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Observation Report
METALLURGICAL LABORATORY,
Name of Laboratory RAIL WHEEL FACTORY (INDIAN Contact Person SREENATH
RAILWAYS)
Mobile 9108501927 Email cmtwheel@rwf.railnet.gov.in
Disciplines
Sr No. Discipline Name Group Name
1 Chemical Metals & Alloys
2 Mechanical Mechanical Properties of Metals
3 Mechanical Metallography Test
4 Non-destructive Metals & Alloys
Proposed Scope
Details Data Feeded by Lab Observations
Location 1 YELAHANKA --Select Observation 1 Remarks: 1. Please
Location
District-- remove the word chemistry from the
Discipline: Discipline: Chemical specific test performed column 2. Please
mention Low alloy steel in brackets ().
Group: Metals & Alloys Observation 2 Remarks: 1. Please
Cast Railway Wheel & Axles (Low Alloy remove the word chemistry from the
Product/Material of test
Steel) specific test performed column 2. Please
Specific Test Performed Chromium mention Low alloy steel in brackets ().
Observation 3 Remarks: Please provide
Test method ASTM E-415, 2014
the units for all the test parameters
Range of Testing/Limit of detection 0.02 % to 1.0 % Observation 4 Remarks: Please provide
(±)MU @Value 0.001 % @ 0.07 % the units for all the test parameters
Test Performed at PermanentFacility Observation 5 Remarks: Adequate
Location 1 YELAHANKA --Select Observation 1 Remarks: 1. Please
Location
District-- remove the word chemistry from the
Discipline: Discipline: Chemical specific test performed column 2. Please
Group: Metals & Alloys mention Low alloy steel in brackets ().
Observation 2 Remarks: 1. Please
Cast Railway Wheel & Axles (Low Alloy remove the word chemistry from the
Product/Material of test
Steel) specific test performed column 2. Please
Specific Test Performed Copper mention Low alloy steel in brackets ().
Test method ASTM E-415, 2014 Observation 3 Remarks: Please provide
the units for all the test parameters
Range of Testing/Limit of detection 0.05 % to 0.50 % Observation 4 Remarks: Please provide
(±)MU @Value 0.02 % @ 0.20 % the units for all the test parameters
Test Performed at PermanentFacility Observation 5 Remarks: Adequate
Location 1 YELAHANKA --Select Observation 1 Remarks: 1. Please
Location
District-- remove the word chemistry from the
Discipline: Discipline: Chemical specific test performed column 2. Please
Group: Metals & Alloys mention Low alloy steel in brackets ().
Observation 2 Remarks: 1. Please
Cast Railway Wheel & Axles (Low Alloy remove the word chemistry from the
Product/Material of test
Steel) specific test performed column 2. Please
Specific Test Performed Manganese mention Low alloy steel in brackets ().
Test method ASTM E-415, 2014 Observation 3 Remarks: Please provide
the units for all the test parameters
Range of Testing/Limit of detection 0.10 % to 1.0 % Observation 4 Remarks: Please provide
(±)MU @Value 0.04 % @ 0.70 % the units for all the test parameters
Test Performed at PermanentFacility Observation 5 Remarks: Adequate
Location 1 YELAHANKA --Select
Location
District--
Discipline: Discipline: Chemical
Group: Metals & Alloys
Cast Railway Wheel & Axles (Low Alloy Observation 1 Remarks: 1. Please
Product/Material of test
Steel) remove the word chemistry from the
Specific Test Performed Molybdenum specific test performed column 2. Please
Test method ASTM E-415, 2014 mention Low alloy steel in brackets ().
Observation 2 Remarks: 1. Please
Range of Testing/Limit of detection 0.02 % to 1.0 %
remove the word chemistry from the
(±)MU @Value 0.0001 % @ 0.02 % specific test performed column 2. Please
Test Performed at PermanentFacility mention Low alloy steel in brackets ().
Observation 3 Remarks: Please provide
the units for all the test parameters
Observation 4 Remarks: Please provide
the units for all the test parameters
Observation 5 Remarks: Adequate
Location 1 YELAHANKA --Select
Location Observation 1 Remarks: 1. Please
District--
remove the word chemistry from the
Discipline: Discipline: Chemical specific test performed column 2. Please
Group: Metals & Alloys mention Low alloy steel in brackets ().
Cast Railway Wheel & Axles (Low Alloy Observation 2 Remarks: 1. Please
Product/Material of test remove the word chemistry from the
Steel)
specific test performed column 2. Please
Specific Test Performed Nickel mention Low alloy steel in brackets ().
