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IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO.

8, AUGUST 2019 3227

Analysis and Design of Cyclic Switched-Capacitor


DC–DC Converters
Kishalay Datta, Vinod Menezes, Member, IEEE, and Shanthi Pavan , Fellow, IEEE

Abstract— We introduce the cyclic switched-capacitor dc–dc


converter for single-input multiple-output power delivery. We
focus on applications in stacked voltage domain (SVD)-based
systems, and show that the cyclic architecture is robust to
load current mismatches. We analyze such converters and give
intuition for their power losses. We give experimental results from
an SVD based power management integrated circuit (PMIC),
designed and fabricated in a 130 nm CMOS technology. The
PMIC is a combination of a 2/3 stage reconfigurable cyclic SC
dc–dc converter and a linear regulator. It can drive 3×3 mA loads
with the input supply voltage varying from 2.35–3.65 V.
Index Terms— DC-DC power converters, switched capacitor
circuits, single-input multiple-output, voltage regulators, charge
recycling, voltage stacking, power management.

I. I NTRODUCTION

C OIN-CELL or cylindrical batteries, which yield voltages


from 2–3.6 V, are required to power digital circuitry
whose supply voltage requirements are in the range 0.8–1.4 V.
Fig. 1. (a) Principle of stacked voltage domain (SVD) power delivery.
(b) SVD regulator using linear voltage regulators.
Linear regulators are not efficient due to the large drop-out
voltage. Inductive buck dc-dc converters are efficient, but need
external inductors that increase board footprint and cost. More- They are used in many automotive, industrial and mission-
over, tampering of external inductors is a potential security critical applications where hardware safety is an integral
concern. DC-DC converters based on switched-capacitors [1] requirement. In these systems, two or more processors execute
are a possible alternative. Unfortunately, they can only achieve the same set of instructions, thereby ensuring reliability by
step-down fractions that are ratios of whole numbers [2]. This redundancy. Under normal circumstances, these processors are
can be addressed by using linear regulators in tandem, with in the same state in every clock cycle, hence the name lock-
some loss in efficiency. More recently, DC-DC converters with step. An error in a particular processor will manifest as a
large power densities, and flying loads [3] have been reported. difference in outputs of these multiple identical units, thus
However, they have limited step-down ratios, and require flagging an error. In a three-processor system, for instance,
specialized flying-domain level shifters. Hybrid converters that simple majority voting can greatly reduce the probability of
combine package or PCB inductances and capacitances [4], [5] a defective operation. In this work, the application space
have also been explored. These high-power density converters focused is lock-step for ultra-low power industrial systems.
have good efficiency for loads greater than 0.5 A, but their An individual processor core typically consumes an active
efficiency rapidly falls below 40% for lighter loads. mode current per clock frequency of 150 μA/MHz [14]. The
If the low-voltage load can be partitioned into largely equal processors consume about 3 mA worst case average current
units, they can be stacked so that they can be directly driven by for the target applications.
the battery. This is the principle behind stacked voltage domain Since multiple identical processors operate the same pro-
(SVD) based power delivery [6]–[12]. SVD power delivery is gram with the same inputs, it follows that their nominal current
particularly effective in a class of hardware-safety and high- draws are identical. In such cases, SVD power delivery, where
reliability systems called lock-step micro-controllers [8], [13]. the processors are stacked becomes attractive [8]. An example
three-processor stack is shown in Fig. 1(a). Each processor
Manuscript received December 12, 2018; revised February 17, 2019 and
March 19, 2019; accepted March 21, 2019. Date of publication April 25, operates with a supply of VL . The voltage of the battery
2019; date of current version July 3, 2019. This paper was recommended by is 3 VL , thereby allowing us to stack the processors directly
Associate Editor A. Fayed. (Corresponding author: Shanthi Pavan.) across it. The role of the SVD regulator is to ensure that VL1
K. Datta and S. Pavan are with the Department of Electrical Engineering,
Indian Institute of Technology Madras, Chennai 600036, India (e-mail: and VL2 equal VL and 2 VL respectively. If the processors draw
shanthi@ee.iitm.ac.in). identical currents, the regulator does not need to source/sink
V. Menezes is with Texas Instruments India Ltd., Bengaluru 560093, India. any current, thereby ensuring a power efficiency of virtually
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. 100 %. In practice, the load currents drawn by the processors
Digital Object Identifier 10.1109/TCSI.2019.2907309 (denoted by I1 , I2 , and I3 ) will be largely equal, and the
1549-8328 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
3228 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO. 8, AUGUST 2019

