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Design Criteria of Coal Power Plant PDF
Design Criteria of Coal Power Plant PDF
12/2011 XI’AN
PROJECT
OWNER
EPC CONTRACTOR
SUBCONTRACTOR
Document Title :
DOCUMENT STATUS AP
杨静安
04/2012 1 仲雷
TABLE OF CONTENTS
1.0 General
The Puttalam Coal Power Plant is located near the village of Panaiyadi on the
Kalpitiya Peninsula, approximately 12 km west of the city of Puttalam. The Project is
a coal fired Power Station in stages with an ultimate planned capacity of 900 MW. The
scope of the phase II covers the installation of the first condensing turbo generator and
coal fired Units with a capacity of 2x300 MW, along with the associated power
transmission system, site infrastructure and auxiliary systems. The project also
includes coal supply facilities as well as coal storage and ash disposal.
Reheated
Steam pressure (BMCR) Mpa (g) 3.99/3.79
steam
Steam temperature (BMCR)) ℃ 337.8/541
Feed water temp.(BMCR) ℃ 282.1
3.5.2 Turbine
Turbine supplied by HTC: subcritical parameter, two-cylinder and two drainages, medium
reheat, condensing turbine.
Turbine model: N300-16.7/538/538
Turbine main thermal parameter as follows:
CP: constant pressure
CP: constant pressure
HPB: high pressure heater broken
MS: main steam
RS: reheated steam
Temp.: temperature
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
Power output MW 300 300 331.537 315.965 225 225 150 150 120 120 90 90 300
Heat consumption
7898.1 8002.7 7879.6 7889.8 8050.6 7953.6 8442.1 8401.8 8753.7 8723.5 9154.3 9125.8 8172.2
kJ/kW.h
MS pressure MPa(a) 16.7 16.7 13.49 16.7 9.8 16.7 7.85 16.7 5.85 16.7
RS pressure MPa(a) 3.349 3.443 3.746 3.459 2.488 2.435 1.698 1.678 1.4 1.384 1.09 1.08 3.48
RS flow rate t/h 759.76 780.75 851.21 784.95 561.92 553.35 387.68 386.11 322.4 321.41 253.49 252.25 779.34
Exhaust flow rate t/h 583.17 598.02 645.54 600.49 444.67 437.76 317.36 314.38 268.24 265.34 214.84 211.56 618.74
Final feed water temp. ℃ 39.4 45.6 39.4 39.4 39.4 39.4 39.4 39.4 39.4 39.4 38.2 38.2 39.4
Generator power MW 300 300 331.537 315.965 225 225 150 150 120 120 90 90 300
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
3.5.3 Generator
Generator supplied by HEC.
Generator main technical parameter as follows:
Name Unit Design value Test value Insure value
Rated frequency fN Hz 50 50
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
b) No.3 HP heater, No.6 LP heater, pipe drain flash tank etc. on 6.3m floor of deaerator
building.
c) No.1 no.2 HP heater, No.5 LP heater on 12.6m floor of deaerator building.
d) Deaerator, CCCW tank, continuous blowdown flash tank etc. on 22.5m floor of deaerator
building.
4.1.4 Bunker bay
a) Coal mill on 0m floor
b) Coal feeder on 12.6m floor
c) Coal conveyor belt on 37.8m floor
4.1.5 Boiler house
a) Hypaethral placement above operating floor (12.6m)
b) Concrete structure on operating floor (12.6m)
c) Primary air fan, seal air fan, slag conveyor, IBD tank etc. on 0m floor of boiler house.
d) Forced draft fan, precipitator, induced draft fan, chimney on end part of boiler house.
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
4.2.3 air-flue gas system and auxiliary equipments
a) Balance draft
b) Junker’s air preheater
c) Primary air system, secondary air system, air-flue gas system
4.2.3.1 Primary air system
a) Supply hot air and pressured cold air for coal mill.
b) Two 50% capacity primary air fan per unit
4.2.3.2 Secondary air system
a) Supply air for combustion
b) Two 50% capacity forced draft fan per unit
4.2.3.3 Air-flue gas system
a) Flue gas firstly flow out of boiler end heating surface, then air preheater, precipitator,
FGD, finally flow out of chimney into air.
