FC type
T14 90: FT status F04 FC ID
T15 105: T set 13 °C F05 Phase detection
T16 100: T set 5 °C F06 AirEx calibration
T17 110: T set 0 °C F07 Low pres type
T18 111: Hold 0 °C F08 High pres type
T19 120: T set -18 °C F09 Main PCB
T20 130: Defrost F10 Model code
T21 140: PTI status
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Operating and service manual, Controlled Atmosphere
Setpoints
Setpoints are entered via the operation menu
O2 range 3 - 21%
CO2 range 5 - 12%
Setting setpoint: O2 level is set in O07 and CO2 level is set in O08 (Menu structure)
CA function on/off
If the setpoints for O2 and CO2 is set to OFF the CA function is turned off
I03 O2 level
Function:
Shows the O2 level [%]
Value:
An actual value of the O2 level inside the container.
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Data log
Warning
Do NOT enter the container, including opening the service hatches, when the oxygen level is below
20.9% (equal ambient air).
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Manual inspection
1. Check for structural damages on sides, doors and roof on the container.
2. Secure tight plugs at each of the floors drain plugs, placed near corners. Cut-out views from
front end (left picture) and rear end (right picture)
3. Make sure service hatches are in perfect condition and installed correctly.
4. Inspect the fresh air module to ensure it is in perfect condition. Make sure the butterfly is
operational and that the valves are intact.
5. Check drain hose for any damage.
6. Make sure lead-ins (cables and vacuum hose) are intact.
7. Check oil in the vacuum pump.
After ensuring steps 1-7 the unit is now ready for PTI.
Three types of pre trip inspections are available for the Star Cool CA unit: Full PTI, Short PTI and
CA PTI. Please see Star Cool service manual for descriptions on Full PTI and Short PTI.
Function test
Two function tests are available for the Star Cool CA unit: STD and CA.
The CA function test has the following steps:
1. STD function test
2. CO2 sensor test
3. O2 sensor test
4. AirEx motor test
Operation
Set points:
CO2 and O2 set points are entered in the menu structure O07 an O08.
O2 levels below 2% can not be entered.
CO2 levels below 5% can not be entered.
Level readings:
O2 and CO2 concentrations can be viewed in the menu structure I03 and I04. The membrane pres-
sure can be viewed in the menu structure I18 - this displays the vacuum level created. Vacuum
pump oil temperature can be viewed in the menu structure I36.
Manual mode
The AirEx motor can be activated in manual mode in the menu structure M09.
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Operating and service manual, Controlled Atmosphere
The vacuum pump can be activated in the menu structure M10. Activating the vacuum pump should
result in a pressure drop which can be viewed in the menu structure I18.
Only manually activate the vacuum pump when absolutely necessary! The vacuum pump
is not pre-heated if manually activated - this can cause damage to the vacuum pump over
time.
CA curtain
When CA is activated a CA curtain must be installed. Ensure the CA curtain is installed in accord-
ance with the guide included with the CA curtain.
If unit is in operation with cargo: Do nothing! Either the membrane or the connection to the
membrane is leaking. It is not possible to correct this fault during operation, due to low oxygen
level inside container.
Do not enter the container - including opening the service hatches - when
oxygen level is below 20.9%.
Empty container: Disconnect the vacuum hose at the membrane and plug the hose.
Go to menu structure M10 and turn on the vacuum pump.
If readings are:
- Above 30 mBar: ”Problem surrounding the vacuum hose” on page 12
- Below 30 mBar: ”Problem located at membrane” on page 12
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Operating and service manual, Controlled Atmosphere
Problem area if reading above 30 mBar Problem area if reading below 30 mBar
Please note that this step by step only resolves one leak in the system, and may need to be repeat-
ed until the leak is fully terminated. See “Container leak test” on page 12
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Operating and service manual, Controlled Atmosphere
Equipment needed:
• Star Cool test damper
• Test manometer - differential pressure gauge (for instance a Dwyer Magnehelic model 2002)
• CA curtain
• Drain plugs
Method:
1. Install drain plugs
2. Install CA curtain according to instructions supplied along with the curtain
3. Install Star Cool test damper
4. Connect test manometer
5. Apply air pressure 500 Pa
6. Close air supply, and wait 12 min
7. Ensure pressure is min. 250 Pa after 12 min
Test criteria:
Pressure drop: 2” water column to 1” water column (500 Pa to 250 Pa)
Min. test time: 720 sec (12 min)
If test fails, leak must be located, repaired and test performed over again.