regulator has to only process the (small) difference between the


currents. Thus, SVD power delivery achieves high efficiency
with equal loads, which are also referred to as balanced loads.
A simple way of realizing the SVD regulator is to use
push-pull linear regulators, as shown in Fig. 1(b) [6]. This
results in excellent efficiency for balanced stacks, where I1 ≈
I2 ≈ I3 . Unfortunately, power efficiency is degraded when
the loads become unbalanced, as explained below. Consider
a load stack where I2 = I3 = 0, and I1 = 0. In such
a situation, both the linear regulators L R1 and L R2 have
to source all of I1 through them. This is equivalent to a
conventional linear regulator providing a dropout of 2 VL from
the battery to drive a current I1 , resulting in an efficiency of
33 %. It is thus seen that extremely unbalanced loads make the
linear-regulator-based SVD power management system very
inefficient. In the context of our intended application of lock- Fig. 2. (a) Stacked voltage domain power delivery using a switched-
step microprocessors, imbalanced loads can occur in the case capacitor ladder converter. (b) Circuit to calculate the slow-switching limit
of errors; when one of the processors shuts down, for instance. output resistance.
Moreover, due to process variations, there could be worst case
±10% mismatch among the individual processor currents. In
this work, that translates to worst case ±250μA [14]. flying capacitors, and are (much) smaller than the decoupling
A more power-efficient approach to realizing the SVD capacitors. The switching frequency is denoted by f s . Under
regulator for Fig. 1(a) is to use a single-input, multiple- no-load conditions, it can be shown [1] that VL1 = V B /3 and
output ladder switched-capacitor dc-dc (SCDCDC) converter VL2 = 2V B /3.
[7], [9]–[12]. While the ladder SCDCDC converter-based SVD The average steady-state voltages VL1 and VL2 at the
regulator is an improvement over the linear-regulator-based outputs depend on the load currents, the output resistances
solution, it has several drawbacks. The aim of this work is in the slow-switching limit, and the cross-coupling between
to address these disadvantages. Our solution is the cyclic the two ports. In the simplified analysis that follows, we
switched capacitor dc-dc converter, which robustly tackles the assume that the switches are ideal. The output resistance
biggest limitation of SVDs, namely, load current mismatch. looking into the port VL1 in the slow-switching limit, assuming
The rest of the paper, which introduces and analyzes the Cd1 = Cd2 = Cd3 = Cd , C F 1 = C F 2 = C F , and Cd  C F ,
cyclic SCDCDC converter, is organized as follows. Section II is determined using the circuit of Fig. 2(b) [15], [16]. VT is
reviews the operation of the ladder SCDCDC multiple-output a dc test voltage. Denoting the average current drawn from
converter, and discusses its limitations. Section III describes the test voltage by IT , the output resistance can be obtained
the principle behind cyclic dc-dc conversion, and derives as rout = VT /IT . The steady-state analysis of the network of
expressions for its output resistance in the slow-switching Fig. 2(b) (omitted here due to space constraints) yields the
limit. The loss-mechanisms in the converter are also discussed. following.
Section IV gives the design details of a power management
a. The average current drawn from the test voltage source,
integrated circuit (PMIC) designed to deliver power to three
if Cd  C F , is given by IT = (9/5) f s C F VT . The output
loads over a wide range of battery voltages. The PMIC uses a
reconfigurable 2- or 3-stage cyclic SCDCDC converter, along resistance presented at port VL1 of the ladder of Fig. 2(a)
is thus given by rout = 5/(9 f s C F ).
with a programmable load configuration. Experimental results
from the PMIC, designed in a 130 nm CMOS process, are b. The voltage developed at the upper output port in
given in Section V. The PMIC achieves a peak efficiency of Fig. 2(b) when VT is applied at the lower port is 0.8 VT .
The implication of this is the following. If a dc current
about 99% when driving a balanced load, while switching at
a low frequency of 1 kHz. Section VI concludes the paper. IT was drawn from the lower port (with the upper
port being unloaded), its voltage would drop by IT rout .
Consequently, the voltage at upper port would also drop
II. SVD P OWER D ELIVERY W ITH A L ADDER by 0.8 IT rout .
SCDCDC C ONVERTER c. Observing that Fig. 2(b) is symmetric with respect to
the lower and upper ports, it is apparent that the output
The switched-capacitor ladder converter is an attempt at
addressing the inefficiency of a LDO-based SVD regulator [7], resistance looking into the upper port is also 5/(9 f s C F ).
Likewise, applying a test voltage VT at the upper port
[9]–[12]. Fig. 2(a) shows a three-level ladder converter driving
stacked loads that draw currents I1 , I2 , and I3 . Cd1 , Cd2 , would cause a voltage shift 0.8 VT at the lower port.
and Cd3 are decoupling capacitors. In our application (lock- Using the observations above, we are now in a position to
step microprocessor system), these decoupling capacitors are determine the average steady-state voltages VL1 and VL2 in the
the inherent parasitic capacitances presented by the load, ladder converter of Fig. 2(a). The lower output port supplies a
and are nominally equal to 10 nF. C F 1 and C F 2 are the current (I1 − I2 ), while the upper output port supplies (I2 − I3 ).
DATTA et al.: ANALYSIS AND DESIGN OF CYCLIC SWITCHED-CAPACITOR DC–DC CONVERTERS 3229