Test method ASTM E-415, 2014 Observation 3 Remarks: Please provide
Range of Testing/Limit of detection 0.02 % to 1.0 % the units for all the test parameters
Observation 4 Remarks: Please provide
(±)MU @Value 0.0006 % @ 0.07 %
the units for all the test parameters
Test Performed at PermanentFacility Observation 5 Remarks: Adequate
Organisation Details
Details Data Feeded by Lab Observations
Location: Location 1
Discipline: Chemical,Mechanical,Non-destructive
Group:
Employee Type Quality Manager
Name Mr.-Satish A Rao
Designation CMS
Qualification BSc
Specialization Chemistry
Experience in Years Related to Present
27
Work
Training on ISO IEC 17025 : 2017, UM,
Relevant Technical Training
IQA
Landline No 080-28072914
Mobile No 9108501931
Email 079100rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Nagraj Ediga
Designation CMS
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
15
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 9108501966
Email 083512rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Mechanical
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Suresh Kumar P P
Designation CMS
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
33
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training 2017 & Estimation of Measurement
Uncertainty in Testing
Landline No 080-28072922
Mobile No 9108501962
Email 076662rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Asif Ali
Designation CMA
Qualification BTech
Specialization Chemical
Experience in Years Related to Present
5
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 7012235107
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Chemical,Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Suresh B Warthi
Designation CMS
Qualification BSc
Specialization Chemistry
Experience in Years Related to Present
22
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training 2017 & Estimation of Measurement
Uncertainty in Testing
Landline No 080-28072914
Mobile No 9108501950
Email 079978rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Duvvi Narendra Babu
Designation CMA
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
5
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 7619380767
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Dilip Kumar P
Designation CMS
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
33
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training 2017 ; Estimation of Measurement
Uncertainty in Testing & On Job Training
Landline No 080-28072916
Mobile No 9108501942
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Venkata Shiva Reddy
Designation CMA
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
5
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 8880255203
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Mechanical
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mrs.-Chandravadanam P
Designation CMS
Qualification BSc
Specialization Chemistry
Experience in Years Related to Present
22
Work
Training on ISO IEC 17025 : 2017, UM,
Relevant Technical Training
IQA
Landline No 080-28072922
Mobile No 9108501960
Email 079960rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Pradeep Kumar
Designation CMA
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
5
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 9441073316
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Chemical,Mechanical,Non-destructive
Group:
Employee Type Chief Executive of the Laboratory
Name Mr.-Devarishi Kumar Gaur
Designation
Qualification MTech
Specialization Metallurgy
Experience in Years Related to Present
20
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training 2017 & Estimation of Measurement
Uncertainty in Testing
Landline No 080-28072900
Mobile No 9108501900
Email dkg20021970@gmail.com
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Ravindra R Joshi
Designation CMS
Qualification MSc
Specialization Material Science
Experience in Years Related to Present
27
Work
Training on ISO IEC 17025 : 2017, UM,
Relevant Technical Training
IQA; On Job Training
Landline No 080-28072916
Mobile No 9108501948
Email 078941rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Ramakrishna Yagi Reddy
Designation CMA
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
3
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 8106712071
Email 076945rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Chemical,Mechanical,Non-destructive Observation 1 Remarks: Please mention
the training details of NDT. Please refer
Mechanical Properties of NABL 165 document for the requirement
Group: Metals,Metallography Test,Metals and of the authorized signatory for NDT
Alloys discipline.
Employee Type Others Observation 2 Remarks: Please mention
Name Mr.-M.Subbarao the training details of NDT. Please refer
NABL 165 document for the requirement
Designation CMT of the authorized signatory for NDT
Qualification MSc discipline.
Specialization Industrial Chemistry Observation 3 Remarks: Please mention
Experience in Years Related to Present the training details of NDT. Please refer
35 NABL 165 document for the requirement
Work
of the authorized signatory for NDT
Awareness Training on ISO IEC 17025 : discipline.
Relevant Technical Training 2017 & Estimation of Measurement Observation 4 Remarks: Please mention
Uncertainty in Testing the training details of NDT. Please refer
Landline No - NABL 165 document for the requirement
Mobile No of the authorized signatory for NDT
discipline.
Email Observation 5 Remarks: Adequate
whether proposed as authorised signatory Yes
Specimen Signature Download
Authorized Signatory;Certification under
Remarks
progress for NDT (MPI).
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Gulab Singh K
Designation CMS
Qualification MSc
Specialization Chemistry
Experience in Years Related to Present
15
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training 2017 ; Estimation of Measurement
Uncertainty in Testing; On Job Training
Landline No 080-28072916
Mobile No 9108501947
Email 082261rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Mechanical
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Prem Prakash
Designation CMS
Qualification BTech
Specialization Metallurgy
Experience in Years Related to Present
20
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072922
Mobile No 9108501938
Email 084419rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Location: Location 1
Discipline: Chemical,Mechanical Observation 1 Remarks: Please mention
the training details of NDT. Please refer
Mechanical Properties of NABL 165 document for the requirement
Group: Metals,Metallography Test,Metals and of the authorized signatory for NDT
Alloys discipline.
