Phase II Quality Manual

Sri Lanka Puttalam 3X300MW Coal-Fired Power Plant Project
Project Quality Management Handbook
China National Machinery & Equipment

Import & Export Corporation
No.2 Complete Plants Division
No.5 International Engineering Dept.
Sri Lanka Puttalam 3X300MW Project Dept.
1
Contents
Chapter 01 Introduction
Chapter 02 Project Overview
Chapter 03 Project Objectives
Chapter 04 Organization
Chapter 05 Duties
Chapter 06 Site Management
Chapter 07 Contract Management
Chapter 08 Design Management
Chapter 09 Quality Management
Chapter 10 Supervision Management
Chapter 11 Document Management
Chapter 12 Main auxiliaries and items of manufacturing supervision
Chapter 13 Construction Quality Inspection
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Chapter 01
Introduction
1.1 Preparation notes

To successfully complete Sri Lanka Puttalam 3×300MW Coal-Fired Power Plant Project, we
have compiled and implemented Project Quality Management Handbook for Sri Lanka
Puttalam 3×300MW Coal-Fired Power project so as to guide and standardize compliance
with the contract and the technical rules by all the staff for Sri Lanka Puttalam 3×300MW
3×300MW Coal-Fired power plant Project, thus providing for the owners satisfactory power
products and service.
The project manager requires all the staff in the project department to carefully study,
understand and implement the handbook. The project manager invites someone from the
operation management department of the corporation to review the internal quality system of
the project department and to correct anything not conforming to the rules, so as to
continually improve and enhance project management and try to set an example for CMEC
project management.
1.2 Preparation basis
1.2.1 Contract: PCPP/CANC/2006/01, PCPP/CANC/2009/01
1.2.2 Quality System Procedure of China National Machinery & Equipment Import & Export
Corporation
1.2.3 Quality Management Handbook of China National Machinery & Equipment Import &
Export Corporation
3
Chapter 02
Project Overview
Puttalam Coal-Fired Power Plant is located in Kalpitya Peninsula around Ranalyadi village, about
12km away from Putnamsi, capital of Puttalam along the western coast of Sri Lanka.
The planned capacity of Puttalam Coal-Fired Power Plant is 900MW. The project is divided into
two phases. The phase Ⅰ covers a 300MW steam turbine generator group, associated power
transmission system, coal supply facility, coal storage and ash treatment system as well as site
infrastructure and its associated system. the phase Ⅱ includes 2×300MW steam turbine
generator group and associated power transmission system and part of the coal supply system.
Puttalam Coal-Fired Power Project is undertaken by China National Machinery & Equipment
Import & Export Corporation who is in charge of the whole project’s design, procurement, supply,
installation, experiment and testing. Finally the corporation hands over the whole power plant to
CEYLON ELECTRICITY BOARD.
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Chapter 03
Project Objectives
3.1 Project objectives
Performance guarantee value
Boiler
Maximum continuous output (BMCR) 1025 t/h
Superheater outlet steam pressure (BMCR) 17.3Mpa.g
Superheater outlet steam temperature 541℃
Reheater entrance/outlet steam pressure (BMCR): 3.99/3.79
Reheater entrance/outlet steam temperature (BMCR): 337.8/541℃
Boiler feeding water temperature (BMCR) 282.1℃
Boiler efficiency (higher heat value) ~88.58%
Minimum stable load (MSL) ~35%
Turbine
Nameplate output 300 MW
Maximum continuous output (TMCR) 315.645 MW
Maximum output (VWO) 331.537 MW
Main steam pressure 16.7 Mpa
Temperature 538℃
Reheated steam temperature 538℃
Rated exhaust temperature 7Kpa
Rated speed 3000 rpm
Engine
Rated power 300 MW
Rated capacity 353MVA
Maximum continuous output 332MW
Rated power coefficient 0.85
Rated voltage 20000V
5
Rated speed 3000r/min
Frequency 50Hz
Efficiency ≥98.9％
Noise (1m from the shell) ＜85dB(A)
3.2 Objectives
The objectives of Sri Lanka Puttalam 3×300MW Power Project are:
High level, high quality, high returns.
1) the project management level aims to be the model of CMEC and tries to reach the top
level in the world;
2) there will be no big quality problems with the design, equipment and construction,
meeting the corporation’s requirements;
3) all the testing tries to pass the examination at one stroke;
4) the project will strictly comply with the contract to satisfy the owners and their
consulting engineers.
6
Chapter 04
Organization
Project manager
deputy project manager
Plan management department Quality management department
Technology management dept. Business management dept.
Contract management dept. General management

department
Document management dept. Accounting management dept.
Legal management department Site management department
Assignment of staff in domestic project department
No. Post Name Notes
1 Project manager Li Chaoyang Beijing
2 Deputy project manager Zong Guoqing Shi Jiantao Bai Yugang Beijing
Wang Ludong Li Ning
3 Site manager Wang Ludong On-site
7
4 Deputy site manager Li Rong On-site
5 General site engineer Zhang Guihua On-site
6 Plan management department Gao Chunyan Beijing
7 Quality management department Xue Wenxue Beijing
8 Technique management department Chen Lifeng Beijing
9 Commercial management Wan Qian Beijing

department
10 Contract management department Wang Xiaomeng Beijing
11 Document management department Zheng Nuo Beijing
12 Administration management Shi Yan Beijing

department
13 Accounting management department Liao Aimin Beijing
14 Legal management department Yuan Hang Beijing
15 Site project department Wang Ludong Li Rong Zhang Guihua On-site
8
Chapter 05
Duties
5.1 General rules
To successfully complete various tasks required by the contract and strictly comply with the
contract, it is necessary to have a complete and proper organization to bring all the staff’s
capabilities into full play, that is, to make sure that everyone is well-positioned and
everybody does his bit.
5.2 Scope
This rule applies to all the staff in the project department of Sri Lanka Putnam Coal Power
Plant Project.
5.3 Duties
As the general contractor, CMEC has the follwing responsibilities in project management: to
strictly implement Quality Management Handbook issued by CMEC, transfer to each
subcontractor the quality requirements of the corporation in the legal form of contract, verify
if the subcontractors has effectively implement all the relevant rules of the contract.
5.3.1 Project manager
The project manager is responsible for all the work relevant to the project as well as the
following:
1) be responsible for implement the project;
2) control the scheduled progress, project quality and total cost of the project;
3) assign, coordinate and supervise thaw work of various departments;
4) coordinate major events at home and abroad;
5) review or approve major processes and activities concerning the project.
5.3.2 Deputy project manager
9
1) manage all the specific work in the department;
2) be responsible for organizing thaw work and procedures of various departments;
3) be responsible for arranging the specific work of all the staff.
5.3.3 Plan management department
1) project integral network plan management;
2) procurement plan management;
3) equipment manufacturing plan management;
4) delivery plan management;
5) construction plan management.
5.3.4 Quality management department
1) manage the quality of the project in compliance with the requirements of external
contract;
2) be responsible for equipment verification and package inspection before marketing;
3) be responsible for supervising the manufacturing process and managing the supervisory;
4) be responsible for formulating and managing the supervision plan;
5) be responsible for supervising the equipment anti-corrosion work.
5.3.5 Technology management department
1) be responsible for managing the contract technology and procuring the equipment as
well as formulating General Technology Specification;
2) be responsible for technical contacting and coordinating with the designing institute,
suppliers, units of civil work and installation as well as foreign parts;
3) be responsible for tender-invitation of the equipment and preparation of evaluation
reports;
4) be responsible for delivering the design plans and manufacturer data.
5.3.6 Business management department
1) be responsible for managing the contractual business;
10
2) be responsible for bond proceedings;
3) manage claims and contract alteration;
4) negotiate about the subcontract;
5) be responsible for delivery of and negotiation about the general contract.
5.3.7 Contract management department
1) be responsible for managing the subcontract;
2) be responsible for subcontract progress payment;
3) be responsible for commodity inspection, customs clearance, port assembling, ship
booking and shipment tracking.
5.3.8 General management department
1) be responsible for procuring and delivering the on-site living necessities;
2) be responsible for invitation and visa proceedings of out-bound staff;
3) be responsible for meeting arrangement.
5.3.9 Document management department
1) be responsible for formulating rules concerning internal and external reception
procedures of documents and numbering rules;
2) be responsible for numbering, distributing and filing of letters, plans and manufacturer
data.
5.3.10 Accounting management department
1) be responsible for preparing the project budget and cost tables;
2) prepare the capital distribution plan and properly arrange the capital;
3) be responsible for paying for various supplies in the contracts.
5.3.11 Legal management department
1） be responsible for daily legal affairs concerning the project;
2） be responsible for all lawsuits, arbitration and non-lawsuit legal disputes concerning
11
the project;
3） provide legal support for procuring the equipment and materials.
12
Chapter 06
Site Management
1．Organization
13
Site Manager
Deputy Site Manager Chief Engineer
Commercial Department HSE Department Construction Department Equipment & Technique Department
QA/QC
Planning
Equipment & Materials Management

Financial & Tax affairs
Site Construction Management Commissioning
Management Management
Transportation & Clearance affairs
Equipment Service Management
Power Plant Part
Employer training at site
Design Management
Equipment & materials procurement at site
Coal Jetty
Document Management
Transmission Line & substation

Administrative Management
2．Staff assignment
No. Post Name Notes
1 Site manager Wang Ludong On-site
2 Deputy site manager Li Rong On-site
3 Chief engineer Zhang Guihua On-site
4 Commercial management Qian Haojuan Yin Leizhen Pi Yanyao Qi On-site

department Lin Liu Jingwen
5 HSE management department Bai Qiangsheng On-site
6 Equipment management department Zhang Dingming Lu Fengjuan Tong Ning On-site
7 Construction management SongHonggang ZhangSen Liu Shuangyong On-site

department He Junxing Wang Jianjun Li Jie Song
Yuxiao Huang Yuliang Cao Shouliang
Su Jun Wang Youliang Zhang Defeng
Guo Baorong Zhao Rui Wu Shengjun
8 testing Ren Bojun Zhao Jiujiang Zeng Liandong On-site
9 Designing institute Chen Guangshe On-site
3．Duties
3.1 Site manager
a) be resonsible for all the work of the site project department;
b) communicate and negotiate with the owners and contractors about various work of the project;
c) study and formulate quality objectives of the project; establish, improve and implement the quality
management system directed at the project;
d) make decisions concerning major technical and quality activities (such as use of new technology, new
equipment, new techniques and new materials and rework of the project), deal with serious quality
problems and assign awards and penalties;
e) be responsible for directing and coordinating deputy site manager and general engineer, and directly
leading the work in security environment protection department and business department, solve major
interface issues, review and approve the project progress plan and the capital distribution plan.
3.2 Deputy site manager
a) be responsible for all the site work under the leadership of site manager;
b) be responsible for fulfilling the obligations in the contract;
c) be responsible for implementing the plan of the construction organization;
d) preside over the engineering meeting on major equipment quality problems and be responsible for
implementing all the decisions of the meeting.
3.3 Chief engineer
a) be responsible for management of the site engineering department and equipment technology
department;
b) be responsible for formulating the overall construction organization plan, reviewing the professional
construction organization plan of various construction parties as well as the construction plans and
measures of major construction programs;
c) fulfill the project quality objectives and undertake the project division and implementation work based
on the specific conditions of the project, and ensure the fulfillment of the project objectives;
d) be responsible for formulating and adjusting milestones of the project progress and the progress plan of
major nodes in the project network;
e) organize and participate in the designing technique sharing and collective reviewing of the construction
plan;
f) participate in the reviewing of major changes in the design of equipment and systems as well as verify
the construction conditions;
g) preside over meetings on the construction plans of major projects and on major quality issues, and
implement all the decisions of the meeting;
h) organize the testing of the machine and the whole starting work, and participate in the hand-over of the
project upon completion.
3.4 HSE department
a) be responsible for handling quality and security issues, carefully analyze the reasons and take certain
measures to eradicate the root-causes;
b) supervise the construction environment of the construction site, create a clean construction site and
guarantee to meet the construction technique requirements;
c) eradicate the insecure state of all the matters on the construction site and the unsafe deeds of the staff;
d) check the security of various instruments and equipment to ensure that the construction proceeds in a
1
secure state;
e) formulate relevant construction management rules and guarantee measures in compliance with national
and local security requirements.
3.5 Site Construction department/QA/QC
a) be responsible for reviewing construction techniques and construction plans and submit them to the
project department for approval;
b) be responsible for managing records of changes in project technical specifications, documents and
designs as well as quality records;
c) participate in the design sharing and plan reviewing, and be responsible for reviewing, delivering and
implementing applications for design changes;
d) participate in formulating the project network progress plan and review the progress plans of all parties;
e) partipate in reviewing of conditions for commencing the project, signing the commencement (completion)
report, stopping (resuming) report and be responsible for managing the construction plan and adjusting
the construction balance;
f) be responsible for project verification, preside over the on-site hand-over and coordinate the disputes;
g) participate in the hand-over of the project upon completion;
h) participate in the testing of part of the machine and the starting work of the project;
i) supervise and participate in the quality inspection of the contractor’s materials, finished products and
semi-finished products;
j) be responsible for verifying deficiencies in the equipment before marketing, reviewing the default plan
and verifying after the default;
k) participate in the analysis and survey of non-standard products, major construction quality accidents and
security accidents, and provide comments from the technical perspective;
l) be responsible for formulating the project quality guarantee plan to ensure the implementation of quality
guarantees;
m) exercise the veto right in the face of any actions breaching the project procedures and affecting the
project quality;
n) inspect and examine the contractor’s quality guarantee system and provide comments or
suggestions on the existing issues.
2
3.6 Business management department/plan management
a) be responsible for coordinating with the owners;
b) be responsible for controlling and coordinating the project’s capital and expenses, and controlling the
project’s cost;
c) be responsible for formulating or auditing the construction budget and formulating the final accounting
report;
c) be responsible for accounting management, contract management and plan management of the project
department;
e) be responsible for managing documents and data of the project department as well as receiving and
delivering technical data and documents;
f) be responsible for filing of plans, documents, data, procedures, specifications and standards;
g) participate in the hand-over of completion data.
3.7 Equipment technology department
a) strictly comply with the quality standards and procedures of the project;
b) be responsible for formulating the plan of necessary equipment and materials;
c) be responsible for verifying and receiving the equipment and materials, unpacking, storage and
delivering.
d) be responsible for procuring, storing and quality-controlling the major materials for the project;
e) be responsible for the verification and confirmation of material procurement contract;
f) be responsible for organizing the procurement check of materials, equipment and semi-finished products;
establish accounting of materials and equipment;
g) be responsible for handling issues related to equipment and materials.
3.8 Standard model of project management procedures
3
施工组织设计报审表
Review/ Approval Request for Construction Execution Plan (Method Statement)
表号：DJH-A-06
编号：
工程名称合同编号
致项目经理部：
施工组织设计已经我单位审定，现报上，请予审批。
附：《施工组织设计》及说明书
承包商（章）
负责人：年月日
工程部意见：
工程部（章）专业工程师：年月日
部门负责人：年月日
项目经理部审定意见:
项目经理部（章）
总（副总）工程师：年月日
本表一式六份，由承包商填报，项目经理部存四份、承包商存二份。
专业施工组织设计/重大施工技术方案报审表
4
Review/approval request for specialized construction organization plan/Significant construction
technology plan
表号：DJH-A-07
编号：
现提出专业施工组织设计/重大施工技术方案，请予
审批。
附件：
承包商（章）
技术负责人：年月日
工程部审查意见：
工程部（章）
部门负责人：
专业工程师：年月日
项目经理部审定意见：
调试方案报审表
Review/approval request for Commissioning plan
5
表号：DJH-A-08
编号：
现报上调试方案，请审核。
附件：
承包商（章）负责人：年月日
工程部审核意见：
工程部（章）：部门负责人：年月日
项目经理部（章）总（副总）工程师：年月日
项目经理：年月日
重要工程开工报审表
Review/approval request for main works commencement
表号：DJH-A-09
编号：
6
我单位承建的项目的施工准备工作
已完成，具备开工条件，计划与年月日开工，请予审批。
1.施工组织设计，专业施工组织设计、施工技术方案已批准；
2.劳动力已按计划进场；
3.机械设备已进场，并布置就绪；
4.管理人员已全部到位；
5.开工所需的施工图纸已到，并已会审、交底；
6.开工所需的材料、设备已进场；
7.开工前的各种手续已办妥（见附件）。
根据以上条件，可以满足连续施工要求。
附件：（复印件）
承包商（章）
项目负责人：年月日
工程部核查意见：
保温工程施工申请单
Insulation Work Construction Application Form
表号：DJH-A-10
编号：
7
我单位负责施工的设备（管道）已
安装完毕，经检验，质量符合规定要求，具备保温施工条件，请查验。
附：质量检验记录、保温材料质量保证资料和抽检试验报告。
承包商（章）
本表一式三份，由承包商填报，项目经理部存二份、承包商存一份。
施工/调试进度计划报审表
Review/Approval request for construction & commissioning schedule
表号：DJH-A-11
编号：
8
根据本工程的一级网络进度计划，我单位已编制完成项目的
施工进度/调试进度计划，特此上报，请予审批。
附件：1．进度计划表；
2．编制说明
承包商（章）
施工进度计划报审表
Review/approval request for construction schedule
表号：DJH-A-12
编号：
9
现将工程施工进度计划报请审查。
附：月施工进度计划及编制说明
施工单位（章）负责人（签字）
年月日
工程部审核见：
工程部（章）部门负责人：年月日
项目经理部审批意见：
商务部：
分管领导：
主管领导：
注：本表由施工单位填报，项目经理部存四份、承包商存一份。
变更工期申报表
Review /approval request for work period change
表号：DJH-A-13
编号：
10
工程根据合同规定应于年月日
竣工，由于原因，要求变更工期（延
长或缩短），竣工期（包括已指令变更工期在内）从原来的年月日变更
至年月日，请予批准。
附件：变更工期详细原因。
承包商（章）项目负责人：年月日
复工申请表
Resumption work application form
表号：DJH-A-14
编号：
11
鉴于项目的停工因素（见停工通知单号）
已经消除，特报请审查，批准复工。
附件：具备复工条件的详细说明。
承包商（章）
工程部复查意见：
主要工程材料报审表
Request for Review/ Approval of Main work materials
表号：DJH-A-16
编号：
12
经过我公司自检，下列材料符合国家标准和技术规范以及本工程设计的要求，
拟在本工程中采用。现报请审查，请予批准。
附件：
承包商（章）
工程部（章）
本表一式四份，由承包商填报，项目经理部存二份、承包商存二份。
主要设备开箱申请表
Request for main equipment opening package inspection
表号：DJH-A-17
编号：
13
现计划与年月日时，在地
方，对设备进行开箱检验，请予审批。
附件：设备保管措施要点。
承包商（章）
工程部意见：
工程部（章）
储运部意见
本表由承包商填写一式三份，项目经理部存二份、承包商存一份。
设备缺陷通知单
Equipment defects requisition
表号：DJH-A-18
编号：
14
在过程中，发现号机组设备部
位存在问题（见设备
图），请协调处理。
附件：1．缺陷情况； 2．简图和测量数据。
承包商（章）
工程部意见：
供货商意见：
代表：年月日
设计意见：
代表：年月日
项目经理部意见：
1．本表一式四份，由承包商填报，项目经理部存二份、承包商、供货商（制造厂）各存一份。
2．涉及设计变更时，本表抄送设计单位一份，并由设计单位提出相应的设计变更通知书。
设备缺陷处理报验表
Request for review & disposal of equipment defects
表号：DJH-A-19
编号：
15
年月日我单位对号机组设备
部位的缺陷发出“设备缺陷通知单”（通知单编号），
并按要求（标准），已消缺完毕，特此报验。
附件：
承包商（章）
供货商（制造厂）核验意见：
代表：年月日
工程部核验意见：
工程部（章）：
本表一式四份，由承包商填报，项目经理部存二份、承包商、供货商（制造厂）各存一份。涉
及设计变更时，抄送设计单位一份。
工程控制网测量报验单
Inspection sheet for engineering control network survey
表号：DJH-A-20
编号：
16
我单位已完成工程控制网测量工作，请查验。
附件：施工测量记录、质量检验评定表
承包商（章）
项目技术负责人：年月日
工程部查验意见：
工程部（章）：工程部负责人：年月日
本表一式四份，由承包商填报，项目经理部存二份、承包商存二份。
特殊工种证件报验单
Request for review of certificate for special type of work
表号：DJH-A-21
编号：
17
现报上进驻本工程的特殊工种人员名单，请查验。今后，有人员中途调动，我
单位将及时重新统计，并上报。
附：证件（复印件）
承包商（章）
工种姓名代号发证单证件编号有效允许作业项目及范围