4.2.3.4 Auxiliary equipments
a) Primary air fan: 2/per boiler
b) Forced draft fan: 2/per boiler
c) Induced draft fan: 2/per boiler
d) Air preheater: 2/per boiler
e) Precipitator: 2/per boiler
4.2.4 Ignition oil system
a) Two stage ignition system
b) Light diesel oil
c) Mechanical atomizing burner
4.3 Thermal system and auxiliary equipments
4.3.1 Main reheat & bypass steam system
Please see drawing F5222S-J0801-01 for system detail
4.3.2 Extraction steam system
The turbine has eight (8) pressure stages of non-regulating extraction steam. The No.1,2&3
extraction steam stages supply steam to three (3) HP heaters respectively. The No.4 extraction
steam stage supply steam to auxiliary steam header and deaerator. The No.5,6,7&8 extraction
steam stages supply steam to four (4) LP heaters respectively.
4.3.3 Auxiliary steam system
The Auxiliary Steam System (AS) is designed to provide steam for the following services
under various operating load condition of the thermal power plant.
a) Steam for deaerator preheating, load rejection and cutting off
b) Back-UP steam for turbine seal system
c) Steam for air preheater soot blowers
d) Steam for coal mill fire fighting
e) Steam for boiler heating
f) Steam for boiler system (standby connection)
4.3.4 Feed water system
The function of the boiler feed-water system is to deliver feed-water from the outlet of
deaerator feed-water tank to the inlet of boiler economizer inlet header. In the process of
handling the feed-water is heated by the extraction steam from the steam turbine to improve
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
the cycle efficiency.
The system also supplies the feed-water to the boiler super heater, attemperator to moderate
the superheated steam temperature. Besides, feed-water tapped from the feed-water pump
intermediate stage is sent to the two sides of attemperator before the steam repeaters to protect
the reheater from overheat.
The feed-water system also supplies feed-water to turbine HP. By-pass system, acting as
attemperator water to reduce the main steam temperature.
4.3.5 Condensate water system
The main function of the system is that pumping the condensate from hot well to the deaerator,
controlling, heating, deaerating of the condensate and taking other necessary actions in
delivering in order to ensure the safe and operation, increase the efficiency of heat circulation.
Two condensate pumps (one operation and one standby) each with 100% capacity, 3 LP
heaters and one gland seal condenser are equipped in the system. There are several of
desuperheater spray and miscellaneous water upstream of gland seal condenser. The control
valve controlling the water level of deaerator, recirculating piping of min. condensate flow are
equipped downstream of the gland steam condenser. In addition there is a control valve
controlling the make-up water entering into the hot well, one condensate storage tank and one
condensate transfer pump completed in the system to guarantee the operation water level in
the condenser.
4.3.6 HP heater drain & vent system
Please see drawing F5222S-J1301-01 for detail
4.3.7 LP heater drain & vent system
Please see drawing F5222S-J1305-01 for detail
4.3.8 Cooling water system
Please see drawing F5222S-J1801-01, J1901-01, and J2001-01 for detail.
4.3.9 Condenser vacuum system
Please see drawing F5222S-J1501-01 for detail.
4.3.10 Turbine lube oil conditioning & storage system
Please see drawing F5222S-J2101-01 for detail.