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Locations of components
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Components
CA membrane module
Pressure transmitter
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Vacuum pump
Terminal box
Pressure tranmitter
connection
Pump in-let
Oil in-let
Oil filter
Sight glass
Heating element
Oil out-let
CA related alarms
Alarm list:
Id Display text Description Alarm type
1. Temperature sensor alarms
130 Tpump open Vacuum pump temperature sensor open circuit Warning
131 Tpump short Vacuum pump temperature sensor short circuit Warning
132 Tpump invalid Vacuum pump temperature sensor invalid Warning
2. Pressure sensor alarms
211 Pmem open Vacuum pump pressure transmitter open circuit Warning
212 Pmem short Vacuum pump pressure transmitter short circuit Warning
213 Pmem invalid Vacuum pump pressure transmitter invalid Warning
214 Pmem fault Pressure system fault Warning
3. Other sensor alarms
310 CO2 invalid CO2 sensor communication missing Alarm
313 O2 invalid O2 sensor communication missing Alarm
4. Power alarms
403 Mpump over heat Vacuum pump motor overheat Warning
6. Operations alarms
650 O2 low O2 sensor measures low O2 level in container Alarm
651 CO2 high CO2 sensor measures high CO2 level in container Alarm
652 Vacuum fault The pressure sensor measures high pressure in Alarm
the vacuum system
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Operating and service manual, Controlled Atmosphere
653 Mpump temp low Vacuum pump operating temperature is low Alarm
654 Mpump temp high Motor for vacuum pump is overheated Alarm
656 Mpump service Vacuum pump needs oil change Fatal
alarm
657 Mpump wrong phase Vacuum pump operating in wrong direction Fatal
alarm
7. Communication alarms
740 CO2 sensor CO2 sensor is missing or communication lost Alarm
missing
750 CA module missing CA module is missing or communication lost Alarm
760 O2 sensor missing O2 sensor is missing or communication lost Alarm
8. Test alarms
826 Hpump current ON Heat vacuum pump too high or too low Alarm
827 Hpump current OFF Current in off position is too high Alarm
831 Pmem sensor Pmem above or below 1000 mBar (+50/-50) after Alarm
Mpump off for 300 sec
832 CO2 sensor No reading or value above 1% Alarm
833 O2 sensor No reading or value out of range Alarm
834 Mair open Readings for fresh air valve position is outside Alarm
specified range
835 Mair closed Readings for fresh air valve position is outside Alarm
specified range
836 Pmem vacuum Unable to create vacuum Alarm
837 Pmem ambient Not measuring Pmem pressure 1000 mBar Alarm
(-50/+50 mBar)
838 Mpump ON current Current failure Alarm
839 Mpump OFF current Current in off position is too high Alarm
890 PTI Tset-13 Unable to reach set point (13°C) (55°F) within 3 Alarm
hours and staying in-range for 30 min
9. Controller alarms
977 Pmem sens sup LOW Controller internal voltage reference fault Warning
978 Pmem sens sup HIGH Controller internal voltage reference fault Warning
998 Could not detect CA Unable to detect CA Warning
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Operating and service manual, Controlled Atmosphere
Recommended
Recommended
Recommended
SMC6.1 SMC6.1
Defective
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Operating and service manual, Controlled Atmosphere
Trouble shooting:
1. The vacuum pump is not running.
a) Check if the bi-metallic switch is connected according to the wire
schematic X78 (depending on model).
b) Push the contactor in the control cabinet, if the pump is then
activated replace controller module. If the pump is not running
when pushing the contactor, replace vacuum pump.
2. The vacuum pump is running.
a) Check oil level in vacuum pump.
b) Read out the pump pressure I18 if > 200 mbar the vacuum
system has a leak. Check entire system for air leaks. If no air
leaks is found the pump might be defect. See ”Vacuum system
test” on page 11
b) Read out the pump pressure I18 if < 200 mBar the membrane is
defect. Replace membrane.