位日期
本表一式三份，由承包商填报，项目经理部存二份、承包商各存一份。
特殊工种人员证件统计报表
Statistical returns for certificates of special type of work staff
表号：DJH-A-21 续
编号：
工种姓名代号发证单证件编号有效允许作业项目及范围

位日期
18
主要施工计量器具、检测仪表检验统计表
Statistical table of Main construction metering appliance & instrument examination
表号：DJH-A-22
编号：
19
现报上本工程使用的主要施工计量器具、检测仪表检验结果统计表，以供查对。
附件：检验合格证（复印件）
承包商（章）
仪器、仪表名称及规格编号检验单位受检日期检验结论
主要施工计量器具、检测仪表检验统计表
Statistical table of Main construction metering appliance & instrument examination
表号：DJH-A-22 续
编号：
仪器、仪表名称及规格编号检验单位受检日期检验结论
20
工程部（章）
施工质量检验项目划分报审表
Review/approval request for construction quality inspection items division
表号：DJH-A-23
编号：
21
我单位依据质量检验评定标准
篇和本工程的设计，已完成专业
工程项目的施工质量检验项目划分表，现报上，请审定。审定后，我单位即予正式
出版。
附件：《施工质量检验项目划分表》
本表一式三份，由承包商填报，项目经理部存二份、承包商存一份。附件在承包商修改
出版后，分发有关单位。
土建工程报验检验单
Request for review Inspection sheet of civil wor
表号：DJH-A-24-1
编号：
单位工程名称日期
致项目经理部
现我方已完成（分部、子分部）
（分项、检验批）
。
22
经我方检验符合设计、规范要求，请予以验收。
附件：名称页数编号
1、质量控制资料汇总表页
2、隐蔽工程检查记录页
3、预检记录页
4、施工记录页
5、施工试验记录页
6、分部工程质量检验评定记录页
7、分项工程质量检验评定记录页
8、检验批质量验收记录页
9、页
10、页
质量检查员（签字）
：
施工单位（章）
：技术负责人（签字）
：
审查意见：
（1）所报附件材料真实、齐全、有效；
符合不符合
（2）所报检验批实体工程质量符合规范和设计要求：
符合不符合
审查结论：合格不合格
工程部（章）：专业工程师：日期：
注：本表由施工单位填报，项目经理部存四份、承包商存二份。分部工程应由工程部负责人签字。
安装工程报验检验单
Request for review inspection sheet of installation work
表号：DJH-A-24-2
编号：
报验工程名称报送日期
报验的工程施工已完成，并自检合格，现报请检验。
23
附：自检记录资料份
施工单位（盖章）报验人（签字）年月日
工程部检验意见：
经查验该项工程：
1、《施工质量检验及评定标准》中，标准规定
符合不符合
2、施工图纸（含工程变更）
符合不符合
质量评定合格不合格
工程部（章）：专业工程师年月日
注：本表由施工单位填报，项目经理部存四份、承包商存二份。分部工程应由工程部负责人签字。
土建中间验收交接表
Civil work Intermediate turnover form
表号：DJH-A-25
编号：
24
我单位负责施工的土建工程，经检查，质量符合交付
下道工序施工条件，请组织查验。
附：自检记录和测量记录
交付单位（章）负责人：年月日
接受单位查验意见：
接受单位（章）负责人：年月日
工程部意见：
本表一式三份，由交付单位填报，查验后，交付、接受单位及项目经理部各存一份。
25
安装交付土建中间验收交接表
Installation work Intermediate Turn over Form
表号：DJH-A-26
编号：
我单位负责施工的安装工程，经检查，质量符合交付
下道工序施工条件，请组织查验。
质量部门查验意见：
CMEC 工程部意见：
土建交付安装中间验收交接表
Civil work delivery to Installation Intermediate Turn over Form
表号：DJH-A-27
编号：
我单位负责施工的土建工程，经检查，质量符合交付
安装条件，请组织查验。
工程部意见：
安装交付调试中间验收交接表
Installation delivery to commissioning Intermediate Turn over Form
表号：DJH-A-28
1
编号：
我单位负责施工的安装工程，经检查，质量符合安装
工程施工及验收规范、设计图纸，具备调试条件，请组织查验。
附：1．自检记录和测量记录； 2．查验系统图； 3．未完成工作清单（不影响系统调试）
工程部意见：
工程质量事故报告单
Construction quality accident report
表号：DJH-A-29
编号：
2
年月日时在（工程
部位）发生工程质量事故，现报告如下：
事故概况：
事故原因（初步调查结果或现场报告情况）：
造成损失：损失金额（估算）万元
应急措施：
初步处理意见：
（详情待现场调查后另报）
承包商（章）
本表一式四份，由承包商填报，项目经理部存二份、设计单位、承包商各存一份。
凡属于重大质量事故，应按政府有关规定报告。
质量事故处理方案报审表
Review/approval request for quality accident disposal scheme
表号：DJH-A-30
编号：
3
年月日时（工程部位）发生
工程质量事故，已于月日号质量事故报告单报告你处，经
组织对该事故详细调查和研究，现将详情及处理方案报上，请审查。
附：事故调查报告及处理方案
设计核查意见：
设计代表：年月日
项目经理部（章）总（副总）工程师：年月日
本表一式四份，由承包商填报，项目经理部存四份、设计单位、承包商各存一份。
质量事故处理结果报验表
Review/approval request for accident disposal results
表号：DJH-A-31
编号：
4
年月日发生的（工程部位）的质量事故，
我单位已按批准的号质量事故处理方案处理完毕，请予查验。
附件：自查记录和试验记录。
项目经理部核查意见：
工程联系单
Engineering Liaison Sheet
表号：DJH-A-35
编号：
主送单位抄送单位
5
事由及内容：
附件份
承包商（章）
答复意见：
单位（章）
代表：年月日
本表属通用性质的表格，凡需引起注意或请求协助解决的事项，可填写本表进行联
系。本表由承包商填写，份数视内容而定。代表：随主送单位变。
整改报验单
Review/approval request for change
表号：DJH-A-36
编号：
6
我单位在收到号整改通知单后，已按要求整改完毕，请予复查。
附件：整改情况
工程部复查意见：
工程量签证单
Engineering quantity visa
表号：DJH-A-37
编号：
7
内容：
承包商（章）
项目经理部审核意见：
本表一式三份，由承包商填报，查验后，连同附件，项目经理部存二份、承包商存一份。
施工图会审纪要
Minutes of Checkup for Construction Drawings
表号：DJH-A-38
8
编号：
卷册号
名称
相关卷册和图纸
施工承包商：
出席单
位和人设备制造商：
员设计承包商：
CMEC 工程部：
会审纪要：
序号提出问题审定意见
会签栏
施工承包商设备承包商设计承包商 CMEC 工程部
工作联系单
working Liaison Sheet
表号：DJH-B-01
编号：
9
致：
内容：
工程部（章）：
工程部负责人／专业工程师：年月日
本表一式三份，由工程部填写，项目经理部存二份、承包商存一份。
整改通知单
Change notice
表号：DJH-B-02
编号：
10
致（承包商）：
整改内容：
工程部（章）
工程部负责人／专业工程师：年月日
承包商签收：
承包商（章）：
签收人：年月日
本表用于管理事项的整改通知，由工程部填写一式三份，项目经理部存二份、承包
商存一份。
11
停工通知单
Shutdown Notice
表号：DJH-B-03
编号：
致（承包商）：
工程部位，由于
原因，现通知你自年月日时起暂停施
工。
工程部（章）
部门负责人：年月日
承包商签收（章）：
项目经理部（章）：
本表一式三份，由工程部填写，项目经理部存二份、承包商存一份。
Chapter 07
12
Contract Management
7.1 Duties
The business management department is in charge of the centralized management of the business
part of the contract and organizing the technology management department to take charge of the
centralized management of the technical part of the contract.
7.2 Procedures
7.2.1 General contract management
1) the deputy project manager organizes the business management department to be responsible for
the centralized management of the business part of the contract;
2) the deputy project manager organizes the technology management department to be responsible
for the centralized management of the technical part of the contract;
3) the general contract should be submitted to the document management department with its
original copy for filing and then be printed and delivered to relevant staff by the general
management department;
4) for the amendment to the business contract, the business management department should submit
the reviewing record or the meeting minutes. The deputy project manager, after reviewing them,
should submit them to the project manager for written approval, and the original file should be
submitted to the document management department for archiving and be printed and delivered to
relevant staff by the general management department;
5) for the amendment to the technical contract, the technology management department should
submit the reviewing record or the meeting minutes. The deputy project manager, after reviewing
them, should submit them to the project manager for written approval, and the original file should
be submitted to the document management department for archiving and be printed and delivered
to relevant staff by the general management department;
6) the business management department should, in compliance with the owner payment plan
required by the contract, assist the deputy project manager in organizing the collection of project
payment and report the collection situation to the project manager on a regular basis;
7) the general contract should be used within the project department only; those not belonging to the
project department but wishing to borrow the general contract should be approved by the project
13
manager/deputy project manager.
7.2.2 Subcontract and procurement contract management
1) this project subcontract and procurement contract determine the supplier by tender-invitation or
price-inquiry；
2) the business management department is responsible for formulating the general business rules for
subcontract and equipment procurement contract, the technology management department is in
charge of reviewing the technical specification and technical amendments formulated by the
designing institute and the above two departments review the procurement contract, and the
contract evaluation report should be approved by the project manager after being reviewed by the
deputy project manager;
3) the subcontract management department should number the subcontract and equipment and
material procurement contract according to the project management procedures;
4) the subcontract and equipment procurement contract originals should have four copies, with two
for the supplier and two for the document management department for archiving, and then be
printed and delivered to relevant staff by the general management department;
5) the business management department formulates the payment plan and the deputy project
manager reviews it. After being approved by the project manager, the business management
department should pay the subcontractor according to the contract and report the payment
situation to the deputy project manager and the project manager on a regular basis;
6) for the amendment to the business contract, the business management department should submit
the reviewing record or the meeting minutes. The deputy project manager, after reviewing them,
should submit them to the project manager for written approval, and the original file should be
submitted to the document management department for archiving and be printed and delivered to
relevant staff by the general management department;
7) for the amendment to the technical contract, the technology management department should
submit the reviewing record or the meeting minutes. The deputy project manager, after reviewing
them, should submit them to the project manager for written approval, and the original file should
be submitted to the document management department for archiving and be printed and delivered
to relevant staff by the general management department;
8) the subcontract should be used within the project department only; those not belonging to the
14
project department but wishing to borrow the subcontract should be approved by the project
manager/deputy project manager.
Chapter 08
Design Management
15
8.1 Duties
1) The design management department should comply with “Design Development Control
Program” in the 2010 revised edition of CMEC’s Quality Management Handbook to undertake
the centralized management of Sri Lanka Putnam Coal Power Project executed by the designing
institute.
2) The general engineer organizes tender-invitation of project design supervision, organizes and
coordinates the initial design to the construction plan design supervised by the supervising unit,
and be responsible for the contact and technical coordination between the supervisory and the
design institute.
8.2 Procedures
1) the project manager and the general engineer organize the technology management department to
review the project recommendations formulated by the design institute;
2) the site manager organizes the site inspection to collect hydrological and meteorological field
data about the plant, conduct the geological survey and submit the survey report;
3) when the project contract comes into effect, it is time to organize the design coordination
meeting, implement the initial design and formulate the progress plan of the construction plan
design;
4) organize the design briefing: review the interface between various professions, discuss and
implement the design supervisor’s comments, determine the major and minor machines’ types
and parameters so as to provide correct references for signing the equipment subcontract. The
review comments should be recorded in the “Design reviewing comment form” (see Appendix 1)
and be submitted to the document management department for archiving;
5) organize reviewing at the stage of construction plan design (mainly design supervision review)
and design sharing meeting;
6) the technology management department organizes the comprehensive review before completing
and publishing the construction plan and confirms the required sequences according to the
owner’s plan, thus reviewing and publishing it one after another and delivering it to the owner
according to the submittal sequence;
7) the technology management department organizes the treatment of the owner’s confirmation
comments, including oral defense, revision until the final edition of the construction plan.
16
8.3 Duties of site design management
the site manager organizes engineers of various professions to coordinate the site design service.
8.4 Sequence of site design management
1) the site manager organizes various labor unions to inspect the system, equipment and
construction installation by the professionals to ensure that the designed functions meet the
contractual requirements;
2) engineers from various professions should, corresponding to professional designers, be
responsible for the technical coordination between design, owners, construction, installation and
testing units in the course of installation;
3) deal with the alteration in system, equipment and materials according to the sequence of design
revision and fill the “design revision notice” which should then be submitted to the document
management department for numbering and archiving by category. The design revision
procedures are:
a) the installation unit or the owner or CMEC or the design institute itself propose the revision
requirements (written);
b) the site manager and the design manager reviews it and organizes the exclusive meeting to
review it when it comes to major revisions;
c) professional designers in the design institute prepare the revision notice and deliver it after
being approved by the general design engineer;
d) the construction and installation unit is responsible for the implementation;
4) the design institute is responsible for revising the construction plan and publishing the completion
plan, and then submitting it to the owner for signing and to CMEC for archiving;
5) the site manager organizes various professionals to facilitate the project design summary by the
design institute and then submits it to the document management department for archiving.
Chapter 09
Quality Management
17
9.1 Objectives
To fulfill CMEC’s quality guidelines, this program controls the manufacturing and testing of the
equipment for Sri Lanka 3X300MW Coal Power Project to ensure that the equipment procured
meets the contractual requirements.
9.2 Scope
This program applies to the products and equipment procured for Sri Lanka 3X300MW Coal
Power Project.
9.3 Duties
1) the technology management department assists the quality management department in centralized
management of the equipment’s manufacturing quality, progress, examination and factory testing
verification and equipment verification before marketing;
2) the site project department is responsible for centralized management of the quality professionals’
verification of the site testing.
9.4 Procedures
9.4.1 Equipment manufacturing and factory testing verification
1) the technology management department is responsible for managing the detailed information of
major and minor equipment (including their names, numbers, types, major property parameters,
prices, progress requirements, addresses, contactors and phone numbers) and formulating the
equipment manufacturing list;
2) the quality management department formulates the outline for factory supervision and testing
verification on the basis of the equipment list and the testing plans provided by various
equipment contractor:
a) draft the list of equipment check and testing projects;
b) determine the witnessing points for equipment inspection and plant-resident supervision, and
according to the function of equipment and components in the power plant, divide them into:
stop to be test (point H), on-site (plant) witness (point W) and document witness (point R).
3) according to the equipment manufacturing progress, the technology management department
assists the quality management in drafting the equipment manufacturing quality inspection and
witness points “H”, “W”, and “R” which will be reviewed by the deputy project manager before
being implemented;
4) the quality management department, according to the requirements in “Witness Points (Point H)
18
for Owner’s Participation in the Project”, drafts the witness plan and submits it to the owner after
being approved by the deputy project manager/project manager;
5) the quality management department organizes the owners to participate in the witness testing of
various plants:
a) within 30 days before the witness testing, send notices to the owners (including witness date,
testing content and procedures) and at the same time, send to the site project department and
equipment manufacturing factory. The site project department is responsible for checking the
foreign partners’ agenda and the number of participants and reporting to the corporation;
b) check the testing preparation and document preparation of the manufacturing factory,
including: testing objectives, procedures, testing content, recording form and relevant
technical data;
c) check the reception arrangement, including: meals, boarding and agenda;
d) submit the witness documents according to the owner’s requirements and submit one to the
document management department for archiving.
6) Delivery verification
delivery verification can be done in the following ways:
a) assign representatives to check the goods source;
b) check with the commodity inspection department;
Verification before packing includes product specification, type, number, standard certificate
and random data (product description and installation, delivery and maintenance manual) and
the appropriateness and consistence of the packing list. The packer should sign or seal on the
packing list.
7) The quality management department and the technology management department should, in
compliance with the storage management procedures and requirements, assist the transportation
department in inspecting packing and delivery.
9.4.2 Site testing witness:
1) according to the contractual requirements, the site project department organizes the testing unit to
formulate the site system and equipment testing witness projects list, reviewed by the site project
department and the construction and installation unit and submitted to the owner for confirmation
and implementation;
2) the testing unit will comply with the project progress and draft the site testing witness plan with
19
the installation unit, approved by the site project department and the installation unit and then
submitted to the owner;
3) the professionals responsible for quality from the site project department organizes the site testing
witness:
a) Testing witness of single equipment subsystem:
 7 days before the testing witness, notify the owners and require them to reply within 2 days;
 the day before the testing witness, hold a pre-testing-witness meeting (CMEC and the owner);
 the site project department will organize witness with the installation unit and arrange
professionals to operate, test and record;
 the witness report approved and signed by the owner witness should be submitted to the owner
for confirmation and be returned within 7 days. Then distribute the copies and archive the
original CMEC.
b) Testing witness of machine group reliability (running continuously for 14 days)
Continuous reliability testing is a comprehensive examination of the security and reliability of the
major and minor equipment and various systems. If within the days specified in the contract, the
major and minor machines do not have any problems, it is necessary to undertake continuous
running examination according to the specified working load:
 the site project department organizes the testing unit to formulate the pilot running plan and the
outline which will be implemented after being reviewed by the operation, installation and other
parties;
 the testing unit is in charge of machine running, operation, inspection, parameter recording and
maintenance and the installation subcontract assists with the implementation;
 the site project department is responsible for pre-testing preparation, including treatment of any
issues in the pilot starting of the whole machine; the testing unit and the installation unit transfer
the post; the equipment and the system are in the to-be-launched state, the witness documents
should be confirmed by the owner; during the testing, after all posts have been staffed, it is time
to notify the owner of the witness;
 during the operation, the site project department is responsible for coordinating with the owner
witnesses. When the operation meets the required objectives, arrange the owner to sign reception
and confirmation; when the continuous operation ends, it is time to start the commercial
operation (guarantee period).
20
c) Testing witness of machine group performance
Performance testing is the final verification of the performance guarantee value of the machine
group as well as one of the important elements in completing project hand-over.
 the general engineer is responsible for organizing tender-invitation, reviewing and determining
performance testing subcontractors;
 the performance testing outline is formulated by the testing subcontractors and confirmed by the
owner;
 the site project department and the testing subcontractors study and determine the appropriate
time for implementation and seek approval from the owner (arrange stop and prepare for the
testing);
 the site project department prepares for the testing, including:
 the testing proof about the equipment and components should be submitted to the owner for
confirmation;
 with the help of installation, install the testing components, place and adjust the testing
equipment as well as deal with system partition;
 share the technology with operation and installation and other parties;
 the operation subcontractors are responsible for the operation, inspection and maintenance of the
machine group, and the testing subcontractors guide the operation adjustment, testing and
recording;
 the site project department is responsible for coordination between the owners during the testing;
 when the testing is completed, the testing subcontractors are responsible for managing the data
and submitting the testing report. The site project department is in charge of organizing the
owners to submit the testing report and associated data for confirmation.
Chapter 10
Supervision Rules
21
10.1 Introduction
1) to fulfill CMEC’s quality guidelines and comply with the rules in CMEC’s Quality Management
Handbook so as to enhance the quality management of equipment manufacturing, we have
formulated these rules;
2) equipment supervision aims at helping manufacturers guarantee the quality of equipment
manufacturing, eradicating common, frequent and repetitive quality issues to eliminate product
deficiencies before marketing and prevent non-standard products from entering the construction
site;
3) equipment supervision is to supervise the quality of standard products within the manufacturing
factory under the contractual circumstances (including external cooperative and purchased
components), but it does not substitute for quality supervision by any state or industrial
authorities or quality verification for equipment on the site;
4) Equipment supervision is conducted on the basis of manufacturing factory’s technology
management and quality guarantee system to help the manufacturing factory detect problems and
make timely correction, but the supervision does not substitute for the responsibility of the
manufacturing factory to check for itself, nor does it replace the final check of contractual
products. The quality and performance of the equipment is up to the manufacturing factory.
10.2 Supervision content and means
1) equipment supervision is based on the equipment quality supervision outline formulated
according to the contract/technical agreement signed with the equipment subcontractor, which is
to supervise in the course of manufacturing if the contractual products meet the requirements;
2) adopt different ways of supervision for different types of products. Equipment supervisors should
formulate an equipment quality testing plan and implement it according to the plan, and establish
and keep equipment supervision record;
3) the supervision means are: stop to be checked (point H), on-site witness (point W) and document
witness (point R). the program of stop-to-be-checked (point H) requires that representatives of
the project department (including the owner/engineer) to participate in the site check and sign
approval before going into the next stage; the program of on-site witness (point W) requires the
representatives of the project department to participate in the witness the program of document
witness (point R) is to review the manufacturing factory’s check and testing report;
22
4) when signing the equipment contract with the manufacturing factory, both parties should agree on
the supervised program and means of supervision (point H, W and R). After the supply contract
comes into effect, the manufacturing factory should provide for the project department/quality
management department a manufacturing plan and a quality check plan; before the scheduled day
(30 days for point H, 90 days for programs in which the owners participate and 21days for point
W), notify the project department/quality management department;
5) when receiving the notice, the project department/quality management department should send
representatives in time to participate in the witness in the manufacturing factory. If they can not
participate as scheduled, point W will change into point R automatically. But if point H changes
into point R without written notice from the project department, the manufacturing factory should
not automatically go into the next stage; instead, it should negotiate with the project
department/quality manufacturing department about change of the witness date. If it can not
make it after the date change, it is deemed to have abandoned the witness;
6) if the manufacturing factory does not notify the project department/quality management
department as required by the rules so that the project department/quality management
department can not participate in the witness as scheduled, the project department/quality
management department has the right to witness it again;
7) after the quality witness, representatives of both parties should sign on “Equipment
Manufacturing Quality Witness Comment” (see Appendix 1). Then the project department and
the manufacturing factory should have one copy for each, and two copies shall be added if the
owners participate in it.
10.3 Supervision standard
1) GB/T19000-ISO9000<quality management and quality guarantee> series standard;
2) electric power industry standard of P.R.C DL/T586--2008;
3) the technical rules stipulated by the machinery department and the electric power department;
4) the enterprise standard of the manufacturing factory;
5) by introducing the equipment standard for technical manufacturing, the enterprise standard is
approved by relevant authorities on the basis of introducing technical standard, take in according
to the national standard of the introducer country or the international standard or the introduced
technology.
10.4 Equipment supervision procedures
23
1) when signing the contract with the manufacturing factory, it is necessary to include the equipment
quality supervision clauses and content (see 11.2);
2) the supervision should be undertaken in the factory by professionals in technology management
department organized by the quality management department or external professional supervising
unit according to the notified date by the manufacturing factory;
3) important equipment should be supervised jointly by external supervising unit and the staff from
the quality management department, but the equipment supervision commission contract must be
signed with the external unit;
4) before the supervision, the supervisors should formulate a plan for the contractual equipment,
including the technical data, plans, standard and testing record as well as site witness certificate
format provided by the manufacturing factory, and then the plan should be submitted to the
project department/quality management department for confirmation;
5) before the supervision, the project department/quality management department should notify the
manufacturing factory of the supervisor name roll and associated power. The supervisors should
supervise on the site according to the negotiated supervised projects and the equipment
manufacturing progress. They should report the existing problems and the treatment results to the
project department/quality management department in time.
10.5 Duties of supervisors
1) the supervisors should strictly comply with relevant rules and labor discipline of the
manufacturing factory to protect its business secrets;
2) supervisors should first get to know and understand the contractual clauses, supervision
agreement, the quality guarantee system of the manufacturing factory and the rules in “general
standards”; and then understand the equipment manufacturing standards and the manufacturing
progress;
3) participate in or understand the raw material of important components required in the outline, the
chemical testing of cast steel components and the screening testing of parts;
4) be acquainted with the quality assurance measures and implementation of major components, the
middle testing of the processing, the assembling of major components;
5) participate in and understand the part-whole testing, linkage testing and assembly and testing
before marketing specified in the contract or the agreement, and undertake the site witness and
visa proceedings, but the visa can not replace the verification after the contractual products arrive
24
at the site or the verification testing after the delivery;
6) understand the design alteration of the contractual equipment and the manufacturing
improvement;
7) understand the protection, maintenance, indoor storage and packed delivery of the contractual
equipment;
8) when detecting quality problems in manufacturing equipment, it is necessary to immediately
contact the manufacturing factory in the form of “Project Contact List for Equipment
Supervision” (see Appendix 2), and then report to the project department/quality management
department any major problems that breach the contractual requirements or concern the design,
material and techniques;
9) the supervisors should establish the “Equipment Supervision Log” (see Appendix 3) and
“Equipment Supervision Report” (see Appendix 4) to keep record of the supervision and then
submit the supervision report to the project department/quality management department on a
regular basis. “Equipment Supervision Log” should be bound as a booklet.
10) after the equipment supervision, the supervisors should sign on the equipment verification
standard notice as proof of CMEC’s payment to the manufacturers.
Appendix 1
斯里兰卡普塔拉姆 3×300MW 燃煤电站工程