4.3.11 Boiler drain & blowdown system
Please see drawing F5222S-J0601-01 for detail
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
5.0 NWEPDI numbering system
VOLUME CODE
DEPARTMENT CODE
DESIGN STAGE
PROJECT STAGE
PROJECT CODE
PROJECT SORT
REPRESENT NWEPDI
For this project:
Project Stage is 2
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
26 F5222S-J0607 ERECTION DRAWING OF PIPE RELATE TO CONTINUOUS BLOWDOWN FLASH TANK
27 F5222S-J0608 ERECTION DRAWING OF INTERMITTENT BLOWDOWN TANK PIPE
28 F5222S-J0801 P&ID MAIN REHEAT&BYPASS STEAM SYSTEM
29 F5222S-J0802 ERECTION DRAWING OF MAIN STEAM PIPE
30 F5222S-J0803 ERECTION DRAWING OF HOT REHEAT STEAM PIPE
31 F5222S-J0804 ERECTION DRAWING OF COLD REHEAT STEAM PIPE
32 F5222S-J0805 ERECTION DRAWING OFHP BYPASS STEAM PIPE
33 F5222S-J0806 ERECTION DRAWING OF LP BYPASS STEAM PIPE
34 F5222S-J0808 ERECTION DRAWING OF STEAM SUPPLY PIPE FROM MAIN STEAM & COLD REHEAT PIPE TO GLAND SEAL
35 F5222S-J0809 ERECTION DRAWING OF HP CASING COOLING STEAM PIPE
36 F5222S-J0901 P&ID EXTRACTION STEAM SYSTEM
37 F5222S-J0902 ERECTION DRAWING OF NO.1 EXTRACTION STEAM PIPE
38 F5222S-J0903 ERECTION DRAWING OF NO.2 EXTRACTION STEAM PIPE
39 F5222S-J0904 ERECTION DRAWING OF NO.3 EXTRACTION STEAM PIPE
40 F5222S-J0905 ERECTION DRAWING OF NO.4 EXTRACTION STEAM PIPE
41 F5222S-J0906 ERECTION DRAWING OF NO.5 EXTRACTION STEAM PIPE
42 F5222S-J0907 ERECTION DRAWING OF NO.6 EXTRACTION STEAM PIPE
43 F5222S-J1001 P&ID AUXILIARY STEAM SYSTEM
44 F5222S-J1002 ERECTION DRAWING OF AUXILIARY STEAM PIPE
45 F5222S-J1003 ERECTION DRAWING OF THE AUXILIARY STEAM INNER STEAM SOURCE PIPE
46 F5222S-J1004 ERECTION DRAWING OF AUX. STEAM IN TURBINE HOUSE
47 F5222S-J1005 ERECTION DRAWING OF AUXILIARY STEAM PIPE FOR BOILER HOUSE
48 F5222S-J1008 ERECTION DRAWING OF THE AUXILARY DRAINS AND VENT PIPE
49 F5222S-J1101 P&ID FEED WATER SYSTEM
50 F5222S-J1102 ERECTION DRAWING OF LP FEED WATER PIPE
51 F5222S-J1103 ERECTION DRAWING OF IP FEED WATER PIPE
52 F5222S-J1104 ERECTION DRAWING OF HP FEED WATER PIPE
53 F5222S-J1105 ERECTION DRAWING OF FEED WATER RECYCLE PIPE
54 F5222S-J1106 ERECTION DRAWING OF FEED WATER ATTEMPERATING WATER PIPE
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
55 F5222S-J1107 ERECTION DRAWING OF FEED WATER MISCELLANEOUS PIPE
56 F5222S-J1201 P&ID CONDENSATE SYSTEM
57 F5222S-J1202 ERECTION DRAWINGS OF CONDENSATE PIPE
58 F5222S-J1205 ERECTION DRAWING OF PIPE RELATED TO CONDENSATE STORAGE TANK
59 F5222S-J1206 ERECTION DRAWINGS OF DEAERATOR FILL & BOILER FILL PIPE
60 F5222S-J1207 ERECTION DRAWING OF CONDENSATE DESUPERHEATING PIPE
61 F5222S-J1208 ERECTION DRAWING OF CONDENSATE DISCHARGE WATER PIPE
62 F5222S-J1209 ERECTION DRAWINGS OF CONDENSATE MISCELLANEOUS WATER PIPE
63 F5222S-J1301 P&ID HP HEATER DRAINS & VENTS SYSTEM
64 F5222S-J1302 ERECTION DRAWING OF HP HEATER DRAIN PIPE
65 F5222S-J1303 ERECTION DRAWING OF DEAERATOR DRAIN & OVERFLOW PIPE
66 F5222S-J1304 ERECTION DRAWING OF HP HEATER&DEAERATOR VENT PIPE
67 F5222S-J1305 P&ID LP HEATER DRAINS & VENTS SYSTEM
68 F5222S-J1306 ERECTION DRAWING OF LP HEATER DRAIN PIPE