Employee Type Others Observation 2 Remarks: Please mention
Name Mr.-Ravindra R Joshi the training details of NDT. Please refer
NABL 165 document for the requirement
Designation CMS of the authorized signatory for NDT
Qualification MSc discipline.
Specialization Material Science Observation 3 Remarks: Please mention
Experience in Years Related to Present the training details of NDT. Please refer
27 NABL 165 document for the requirement
Work
of the authorized signatory for NDT
Awareness Training on ISO IEC 17025 : discipline.
Relevant Technical Training 2017 & Estimation of Measurement Observation 4 Remarks: Please mention
Uncertainty in Testing the training details of NDT. Please refer
Landline No - NABL 165 document for the requirement
Mobile No of the authorized signatory for NDT
discipline.
Email Observation 5 Remarks: Adequate
whether proposed as authorised signatory Yes
Specimen Signature Download
Authorized Signatory;Certification for
Remarks
NDT (MPI) under progress.
Location: Location 1
Discipline: Non-destructive
Group:
Person Responsible for Technical
Employee Type
Operations
Name Mr.-Abhimanyu Mudali
Designation CMS
Qualification BSc
Specialization Chemistry
Experience in Years Related to Present
12
Work
Awareness Training on ISO IEC 17025 :
Relevant Technical Training
2017 & On Job Training
Landline No 080-28072916
Mobile No 9108501957
Email 083281rwf@rwf.railnet.gov.in
whether proposed as authorised signatory No
Equipment Details
Details Data Feeded by Lab Observations
Location: Location 1
Discipline: Mechanical
Name of Equipment Brinel Hardness Tester
UID B-3000 PCFA
Model B-3000 PCFA
Serial No 02/2009-087
Year Of Make 2009
Range 1-450 BHN , IS 1500-2013
Least Count of Equipment
Calibration Date 10-10-2018
Calibration Due on 09-10-2019
CalibratedBy External
External/ laboratory nameExternal/
M/S Blue Star Limited
laboratory name
Location: Location 1
Discipline: Mechanical
Universal 20 Ton Tensile Testing
Name of Equipment
Equipment
UID UTN-20
Model UTN-20
Serial No 5-2004/3068
Year Of Make 2004
Range 0-200 KN, as per IS1828 Part-1/2005
Least Count of Equipment
Calibration Date 10-10-2018
Calibration Due on 09-10-2019
CalibratedBy External
External/ laboratory nameExternal/
M/S Blue Star Limited
laboratory name
Location: Location 1
Discipline: Chemical
Name of Equipment Optical Emission Spectormeter
UID MA-402
Model MA-402
Serial No MA-402
Year Of Make 1999
0.001 to 40 % with accuracy up to 0.001
Range
%
Least Count of Equipment
Calibration Date 08-05-2019
Calibration Due on 07-11-2019
CalibratedBy External
External/ laboratory nameExternal/
M/S Thermo Fischer Scientific
laboratory name
Location: Location 1
Discipline: Mechanical
Metallurgical Microscope with Image
Name of Equipment
Analyzer
UID DMI5000M with DFC 295 Camera
Model DMI5000M with DFC 295 Camera
Serial No 310836375230309
Year Of Make 2014
At 100Xfor Std Value of 800 microns,
Range Std Dev 1.11 Uncertainty ± 3.16
microns
Least Count of Equipment
Calibration Date 20-03-2019
Calibration Due on 19-03-2020
CalibratedBy External
External/ laboratory nameExternal/
M/s Leica Micro Systems
laboratory name
Location: Location 1
Discipline: Chemical
Name of Equipment Optical Emission Spectrometer
UID ARL 4460 - 1554
Model ARL 4460
Serial No 1554
Year Of Make 2009
0.001 - 40 % with accuracy up to
Range
0.001%
Least Count of Equipment
Calibration Date 11-03-2019
Calibration Due on 10-09-2019
CalibratedBy External
External/ laboratory nameExternal/
M/S Thermo Fischer Scientific
laboratory name
Location: Location 1
Discipline: Mechanical
Name of Equipment Rockwell Hardness Tester
UID RASNE-1
Model RASNE-1
Serial No 11/2008-2054
Year Of Make 2008
Range 20 - 80 HRc, IS -1586-2012
Least Count of Equipment
Calibration Date 10-10-2018
Calibration Due on 09-10-2019
CalibratedBy External
External/ laboratory nameExternal/
M/S Blue Star Limited
laboratory name
Location: Location 1
Discipline: Non-destructive
Name of Equipment Electromagnetic Crack detector
UID UNMT-1200
Model UNMT-1200
Serial No COFMOW - 2269-01
Year Of Make 2015
2 mm - 2.5 Meters, Longitudinal
Range Discontinuity, 2 mm - 250 mm Transverse
Discontinuity
Least Count of Equipment
Calibration Date 08-05-2019
Calibration Due on 08-05-2020
CalibratedBy Inhouse
In-house/traceability NIST