25
设备制造质量见证意见书
EQUIPMENT MANUFACTURE QUALITY WITNESS REPORTS
FOR PUTTALAM 1X300MW COAL-FIRED POWER PLANT PROJECT
编号：CMEC—PCPP—JZ—001 共页第页
No: Page of
设备名称设备订货数量
Equipment name QTY of order
制造厂设备出厂编号
Manufacturer Serial number
合同编号本次监检数（台）
Contract No Check quantity
见证方式 H W R 设备零部件名称
Form of Witness □ □ □ Parts name
检查要求及规范(Requirement and regularity of checking)：
见证内容（Witness content）：
见证地点（Witness site）
：
不合格项内容（Unqualified item）：
见证结论（Witness Conclusion）
：
CMEC 质保负责人签字：见证人员单位签名日期

Signature of CMEC Quality Attendant Attending Units Signature Date
manager Witnesses 制造厂质检负责人
CMEC 签字：日期： Manufacturer
Signature： Date：
见证方代表
Witnesses
见证方代表
Witnesses
业主代表
Owner
Appendix 2
斯里兰卡普塔拉姆 3×300MW 燃煤电站项目

26
设备监造过程工程联系单
Sri Lanka Puttalam 3X300MW Coal Power Project
Project Contact List for Equipment Supervision
编号: CMEC—PCPP—JZ—002 共页第页
No : Page of
收件单位：收件人：年月日
receiver: receiver:
电话：
tel: Year month data
传真：
fax:
发件单位：发件人：级别：一般□ 急□
sender: sender:
电话： class:ordinary□
tel: urgent□
传真：
fax:
联系工作内容：
Contact content:
收件单位处理意见：
Receiver’s comments:
签字：年月日
signature: year month date
注：本通知单一式两份，一份发件者存，一份交收件单位，待收件单位作出处理意见后返
回发件单位存档， “一般”文件在两日内回复， “急”文件应立即回复。
Note: this notice is in duplicate, one for the sender storage and the other for the receiver which
will be sent back to the sender for archiving after being commented by the receiver. “ordinary”
file should be replied within two days and “urgent” file should be replied immediately.
Appendix 3
27
斯里兰卡普塔拉姆燃煤电站项目
Sri Lanka Puttalam Coal Power Project
设备监造日记
Equipment Supervision Log
中国机械设备进出口总公司
China National Machinery& Equipment Import&Export Corporation
斯里兰卡普塔拉姆燃煤电站项目部
Department of Sri Lanka Puttalam Coal Power Project

July, 2010
28
Appendix 3

监造日记 Supervision Log
日期监造内容及发现的问题监造人
Date Supervision content and problems detected supervisor
备注
Notes
29
Appendix 4

设备监造报告 Equipment Supervision Report
收件人：监造设备名称：
Receiver: Name of supervised equipment:
抄送：时间：
Copy to: Data:
传真号：报告编号： CMEC—PCPP—JZ—003
fax: Report number:
主要内容
Main content:
备注
Notes
30
Chapter 11
Document Management
11.1 Duties
The deputy project manager is responsible for organizing the centralized management of all the
documents and data concerning this project by the document management department.
11.2 Principles
1) all the documents, upon reception, should be reviewed by the deputy project manager and then be
submitted to the document management department for archiving;
2) all legitimate original documents concerning the contract, business, technology and bank
insurance should be submitted for archiving;
3) establish the submittal and borrowing rules, that is: register when submitting and borrowing the
files in case of lost;
4) the communication should be mainly verbal so that there is verbal proof for check;
5) external documents should be reviewed and signed by the deputy project manager. When the
deputy project manager is out on business or not in the headquarters, the officer assigned by him
is responsible for reviewing and signing and then submitting to the deputy project manager for
reviewing and archiving when he returns;
6) internal documents should be submitted to the project manager/deputy manager for reviewing
and signing.
11.3 Receiving and sending documents
11.3.1 Sending documents
The documents to be sent should be of uniform format. Before sending it, it is necessary to
register according to the number on the “Registry of Documents to Be Sent” of the document
management department and then submit to the deputy project manager for reviewing and
signing. After sending the documents, it is necessary to submit to the document management
department to sign on the “Registry of Documents to Be Sent” and archive.
11.3.2 Receiving documents
After receiving the documents, the document management department should register and submit
it with the “Letter Treatment List” to the deputy project manager for reviewing and then to the
officer to handle according to the comments of the deputy project manager and sign on the
31
“Registry of Documents Received”. Finally, the original documents should be submitted to the
document management department for archiving.
11.4 Document communication between the internal project department and the site project
department
1) the correspondence between the internal project department and the owners should be copied
and sent to the site project department through fax, e-mail or letters;
2) the correspondence between the site project department and the owners should be copied and
sent to the internal project department for archiving through fax, e-mail or letters.
11.5 Data archiving
Archiving the documents and data should be undertaken by the document management
department according to the categories such as contract, agreement, meeting minutes and design
institute.
11.6 Confidentiality principle
All the documents and data of the project department (especially the business contracts and the
equipment booking contracts) should be used within the project department only and shall not be
lent without permission, subject to the project manager in special cases.
32
Chapter 12
Main auxiliaries and items of manufacturing supervision

12.1Main equipment of boiler island
12.1.1 Boiler proper

No. Components Item supervised Witness mode
supervised
1 Waterwall 1.1 Steel tube H W R
1.Imcoming inspection of steel tube
（ 1 ） Steel tube material quality assurance √
certificate
（2）Recheck report of incoming steel tube √
（ 3 ） Recheck report of inside quality of √
incoming steel tube (NDT)
2．Inspection of steel tube surface quality √
3．Measurement of steel tube dimension (OD, √
wall thickness, ellipticity)
1.2 Butt weld
1．Appearance inspection of weld (appearance, √
dimension and surface quality)
2．Inside quality of weld (NDT report) √
1.3 Surface quality and appearance of joint weld √
between fins
1.4Bend tube inspection (bend tube overall √
dimension, ellipticity, exterior thickness
reduction)
1.5 Random inspection by through ball test √
1.6Hydrostatic test √
1.7 Waterwall panel test
1．Deviation of panel diagonal length √
2．Deviation of panel width √
3．Panel lateral bending √
4．Panel transverse bending √
2 Superheater, reheater 2.1 Steel tube
1.Imcoming inspection of steel tube
certificate
2.2 But welding weld
2.3Welding technology inspection
1 ． Technology assessment and welder √
qualification
2．Welding material √
33
2.4Technical inspection of heat treatment √
2.5 Heterogeneous steel joint inspection
①
(Typical sample is permitted）
1．Technology assessment √
2．Mechanical property √
3．Metallurgical structure √
4．Inspection of rupture plane √
① For inspection and witness of heterogeneous steel joint, the sample is taken just according to the steel
type, such as for steel 102+TP304H welding joint, whether it is used at superheater or reheater, or the
pipe specification, it is representative.
2.6 Bend tube inspection (bend tube overall √
dimension, ellipticity, exterior thickness
reducing)
2.7 Tube bending degree √
2.8Hot calibration technology and surface √
inspection after hot calibration
2.10 Hydrostatic test √
2.11Assembling quality inspection of pipe √
clipand related accessories (material,
appearance, expansion clearance)
2.12 Inspection of each stage of superheater and
reheater panel
1. Geometric dimension √
2.Flatness √
3 Economizer (include 3.1 Steel tube
suspension tube) 1. Incoming inspection of steel tube
certificate
3.2 But welding weld
3.3Welding technology and welder qualification √
inspection
3.4Bend tube inspection (overall dimension of √
bend tube, ellipticity, exterior thickness
reducing)
3.6hydrostatic test √
4 Steam drum (drum) 4.1Steel (include body, head and downcomer
socket, etc)
1.Steel incoming inspection
（1）Steel material quality assurance certificate √
（2）Recheck report of incoming steel √
incoming steel (NDT)
2．Quality inspection of steel surface √
34
4.2 Weld inspection (include ring weld,
longitudinal weld, fillet weld of various header,
reinforcing ring of hole and door, etc weld）
dimension and surface quality）
2. Inside quality of weld (NDT report) √
3．Weld repair report √
4．NDT report √
4.3Welding technology check
1．Technology assessment and quality assurance √
measures
2．Welder qualification and welding materials √
certificate
4.4Inspection of heat treatment
1. Check of parameters and specification for √
heat treatment
2. Mechanical property inspection after heat √
treatment
4.5Check of drum appearance and dimension
1．Length, diameter, wall thickness √
2．Drum roundness √
3．Head roundness √
4．Deflection along total length of drum √
5．Deviation of drum ID √
6．Unfitness of each butt weld for drum √
7．Tube joint pitch and its deviation √
8．Longitudinal displacement √
9．Circumferential displacement √
4.7 Various steel seal check (include steel grade, √
manufacturing month and year, welder, tester,
heat treatment, etc)
5 Header (include 5.1Material of header and tube socket
waterwall, 1.Imcoming inspection of steel tube
economizer, （ 1 ） Steel tube material quality assurance √
superheater, reheater, certificate
etc header) （2）Recheck report of incoming steel tube √
5.2Inspection of header butt weld
1．Appearance inspection √
3．Repair report √
5.3Inspection of fillet weld for tube socket
1 ． Appearance inspection (Weld height, √
appearance and surface)
3．Repair report √
5.4 Physical dimension check of header and
tube socket
1.Appearance inspection √
35
2．Length, diameter, wall thickness √
3．Deflection along total length of drum √
4．Deviation of socket pitch √
5．Deviation of socket height √
6 ． Longitudinal and circumferential √
displacement of socket
5.5Check of welding and heat treatment
technology
1 ． Welding technology assessment, welder √
qualification
2．Specification and parameter of heat treatment √
5.6Inspection of baffle weld inside the header √
5.7Inspection of cleanliness inside the header √
5.8Hydrostatic test √
6 Regenerative air 6.1Quality assurance and recheck report of raw √
heater material (include forging)
6.2 Appearance inspection of weld √
6.3Dimension, appearance, assembling quality √
6.4NDT report of central cylinder, guiding end √
shaft, etc.
6.5Trial assembly of heat exchange sheet √
7 Boiler steel structure 7.1Steel (Plate, section bar, high strength bolt,
(girder, column, beam, etc.)
etc.) （1）Steel material quality assurance certificate √
（2）Recheck report of incoming steel √
3 ． Inspection of steel surface quality and √
dimension
7.2 Appearance inspection of girder, column and √
main beam
7.3Weld suface quality (Appearance, dimension) √
7.4 NDT report of weld √
7.5 Check of main dimension and dimension √
check of high strength bolt
7.6Inspection of connection pair for high √
strength bolt
7.7Check of pre-assembly √
7.8 Number of random inspection for girder and
column
7.9 Inspection of anti-corrosion paint √ √
8 Burner 8.1Steel
1．Steel quality assurance certificate (include √
welding material)
2．Recheck report of incoming steel √
8.2 Appearance inspection of weld √
8.3Check of dimension for main installation √
connection
8.4Inspection of nozzle oscillating angle and √
flexibility of actuator action
8.5 Number of random inspection for single and
grouping burner
9 Safety valve 9.1Steel (include valve body, valve seat, valve
stem, spring, etc material)
1．Material quality assurance certificate √
2．Incoming recheck report √
36
9.2Appearance inspection (include dimension √
inspection)
9.3 Valve body NDT report √
9.5Tightness inspection √
9.6Hot test of openning and reseating √
12.1.2 Medium speed mill