Criteria CO2 level > CO2 set point + 0.5 * CO2 set point (and rising)
Run pump 100%
Controller
action
Log X Alarm X Alarm light X
Consequence If not CO2 is removed from the container, this will cause damage to the cargo
Elimination When sensor value becomes valid, it is marked as inactive in the alarm list and
may then be deleted
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Limit Act Set point
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Controller overview
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Tables
Vcc = 5V
Voltage [V] Pressure [Bar] Pressure [PsiA] Voltage [V] Pressure [Bar] Pressure [PsiA]
0* 0.009 0.13 2.55 0.598 8.67
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Operating and service manual, Controlled Atmosphere
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52
QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent 1 L1
3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3 3 1
5 3 4x L3 1 3 W
4x Black L3 L3 6 AWG12 2 2
6 switch 5 Y/GR
Y/GR FC 3 1 Z M
2.5mm2 Y/GR 3 2 X
4 3 Y
Outside
X100 5
AWG 14
K8 A
1
Controller Box 1 CL1 FC-com B
F1 L1 L1 L1 2 2
Inside Controller Box 3
L1 3 CL2
TR1
2
0,4A 1 L2 L2 L2 L2 4 GND
4
L2 5 CL3
L3 L3 L3 6
L3
AWG 16
K2
X41 X40 1 CL2 Hevap5-6A Hevap5-6A
12V L1 L1 2
1 1 Hevap6-6B Hevap6-6B
COM A 3 CL1
2 L2 L2 4 Hevap1-1A Hevap1-1A
T1 B 2
3 5 CL3 Hevap2-1B Hevap2-1B
Trafo SW1 GND L3 L3 6
4 3
SPM6
POWERMEAS
MODULE
1
On/Off Hevap1-2A Hevap1-2A
2
TR3 [Red] switch Hevap2-2B Hevap2-2B
Overall wiring schematic
3 Hevap
TR4 K3 Hevap3-3A Hevap3-3A
4
AWG 14
TR5 [Red] [Red] 1 Hevap4-3B 13x Hevap4-3B
5 X50 (J5) L1 2 AWG18
[White] (GND)
6 RMM 0VAC 1 0VAC 3
Y/GR L2 4 Hevap3-4A Hevap3-4A
2
RMM 24VAC 3 24VAC 5 Hevap4-4B Hevap4-4B
TRAFO T1 L3 6
Hevap5-5A Hevap5-5A
Approx voltages Hevap6-5B Hevap6-5B
X51 (J3) X52 (J1)
53
Terminal 1-2 : 440V AC GND 1 Y/GR Y/GR Y/GR
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Operating and service manual, Controlled Atmosphere
[Red]
[Red]
Inside Controller Box 4 4
L2
Controller Hatch
TX 5 5
RX K4
RX 6 6
TX 1 1
TR4
TR3S
L1 CL1 2
7 7
RMM - York
Powerline
modem
X80 ON 3 2
/ON 5 CL2 4 Mcond
GND
GND 4 5 3
B CL3 6 1 1
/B 3 COM RMM-com 1 2 2
A
Inside Controller Box
Outside Controller Box
SUP6
USER
PANEL
A 2 COM INTER- 1 2 3 3
12V 12V LOCK 3
1
TR3S 4 4 4
KEYPAD K5B 5 Mcond 5 5 M
TR4 6 6 6
27 3 9x
28 7
AWG 16
10 37 5 8 AWG18 7 7
38 Y/GR 8 8
Y/GR
KEYPAD X26 X27 K5
Mevap2 - 8 Tpump 1 4
4 GND GND 4 CL1 2
Mevap2 - 7 Tpump
Controller Hatch 3 SIGNAL SIGNAL 3 3 5
Mevap1 - 8 Mcond - 8 CL2 4
Inside Controller Box 2 GND GND 2
Mevap1 - 7 1 SIGNAL 1 Mcond - 7 5 6
SIGNAL CL3 6
Outside Controller Box
X24 X25 Mcond - 7
Tret Mcond - 8 Mevap 1
Tret 10 GND GND 10 Tevap
Tevap 1 1
2 9 SIGNAL SIGNAL 9 1 2 2
B B 2
Cargo 1 Tcargo 8 GND GND 8 Tsuc K6 2 3 3