Fig. 3. Simulated output voltages of a ladder SCDCDC converter with


V B = 3 V, C F = 1.5 nF, C D = 10 nF and f s = 3 MHz. I1 = I2 = I3 = 0
for t < 20 μs. For t > 20 μs, I1 = 3 mA, I2 = 2.3 mA and I3 = 1 mA.

We thus have
VB 5 (I1 − I2 ) 5 (I2 − I3 )
VL1 = − − 0.8 Fig. 4. Operating principle of the cyclic switched-capacitor dc-dc converter.
3 9 fs C F 9 fs C F
  
effect of current in upper port
2V B 5 (I1 − I2 ) 5 (I2 − I3 ) one phase. This is remedied by adding another flying capacitor
VL2 = − 0.8 − . (1)
3

9 fs C F
 
9 fs C F C F 3 (and a corresponding third phase φ3 ), ensuring that one
effect of current in lower port of three flying capacitors are connected to the battery in
any phase. To explain the principle of operation, we use
The expressions of (1) are confirmed by simulations of a
the example three-level cyclic converter shown in Fig. 4.
ladder SCDCDC converter with V B = 3 V, C F = 1.5 nF,
C F 1 , C F 2 , C F 3 are the three flying capacitors, which are all
C D = 10 nF and f s = 3 MHz.1 These choices yield rout =
nominally identical, and equal to C F . The stacked loads
123 . I1 = I2 = I3 = 0 for t < 20 μs, resulting in VL1 = 1 V
connected across the battery draw constant currents I1 , I2 and
and VL2 = 2 V. At t = 20 μs, load currents I1 = 3 mA,
I3 , and have decoupling capacitors Cd1 , Cd2 , Cd3 connected
I2 = 2.3 mA and I3 = 1 mA are turned on. As a result, VL1
across them. I B denotes the current drawn from the battery.
and VL2 deviate from their no-load values, as shown in Fig. 3.
The switching frequency is f s .
Using (1) to determine the steady-state average voltages, we
The cyclic SCDCDC converter operates in three phases,
obtain VL1 = 785 mV and VL2 = 1.77 V, which is in good
denoted by φ1 , φ2 and φ3 . During phase φ1 , C F 1 , C F 2 and
agreement with simulation results.
C F 3 are connected across loads I1 , I2 and I3 respectively. In
The ladder SCDCDC converter has two drawbacks. Both
the next phase φ2 , the flying capacitors are shifted down by
can be traced to the fact that the flying capacitor C F 1 (see
one position, with C F 2 , C F 3 and C F 1 connected across I1 , I2
Fig. 2(a)) draws current from the battery only during φ1 .
and I3 respectively, as shown in Fig. 4. Thus, the capacitors
This not only increases the output resistance of the converter,
are shifted down by one position every clock phase, thereby
but also results in a “spikier” current being drawn from the
cycling each flying capacitor across every load. Hence the
battery. A consequence of the high peak-to-average ratio of
name cyclic SCDCDC converter.
the battery’s current draw is reduced battery lifetime. The
We now determine the voltages VL1 and VL2 in steady state,
root cause of the problems described above is that the battery
under no-load conditions, namely I1 , I2 , I3 = 0. Fig. 4 then
is “idle” during φ2 ; i.e, none of the flying capacitors are
reduces to Fig. 5. We denote the voltages on Cd1 , Cd2 and
connected to it during that phase. If current was drawn from
Cd3 in φ1 of the n t h clock cycle by v 1 , v 2 and v 3 respectively.
the battery even in its idle phase, the output resistance should
These voltages must satisfy
reduce. Further, a more uniform current would be drawn from
the battery. This is the basic idea behind the cyclic SCDCDC v1 + v2 + v3 = VB . (2)
converter introduced in the next section.
In φ2 , the capacitors are cycled, meaning that C F 2 is in
III. C YCLIC S WITCHED -C APACITOR DC-DC C ONVERSION parallel with Cd1 etc., as shown in Fig. 5. Straightforward
analysis shows that the voltages across Cd1 , Cd2 and Cd3 can
In this section, we introduce the cyclic switched-capacitor be expressed as
dc-dc (SCDCDC) converter. As discussed in Section II, the
ladder SCDCDC converter lets the battery be “idle” during v 1,φ2 = v 1 + k1 (v 2 − v 1 )
1 The values of C and f are chosen to make a fair comparison with the v 2,φ2 = v 2 + k2 (v 3 − v 2 )
F s
cyclic SCDCDC converter introduced in the next section. v 3,φ2 = v 3 + k3 (v 1 − v 3 ) (3)
3230 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO. 8, AUGUST 2019