No. Witness mode
Components
Item supervised H W R
supervised
1 Shaft of grinding roll 1. Chemical composition report of material √

2. Quenched and tempered hardness report of √
heat treatment
2 Grinding roll Test report of build layer hardness √
3 Lining board Test report of hardness √
4 Separator Correct indication of damper scale √
5 Main shaft 1.Chemical composition report of material √
2.Quenched and tempered hardness report of √
heat treatment
3. Main dimension accuracy √
6 Lube oil station No-load functional test √
7 Discharge valve Integral action test √
8 Trial run of gearbox 1. Oil penetration test √
at no-load 2.Temperature test √
9 Assembly, no-load 1.Drive (bearing temperature, noise) √
trial run 2.Clearance between bowl and guide vane of √
windbox
3. Clearance between scraper and top cover of √
gearbox
4. Oil penetration test √
10 Completion 1. Inspection of anti-corrosion paint and √ √
inspection inspection of appearance quality
2. Check of packing and shipment marking √
12.1.3 Coal feeder

37
supervised H W R
1 Material Quality assurance certificate of body and √

confirmation weighing roll material
2 Property test 1Accuracy of weighing equipment √
2Scope of fine adjustment √
3Scope of linear adjustment √
3 Ex-factory test 1Air leakage test √
2Belt swing test √
3Reliability of sequence control system √ √
4 Completion 1 Inspection of anti-corrosion paint and √
inspection inspection of appearance quality
2 Inspection of paint, packing and shipment √
marking
12.1.4 Belt conveyor of coal handling system

No. Witness mode
Components
supervised
1 Roller shaft 1Material quality inspection √

2Detection inspection √
2 Roller 1Weld test √
2Static balance test √
3 Rubber-faced roller 1Inspeciton of main property for rubber face √
4 Idler roller 1Inspection of excircle radial beat √
2Inspection of axial displacement √
3Axial load test √
4Test of dynamic rotating resistance √
5Falling test √
6Waterproof test √
7Dustproof test √
5 All material Inspection of suface rust removal √
6 Paint Paint quality inspection √ √
12.1.5 FD fan
38
supervised H W R
1 Raw material 1.Chemical composition, mechanical property √

and heat treatment results report of main parts
2.Recheck report √
3. NDT report √
2 Main shaft 1 Chemical composition report of material √

2 Mechanical property test report √
3 NDT report √
3 Vane 1Vane frequency test (axial flow fan) √ √
2Dye penetration test (include flange) √ √
4 Impeller 1Quality assurance certificate of raw material √
2 Mechanical property test report of material √
3NDT report of weld √
4Certificate of heat treatment √
5Dynamic balance test √
5 Oil system 1Cleanliness check √
2 Leakage test of oil tank √
3 Trial run test of oil pump √
4 Inspection of oil cooler assembling and √
tightness test
6 Bearing pedestal 1. Leakage test √
2. Tightness test of oil path and water path √
3.Appearance inspection of assembling quality √
7 Regulating system 1Interlock test of regulating component √
2Assembling record of regulating vane √
8 Complete machine 1Mechanical trial run √ √
210% overspeed test of impeller √
3Operation performance test within full range √
4Shaft vibration and idling √
5Noise status √
6Appearance and installation dimension √
12.1.6 Motor for FD fan

39
supervised H W R
1 Magnetic coil 1Quality certificate √

inspection
2Incoming recheck report √
2 Silicon chip 1Quality certificate √

inspection
3 Inspection of forged 1Quality certificate √

shaft
2 Chemical composition and mechanical √
property report
3Check record of finish machining √
4 Rotor Record of dynamic balance test √
5 Stator 1Record of base finish machining √
2 Withstand voltage test record after stator √

inserting winding
3 VIP varnishing process record √
6 Ex-factory test 1Coil resistance measurement √
2 Insulation resistance measurement √
3Power-frequency insulation test √
4No-load test √
5Vibration test √
6Locked test √
7Efficiency test √
8Measurement of power factor √
9 Motor start test at 70% voltage √
10 Inspection of anti-corrosion paint and √

inspection of packing
12.1.7 PA fan
No. Witness mode
Components
supervised
40
1 Raw material 1.Chemical composition, mechanical property √
and heat treatment results report of main parts
2.Recheck report √
3.NDT report √
2 Main shaft 1Chemical composition report of material √

2Test report of mechanical property √
3NDT report √
3 Impeller 1Raw material quality assurance certificate √
2 Test report of mechanical property for material √
4 Bearing pedestal 1.Leakage test √
2.Tightness test of oil path and water path √
3.Appearance inspection of assembling quality √
5 Oil system (adopt 1.Cleanliness inspection √
bearing with 2.Leakage inspection of oil tank √ √
forced-circulation
3.Tightness test of oil cooler √ √
oil lubrication
4.Trial run test of oil pump √ √
2Assembling record of regulating vane √
7 Complete machine 1Mechanical trial run √
210% overspeed test of impeller √
5Noise status √
12.1.8 Motor for PA fan

No. Witness mode
Components
supervised

inspection
41

inspection
3 Inspection of forged 1Quality certificate √

shaft
2 Chemical composition and mechanical property √
report
3 Check record of finish machining √
2 Withstand voltage test record after stator √

inserting winding
2Insulation resistance measurement √
4No-load test √
5Vibration test √
6Locked test √

12.1.9 ID fan
No. Witness mode
Components
supervised
1 Raw material 1. Chemical composition, mechanical property and √

heat treatment results report of main parts
√
2.Recheck report
42
√
3.NDT report
2 Main shaft 1Chemical composition report of material √
2Test report of mechanical property √
3NDT report √
3 Vane 1Vane frequency test (axial flow fan) √
2Dye penetration test (include flange) √
4 Impeller 1Raw material quality assurance certificate √
2. Test report of mechanical property for material √
5 Bearing housing Leakage test √
2Assembling record of regulating vane (axial flow √
fan)
7 Oil system (adopt 1.Cleanliness inspection
bearing with 2.Leakage inspection of oil tank
forced-circulation 3.Tightness test of oil cooler
oil lubrication 4.Trial run test of oil pump
8 Complete machine 1 10% overspeed test of impeller √
2 Mechanical trial run √
5Noise status √
7 Inspection of anti-corrosion paint and inspection of √
packing
12.1.10 Motor for ID fan

No. Witness mode
Components
supervised

inspection
43
inspection
3 Inspection of 1Quality certificate √

forged shaft
2 Chemical composition and mechanical property √
report
3 Check record of finish machining √
2 Withstand voltage test record after stator inserting √

winding
2Insulation resistance measurement √
4No-load test √
5Vibration test √
6Locked test √
10 Inspection of anti-corrosion paint and inspection √

of packing
12.1.11 ESP
No. Witness mode
Components
supervised
1 Raw material Quality assurance certificate of raw material √

2 Coal ash Test report of coal ash characteristics √
characteristics
3 Gas flow Test report of gas flow distribution √
4 Frame, Test record of Frame, smoke-box, ash hopper, pole √
44
smoke-box, ash plate and polar
hopper, pole
plate and polar
5 Rapping Rapping test record
6 Lower of Inspection of anti-corrosion paint and inspection of √
supporting packing
beam for ash
hopper,
platform, stair
12.1.12 Start-up boiler
Components Witness mode

No. Item supervised
supervised
H W R
Quality certificate of raw material √
NDT report of steel inside quality √
Quality inspection of steel surface √
1 Drum Dimension inspection record √
Inspection of weld appearance quality √
NDT report of weld √
Hydrostatic test √
Quality certificate of header and socket raw material √
Inspection of weld appearance quality √

2 Header
NDT report of weld √
Hydrostatic test √
Raw material quality certificate √
Incoming recheck report of steel tube and welding
material √
Heating
3 √
(1)Chemical composition and mechanical property
surface
√
(2)Surface quality inspection of steel tube
(3)Measurement of steel tube dimension (OD, wall

thickness, ellipticity)
45
Waterwall panel test
（1）Deviation of panel diagonal length √

√
（2）Deviation of panel width
√
（3）Panel lateral bending
√
（4）Panel transverse bending
Superheater inspection
(1)Physical dimension √
(2)Flatness √
Butt weld (random inspection)
(1)Appearance inspection of weld √

√
(2)Inside quality of weld (NDT report)
Through ball test √
Check of welding technology and welder qualification √
Check of heat treatment technology √
Hydrostatic test of waterwall（single row） √
Hydrostatic test of superheater（single row） √
Hydrostatic test of economizer（single row） √
Hydrostatic test of boiler proper √
Valve quality certificate √

4 Burner
Igniter test √
Motorized Quality certificate of actuator √

5
actuator Action test √
Valve quality certificate √
Bought-in Fan quality certificate √

6
equipment Pump quality certificate √
Quality certificate of PLC control system √
Completion Appearance √
7
inspection Packing and shipment √
12.1.13 Cantilever stacker/reclaimer

No. Witness mode
Components
Item supervised
supervised W R
H
1 Wheel, wheel 1）Raw material quality certificate √
46
axle 2）Dimension check √
1）Raw material quality certificate √

2 Roller
2）Static balance test √
1） Inspection of bought-in equipment
√
2） Dimension inspection record
Travelling √
3 3） Material inspection
gear √
4）Partial run test
√
√
Rotatory pitch √
4 3） Material inspection
mechanism √
√
1）Inspection of bought-in equipment
√
√
5 Belt conveyor 3） Material inspection
√
√
1）Material inspection
√
2）Appearance quality inspection of weld √

6 Steel structure
3）NDT report of weld √
4）Dimension inspection record
√
Electric 1）Inspection of bought-in equipment √
7 control 2）Energizing test √
Run test of speed reducer
8 Speed reducer √
Inspection of appearance quality and thickness
9 Paint √
1）Appearance inspection
√
Completion 2）Packing quality inspection
10 √
inspection 3 ） Inspection of shipment marking and packing
document √
1） Electric system test
√
2） Hydraulic and pneumatic system test
Complete √
3）No-load trial run
11 machine √
4）Load trial run
property test* √
5）Test of dust collector
√
Note: *item inspection is carried out at site
47
12.1.14 Gantry type reclaimer
No. Witness mode
Components
Item supervised
supervised W R
H
Wheel, wheel 1）Raw material quality certificate √

1
axle 2）Dimension check √
1）Raw material quality certificate √

2 Roller
2）Static balance test √
√
√
3 Travelling gear 3） Material inspection
√
√
√
Rotatory lifting √
4 3）Material inspection
mechanism √
√
√
√
5 Roller wheel 3） Material inspection
√
√
1）Inspection of bought-in equipment
√
√
6 Belt conveyor 3）Material inspection
√
√
1）Material inspection
√
2）Appearance quality inspection of weld √

7 Steel structure
3）NDT report of weld √
√
1）Inspection of bought-in equipment √
8 Electric control
2）Energizing test √
Run test of speed reducer
9 Speed reducer √
Inspection of appearance quality and thickness
10 Paint √
1）Appearance inspection
√
Completion 2）Packing quality inspection
11 √
inspection 3 ） Inspection of shipment marking and packing
document √
48
1） Electric system test
√
2） Hydraulic and pneumatic system test
Complete √
3）No-load trial run
12 machine √
4）Load trial run
property test* √
5）Test of dust collector
√
Note: *item inspection is carried out at site
12.2 Main equipment of turbine island
12.2.1Turbine proper
Table-1 Turbine proper

No. Witness mode
Components
supervised
1 Cylinder, 1.Chemical composition of material √

nozzle box 2.Mechanical property of material √
3.DT report of material. Original record of defect √
handling, technology, quality assurance signature
4.Handling and cleanliness inspection √
5. Horizontal split clearance and bolt void alignment for √
empty cylinder
6.Hydrostatic test or kerosene test √
2 Diaphragm 1.Chemical composition of material √
sleeve 2.Mechanical property of material √
3.NDT report √
4.Appearance inspection √
5.Horizontal split clearance and bolt void alignment √
3 Diaphragm 1.Physical and chemical property of material √
2.Height of flow passage √
3.Throat width of flow passage √
4.Total outlet area √
5.Test results of deflection for new designed diaphragm √
6.Inspection of welding diaphragm weld √
7.Roughness of flow passage √
8.Clearacne between upper and lower split √
49
4 Bearing, 1.Casting defect of pad alloy and bodiless inspection √
Bearing 2. Thickness difference of bearing alloy √
pedestal
3. Thickness difference between thrust pads √
sole plate
4.Inspection of bearing contact surface and tension √
5.Split clearance √
6.Bearing pedestal kerosene test and its hydraulic test √
of pressure chamber and inject tube
7.Diameter of bearing working surface and contact √
accuracy
8.Geometic accuracy and contact accuracy between √
sole plat and bearing pedestal
9.Bearing pedestal cleanliness inspection √
5 Bolt for 1. 1.Chemical composition of material √
cylinder and 2.Mechanical property of material √
coupling
3.Spectrum hardness recheck √
4.Thread accuracy √
6 Coupling 1.Chemical composition of material √
2.Mechanical property of material √
3.Ultrasonic test √
4. Radial beat at outer circle and lock √
5.Beat of two end faces (slanting) √
6.Central distance of screw √
7. Screw finish √
8.Verticality between bolt hole and its end face √
7 Impeller 1.Chemical composition of material √
and main 2.Mechanical property of material (include FATT √
shaft property）
3.NDT √
4.Heat stability test √
5.Residual stress test √
6.NDT and roughness inspection of inner hole √
7.Surface roughness and roundness of journal √
8. Radial beat of journal and rim √
9. Beat at end face of thrust disk collar √
8 Steam seal 1. Clearance of steam seal split √
50
2.Spring material and elasticity curve √
3.Machining tolerance and roughness of seal block √
tooth tip
9 Moving 1.Physical and chemical composition of material √
blade 2.Mechanical property of material √
3.Test results √
4. Appearance inspection of hard alloy sheet welding √
quality or surface hardening part
10 Guide vane 1.Physical and chemical composition of material √
2.Mechanical property of material √
3.Test results √
4.Surface roughness √
11 Turbine 1. Impeller rim end face and radial beat after shrunk on √
rotor 2.Coupling end face and radial beat after shrunk on √
assembling
3.Record of weight of blade with root √
4.Appearance inspection of lacing wire after riveting of √
blade
5.Clearance between blade top face and inside of √
shroud ring after riveting of blade
6.Clearance between shroud ring arc √
7.Maximum deflection at middle of rotor √
8.Results of static balance √
9. Record report and phase curve of dynamic balance √
10. Frequency measurement of frequency-modulating √
blade (group frequency and dispersion rat of moving
blade, all frequency-modulating blades whose
frequency is under300Hz)
11.Dynamic vibration characteristic test of last stage √
blade and penultimate stage blade for new blade
12.Rotor overspeed test √
13.Rotor packing test √
12 Final 1.Sole plate clearance √
assembly 2. Guiding key clearance for sliding pin system √
3. Concentricity between cylinder and casing √
51
4.Diaphragm, diaphragm sleeve, steam seal, etc lower √
positioning key clearance and guiding key clearance
(applicable to unit with whole assembly ex-factory)
5. Concentricity between various stage diaphragm √
6.Concentricity between rotor and cylinder √
7.Dynamic and static clearance of flow path √
8.Rebound elasticity and expansion clearance of steam √
seal ring
9.Pad clearance and pad cover tension √
10.Coupling alignment inspection √
11.Rotor uprising √
12.Cylinder load distribution √
13. Casing split clearance after closing √
14. Radial and axial clearance of steam seal √
15.Rotor axial shift and thrust clearance √
16.Spheric pad contact with bearing pillow √
13 Turning 1.Turning gear function √
after final 2.Turning test √
assembly
14 Front Anti-corrosion paint inspection √
housing,
Bearing
pedestal
Table-2 Governing and safeguard system

No. Witness mode
Components
supervised
1 Pilot valve, 1.Material quality inspection √

hydraulic 2.Cleanliness √
servomotor
3.Sub-system test √
2 Main steam 1. Physical and chemical property of valve stem and √
valve, stem sleeve material
governing 2. Hydrostatic test of valve casing √
valve 3. NDT of valve casing √
4. Valve tightness inspection or contact wire inspection √
52
5.Assembly check √
3 Test and 1. Cleanliness inspection of governing and safeguard √
inspection system
2. Static interlock test of governing system √
3.Measurement of natural parameters √
（1）Closing time of main steam valve
（2）Closing time of governing valve
（3）Speed droop
（4）Delay rate
（5）System stability
（6）Relationship between start valve stroke or EHC
drive current and stroke of main steam valve, governing
valve
4.Emergency governor √
（1）Overspeed test
（2）Oiling test
Table-3 Oil system equipment