A A 1 Tsuc 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb 5 Mevap1 5 5 M
USDA3 1 1 Tamb 3 2
A A 5 SIGNAL SIGNAL 5 CL2 4 6 6 6
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B
Inside Controller Box
GND 1 27 3
6 GND GND 6 28
Pdis SIG 2 MotorPos 1 1
AWG 16
2 GND GND 2 9x
Outside Controller Box
K1 - K4 - 1 4 7 5 5
FC A1 [Blue] K1 K4 [Blue] A1 Mcond Lo CL1 2 8 AWG18 H
1 PWR PWR 1
3 5
Inside Controller Box
Y/GR
Outside Controller Box
CL2 4
X14 X15 Y/GR
Shp-1 5
2 GND SIGNAL 2 CL3 6
1 SIGNAL SIGNAL 1 Shp-2 Hpump
Mpump - 7
Mpump - 8
X12 X13
High pressure
switch
(Normally closed)
X10 X11
ON
/ON /ON
GND GND GND GND K10 -
COMCA B
/B /B
B COM Mheat X78 X79
A2 K-GND
A A 4 GND GND 4
A A A1 [Blue] K10
12V 12V 3 PWR PWR 3
12V 12V A2
COMCA 2 GND GND 2
A1 [Blue] K9 PWR
X8 X9 1 PWR 1
GND 3 K9 -
GND GND 3 GND Mpump
FC-com B TX RMM-com X76 X77
2 /B TXD 2 Mpump - 8 3 GND GND 3 GND
A 1 A RXD 1 RX Mpump - 7 Pmem
FC-com 2 SIGNAL SIGNAL 2 SIG P Pmem
5V
X6 X7 1 n.c. +5V 1
GND 3 COMCA
GND GND 3 GND
E LM Front TX TX LM Cargo X74 X75
RS232 2 TXD TXD 2 GND
Retriever D RX 1 RX 4 GND GND 4
C GND RXD RXD 1 B
plug in LM Cargo 3 /B /B 3 B
B TX A A
container A RX X4 X5 2 A A 2
4 GND Inside Controller Box 12V 1 12V 12V 1 COMRH
3 DDP Outside Controller Box
Outside Controller Box X72 X73
2 DDM RH
Inside Controller Box 2 GND GND 2 GND
1 VBUS 4 4
SEN- 3
4 4
3
1 12V 12V 1 12V
X2 X3 3 3
RS232 E BT1 SOR 2 2 2 2 X71
[Black] 1 1
Retriever D 2 GND GND 2 1 1 TR3S
C GND [Red] 1 AC-IN
plug inside LM Front 1 RX-TX 12V 1 TR4
B TX 2 AC-IN
Ctrl Box A RX + CO2
X1
SSC6-CA
SUB CONTROLLER CA
TR3S
1 AC-IN 12V NiMH SEN- 4 4 4 4 X70
3 3 [Y/GR]
TR4 Rechargeable 3 3 GND
2 AC-IN SOR 2 2
battery 2 2
1 1 1 1
SMC6
MAIN CONTROLLER
X0
[Y/GR] GND
O2 5 5
SEN- 4 4 2 GND SCC6-CA 8851560201
4 4 4 4
3 3 3 3 4 B
SOR 2 2 RH RH 3 3 COMRH
2 2 3 A Overall Wiring Schematic
1 1 1 1 2 2
1
1 1 12V
Outside Controller Box Lodam electronics a/s
Inside Controller Box P/N: 5251561800 Rev: 1.20
QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent1 L1
3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3 3 1
5 3 4x L3 1 3 W
4x Black L3 L3 6 AWG12 2 2
6 switch 5 Y/GR
Y/GR FC 3 1 Z M
2.5mm2 Y/GR 3 2 X
4 3 Y
Outside
X100 5
AWG 14
K8 A
1
Controller Box 1 CL1 FC-com B
F1 L1 L1 L1 2 2
Inside Controller Box 3
L1 3 CL2
TR1
2
0,4A 1
L2 L2 L2 L2 4 GND
4
L2 5 CL3
L3 L3 L3 6
L3
AWG 16
K2
X41 X40 1 CL2 Hevap5-6A Hevap5-6A
12V L1 L1 2
1 1 Hevap6-6B Hevap6-6B
A 3 CL1
COM 2 L2 L2 4 Hevap1-1A Hevap1-1A
T1 B 2
3 5 CL3 Hevap2-1B Hevap2-1B
Trafo SW1 GND L3 L3 6
4 3
SPM6
POWERMEAS
MODULE
1
On/Off Hevap1-2A Hevap1-2A
2
TR3 [Red] switch Hevap2-2B Hevap Hevap2-2B
3
TR4 K3 Hevap3-3A Hevap3-3A
AWG 14
4
TR5 [Red] [Red] 1 Hevap4-3B 13x Hevap4-3B
5 X50 (J5) L1 2 AWG18
[White]
6 RMM 0VAC 1 0VAC (GND) 3