Fig. 6. Steady-state operation of the cyclic SCDCDC converter when a test


voltage VT is applied to the lower output port. Analysis shows that v a = 0
in steady state.

Fig. 5. Determining capacitor voltages under steady-state operation: the


voltages in φ1 of the n th and (n + 1)th clock cycles must be identical. assumed to be so large that steady state has been reached.
We denote the potential of the bottom-plate of C F 3 during
φ1 as v a . Straightforward analysis using charge conservation
shows that in φ2 , the potential of the bottom plate of C F 1 will
where k1 , k2 and k3 are constants depending on the particular
be −(1/2)v a . It immediately follows that the bottom plate of
values of the C F 1,2,3 and Cd1,2,3. Proceeding in a similar
C F 2 in φ3 will be −(1/2)(−v a /2) = (1/4)v a .
manner, the capacitor voltages during φ1 of the (n +1)t h clock
Continuing the line of reasoning above, we see that C F 3 ’s
cycle can be determined to be those on the left-hand-side of
bottom-plate potential in φ1 of the (n + 1)t h clock cycle
the equations below, where the coefficients m ab are constants
should be −(1/2)(v a /4) = −(1/8)v a . Since we are assuming
that depend on C F 1,2,3 and Cd1,2,3 . Since the system is in
steady-state operation, the voltage C F 3 ’s bottom-plate in phase
steady-state, the capacitor voltages during φ1 of the (n + 1)t h
φ1 of the n t h and (n + 1)t h clock cycles must be identical.
clock cycle must be the same as those in the n t h clock cycle,
This therefore means that v a = −(1/8)v a , which leads us to
namely v 1 , v 2 and v 3 . We thus have
conclude that v a = 0.
v 1 + m 11 (v 2 − v 1 ) + m 12 (v 3 − v 2 ) + m 13 (v 1 − v 3 ) = v 1 During the transition from φ1 → φ2 , the charge supplied
v 2 + m 21 (v 3 − v 2 ) + m 22 (v 1 − v 3 ) + m 23 (v 2 − v 1 ) = v 2 by the test voltage VT is comprised of two components. The
first is the charge supplied to C F 2 . During φ1 , the charge on
v 3 + m 31 (v 1 − v 3 ) + m 32 (v 2 − v 1 ) + m 33 (v 3 − v 2 ) = v 3 . C F 2 ’s top plate is -C F VT . (Recall that all flying capacitors are
It is evident that v 1 = v 2 = v 3 is the solution to the system identical and equal to C F ). During φ2 , this charge becomes
of equations above. Further, since v 1 +v 2 +v 3 = V B , it follows +C F VT , indicating the VT has to supply 2C F VT . The second
that in steady state, component of charge supplied by VT is to C F 3 . In φ1 , the
charge on C F 3 is zero, since v a = 0. In phase φ2 , the bottom-
VB plate of C F 3 has a charge C F VT , which needs to be supplied
v1 = v2 = v3 = . (4)
3 by the test voltage. The total charge supplied by VT during
We thus see that the output voltages VL1 and VL2 are given the φ1 → φ2 transition is thus seen to be 3C F VT . In a similar
by V B /3 and 2 V B /3, irrespective of the values of the flying manner, it is easy to see that VT supplies a charge 3C F VT
and decoupling capacitors. during φ2 → φ3 and φ3 → φ1 transitions.
From the discussion above, we see that the total charge
drawn from the test voltage (in steady state) during one clock
A. Output Resistance
cycle (time duration of 1/ f s ) is given by 9C F VT . The output
Next, we determine the output resistance of the cyclic resistance looking into the lower port is thus given by
SCDCDC converter, assuming ideal switches. All the flying
capacitors are identical, and equal to C F . To find the output 1
rout = . (5)
resistance of the “lower” output port, we apply a test voltage 9 fs C F
VT at the port, and find the average current drawn from
this source in steady-state [2], [15], [16]. Fig. 6 shows the Since we have assumed ideal switches, rout above corre-
state of the converter in the n t h clock cycle, where n is sponds to the so-called slow-switching limit. Interestingly, the
DATTA et al.: ANALYSIS AND DESIGN OF CYCLIC SWITCHED-CAPACITOR DC–DC CONVERTERS 3231