No. Witness mode
Components
supervised
1 Oil tank 1.Welding quality √

2.Check cleanliness √
3.Leakage test √
4. Anti-rust treatment √
5.Paint brand number and painting technology √ √
6.Internal part quality √
7. Sealing measures of hole √
2 Oil cooler 1.Check cleanliness √
2. Anti-rust treatment √
3.Welding quality √
4.Inspection of cleanliness of tube plate, baffle and √
roughness of pipe hole before and after conduit
5.Quality of expanded tube √
6.Hydrostatic test √
53
7.Anti-rust treatment again (only applicable after √
hydrostatic test)
8. Paint brand number and painting technology √ √
9. Sealing measures √
3 Shrink fit 1.Appearance inspection √
oil pipe 2.Cleanliness inspection √
3.Acid cleaning results √
4.Paint brand number and painting technology √ √
5.Welding quality and weld position √
6.Ray test of weld for bearing oil tube in oil discharge √
pipe
7. Internal hanger and support √
8.Protection oil quality √
9.Sealing measures √
4 Oil ejector 1.Property test √
12.2.2 Feedwater heater

No. Witness mode
Components
supervised
1 Semisphere 1.Test report of raw material

head, （1）Quality assurance certificate of steel works √
elliptic （2）Imcoming chemical composition and mechanical √
head
property test
2.Dimension check √
3.Heat treatment report √
2 Tube plate 1.Test report of raw material
（1）Quality assurance certificate of steel works √
（2）Imcoming chemical composition and mechanical √
property test
2. Inspection of building up
（1）Inspection of welding raw material √
（2）Inspection of building up thickness √
3. Ultrasonic test of tube plate building up √
4. Check of tube plate hole accuracy and dimension √
54
3 Cylinder 1.Test report of raw material
（1）Quality assurance certificate of steel works √
property test
2.Welding inspection
（ 1 ） Technology assessment of longitudinal and √
circumferential weld
（2）Welder qualification and welder seal √
（3）Welding sample report √
（4）Surface quality of welding √
（5）Inspection of welding raw material √
3.NDT
（1）X ray detect √
（2）Ultrasonic detect √
4 Heat transfer 1.Test report of raw material
tube （1）Quality assurance certificate of steel works √
property test
2.Eddy current test report √
3.Inspection of bend tube thickness reduction √
4.Through ball test √
5 Assembly 1.Assembly quality of tube bundle √
2. Conduit cleanliness inspection √
3.Weld inspection √
4. Inspection of explosion tube expansion √ √
5.Leakage test √
6 Hydrostatic 1.Hydrostatic test of water side √
test 2.Hydrostatic test of steam side √
7 Heat 1. Integral heat treatment √
treatment
8 Painting and 1.Check of main installation dimension √
packing 2. Inspection of paint, oil seal √ √
3. Inspection of nitrogen filling protection √
4. Inspection of packing and shipment marking √
9 Bought-in 1.Check of quality assurance document for bought-in √
equipment equipment
55
12.2.3 feedwater pump
No. Witness mode
Components
supervised
1 Rotor part 1. chemical ingredient of steel plate material √

(impeller axes, 2. Mechanical property of material √
sleeve balance
3. NDT of material √
disc etc.）
4. impeller foundry quality √
5.after rotor assembly ， each component radial √
runout, balance parts face runout
6.rotor static deflection （ new product first √
generation）
7. impeller static balance √
8.rotor dynamic balance √
2 Cylinder, guide 1.chemical ingredient of material √
blade, wearing
ring suction 2.mechanical property of material √
section and
delivery section,
3.NDT of material √
shell and pump 4.cylinder static hydraulic test √
cover, internal
cover and middle 5. NDT of connection tube welding with cover √
section,
connection tube, 6. guide blade gate roughness（polish process） √
sealing gasket,
cross bar and
double head bolt
and nut, sealing
member of head
cover, tail cover
and end cover,
bearing etc. static
parts.
3 Assembly 1. each part of pump radial and axial clearance √
2.rotor axial displacement and radial rising √
3.shaft gland compression length √
4 Test 1.type approval test √
2.ex-factory test（hydraulic and efficiency） √
3.vibration test √
4.noise test √
5. Property test √
6. shaft gland leakage capacity √
56
12.2.4feedwater pump motor
No. Witness mode
Components
supervised
1 Axial forged Material, detection and mechanical performance √

pieces
2 Silicon sheet Magnetic performance and mechanical property test data √
3 Conductor Electrical and insulation performance test data √
4 Insulation Material and insulation performance test data √
material
5 Rotating size inspection √
shaft
precision
machining
6 Base size inspection √
precision
machining
7 Rotor Core Laminating conducting bar welding, precision √
assembly
machining size, dynamic balance inspection
8 Stator core Laminating, stator Coil Inserting and welding √
assembly
9 Stator Stator Impregnation, semi-finished product test √
assembly
10 Bearing quality inspection √
11 Cooler Leakage inspection and hydraulic test √
12 Total Insulated bearing, lead wire cleanliness and assembly √
assembly
size
13 Motor inspection as contract and related international standard √
ex-factory
test
14 Equipment Painting anti-corrosion inspection and appearance √ √
completion
inspection, matched information and package inspection
inspection
12.2.5 Condensate water pump

No. Witness mode
Components supervised Item supervised H W R
1 Rotor part （ impeller, 1. chemical ingredient of material √

inducer axes, sleeve 2.mechanical property of material √
etc.） 3.NDT of material √
4. impeller foundry quality √
5.main size of rotor each part √
6. after rotor assembly ， each component √
radial runout, balance parts face runout
57
7.impeller static balance √
2 Guide blade, wearing 1. chemical ingredient of material √
ring suction section and
delivery section, shell 2.mechanical property of material √
and pump cover, internal
cover and middle
3.NDT of material √
section, connection tube, 4.pressure component static hydraulic test √
sealing gasket, cross bar
and double head bolt and 5.NDT of connection tube welding with cover √
nut, sealing member of
head cover, tail cover 6. guide blade gate roughness （ polish √
and end cover, bearing
process）
etc. static parts.
3 Sleeve, coupler 1surface hardness inspection √
2precision machining surface quality and size √
inspection
4 Assembly 1. each part of pump radial and axial √
clearance
2. rotor axial displacement and radial rising √
5 Test 1.type approval test √
2. Property test √
3.ex-factory test（hydraulic and efficiency） √
5. noise test √
6 Completion inspection 1appearance installation size inspection √
2package and delivery mark inspection √
12.2.6 Condensate water pump motor

No. Witness mode
Components
supervised
1 Raw material quality certificate √
2 Rotating Rotating shaft precision machining, rack precision √

shaft, rack machining
3 Rotor Detection, precision machining, core Laminating, √
static balance
4 Stator core Laminating , semi finished product test √
5 Thrust pad thrust pad precision machining √
6 Oil cooler Oil cooler tri-leakage √
58
7 Total Insulation condition, stator, rotor cleanness, main √
assembly installation size
8 Ex-factory Test will be completed as internal standard GB755-87 √
test
9 Equipment Painting anti-corrosion inspection, appearance, package √ √
completion and delivery mark inspection
inspection
12.2.7 Circulation water pump
No. Witness mode

Components
supervised
1 Shaft and 1. quality assurance certificate √

shaft sleeve 2. chemical ingredient, mechanical property test of √
material
3. non-destructive of material √
4. main size and matched size tolerance of shaft and √
shaft sleeve
2 Blade and 1. chemical ingredient, mechanical property of material √
impeller 2. non-destructive of material √
3. blade installation hole pitch deviation √
4. blade installation angle deviation √
5. impeller foundry quality and gate roughness（polish √
process）
6. main size and matched size tolerance of impeller √
3 Rotor 1.impeller static balance √
4 Guide blade 1. chemical ingredient, mechanical property of material √
and body 2. appearance and machining size inspection √
3. gate roughness（polish process） √
5 Guide 1. chemical ingredient, mechanical property of material √
bearing
sleeve
6 Pump body, 1. chemical ingredient, mechanical property of material √
pump cover 2. NDT of material √ √
shaft seal
3.static hydraulic test √
housing etc
pressure parts
59
7 Assembly 1. blade, impeller and guide blade polish quality √ √
2.rotor lifting height √ √
3. clearance between impeller and impeller room, √ √
clearance between guide bearing and sleeve
8 Ex-factory 1. operating and performance test √
test 2. vibration and noise measure √
9 Completion 1. Painting anti-corrosion inspection, appearance, and √
inspection installation size inspection
2. package and delivery mark inspection √
12.2.8 circulating water pump motor

No. Witness mode
Components
supervised
1 Raw material quality certificate √
2 Rotating Rotating shaft precision machining, rack precision √

shaft, rack machining
3 Rotor Detection, precision machining, Core Laminating, static √
balance
4 Stator Core Laminating , semi-finished product test √
5 Thrust pad thrust pad machining, Oil cooler tri-leakage √

and
lubrication
6 Cooler Oil cooler tri-leakage √
7 Total Insulation condition, stator, rotor cleanness, main √

assembly installation size
8 Ex-factory Test will be completed as internal standard GB755-87 √
test
9 Equipment Painting anti-corrosion inspection, appearance, package √
completion and delivery mark inspection
inspection
12.2.9 deaerator
No. Witness mode
Components
supervised
1 Cylinder, end 1. chemical ingredient of shell steel plate material √

plate 2. mechanical property of shell steel plate material √
deaeration
3. shell steel plate Strain Aging √
head
4. welding, thermal treatment process inspection √
60
5.appearance size inspection √
6. Welding NDT report √
7.hydraulic test √
8. deaeration head cleanliness inspection √
2 Steel pipe 1. chemical ingredient of material √
2.mechanical property of material √
3 Nozzle, spray 1. machining quality inspection √
disc 2. nozzle atomization characteristic industry test √
12.2.10 condenser
No. Witness mode
Components
supervised
1 Shell, water 1.appearance inspection √

chamber 2. welding joint position and welding quality √
3. water chamber leakage test √
2 Tube plate, 1.appearance inspection √
intermediate 2.compound titanium plate NDT √
diaphragm
3. pipe hole machining roughness, size precision √
3 Titanium pipe 1.material physicochemical performance √
2. pipe type √
4 Spring 1. material physicochemical performance √
2.characteristic test √
5 Expansion joint 1.welding joint quality √
2.tightness test √
Painting anti-corrosion inspection, appearance, √
6
package size inspection
12.2.11liquid-ring mechanical vacuum pump unit

No. Witness mode
Components
supervised
1 Main 1.impeller material certificate, chemical ingredient, √

component mechanical property test、precision machining surface
(impeller, quality, size inspection
distributor, 2.distribution material certificate, chemical ingredient, √
pump cover, mechanical performance, precision machining surface
sleeve etc.） quality and size inspection
61
3. pump shell material certificate, chemical ingredient, √
mechanical performance, precision machining surface
quality and size inspection
2 Rotor Static balance test √
3 Pump shell Welding joint kerosene test √
4 Steam and water 1.welding quality inspection √
separator
2.leakage inspection √
5 Base Appearance and size inspection √
6 Vacuum pump Each part fitting clearance and size inspection √
assembly
7 Completed set 1. vacuum pump motor installation Alignment √
Equipment
assembly 2. Completed set equipment connection quality √
inspection
3. piping system sealing inspection √
8 Ex-factory test 1.single pump total performance test √
2.completed set operation test √
3. vibration and noise measure √
9 External 1.motor certificate √
purchase 2.import equipment Quality assurance document √
equipment inspection
10 Painting, 1. painting quality inspection √
package 2. packing and delivery mark inspection √
12.3 electrical, control and instrument auxiliary device
List -1 turbine generator proper

No. Witness mode
Components
supervised
1 Rotating 1.raw material quality guaranty √

axes 2.mechanical property test report √
3.rotating shaft detection report √
4.sulfur print test report √
5.acid washing test report √
6.central hole detection report √
7.stress test report √
8.magnetic inductivity measure report √
9. forged part chemical ingredient analysis report √
62
10.after rotating and rotor finishing, size precision, √
surface roughness and Position Tolerance inspection of
key part
including：at the both sides of turbine and excitor,
bearing retainer，Shaft-Extension retainer，rotor slot
width，ring key slot width，ring key slot to outside circle
finishing，coupler flange，round finishing in the end
axial flange and coupler flange，end finish turning，lead
wire key slot
2 Guard ring 1.guard ring quality guaranty √
2.mechanical property test report √
3.detection report √
5.chemical ingredient analysis report √
6. guard ring machining size precision and surface √
roughness inspection, including matching surface of
guard ring and proper, internal conicity, guard ring
length, ring key slot width, size from slot to end surface
and slot depth
3 Centre ring 1.raw material quality guaranty √
3.mechanical property test report √
5.machining size precision and surface roughness √
inspection of guard ring matching surface and axial
matching surface
4 Blower Fan 1.raw material quality guaranty √
2. physicochemical performance test report √
3.surface roughness grade √
4. Shank diameter, size precision and surface roughness √
inspection
5.frequency measuring test report √
5 Rotor slot 1.raw material quality guaranty √
wedge 2.mechanical property test report √
6 Rotor 1.raw material quality guaranty √
copper wire 2.mechanical property test report √
63
4. magnetic inductivity measure report √
5.tube conductor detection result √
6.appearance inspection √
7 Collector 1.raw material quality guaranty √
ring 2.mechanical property test report √
4.internal diameter and collector ring jacket assembly √
size precision and surface roughness inspection
8 Silicon 1.raw material quality guaranty √
sheet 2.single consumption measure report √
3.lamination painting film and burr test check √
9 Stator 1.raw material quality guaranty √
copper wire 2.mechanical property test report √
4.conductivity measure report √
5.tube conductor detection result √
10 Rotor 1.rotor lead wire assembly process inspection √
2.slot liner size and assembly size inspection √
3.copper wire welding quality inspection √
4. both end different of extended the slot after each √
coil assembling
5. bush guard ring front slot wedge tightness √
6.slot wedge contact surface √
7. slot wedge air vent and rotor skew tooth eccentric √
different
8.collecting ring assembly and test √
9. end cushion block √
10.excitation winding insulation resistance measure √
11. excitation winding AC withstand voltage test √
12. excitation winding DC resistance measure under √
actual cooling state
13. excitation winding AC impedance measure √
14. bearing vibration value in three aspect when √
dynamic balance
15 overspeed test √
64
16.internal hydrogen cooling generator rotor air vent √
inspection test
17.excitation winding hydraulic and flow test（only for √
water cooling generator）
18.rotor air tightness test √
19.appearance √
20. insulation water pipe assembly connection and √
appearance inspection
11 Stator coil 1.coil size and shape √
2. coil insulation integrity and surface condition √
3. coil insulation dielectric performance √
4.hydraulic and flow test（only for stator water cooling √
generator）
12 Stator 1.core internal diameter, length and segment length √
2.core slot shape √
3.core compacting √
4.core axial geometric centre deviation √
5. temperature measuring element √
6.holding ring and support assembly √
7. pressure plate √
8. wedge tightness after heating √
9. coil welding √
10. insulation box or upper, under joint insulation √
11. lead wire copper wire size √
12.stator core loss heating test √
13. DC resistance measure when winding under actual √
cooling state
14. winding for cover and phase insulation measure √
15.stator winding DC withstand voltage and current √
leakage measure
16.stator winding AC withstand voltage test √
17.air tightness test √
18. clean and appearance √
19.insulated water pipe assembly and connection √
13 Integral and 1.internal water cooling turbine generator rotor winding √
product hydraulic and flow test
65
performance 2.double internal water cooling turbine generator rotor √
inspection winding hydraulic and flow test
3.sealing pad internal diameter, width and matching √
surface size precision and surface roughness
inspection
4.sealing state inspection and hydrogen leakage test √
5.cooler hydraulic test √
△6.no load character test √
△7.stable short circuit characteristic test √
8.stator winding vibration √
△10.noise test √
△11. voltage deviation √
△12. frequency deviation √
△13.sine distortion degree √
△14. telephone harmonic factor √
△15.non-balance load capacity √
△16. short circuit ratio √
△17.subtransient reactance xd（PUV） √
△18.stator, rotor winding temperature rising test √
△19. efficiency √
△20.bearing oil outlet temperature and bearing bush √
temperature
21.stator end cover assembly precision inspection √
22.hydrogen cooler end cover assembly precision √
inspection
Note:：in the table“△”mark witness base on factory report，generator with type approval test change into
site witness and document witness
12.3.1 Excitation equipment

No. Witness mode
Components
supervised
1 Main main element quality certificate document √

element
corresponded to drawing and contract
inspection
2 Equipment nameplate, painting, main size √
appearance
inspection
3 Excitation 1) dielectric strength test of each part in excitation √
66
system system
ex-factory 2）automatic voltage regulator and additional unit static
characteristic test
test And whole static characteristic test
3) operation control circuit action test
4) use analog method to inspect protection and monitor
device
5) measure of automatic voltage regulator voltage setting
scope
6) measure of excitation manual unit scope
7) automatic manual changeover test
8) excitation transformer test
9) monitor each additional unit setting and action
correction
10) other project user required type approval test
4 Completion package and delivery mark
inspection
12.3.2main transformer（２２０ｋｖ／２０ｋｖ）
No. Witness mode
Components
supervised
1 silicon sheet 1.raw material quality guaranty √

2.magnetic induction strength test √
3.iron loss test √
2 Conducting 1.raw material quality guaranty √
wire 2.mechanical strength test √
3.conductivity √
4. chemical ingredient analysis √
3 Insulation oil 1. oil pressure-proof test √
2. oil medium test √
3. chemical ingredient analysis √
4 Insulation 1.raw material quality guaranty √
material 2.physicochemical inspection √
5 Oil tank 1. welding condition √
2.deformation and leakage inspection √
6 Core 1. Laminating leveling inspection √
7 Coil 1.coiling quality √
2.joint welding condition √
8 Bushing 1.quality guaranty √
2.performance test report √
67
9 Cooler 1.quality guaranty √
2.ex-factory or type approval test report √
10 Submerged 1.quality guaranty √
pump 2.ex-factory or type approval test report √
11 Voltage performance test report √
regulation
switch
12 Total 1.whether abnormal matter for integral assembly √
assembly 2.insulation distance to oil tank √
13 Whole 1.sealing leakage test √
equipment 2.ex-factory routine test √
test
3.type approval test
（1）temperature rising test √
（2）lightning attack test √
4. special test
（1）circuit capacity test √
（2）sound level measure √
（3）zero-sequence impedance measure √
（4）no load current harmonic measure √
14 Transformer painting anti-corrosion inspection and appearance √
integral package inspection
12.3.3 HV auxiliary transformer（20kV/6.3kV）