Y/GR L2 4 Hevap3-4A Hevap3-4A
2
RMM 24VAC 3 5 Hevap4-4B Hevap4-4B
24VAC L3 6
TRAFO T1 Hevap5-5A Hevap5-5A
Approx voltages Hevap6-5B Hevap6-5B
Terminal 1-2 : 440V AC X51 (J3) X52 (J1)
GND Y/GR Y/GR Y/GR
Terminal 3-4 : 27V AC 1 GND 1
Terminal 5-6 : 24V AC 2 2
L3 FC-com
3 3
[Red]
[Red]
Inside Controller Box 4 4
TX L2
Controller Hatch 5 RX 5 K4
RX
6 TX 6 1 1
TR4
TR3S
L1 CL1 2
RMM-com
RMM - York
Powerline
modem
X80 7 7
ON 3 2
/ON 5 CL2 4 Mcond
GND Optional
GND 4 5 3
B CL3 6 1 1
/B 3 COM RMM-com 1 2 2
A
Inside Controller Box
Outside Controller Box
SUP6
USER
PANEL
A 2 COM INTER- 1 2 3 3
12V 12V LOCK 3
1
TR3S 4 4 4
KEYPAD K5B 5 Mcond 5 5 M
TR4 6 6 6
27 3 9x
28 7
AWG 16
10 37 5 8 AWG18 7 7
38 Y/GR 8 8
Y/GR
KEYPAD X26 X27 K5
Mevap2 - 8 Tpump 1 4
4 GND GND 4 CL1 2
Mevap2 - 7 Tpump
Controller Hatch 3 SIGNAL SIGNAL 3 3 5
Mevap1 - 8 Mcond - 8 CL2 4
Inside Controller Box 2 GND GND 2
Mevap1 - 7 Mcond - 7 5 6
1 SIGNAL SIGNAL 1 CL3 6
Outside Controller Box
X24 X25 Mcond - 7
Tret Mcond - 8 Mevap 1
Tret 10 GND GND 10 Tevap
Tevap 1 1
2 9 SIGNAL SIGNAL 9 1 2 2
B B 2
Cargo 1 Tcargo 8 GND GND 8 Tsuc K6 2 3 3
A A 1 Tsuc 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb 5 Mevap1 5 5 M
USDA3 1 1 Tamb 3 2
A A 5 SIGNAL SIGNAL 5 CL2 4 6 6 6
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B
Inside Controller Box
X22 X23
Outside Controller Box
GND GND 27 3
Mevap 2
6 GND GND 6 28
Pdis SIG SIG Pmem 1 1
AWG 16
9x
Outside Controller Box
K1 - 2 GND GND 2 K4 - 1 4 7 5 5
FC A1 [Blue] K1 K4 [Blue] A1 Mcond Lo CL1 2 8 AWG18 H
1 PWR PWR 1
3 5
Inside Controller Box
Y/GR
Outside Controller Box
CL2 4
X14 X15 Y/GR
Mpump - 8 Shp-1 5
2 GND SIGNAL 2 CL3 6
Mpump - 7 Shp-2 Hpump
1 SIGNAL SIGNAL 1 Mpump - 7
K-GND K-GND Mpump - 8
X12 X13
A2 K-GND High pressure
K9 - 2 GND GND 2
Mpump A1 [Blue] K9 K10 [Blue] switch
1 PWR PWR 1
(Normally closed)
A2
X10 X11 K10 -
ON A1 Mheat
5 /ON /ON 5
2 GND
4 GND GND 4
RH 4 B COM
3 /B /B 3
54
3 A
2 A A 2
1 12V
1 12V 12V 1
Operating and service manual, Controlled Atmosphere
X8 X9
GND GND
3 GND GND 3
FC-com B TX RMM-com
2 /B TXD 2
A RX
Overall wiring schematic (alternate)
1 A RXD 1
FC-com
X6 X7
GND GND
3 GND GND 3
E LM Front TX TX LM Cargo Inside Controller Box
RS232 2 TXD TXD 2
RX RX Outside Controller Box
Retriever D GND
1 RXD RXD 1
plug in
C TX LM Cargo RH
B RX
container A X4 X5 4 4 4 4 SEN-
4 GND 3 3 3 3
3 DDP 2 2 2 2 SOR
Outside Controller Box 1 1 1 1
2 DDM
Inside Controller Box 1 VBUS
1 RX-TX 12V 1 3 3 3 3
plug inside B TX 2 2 SOR
Ctrl Box A RX + 1 2 2 1
X1 1 1
TR3S 12V NiMH
1 AC-IN
TR4 Rechargeable
2 AC-IN
battery O2
RH
SMC6.1
MAIN CONTROLLER
X0
[Y/GR] 4 SCC6-CA 8851560202
GND 4 4 4 3
SEN-
RH 3 3 3 2
2 2 2 SOR Overall Wiring Schematic
1 1 1 1
Outside Controller Box Lodam electronics a/s
Inside Controller Box
P/N: 5251561801 Rev: 2.0