Fig. 7. Simulated output resistance of a cyclic SCDCDC converter with


C F = 1 nF versus switching frequency. Two cases of C D = 1 nF and C D =
10 nF are shown. The corresponding plots for the ladder converter, where Fig. 9. Simulated output voltages of a cyclic SCDCDC converter with V B =
C F = 1.5 nF are also shown for comparison. 3 V, C F = 1 nF, C D = 10 nF and f s = 2 MHz. I1 = I2 = I3 = 0 for
t < 20 μs. For t > 20 μs, I1 = 3 mA, I2 = 2.3 mA and I3 = 1 mA. The
corresponding waveforms (same as those in Fig. 3) for the ladder converter,
where C F = 1.5 nF and f s = 3 MHz, are also shown for comparison.

voltage of the upper rail is given by


2V B 2V B (I2 − I3 )
VL2 = − (I2 − I3 )rout = − . (6)
3 3 9 fs C F
This is because a stimulus in the lower rail does not cause
any steady-state change in the voltage of the upper rail. The
potential of the lower rail, on the other hand, is given by
VB V B (I1 − I3 )
VL1 = −(I2 − I3 )rout −(I1 − I2 )rout = − .
3 3 9 fs C F
(7)
The deviation of VL1 from its no-load value V B /3 consists of
two components. The first is the drop due to the change in
VL2 , which is (I2 − I3 )rout , and the second is the reduction
Fig. 8. Steady-state output voltages of cyclic SCDCDC while driving SVD due to its own load current.
loads.
Fig. 9 shows the simulated output voltages of a cyclic
SCDCDC converter with C F = 1 nF, C D = 10 nF and a
steady-state voltage at the “upper” output port in response to switching frequency f s of 2 MHz. The converter is operated
an excitation at the lower port is zero. with a battery voltage of 3 V. For t < 20 μs, the converter
Next, we evaluate the output resistance looking into the is under no-load conditions, so that I1 = I2 = I3 = 0.
upper port. We proceed in a manner similar to that in Fig. 6. At t > 20 μs, the loads are turned on with I1 = 3 mA,
We omit the details here due to space constraints. It turns out I2 = 2.3 mA and I3 = 1 mA. rout = 1/(9 f s C F ) turns out
that rout = 9 f s1C F for the upper port too. However, the change to be 55.5 . For t < 20 μs, VL1 and VL2 are 1 V and 2 V
in the voltage at the lower port, due to test voltage VT in the respectively, as expected. After the loads are turned on, the
upper port turns out to be VT . This surprising result seems steady-state value of VL1 should, by our analysis, deviate from
reasonable due to the following. The flying capacitors are 1 V by about 55.5 · 2 mA = 111 mV. VL2 , on the other hand,
“rotating” from top-to-bottom; the upper and lower ports are should reduce by 55.5 · 1.3 mA = 70 mV. Notice that these
therefore not equivalent. Fig. 7 validates (5), and compares the estimates are in good agreement with the simulation results
output resistances of cyclic and ladder architectures. The total shown in Fig. 9. The corresponding voltage waveforms (those
flying capacitance for both cases is kept the same. This shows in Fig. 3) with a ladder SCDCDC converter are also shown
that the output resistance of the cyclic SCDCDC converter is for comparison. We see that the cyclic topology outperforms
about 3 times lower than that of the ladder.2 the ladder-based approach, for the same amount of flying
Fig. 8 shows a cyclic SCDCDC converter driving three capacitance (3 nF in each case), and the same number of
loads. The effective current supplied by the upper rail is switching events per unit time.
(I2 − I3 ), while the lower rail supplies (I1 − I2 ). The average
B. Battery Current
2C
d2 in a ladder converter does behave like a flying-capacitor and influences
the output resistance in the slow-switching limit. This is why rout for the The cyclic SCDCDC converter also results in a very
ladder converter changes with the value of C D in Fig. 7. desirable waveform for the current drawn from the battery.
3232 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO. 8, AUGUST 2019