No. Witness mode
Components
supervised
1 Raw material 1.silicon sheet inspection √

inspection
2.copper wire inspection √
2 Main 1. Voltage regulation switch inspection √
accessory
inspection 2. bushing inspection √
3.gas relay inspection √
4.radiator inspection √
3 Semi finished 1.core inspection √
product
inspection 2. oil tank welding inspection √
3. HV, LV coil inspection √
4.body assembly inspection √
68
5. body dry inspection √
6.semi finished product test inspection √
4 Total √
assembly
inspection
5 Finished 1.voltage ratio, vector relationship inspection √
product test
inspection 2.insulation resistance, absorption ratio, medium loss √
inspection
3.withstand voltage test inspection √
4.induction withstand voltage test inspection √
5.no load test inspection √
6.load test inspection √
6 Equipment disassemble inspection √
completion
inspection
12.3.4start/stanby transformer（220ｋｖ／6．3ｋｖ）
No. Witness mode
Components
supervised
1 Raw material 1.silicon sheet inspection √

inspection
2.copper wire inspection √
2 Main 1. Voltage regulation switch inspection √
accessory
inspection 2.bushing inspection √
3.gas relay inspection √
4.cooler inspection √
3 Semi finished 1.core inspection √
product
inspection 2. oil tank welding inspection √
3. HV, LV coil inspection √
4. body assembly inspection √
5. body dry inspection √
6.semi finished product test inspection √
4 Total √
assembly
inspection
5 Finished 1.voltage ratio, vector relationship inspection √

product test
inspection 2. insulation resistance, absorption ratio, medium loss √
inspection
69
3.withstand voltage test inspection √
4.induction withstand voltage test inspection √
5.no load test inspection √
6.load test inspection √
7.partial measure inspection √
8.impact test inspection √
6 Equipment disassemble inspection √
completion
inspection
7 Transformer Painting anti-corrosion, appearance and packing size √
integral
inspection
12.3.5 dry transformer

No. Witness mode
Components
supervised
1 Conductor 1quality certificate √

material
2recheck report √
2 Silicon sheet 1quality certificate √
material
2recheck report √
3 Insulation 1quality certificate √
material
2chemical ingredient and mechanical property report √
4 Semi finished 1HV coil √
product
manufacture 2LV coil √
3 core Laminating √
5 Semi finished As enterprise standard √
product test
6 Total 1clean environment √
assembly
2 fastening piece √
3connecting terminal √
4cooling channel smooth and clean condition √
5 resin casting and solidifying √
7 Ex-factory 1voltage ratio and vector relationship √
test
2coil resistance measure √
3insulation character √
4power frequency insulation test √
5 no load test √
70
6load test √
8 Type approval execute as contract and related standard √
test
9 Transformer painting anti-corrosion, appearance and package √
integral
inspection
12.3.6 SF6 breaker（porcelain, tank type）

No. Witness mode
Components
supervised
1 Porcelain 1. porcelain sealing surface roughness √

bushing 2. position tolerance measure, appearance inspection √
3.routine hydraulic test √
4. routine bending test √
2 Insulation 1. tension strength sampling test √
operating arm 2. routine power frequency withstand voltage test √
3.inspect epoxy casting process √
3 Arc-extinguishing 1.copper-tungsten contact quality acceptance √
chamber 2. nozzle material acceptance √
4 Driving medium 1.inspect material rod tension strength √
( aluminum alloy 2.inspect component hardness measuring value √
connection plate,
bar）
5 Gear box, tank 1. welding joint destructive inspection √
2.hydraulic test √
3.air tightness test √
6 Parallel capacitor 1.power frequency withstand voltage test √
2. partial enlarge measure √
7 Parallel resistance 1. each phase parallel resistance measure √
8 Bushing CT 1. precision measure √
2.after total assembly, winding volt-ampere character √
measure
9 Controlling 1.pneumatic actuator close spring characteristic √
mechanism ex-factory inspection
2. hydraulic mechanism leakage test √
10 Total assembly 1.inspect product nameplate parameter corresponded √
ex-factory test to order technical requirement
71
2. after total assembly, CT winding volt-ampere √
character repetition measure
3. measure switch on, off time √
4. measure switch on, off speed √
5. measure Closing Resistance running time √
6. measure switch on, off synchronization √
7.operation mechanism pressure characteristic test √
8. circuit resistance measure √
9.SF6 leak detection test √
10.power frequency withstand voltage test √
11 Package 1.comply with requirement of factory package √
transportation specification
2. good, reliable anti-collision, anti-vibration √
measure
12 Switch integral Painting anti-corrosion, appearance and packing size √
inspection
12.3.7 GIS
No. Witness mode
Components
supervised
1 Breaker, CT Same with SF6 breaker √

outgoing
bushing
2 PT, lightning ex-factory test and acceptance report √
arrester
3 Isolator, parameter, performance inspection √
earthing
switch,
busbar
4 Bowl type, 1. material, appearance and size inspection √
support ,
insulator 2.mechnical,electric performance test √
5 expansion ex-factory test and acceptance report √
joint
6 Pressure 1. structure, performance inspection √
release
device （ if 2. acting performance test √
have）
7 Shell 1. material inspection and test √
2.welding quality inspection and detection test √
3.pressure test √
8 Cable 1. structure, performance inspection √
72
terminal, 2.joint size match inspection √
transformer
connection
pipe(if have)
9 Partial unit 1.primary wiring inspection √
assembly test 2.main circuit insulation test √
3. auxiliary circuit insulation test √
4.main circuit resistance measure √
5.mechnical and interlock test √
6.gas sealing test √
7.auxiliary device test √
8.SF6 moisture content measure √
10 Integral 1.power frequency withstand voltage test √
assembly test
2.partial electric discharge test √
11 Equipment Painting anti-corrosion, appearance and packing size √
integral inspection
12.3.8enclosed buabar and completed set equipment

No. Witness mode
Components
supervised
1 Raw material Conductor, shell inspection √

inspection
2 Isolator product certificate inspection √
inspection
3 Non-segregated 1conductor 2shell 3 insulator inspection √
phase bus
external
purchase
component
4 Micro-positive product certificate inspection √
pressure gas
make-up
cabinet
5 Voltage product certificate inspection √
6 Ex-factory test Non-segregated phase bus ex-factory test √
enclosed bus-bar ex-factory test √
7 Package 1paintingquality inspection √

inspection
2 packing record inspection √
73
12.3.9 6KV switch cabinet
No. Witness mode
Components
supervised
1 Equipment equipment corresponded to drawing and contract √

list
2 Main 1vacuum breaker quality certificate document √
element
2 control mechanism quality certificate document √
3 protection device quality certificate document √
4PT quality certificate document √
5 CT quality certificate document √
3 Equipment 1nameplate, painting, main size √
appearance
check 2 creepage distance, earthing, exchangeability √
4 Electric 1 withstand voltage test of main circuit √
performance
test 2withstand voltage test of secondary circuit √
3 insulation measure √
5 Operating 1secondary distribution correction test √
performance
test 2swirch on, off flexibility test √
6 Type execute as contract and related standard √
approval
test
7 Completion package and delivery mark √
inspection
12.3.10 400V motor control centre（MCC）

No. Witness mode
Components
supervised

list
2 Main 1breaker quality certificate document √
element
2 control mechanism quality certificate document √
3 protection device quality certificate document √
4PT quality certificate document √
6 molded cover breaker quality certificate document √
7 contactor quality certificate document √
8 thermal relay quality certificate document √
3 Equipment 1nameplate, painting, main size √
appearance
check 2 creepage distance, earthing, exchangeability √
74
4 Electric 1withstand voltage test of main circuit √
performance
3insulation detection √
performance
approval
test
inspection
12.3.11 400V power control centre（PC）

No. Witness mode
Components
supervised

list
2 Main 1 breaker quality certificate document √
element
2 PT quality certificate document √
3 Equipment 1nameplate,painting, main size √
appearance
check 2creepage distance, earthing, exchangeability √
4 Electric 1withstand voltage test of main circuit √
performance
performance
approval
test
inspection
12.3.12 battery
No. Witness mode
Components
supervised

list
2 Main raw 1shell material quality certificate document √
material
2 AGM separator material quality certificate document √
3grid material quality certificate document √
75
4 electrolyte material quality certificate document √
3 Main Safety valve quality certificate document √
completed
set element
4 Equipment nameplate, main size √
appearance
check
5 Battery 1battery sealing performance test √
performance
test 2voltage measure test √
approval
test
inspection
12.3.13 220V DC cabinet

No. Witness mode
Components
supervised

list
2 Main 1 breaker quality certificate document √
element
2 charger quality certificate document
3other element quality certificate document
3 Equipment 1nameplate, painting, main size
appearance
2creepage distance, earthing, exchangeability
check
4 Electric 1withstand voltage test of main circuit
performance
2withstand voltage test of secondary circuit
test
3insulation detection
4charge performance measure
5 Operating 1secondary distribution correction test
performance
2switch on, off flexibility test
test
6 Type execute as contract and related standard
approval
test
7 Completion package and delivery mark
inspection
12.3.14 DCS control system

No. Witness mode
Components
supervised
1 Main main element quality certificate document √

element
76
appearance
check
3 Commission 1. system hardware, function and application software √
test of each
acceptance test
control
system 2. application software logic design configuration √
DAS, FSSS, function acceptance test
MCS, SCS,
ECS
inspection
12.3.15 generator-transformer protection system

No. Witness mode
Components
supervised
1 Main element main element quality certificate document √

appearance
inspection，insulation
inspection
3 Generator-transformer 1regulated power supply performance test and √
protection system inspection ；
ex-factory test 2 man-machine interface and operation system
test inspection ；
3outlet, pressure plate and signal circuit
inspection ；
4channel linearity test
5each channel sample value print and correct
analysis；
6 protection action character and logic circuit
correction test；
7switching value correction inspection
inspection
12.3.16 UPS system equipment

No. Witness mode
Components
supervised

appearance
check
2 UPS UPS rectifier test，UPS inverter test，UPS switch test， √
ex-factory
test monitor and control equipment test, battery test，whole
UPS ex-factory test
inspection
12.3.17 diesel oil generator unit

77
No. Witness mode
Components
supervised

appearance
check
2 Diesel oil 1. 10% load of no load, loading, full load, overload and √
generator
all protection test
unit
ex-factory 2 generator total power, power factor, three phase
test
current, three phase voltage, phase sequence, frequency
and excite voltage etc.
3 oil temperature, water temperature, oil pressure,
rotary speed or discharge temperature of diesel oil
generator
inspection
12.4 other equipment
9.4.1hydaulic butterfly valve at outlet of circulating water pump

No. Witness mode
Components
supervised
1 Valve shaft, 1material certificate √

sealing ring,
joint 2chemical ingredient, mechanical property test √
component of
discharge part
in the valve
2 Valve body, 1material certificate √
valve plate 2chemical ingredient, mechanical property test √
3 Hydraulic 1assembly quality inspection √
pressure part 2 Hydraulic test and leakage capacity measure √
4 assembly and 1valve leakage test √
test 2start, close operation test √
5 External external purchase equipment Quality assurance √
purchase document inspection
equipment
6 Painting, 1painting, oil sealing quality inspection √ √
package 2 installation size inspection √
package and delivery mark inspection √
78
12.4.2drain water tank
No. Witness mode
Components
supervised
1 Main 1steel manufacture quality assurance √

component
2 Welding 1welding joint ray destructive √
3 Finished 1appearance and outline size inspection √
product
2hydraulic test √
3painting inspection √ √
4 External 1external purchase equipment and instrument certificate √
purchase
component
12.4.3suspension track crane

No. Witness mode
Components
supervised
1 Main 1material certificate √

component
material 2 chemical ingredient, mechanical property test √
2 Assembly geometric size correct inspection √
3 Whole 1motor commission √
equipment
test
2 track acting test √
3 actual operation test √
4overload test √
4 Main Hydraulic driver Quality assurance document inspection √
completed
set parts
5 Painting 1painting quality inspection √
package
2packing and delivery mark inspection √
6 External Product qualified √
purchase
part
12.4.4HS type double beam bridge crane

No. Witness mode
Components
supervised
1 Main chemical analysis, mechanical property report √
79
component inspection
material
2 Main Quality assurance document inspection √
completed
set parts
3 Assembly 1 geometric size correct inspection √
2 welding quality inspection √
4 Ex-factory Whole equipment performance test √
test
5 Completion 1appearance, painting anti-corrosion inspection √
inspection
2package, delivery mark inspection √
12.4.5 Bridge crane in circulation water pump station

No. Witness mode
Components
supervised
1 Main chemical analysis, mechanical property report √

component
inspection
material
2 Main beam 1upper Arch Camber on main beam span √
2 main beam welding quality √
3 Main quality guaranty √
completed
set parts
4 Cart 1wheel vertical and horizontal deviation √
operating
2crane span deviation √
5 ex-factory Whole equipment performance test √
test
6 painting 1paint film thickness √
package
12.4.6 Movable vertical grid screen

No. Witness mode
Components
supervised
1 Drawing √
Drawing design
2 Material √
Qualification certificate
3 Production √
Process chart
process
4 Upper rack Construction acceptance will be executed as √
GB205-83 steel structure project, appearance size
acceptance as drawing
80
5 Safeguard system √
Shear pin reliable, action reliability
6 Drive system Equipped with outdoor motor and speed reducer √
with chain wheel drive
7 Flushing system √
Equipped with 316 SS nozzle(include water pipe)
8 Guide rail √
Working surface linearity, length and deviation
9 Screen and Chain Screen outline size, frame angle scale, clearance of √
Board screen and rail sealing strip, chain board pitch
10 Chain Board √
extension alarm Adopt spring alarm device
device
11 Locating slot and √ √
connecting bolt,
Accept as pre GB1184-80 standard
nut and washer
etc.
12 Integral assembly √
Integral assembly
13 Whole equipment Painting anti-corrosion, appearance and packing √
size inspection
81
Chapter 13
Construction Quality Inspection
13.1 Boiler Construction Quality Inspection Schedule
Inspected by
Serial Description Subsection Inspection Item HPC CM CEB/P
C EC E
1 Boiler proper erection
1.1 Boiler proper parts installation

Boiler foundation marking off and
HR H R
column soleplate installation
Steel structure foundation marking off on
HR H R
top of the Boiler
Steel structures to be assembled WR W R
Single column erection WR W R
Steel structures to be erected WR W R

1.1.1 Steel structure erection
Steel structure erection on top of the
WR W R
Boiler
Single column erection on top of the
WR W R
Boiler
Single transverse beam installtion WR W R
The whole steel structures to be
WR H H
rechecked and aligned,bolts torqued
Secondary grouting for toe pedestals WR W W
Guard plate installation WR R
Gland seal installation WR R

Metal guard plate and seal parts
1.1.2
installation Seal cover shell installation on top of the
WR R
Boiler
Manhole installation for Boiler proper WR WR
Rotary air preheater WR WR

1.1.4 Rotary air preheater
Partial test run for the Rotary air
HR H H
preheater
Staires and platforms assembly WR WR
1.1.5 Staires and platforms installation Staires and platforms installation WR
Bolts torqued +final inspection WR H
Ash and slag chamber assembly WR R
Ash and slag chamber installation WR WR
Final inspection H H
Clag chamber and ash hopper
1.1.6
installation
Ash hopper assembly WR R
Ash hopper installation WR WR
82
1.1.7 Combustion eqipmwnt installation Burners installation HR H H
1.2 Heating area installation
Steam drum examination and marking off HR H H
Steam drum installation WR W R

1.2.1 Steam drum erection
Steam drum internal fitting installation WR W WR
Internal inspection before manhole

H H
closing
Water wall assembly WR W WR
1.2.2 Water wall erection Water wall subassembly installation WR W WR
Downcomer erection WR WR
High temperature superheater assembly WR W WR

High temperature superheater
WR W WR
subassembly erection
Low temperature superheater assembly WR W WR
Low temperature superheater
WR W WR
subassembly erection
Platen superheater installation WR W WR
1.2.3 Superheater installation Cladding wall superheater assembly WR W WR

Cladding wall superheater subassembly
WR W WR
erection
Roof superheater erection WR W WR
Desuperheater erection WR W WR
Steam header installation WR W WR

Superheated steam connecting pipe
WR WR
installation
Reheater cold section installation WR W WR
Reheater hot section assembly WR W WR

Reheater hot section subassembly
1.2.4 Reheater installation WR W WR
installation
Desuperheater installation WR W WR
Reheated steam connecting pipe
WR WR
installation
Economizer assembly WR W WR
Economizer subassembly installation WR W WR
Hanger pipe assembly WR W WR

1.2.5 Economizer installation
Hanger pipe subassembly installation WR W WR
Feed water connection pipe installation WR W

Boiler recirculating water pipe
WR WR
installation
1.2.6 Hydrostatic test for the whole Boiler Hydrostatic test for the whole Boiler HR H H
83
Boiler accessory pipelines and
1.3
equipment installation
Feed water pipeline installation WR WR
Pressure test +final inspection H H

1.3.1 Feed water pipeline installation
Desuperheating water pipeline
WR WR
installation
Periodic blowdown pipeline installation WR WR

Blowdown pipeline and equipment
1.3.2
installation Periodic blowdown flashtank
WR WR
installation
Emergency water discharging pipeline
WR WR
installation
HP drainage installation WR WR
LP drainage installation WR WR
Feed Water， drainage, air vent
1.3.3 Water feeding pipeline installation WR WR
pipeline installation
Back-wash pipeline installation WR WR
Air vent pipeline installation WR WR
Steam escape pipe installation for safety
WR WR
valves
Ignition escape pipe installation WR WR
1.3.4 Steam escape pipeline installation
Sootblowing steam escape pipeline
WR WR
installation
Flashtank steam escape pipeline
WR WR
installation
Sootblower installation WR W W
Sootblowing steam (water) pipeline
1.3.5 Sootblower installation WR WR
installation
Pressure test and final inspection H H
Sampling pipeline installation WR WR

Sampling pipeline and equipment
1.3.6
installation
84
Dosing pipeline installation WR WR
Dosing pipeline and equipment
1.3.7
installation
Boiler service water pipeline installation WR WR

1.3.8 Boiler service water pipeline installation
Internal & external flushing and dust Internal & external flushing and dust
1.3.9 removal water pipeline installation removal water pipeline installation inside WR WR
inside Boiler Island Boiler Island
Dust removal pipeline installation WR WR

1.3.10 Dust removal pipeline installation
Compressed air pipeline installation WR WR

1.3.11 Compressed air pipeline installation
Steam drum water level installation WR W W
Safety valve installation WR W W

Accessories installation for the Boiler
1.3.12
proper
Pressure gauge installation WR W W
Expansion indicator installation WR W W