69 F5222S-J1307 ERECTION DRAWING OF LP HEATER VENT PIPE
70 F5222S-J1308 ERECTION DRAWINGS OF HIGH & NON-PRESSURE DISCHARGE WATER PIPE
71 F5222S-J1401 P&ID OF TURBINE GLAND STEAM SYSTEM
72 F5222S-J1402 ERECTION DRAWINGS OF TURBINE MAIN BODY DRAIN PIPE
73 F5222S-J1403 ERECTION DRAWINGS OF TURBINE SEALS GLAND-SUPPLY STEAM PIPE
74 F5222S-J1404 ERECTION DRAWINGS OF TURBINE SEALS AND VALVE LEAK-OFF PIPE
75 F5222S-J1405 ERECTION DRAWING OF THE GLAND STEAM CONDENSER DRAIN AND VENT PIPE
76 F5222S-J1406 ERECTION DRAWING OF PIPE RELATED TO TURBINE START UP
77 F5222S-J1501 P&ID AIR EVACUATION SYSTEM
78 F5222S-J1502 ERECTION DRAWING OF CONDENSER VACUUM PIPES
79 F5222S-J1503 ERECTION DRAWING OF CONDENSER WATER BOX VACUUM PIPES
80 F5222S-J1505 ERECTION DRAWING OF CONDENSER DRAIN FLASH TANK RELATED PIPE
81 F5222S-J1801 P&ID CIRCULATING WATER SYSTEM
82 F5222S-J1802 ERECTION DRAWING OF CIRCULATING WATER PIPE
83 F5222S-J1803 ERECTION DRAWING OF CONDENSER BALL CLEANING PIPE
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
84 F5222S-J1901 P&ID OCCW SYSTEM
85 F5222S-J1903 ERECTION DRAWING OF OCCW PIPE IN TURBINE HOUSE
86 F5222S-J2001 P&ID CLOSED COOLING WATER SYSTEM
87 F5222S-J2002 ERECTION DRAWING OF CLOSED CIRCULATING COOLING WATER PIPE IN BOILER HOUSE
88 F5222S-J2003 ERECTION DRAWING OF CCCW PIPE IN TURBINE HOUSE
89 F5222S-J2101 ERECTION DRAWING OF P&ID TURBINE LUBE OIL CONDITIONING &STORAGE SYSTEM
90 F5222S-J2102 ERECTION DRAWING OF LUBE OIL CONDITIONING PIPE
91 F5222S-J2103 ERECTION DRAWING OFLUBE OIL STORAGE TANK PIPE
92 F5222S-J2104 ERECTION DRAWING OF LUBE OIL TANK EXHAUST PIPE
93 F5222S-J2105 ERECTION DRAWING OF LUBE OIL TANK EMERGENCY OIL DISCHARGE PIPE
94 F5222S-J2201 ERECTION DRAWING OF TURBINE LUBE OIL PIPE
95 F5222S-J2202 ERECTION DRAWING OF GENERATOR LUBE & SEAL OIL PIPE
96 F5222S-J2203 ERECTION DRAWING OF GENERATOR H &CO2 PIPES
97 F5222S-J2204 ERECTION DRAWING OF GENERATOR STATOR COOLING WATER PIPE
98 F5222S-J2205 ERECTION DRAWING OF GENERATOR COOLING AIR DUCT
99 F5222S-J2301 P&ID COMPRESSED AIR SYSTEM
100 F5222S-J2302 ERECTION DRAWING OF INSTRUMENT COMPRESSED AIR PIPE
101 F5222S-J2303 ERECTION DRAWING OF SERVICE COMPRESSED AIR PIPE
102 F5222S-J2304 ERECTION DRAWING OF AIR COMPRESSOR ROOM EQUIPMENT AND PIPE
103 F5222S-J2305 ERECTION DRAWING OF COMPRESSED AIR PIPES IN PLANT AERA
104 F5222S-J2401 ERECTION DRAWING OF AIR PREHEATER WASHING WATER PIPES
105 F5222S-J2501 FLOW DIAGRAM OF NITROGEN SYSTEM
106 F5222S-J2607 ERECTION DRAWING OF FUEL OIL AND COMPRESSED AIR PIPES IN PLANT AERA
107 F5222S-J2608 BOILER IGNTTING OIL SYSTEM FLOW DIAGRAM
108 F5222S-J2609 ERECTION DRAWING OF BOILER IGNITING OIL PIPE
109 F5222S-J2612 LAYOUT OF EQUIPMENT AND PIPE MGO FOR JETTY
110 F5222S-J2801 ERECTION DESCRIPTION OF INSULATION AND MATERIAL LIST
111 F5222S-J2802 ERECTION DESCRIPTION AND STRUCTURE DRAWING OF INSULATION
112 F5222S-J2901 G.A DRAWING OF DIESEL GENERATOR ROOM
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PHASE II 2x300MW PUTTALAM COAL POWER PROJECT
113 F5222S-J3201 WORKING DRAWING OF CASE
14