parasitic bottom-plate capacitance to ground. In the


130 nm CMOS process technology used in this work,
the parasitic capacitance is α = 1.6% of the intended
capacitor. As the flying capacitors keep changing their
position with phase, the bottom-plate parasitics get
charged/discharged, resulting in power loss. During
successive phases, the bottom-plate capacitor has the
voltages 0 → 2V B /3 → V B /3 → 0 → · · ·. A straightfor-
ward calculation shows that the loss due to the three
bottom-plate capacitors is α C F V B2 f s .
b. Switch resistance and gate-drive: Power is lost due to
dissipation in the switches. To reduce this, the switches,
Fig. 10. Simulated battery currents for comparison of ladder (blue) and cyclic realized using MOS transistors, should be sized so as to
(red) SCDCDCs. V B = 3.6 V and internal resistance of battery is 10 . For have a small resistance. Attempting to increase their size,
cyclic, C F = 1 nF, C D = 10 nF and f s = 2.5 MHz. I1 = 3 mA, I2 = 2.3 mA
and I3 = 1 mA. For the ladder converter, C F = 1.5 nF and f s = 8.3 MHz.
however, results in increased gate capacitance, which in
turn increases the power needed to drive the switches.
Switch resistance, therefore, has to be chosen as a balance
To see this, we first assume that the decoupling capacitors between I 2 R and switching loss.
are small in relation to the flying capacitors, so that they c. Charge-sharing between flying and decoupling capaci-
can be approximated to zero. We now examine the various tors: In the presence of mismatched loads, the voltage
currents and voltages in each phase, assuming steady-state across each of the decoupling capacitors is different,
operation. From Fig. 4, we see that the currents through the as analyzed earlier in this section. Thus, the voltage
flying capacitors C F 1 , C F 2 and C F 3 during phase φ1 are given across the flying capacitors changes from phase to phase,
by I B − I1 , I B − I2 , and I B − I3 respectively. Denoting the resulting in a loss of efficiency. Space constraints prevent
voltages across the flying capacitors by v 1 , v 2 and v 3 , we see a detailed analysis here, but it can be shown that this loss
that v 1 (t) + v 2 (t) + v 3 (t) must equal the battery voltage V B . is bounded by 3C F V 2 fs , where V is the worst-case
Since the capacitor currents are proportional to the derivatives deviation of the voltage across any of the load currents
of their voltages, it follows that the sum of the flying capacitor from their nominal values.
currents are constrained according to
(I − I ) + (I B − I2 ) + (I B − I3 ) =0 (8) IV. D ESIGN OF AN SVD-BASED PMIC FOR A
 B  1       W IDE I NPUT VOLTAGE R ANGE
current through C F1 current through C F2 current through C F3
In this section, we describe the design of a test chip to verify
resulting in the efficacy of a power management solution based on cyclic
1 switched-capacitor dc-dc conversion. The PMIC is geared to
IB =
(I1 + I2 + I3 ) . (9)
3 operate in SVD applications, as mentioned in the introduction.
From the discussion above, we see that the cyclic SCD- The loads need to have a supply voltage which is 1.2 V±10%,
CDC converter draws a constant battery current, even when and draw a worst-case current of 3 mA. The test chip described
the decoupling capacitors are zero. Our first-order analysis here supports a battery voltage that can vary from 2.35-3.65 V.
assumes instantaneous switching of the flying capacitors; a To accommodate such a range of input voltage, the loads can
practical converter will employ break-before-make switching, be stacked into two or three levels.
during which the decoupling capacitors supply current to the Fig. 11(a) shows the architecture of the PMIC test chip. It
load, resulting in small current-spikes through the battery. In operates in three modes, depending on the battery voltage,
contrast, the ladder SCDCDC converter draws current from the as shown in part (b) of the figure. The mode selector is
battery in large spikes (since the flying capacitor is connected responsible to sense the battery voltage and automatically
to the battery only during one phase), reducing battery life. reconfigure the PMIC to the appropriate mode. It compares
Fig. 10 compares the battery current waveform in a cyclic appropriate fractions of the battery voltage to an (external)
converter with that of a ladder converter. Here, the battery is bandgap reference voltage to generate control signals that
assumed to have V B = 3.6 V and an internal resistance of configure the operational modes of the regulator and load
10 . The latter is chosen to emulate the current compliance assemblies. The comparators and resistor ladder in the mode-
of typical batteries [17] used in the target applications for this selector circuitry consumes a current less than 20 nA. They
work. occupy about 0.1 mm2 resulting in on-chip area overhead of
2.4% of the overall active area.
C. Loss Mechanisms
Losses, which degrade the power efficiency of a cyclic A. Regulator Assembly
SCDCDC converter, are due to the following: Fig. 12(a) shows the architecture of the regulator assembly.
a. Parasitic bottom-plate capacitance of the flying capac- It consists of a 2/3 level cyclic SCDCDC converter and a
itors: An integrated capacitor is accompanied by a linear regulator. Depending on the mode of operation, the
DATTA et al.: ANALYSIS AND DESIGN OF CYCLIC SWITCHED-CAPACITOR DC–DC CONVERTERS 3233