Smoke, air and coal pipelines and
1.4
accessory equipment installation
Flue duct Installation WR R
1.4.1 Flue duct installation Flue duct assembly WR R

Operating devices installation for Flue
WR W
duct
Final inspection W
Hot Air duct assembly WR R
1.4.2 Hot air ducts installation Hot Air duct erection WR R

Operating devices installation for the hot
WR W
air duct
Cold air duct assembly WR R
1.4.3 Cold air ducts installation Cold air duct installation WR R

Operating devices installation for the cold
WR W
air duct
Raw coal pipeline assembly and
WR R
installation
1.4.4 Raw coal pipeline installation
Coal gate installation WR W
Pulverized coal feeding pipeline
WR R
Pulverized coal feeding pipeline assembly
1.4.6
installation Pulverized coal feeding pipeline
WR W
installation
2 Ash removal facilities
Static precipitator foundation marking off
WR W R
and padding iron installation
2.2 Static precipitator installation
Frame assembly and installation for the
WR W R
tatic precipitator
85
Secondary grouting for the foundations of
WR R
the Static precipitator
The roof covering and side board
WR R
installation for the Static precipitator
Inlet and outlet horn installation for the
WR R
Static precipitator
Ash hopper installation for the Static
WR R
precipitator
Staires and platforms installation for the
WR R
Static precipitator
Electrodes assembly and installation for
WR W W
the Static precipitator
Distribution plate installation for the
WR W W
Static precipitator
Vibration and gear assembly installation
WR W W
for the Static precipitator
The partial test run for the vibration and
HR H H
gear assembly of the Static precipitator
Wind pressure test for the whole
3 HR H H
Boiler
Boiler fuel oil equipment and pipeline
4
installation
4.1 Oil tank and accessories installation Oil tank and accessories installation WR W
Oil pump installation WR W
Partial test run for the oil pump HR H H

Boiler fuel oil equipment and pipeline
4.2 Fuel oil heater and filter installation WR W
installation
Oil supply pipeline installation WR W
pressure test +final inspection H H

Auxiliary machinery installation for
5
the Boiler
Inspection of the foundation, and
installation of sizing blocks and anchor WR W
bolts
5.1 Medium speed coal mill erection
Medium speed coal mill erection WR W
Partial test run for the medium speed coal
HR H H
mill
Foundation marking off and padding iron
WR W W
& anchor bolts installation
Forced draught fan installation WR W W
5.2 Forced draught fan installation
final inspection H H
Partial test run for the forced draught fans HR H W

Foundation marking off and padding iron,
WR W W
anchor bolts installation
Induced draft fans installation WR W W
5.3 Induced Draught fan installation
Partial test run for the induced Draught
HR H W
fan
WR W W
5.4 Coal feeder installation Coal feeder installation WR W W
86
Pratial test run for the coal feeders HR H W
Slag remover installation WR W W
5.5 Slag remover installation final inspection H H
Partial test run for the Slag Remover HR H W

WR W W
Primary air fans installation WR W W
5.6 Primary air fans installation
Partial test run for the Primary Air Fans HR H W

WR W W
Seal Fans installation WR W W
5.7 Seal fans installation
Partial test run for the Seal Fans HR H W

WR W W
Air Compressor installation WR W W
5.8 Air Compressor installation
Partial test run for the Air Compressor HR H W

WR W W
High efficiency concentrator installation WR W W
5.9 high efficiency concentrator installation
Partial test run for high efficiency
HR H W
concentrator
5.10 Boiler elevator installation final inspection + test HR H H
6 Coal handling equipment installation

WR R
Vibration coal sieving machine
WR W W
Vibration coal sieving machine installation
6.2
installation
Partial test run for the vibration coal
HR H W
sieving machine
Probability coal sieving machine
WR W W
installation
Probability coal sieving machine
6.3 final inspection H H
installation
Partial test run for the Probability coal
HR H W
sieving machine
WR W R
Ring coal crusher installation WR W W
6.5 Ring coal crusher installation
Partial test run for the Ring coal crusher
HR H W
installation
87
Stacker and reclaimer erection WR W W
6.8 Stacker and relaimer erection final inspection H H

Partial test run for the Stacker and
HR H W
relaimer
WR W W
Dynamic electronic rail weighbridge Dynamic electronic rail weighbridge
6.9 WR W W
installation installation
final inspection + test H H
Belt coal conveyor installation ( ＃1～＃
WR W W
6 )
6.10 Belt coal conveyor installation final inspection H H
Partial test run for the belt conveyor HR H W
Magnetic separator installation WR W

6.11 Magnetic separator installation
7 Start-up Boiler Installation
Steel pipe air preheater installation WR W

7.1 Boiler proper parts installation
Staires and platforms installation WR W
Main steam pipelines WR W
final inspection + pressure test H H
Start-up Boiler Installation WR W
Safety valve steam vent pipelines WR W
Sootblowing pipelines WR W
Fuel oil pipelines WR W
Blowdown pipelines WR W
Accessory pipelines and equipment
7.2 final inspection + pressure test H H
installation for the Start-up Boiler
Sampling pipelines WR W
Dosing pipelines WR W
Feed water pump installation WR W
Blowdown flash tank installation WR R
Water tank installation WR R
Water level indicator installation WR W
7.3 Accessories installation Safety valve installation WR W W
Pressure gauges WR W
Flue duct installation WR W

Pipelines and auxillary equipment
7.4
installation for the flue ducts
Air duct installation WR W
88
Blower installation HR H W
Steel stack installation WR W
7.5 Wind pressure test HR H H
7.6 Drying oven HR H H
7.7 Boiling out HR H H
7.8 Leak test HR H H
R- Review W- Witness H- Hold Point
13.2 Electricity Construction Quality Inspection Schedule
Inspected by
Serial
Description Subsection Inspection Item HPC CM CEB/P
No.
C EC E
Installation of electrical and leading-out

1
wire of generator
Inspection of generator proper HR H I
Installation of generator accessories WR W I
Installation of the generator and the
1.1 Inspection and installation of excitation
leading-out wire equipment WR W I
equipment
Installation of AC/DC excitation busbar HR H
Installation of enclosed busbar WR W I

Installation of leading-out wire of
1.2
generator
Installation of the voltage transformer and
WR W I
the lightning arrestor
1.3 Startup/test run of generator HR H H
Installation of main transformer system
2
and equipment
Installation of main transformer proper WR W I
Inspection of main transformer WR W I
Installation of main transformer
WR W I
2.1 Installation of main transformer accessories
Main transformer oil injection and seal

HR H H
test
Overall inspection of main transformer HR H H
Installation of main transformer system
2.2 Installation of lightning arrestor WR W I
auxiliaries
Installation of flexible busbar WR W I
2.10 On-line test run of main transformer HR H H
4 Installation of 220KV GIS
Installation of equipment in the network Installation of the control and protection
4.1 WR W I
control room panel
89
Installation of accumulator battery WR W I
Charging/discharging and capacity test WR W H
4.2 GIS inspection and installation GIS proper inspection and installation WR W I
4.3 Installation of GIS auxiliaries Installation of flexible busbar WR W I
4.10 On-line test run of 220KV GIS HR H H
Installation of control and DC system
5
and equipment
Installation of DC system and Installation of accumulator battery WR W I

5.2
equipment Charging/ discharging and capacity test WR W H
Installation of high voltage
6
house-service transformer
Inspection of transformer HR H I
Transformer oil injection and seal test HR H H

Installation of high voltage Installation of Non-isolated phase
6.1 WR W W
house-service operating transformer enclosed busbar at low voltage side
Overall inspection of transformer HR H H
On-line test run of high voltage
HR H H
house-service operating transformer
Inspection of transformer HR H I
Transformer oil injection and seal test HR H H

Installation of Non-isolated phase
Installation of high voltage WR W
6.2 enclosed busbar at low voltage side
house-service standby transformer
Installation of flexible busbar WR W W
Overall inspection of transformer HR H H
On-line test run of high voltage
HR H H
house-service standby transformer
Installation of auxiliary power supply

7 system and equipment for the Main
Plant Building
Installation of high voltage auxiliary

7.1 Installation of busbar WR W I
power distribution equipment
Installation of circuit breaker HR H I
Installation of transformer WR W I
Installation of low voltage auxiliary
7.2 Installation of PC (power center) panel WR W I
power distribution equipment
Installation of busbar WR W I
Installation of electrical equipment for
7.3 Motor on-line test run HR H H
the turbine hall

7.4 Motor on-line test run HR H H
the boiler house
On-line test run of the auxiliary power

7.10 HR H H
supply system and equipment
Installation of diesel generator set WR W I
Installation of the emergency power Diesel generator commissioning test HR H H
8
supply equipment
On-line test run of emergency power
HR H H
supply
90
9
the coal handling system
Installation of low voltage power Installation of transformer WR W I

9.3
distribution unit Installation of busbar WR W W
On-line test run of the motor for the
9.7 HR H H
coal handling system
On-line test run of the power

9.10 distribution unit for the coal handling HR H H
system

10 the dust-removal and ash-handling
system

10.4 the dust-removal and ash-handling Installation of transformer WR W I
system
On-line test run of the motor for the ash

10.8 HR H H
handling system
On-line test run of the power

10.10 distribution unit for the ash handling HR H H
system

11
the chemical water treatment system
Installation of transformer WR W I
Installation of PC (power center)
11.2 Installation of PC (power center) panel WR W I
panel
Installation of busbar WR W W
On-line trial run of motor for the
11.5 HR H H
chemical water treatment system
On-line trial run of power distribution

11.10 unit for the chemical water treatment HR H H
system

12
the water supply system
On-line test run of the electrical

HR H H
equipment for the startup boiler house

HR H H
equipment for the fuel oil pump house

13 equipment for the hydrogen generation HR H H
the subsidiary production system
station

HR H H
equipment for the air compressor station
On-line test run of motor for the

HR H H
subsidiary production system
Installation of lighting facility for the

15
equipment and structures
Installation of lighting facility for boiler

15.1 Circuit energization inspection HR H I
proper
91
Installation of lighting facility for
outdoor power distribution equipment
Installation of lighting facility for the

Power Plant road
16 Cable laying in whole Power Plant
Fire-proof and fire-retardation of cable
WR W I
for the Main Plant Building system

16.7 Fire-proof and fire-retardation of cable WR W I
for the Power Plant

WR W I
for the auxiliary workshop
Installation of grounding device of the

17
whole Power Plant
Installation of outdoor grounding device

17.1 Installation of outdoor grounding device WR W I
of Main Plant Building
Installation of indoor grounding device of

17.2 Installation of indoor grounding device WR W I
Main Plant Building
Installation of desulphurization
18
equipment
Installation of high voltage power Installation of busbar WR W I

18.1
distribution equipment
Inspection of circuit breaker HR H I
Installation of low voltage power Installation of PC (power center) panel WR W I

18.2
distribution equipment Installation of busbar WR W I
On-line trial run of motor for the
18.4 HR H H
desulphurization unit
On-line trial run of the desulphurization

18.10 HR H H
unit
R- Review W- Witness H- Hold Point I- Inspection
13.3 Turbine Construction Quality Inspection Schedule
Inspected by
Serial
No.
C EC E
Erection Project for Turbine and
1
Generator
1.1 Turbine proper erection
Inspection and verification of the
HR H R
geometric dimension of foundation
Foundation load-bearing surface
R
roughening
1.1.1 Foundation preparation
Installation of the inner baffle plate for
R
the secondary grouting
Inspection of anchor bolts HR H R
1.1.2 Fabrication and installation of the shims Fabrication of the shims WR W
92
Installation of the shims WR W R
Inspection and installation of the sole
1.1.3 WR W R
plate
Inspection and cleaning of the bearing
WR W R
pedestal(box)
Inspection of the bearing busing WR W R
1.1.4 Inspection of the bearing pedestal(box)
Inspection of the pads of the bearing
R
bushing
Coupling connection HR H H
Cleaning of the LP casing R

Assembling of the LP casing to the sole
WR W
Cleaning and assembling of the LP plates
1.1.5
casing Assembling of the LP casing WR W
Inspection of the diaphragm sleeve and
R
the gland sleeve of LP casing
Placement and alignment of the bearing
1.1.6 R
pedestal of casing
1.1.7 Inspection of turbine rotor WR W W
LP casing installation and rotor
1.1.8 WR W W
centering
1.1.9 Adjustment of shims R
HP/IP casing cleaning and alloy parts
R
inspection
Claw scraping and grinding, clearance
WR W R
adjustment
Inspection of the nozzle box,the
diaphragm sleeve and the gland sleeve of R
HP/IP casing
Inspection of steam inlet pipe of HP/IP
R
HP/IP casing installation and rotor inner casing
1.1.10
centering Measuring and adjusting of the
WR W R
positioning keys of HP/IP inner casing
HP/IP casing alignment, rotor centering WR W W
Coupling alignment for HP & MP rotor
HR H H
and LP rotor
HP/IP casing load distribution WR W R
Installation of shims of the HP/IP casing WR W R
Inspection of the diaphragm, the gland
sleeve and the guide ring of the LP inner R
casing
Installation of the diaphragm of the LP
R
casing
Inspection of the diaphragm, the gland Installation of LP inner casing R
1.1.11 sleeve and the guide ring of the LP inner
casing LP inner casing and diaphragm
WR W R
centering
Measuring and adjusting of the flow
HR H H
passage clearance of LP casing
Measuring and adjusting of the LP casing
WR W R
end labyrinth clearance
Inspection of the HP/IP inner casing, the
diaphragm sleeve,the dummy piston ring R
Installation of the HP inner casing, the and the gland sleeve
1.1.12 nozzle box, the diaphragm sleeve and
the gland sleeve Installation HP inner casing R
Installation of HP nozzle box R
93
Installation of HP steam inlet dummy
WR W W
piston ring
Installation of HP diaphragm sleeve R
Installation of IP diaphragm sleeve R

Installation of the inner gland sleeve of
R
HP casing
Installation of the inner gland sleeve of IP
R
casing
Installation of the outer gland sleeve of
WR W R
HP/IP casing
Centering of the diaphragm sleeve and
HR H H
the gland sleeve of HP inner casing
HR H H
passage clearance of IP casing
Measuring and adjusting of the labyrinth
HR H H
clearance of IP casing
HR H H
passage clearance of HP casing
Measuring and adjusting of the labyrinth
HR H H
clearance of HP casing
Inspection and installation of the thrust
1.1.13 WR W R
bearing
LP casing covered with its original cover HR H H
HP, MP casings covered with their

HR H H
original covers
1.1.14 Casing covered with original covers
Tightening of bolts at the horizontal joint
WR W R
of casing
Installation of interconnecting pipes of
WR W R
IP/LP casing
Cleaning and inspection of the turning
R
Installation of the turning gear gear equipment
1.1.15
equipment Assembling of the turning gear
R
equipment
Inspection before secondary grouting of
R
Secondary grouting of turbine turbine foundation
1.1.16
foundation Secondary grouting and curing of turbine
WR W W
foundation
Recheck HP,MP & LP rotor couplings
1.1.17 WR W W
after casings
Measuring and adjusting of the sliding
WR W R
pin system clearance
Measuring and adjusting of the sliding
1.1.18 Installation of the centering beam
pin system clearance
between the bearing pedestal and the R
casing
Measuring and adjusting of the bearing
1.1.19 WR W W
bushing and the oil baffle clearance
1.1.20 Bearing pedestal covering R
1.1.21 Casing dressing-up board R

Installation of equipment of the
1.2
regulating and lubricating oil system
Cleaning and inspection of valve body R
Installation of the main stop valve and Installation of the combined HP main
1.2.1 WR W W
the speed governing valve governing valve
Installation of the combined IP main
WR W W
governing valve
1.2.2 Installation of oil servo Installation of HP oil servo WR W R
94
Installation of IP oil servo WR W R
1.2.3 Installation of the handling seat R
Emergency trip device R

1.2.4 Installation of protective device
Slide valve of the emergency trip device R
1.2.5 Installation of main oil pump WR W W

Installation of the fire-resistant oil supply
R
device
Installation of the fire-resistant oil tank,
the oil pump, the oil cooler and the oil WR W W
filter
Installation of equipment and pipes of
1.2.6
the fire-resistant oil system internall tank inspection HR H H
Installation of the regulating oil pipe R

Circulating flushing of the fire-resistant
HR H
oil system
Installation of the main oil tank WR W
internall inspection before filling HR H H
Installation of the lube oil cooler WR W

Installation of the vertical electric oil
R
pump
Installation of equipment and pipes of Installation of the axial plunger piston
1.2.7 R
the lube oil system type jacking oil pump
Installation of the oil filler and the
R
exhaust fan
Installation of lube oil pipe R
Installation of oil purifier R

Circulating flushing of lube (seal) oil
WR W W
system
1.3 Generator and exciter installation
1.3.1 Positioning of sole plates R R
Rotor inspection R W
1.3.2 Generator rotor inspection
Air pressure test for the rotor HR H H
Lifting up, positioning and inspection of

1.3.3 WR W W
stator
1.3.4 Hydrostatic test for the Stator HR H H
Installation of end bracket type bearing
1.3.5 WR W R
of generator
1.3.6 Installation of hydrogen cooler WR W R
1.3.7 Rotor to be erected in the Generator HR H H

Adjust the air gap and magnetic force
1.3.8 WR W W
center
Coupling alignment for the Turbine
1.3.9 WR W W
and Generator
1.3.10 Adjusting the fan clearance R
95
1.3.11 Installation of seal pad R
1.3.12 Installation of generator oil baffle R

Generator end cover installation and
1.3.13 HR H H
sealing
1.3.15 Installation of brush holder R
1.3.16 Generator air pressure test HR H H

Installation of the packaged seal oil
R
device
Installation of the seal oil cooler R
Installation of seal oil system Installation of the centrifugal seal oil
1.3.17 R
equipment pump
Installation of other equipment R
final inspection of system HR H H
Installation of the packaged inner cooling

R
water device
Installation of the inner cooling water
R
pump
Installation of the cooling water tank, the
Installation of equipment and pipes of R
1.3.18 cooler, the ion exchanger
the inner cooling water system Installation of the inner cooling water
R
pipe
Flushing of the inner cooling water pipe WR W W
Installation of equipment R R
Installation of equipment and pipes of
1.3.19 Installation of gas pipe R R
the gas system
Air pressure test of the gas supply pipe HR H H
Auxiliary equipment installation for

2
the Turbine generator
Condenser shell assembling WR W W
Condenser placement ＆ alignment R R
tube expansion WR W WR
Installation of Condenser titanium
WR W W
tube
2.1 Condenser assembly and installation connection to cylinder R R R
welding of protective cladding W W W
Condenser water-filling test HR H H
Condenser Cover closed R W

Secondary grouting and accessories
R R
installation of condenser
Inspection of the condenser scavenging
R R
pump
Installation of the turbine condenser Installation of the condenser scavenging
2.2 R R
cleaning device pump
96
Test run of the condenser scavenging
WR W W
pump
Installation of the ball collecting net R R
2.3 Installation of the HP heater R R
2.4 Installation of the LP heater LP heater Installation R R
Inspection of the condensate pump WR W

Installation of the condensate pump and
R W
coupling alignment
2.7 Installation of the condensate pump
Condensate pump test run WR W W
Inspection of the gland steam heater R W
Installation of the gland steam heater R R

Inspection of the air extraction fan of the
R W
gland steam heater
2.8 Installation of the gland steam heater
Installation of the air extraction fan of the
R R
gland steam heater
Test run of the air extraction fan of the
R W
gland steam heater
2.9 Installation of the flash vessel R R
2.10 Installation of the water strainer R R

Installation of the vacuum pump and
R W
coupling alignment
Installation of the water-ring vacuum
2.11 final inspection of system HR H H
pump
Test run of the vacuum pump R W
Installation of the temperature-reducing
and pressure-reducing equipment of the WR W W
HP bypass system
3 Installation of the bypass system
and pressure-reducing equipment of the WR W W
LP bypass system
Deaerator and feed water facility
4
installation
Assembling of the deaerator feedwater
WR W W
tank and installation of the bracket
Installation of the deaerator proper WR W W

Installation of the deaerator and feed
4.1
water facility and equipment
Installation of the deaerator accessories R R
Installation of the deaerator water tank,

R R
platform and ladder, and handrails
Inspection of the electric feed water
R
pump
Installation of the electric feed water
WR W W
Motor-driven feed water pump pump
4.2
installation Inspection of the electric feed water
R
pump motor
Test run of the hydraulic coupler of the
HR H H
electric feed water pump
97
Grouting of the electric feed water
WR W R
pump
Installation of the oil system for the
WR W W
electric feed water pump
Oil system flushing for the electric feed
WR W W
water pump
Installation of the cooling water system
R
for the electric feed water pump
Test run for the motor-driven feed water
HR H H
pump
Inspection of the booster pump R R
Installation of the booster pumpand
R
coupling alignment
Installation of the booster pump for the
4.4 coupling alignment of train R W
feedwater pump
final inspection of FWP train HR H H
Booster pump test run WR W W
Turbo-generator unit and other

5
equipment installation
Installation of the turbine makeup oil
5.5 interal inspection R W
tank
Installation of the continuous blowdown
5.7 R W
facility in the deaerator bay
5.8 R W
and pressure-reducing equipment
5.9 Installation of the make-up water tank R W
Installation of the open-cycle cooling
R R
water pump
Installation of the open-cycle cooling
5.11 coupling alignment R W
water pump
Test run of the open-cycle cooling water
R W
pump
Installation of the closed-cycle cooling
R R
water pump
Installation of the closed-cycle cooling
5.12 coupling alignment R W
water pump
Test run of the closed-cycle cooling water
R W
pump
Installation of the closed-cycle
5.13 interal inspection R W
circulating water cooler
Assembling and installation of the bridge
WR W W
crane in turbine building
Installation of the moving trolley of the
R R
bridge crane in turbine building
Bridge crane erection in the Main
5.14 Inspection and installation of the rotary
Building
machine for the bridge crane in turbine R R
building
Load test for the bridge crane HR H H
Circulating water pump house
6 installation for the water supply
system
Inspection of the circulating water pump WR W R
Installation of equipment of the
6.1 Installation of the circulating water pump WR W W
circulating water pump house
Installation of the circulating water pump
R R
house water pump oil system
98
Installation of the circulating water pump
WR W W
motor
coupling alignment WR W
Installation of the other pumps for the
circulating water pump house coupling R W
alignment
Installation of the lifting equipment of the
R H
circulating water pump
Equipment test run for the circulating
6.4 final inspection before test run HR H H
water pump house
Installation of the circulating water trash
R R
Installation of the trash remover of the remover
6.5
circulating water pump Test run of the circulating water trash
R W
remover
Inspection of the blowdown pump R R
Installation of the blowdown pump
6.8
equipment Installation of the blowdown pump R R
Test run of the blowdown pump R W
13.4 I&C devices Construction Quality Inspection Schedule
Inspected by
Serial
No
C EC E
Installation of the Ｉ＆Ｃ in the
1
main building
1.1 Installation of the common control
Manufacture and installation of the base

R
Installation of the Ｉ＆Ｃ plate plate
1.1.1
(platform, cabinet) in the control room
Installation of the plate (platform,
WR W
cabinet)
Installation of the thermal control plate R
plate
1.1.2 (platform, cabinet) in the elctronic
equipment room Installation of the plate (platform,
WR W R
cabinet)
Installation of the cabinet and equipment WR W
Installation of the computer monitoring
1.1.3 Installation of the earthing system WR W R
system
Installation of the electric wiring R
Installation of the cabinet and equipment WR W
1.1.4 Decentralized control system Installation of the earthing system WR W R
Installation of the electric wiring R
1.2 Ｉ＆Ｃ installation of the boiler
Ｉ＆Ｃ installation of the boiler R
1.2.1 plate
(cabinet)
Installation of the plate (cabinet) R R
Installation of the on-site pressure and
R R
differential pressure instruments
Installation of the transducer R R R
Installation of the measuring and control
1.2.3 Installation of the flue gas analyzer R R
instruments
Installation of the switching value
R
instruments R
Installation of the actuator R R
99
Installation of the (support) frames and
R
protective pipes of the cable bridge
1.2.4 Installation of the electric wirings
Cable laying WR W
Manufacture and wiring of the cable head WR W
Ｉ＆Ｃ installation of the turbine
1.3
generator set
Installation of the on-siteＩ＆Ｃplate R
1.3.1 plate
(cabinet)
Installation of the plate (cabinet) R
Installation of the on-site manometer and
Installation of the measuring and control R R
1.3.3 differential pressure instrument
instruments
Installation of the transducer R R R
R R
Cable laying WR W
Manufacture and wiring of the cable head WR W
Ｉ＆Ｃ installation of the deaerating
1.4
feeding
Installation of the on-site Ｉ＆Ｃ plate R
1.4.1 plate
(cabinet)
Installation of the plate (cabinet) R R
Installation of the on-site manometer and R
R
Installation of the measuring and control differential pressure instrument
1.4.3
instruments Installation of the switching value
R R
instruments
R R
Cable laying WR W R
Manufacture and wiring of the cable head WR W R
13.5 Pipeline Construction Quality Inspection Schedule
Inspected by
Serial
No
C EC E
1 Major four pipelines
Main steam pipeline installation WR W WR
Main steam bypass pipeline installation WR W WR
Main steam drainage pipeline installation WR R WR

Installation project for main steam
1.1
piplelines Main steam pipeline hangers and
WR W R
supports installation
Displacement indicator installation for

WR R R
main steam pipelines
Creep expansion measuring points

WR W R
installation
Reheat hot section steam pipeline

1.2 Reheat hot section steam pipelines WR W WR
installation
100
Reheat hot section bypass pipeline
WR W WR
installation
Reheat hot section drainage pipeline

WR R WR
installation
Reheat hot section pipeline supports and

WR W R
hangers installation
Pipeline displacement indicator

WR W R
installation
Creep expansion measuring points

WR W R
installation
Reheat cold section pipeline installation WR W WR
Reheat cold section bypass pipeline

WR W WR
installation
1.3 Reheat cold section steam pipelines
Reheat cold section drainage pipeline
WR R WR
installation
Reheat cold section pipeline suports and

WR W R
Main water supply including bypass
WR W WR
pipelines installation
Recirculating pipeline installation WR W WR
HP desuperheating water pipeline

1.4 HP water supply pipelines WR W WR
installation
Water discharge and emptying pipelines
WR R WR
installation
Pipeline sopports and hangers installation WR W R
HP steam guiding pipeline installation WR W WR
1.5 Finalized pipelines installation for ST IP steam guiding pipeline installation WR W WR
Drainage pipeline installation WR R WR

Supports and hangers installation WR W R
Steam blowing inspection for the main

HR H H
1.6 HP pipeline blowing inspection steam, cold and hot sections
Water supply flushing inspection WR W W
2 IP and LP pipelines
Condensate pipeline installation WR R WR
Condensate water pipeline supports and

WR R R
2.1 Condensate water pipeline installation hangers installation
Hydrostatic test for the Condensate water

HR H H
pipeline
IP and LP water supply pipelines

WR R WR
installation
IP and LP water supply pipelines
2.2
installation
IP and LP water supply pipelines supports
WR R R
and hangers installation
101
Hydrostatic test for IP and LP water
HR H H
supply pipelines
Desalted water pipeline installation WR R RW
Desalted water pipeline supports and

2.3 Desalted water pipeline installation WR R R
Hydrostatic test for the desalted water

HR H H
pipeline
HT heater drainage pipeline installation WR R RW
HT heater drainage pipeline supports and

2.4 HT heater drainage pipeline installation WR R R
Hydrostatic test for the HT heater

HR H H
drainage pipeline
LT heater drainage pipeline installation WR R RW
2.5 LT heater drainage pipeline installation LT heater drainage pipeline supports and
WR R R
Hydrostatic test for LT heater drainage

HR H H
pipeline
Cooling water pipeline installation WR R RW
Cooling water pipeline supports and

2.6 Cooling water pipeline installation WR R R
Hydrostatic test for the cooling water

HR H H
pipeline
Circulating water pipeline installation WR R RW
Circulating water pipeline supports and

2.7 Circulating water pipeline installation WR R R
Hydrostatic test for the circulating water

HR H H
pipeline
ST Steam extraction pipeline installation WR R RW
ST Steam extraction pipeline ST Steam extraction pipeline supports

2.8 WR R R
installation and hangers installation
Hydrostatic test for ST Steam extraction

HR H H
pipeline
Plant steam pipeline installation WR R RW
Plant steam pipeline supports and hangers

WR R R
installation
2.9 Plant steam blow pipeline installation Hydrostatic test for Plant Steam
HR H H
pipeline
Steam blowing of the Plant steam pipeline WR W H
2.10 Shaft gland and door rod steam leakage Shaft steam pipeline installation WR R RW
102
pipeline installation
Shaft gland and door rod steam leakage
WR R R
pipeline supports and hangers installation
Hydrostatic test for the shaft gland and

HR H H
door rod steam leakage pipeline
Compressed air pipeline installation WR R RW
Compressed air pipeline supports and

2.11 Compressed air pipeline installation WR R R
Tightness test for the compressed air

HR H H
pipeline
Hydrogen pipeline installation WR R RW
Hydrogen pipeline supports and hangers

WR R R
2.12 Hydrogen pipeline installation installation
Tightness test for the Hydrogen pipeline HR H H
13.6 Chemical Construction Quality Inspection Schedule
Inspected by
Serial
Description Subsection Inspection Item HPC CME CEB/P
No
C C E
1 Sea water desalination system
Installation of the ultra filtration devices R R RW
Installation of the ultra filtration water

WR W W
pumps
Installation of the reverse osmosis main
R R RW
body
Installation of the osmosis
R R RW
chemical-dosing tanks
1.1 Installation of equipment Installation of the reverse osmosis

WR W W
chemical dosing pumps
Installation of the reverse osmosis

WR W W
high-pressure pumps
Installation of the reverse osmosis precise
R R RW
filters
Reverse osmosis stuffing R R W
Installation of the stainless steel pipe WR R RW
1.2 Installation of pipelines Installation of the FRP pipe WR R RW
Installation of the plastic pipe WR R RW
1.3 Trial run of the system Leak test of the system HR H H
103
Simulation test of the system HR H H
2 Desalination system
Installation of the ion exchangers WR R RW
Installation of the atmospheric

WR R RW
carbon-dioxide separator
Installation of the Roots blowers WR R RW
Installation of the corrosion resistant

WR R W
pumps
Installation of the resin storage tanks WR R RW
Installation of the acid and alkaline

WR R RW
storage tanks
Installation of the acid and alkaline
WR R RW
metering tanks
2.1 Installation of equipment Installation of the acid and alkali ejectors WR R RW
Installation of the acid mist absorbers WR R RW
Installation of the resin trappers WR R RW
Installation of the ordinary steel structure

WR R RW
water tanks
Installation of the air receivers WR R W
Installation of the demineralized water

HR H H
tanks
Demineralized water tank water filling
WR W H
test
Stuffing WR R W
FRP pipes WR R RW
2.2 Installation of pipelines
Stainless steel pipes WR R RW
Leak test of the system HR H H
2.3 Trial run of the system
3 Condensate water treatment system
High speed mixed ion exchanger WR R RW
Installation of the regeneration separating
WR R RW
plant
Installation of the resin trappers WR R RW
3.1 Installation of equipment Installation of the recirculating water
WR W W
pumps
Installation of the flushing water pumps WR W W
Installation of the regeneration water

WR W W
pumps
Acid and alkaline storage tanks WR R RW
104
Installation of the acid metering pumps WR R W
Installation of the alkaline metering

WR R W
pumps
Installation of the acid and alkali ejectors WR R RW
Installation of the raw water pumps WR R RW

Installation of the acid metering tanks WR R RW
Installation of the alkaline metering tanks WR R RW
Installation of the acid mist absorbers WR R RW

Stuffing WR R H
FRP pipes WR R RW
Stainless steel pipes WR R RW
4 Waste water treatment system
Installation of the clarification basin WR R RW
Installation of the aeration basin WR R W
Installation of the drainage pumps WR R W
Installation of the dredge pumps WR W W
Installation of the chemical dosing
WR R RW
equipment
4.1 Installation of equipment Installation of the acid storage tanks WR R RW
Installation of the alkaline storage tanks WR R RW

Installation of the sludge handling
WR R RW
machines
FRP pipes WR R RW
4.2 Installation of pipes
Installation of the low pressure
WR R RW
carbon-steel pipe
5 Hydrogen generation system
Installation of the electrolytic tanks WR R RW
Installation of the alkali solution storage
5.1 Installation of equipment WR R RW
tanks
Installation of the water seals WR R RW
Installation of the flame arresters WR R W
5.2 Installation of pipelines Installation of the hydrogen pipes WR R RW
6 Circulating water treatment system
105
Seawater prefilters WR R RW
Sea water pumps WR W W
Automatic backwash filters WR R RW
Electrolytic tanks WR R RW
6.1 Installation of equipment Sodium hypochlorite storage tank WR R RW
Sodium hypochlorite dosing pumps WR R W
Blowers WR R RW
Closed type cooling device WR R RW
Acid cleaning device WR R RW
FRP pipes WR R RW
Installation of the low pressure
WR R RW
carbon-steel pipe
Leak test of the system WR W H
13.7 Quality Inspection & test plan - Civil Works of Water Supply and Drainage systems
Inspected by
Serial
Description Items to be inspected HPC CM
No CEB/PE
C EC
Fitup, welding, alignment checks during

WR W W
erection, prior to Hydrotest
1 Fire fighting pipe installation Hydrostatic test of fire fighting pipline WR H H
Flushing of fire fighting pipeline WR W W

WR W W
2 Living Water pipeline installation Hydrostatic test of living water pipelines WR H H
Flushing of living water pipeline WR W W

WR W W
3 Public Water pipeline installation Hydrostatic test of public water pipeline WR H H
Flushing of public water pipeline WR W W
Industrial wastewater pipeline installation WR W W

Industrial Wastewater pipeline
4
installation
Water-filling test for Industrial
WR H H
wastewater pipeline & cellar well
5 Domestic Sewage pipeline installation Domestic Sewage pipeline installation WR W W
106
Water-filling test for Domestic Sewage
WR H H
pipeline & cellar well
107

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Phase II Quality Manual

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Sri Lanka Puttalam 3X300MW Coal-Fired Power Plant Project

Project Quality Management Handbook

China National Machinery & Equipment

Chapter 02 Project Overview

Chapter 03 Project Objectives

Chapter 06 Site Management

Chapter 07 Contract Management

Chapter 08 Design Management

Chapter 09 Quality Management

Chapter 10 Supervision Management

Chapter 11 Document Management

Chapter 12 Main auxiliaries and items of manufacturing supervision

Chapter 13 Construction Quality Inspection

1.1 Preparation notes

Puttalam 3×300MW Coal-Fired Power project so as to guide and standardize compliance

products and service.

1.2 Preparation basis

1.2.1 Contract: PCPP/CANC/2006/01, PCPP/CANC/2009/01

CEYLON ELECTRICITY BOARD.

3.1 Project objectives

Performance guarantee value

Maximum continuous output (BMCR) 1025 t/h

Superheater outlet steam pressure (BMCR) 17.3Mpa.g

Superheater outlet steam temperature 541℃

Reheater entrance/outlet steam pressure (BMCR): 3.99/3.79

Reheater entrance/outlet steam temperature (BMCR): 337.8/541℃

Boiler feeding water temperature (BMCR) 282.1℃

Boiler efficiency (higher heat value) ~88.58%

Minimum stable load (MSL) ~35%

Nameplate output 300 MW

Maximum continuous output (TMCR) 315.645 MW

Maximum output (VWO) 331.537 MW

Main steam pressure 16.7 Mpa

Reheated steam temperature 538℃

Rated exhaust temperature 7Kpa

Rated speed 3000 rpm

Rated power 300 MW

Rated capacity 353MVA

Maximum continuous output 332MW

Rated power coefficient 0.85

Rated voltage 20000V

Noise (1m from the shell) ＜85dB(A)

The objectives of Sri Lanka Puttalam 3×300MW Power Project are:

High level, high quality, high returns.

level in the world;

meeting the corporation’s requirements;

3) all the testing tries to pass the examination at one stroke;

deputy project manager

Plan management department Quality management department

Technology management dept. Business management dept.

Contract management dept. General management

Document management dept. Accounting management dept.

Legal management department Site management department

Assignment of staff in domestic project department

No. Post Name Notes

1 Project manager Li Chaoyang Beijing

3 Site manager Wang Ludong On-site

5 General site engineer Zhang Guihua On-site

6 Plan management department Gao Chunyan Beijing

7 Quality management department Xue Wenxue Beijing

8 Technique management department Chen Lifeng Beijing

9 Commercial management Wan Qian Beijing

10 Contract management department Wang Xiaomeng Beijing

11 Document management department Zheng Nuo Beijing