Fig. 11. (a) Block diagram of the PMIC test chip that incorporates cyclic
switched-capacitor dc-dc conversion for a SVD application. (b) Battery-
voltage range and the modes of operation.

Fig. 13. Simplified schematic of the 3-level cyclic SCDCDC converter.

B. Load Assembly
Fig. 12(b) shows the load assembly. Three loads are con-
nected to each other through a set of switches. When the PMIC
is operating in md3, the loads are arranged as a 3-level stack.
The loads are arranged as a 2-level stack in both md1 and
md2. Hence, the logical OR of md1 and md2, md1 + 2, is
used as the enable signal. In the 2-level stack, I2 forms the
upper level while the parallel combination of I1 and I3 form
the lower level.

C. PMIC Operation in Different Modes


Fig. 14 shows the three modes of operation. When 3.65 V ≥
VBAT > 3.5 V, the PMIC operates in md3, shown in Fig. 14(a).
The loads are arranged as a three-level stack, and the SCD-
CDC is operated as a three-level cyclic converter. The linear
regulator is disabled.
The PMIC operates in md2 when the battery voltage goes
lower (3.5 V ≥ VBAT > 2.5 V), and it is no longer possible to
configure the loads as a three-level stack. It is also not possible
Fig. 12. (a) Regulator and (b) load assemblies. to operate them as a two-level stack, since the voltage across
the loads can then exceed the limit of safe operation (1.32 V).
cyclic SCDCDC converter can be programmed to operate with Thus, the linear regulator is turned on (see Fig. 14(b)), to
two or three levels. In the two-level mode, a clock generator provide the requisite drop-out voltage, so that the top rail of
uses the master clock (clk in Fig. 12(a)) to generate two non- the 2-level stack is set to 2.4 V.
overlapping clock phases with 50% duty cycle. For three-level When 2.5 V ≥ VBAT > 2.35 V, the input voltage becomes
operation, three 33% duty-cycle non-overlapping signals are sufficiently low, so that a two-level load stack can be reliably
generated. Based on the mode of operation, the linear regulator operated. This corresponds to md1 (Fig. 14(c)), where the
can be enabled and connected in cascade with the cyclic linear regulator is disabled, and the uppermost rail is directly
SCDCDC module. When enabled, the regulator maintains connected to the battery.
2.4 V at its output. Due to time constraints of the test-chip The component values of the SCDCDC converter were
schedule, the load regulation loop could not be implemented. chosen according to the following.
Hence, the variable frequency clock input is provided off-chip. • The widths of the switch transistors were chosen so that
We give more details about the clock input in section V. the worst-case voltage drop across them does not exceed
Fig. 13 shows the simplified schematic of the three-level 50 mV.
cyclic SCDCDC converter. It consists of three identical switch- • Upon fixing switch sizes, the efficiency of the con-
capacitor unit cells, each driven by appropriate clock phases. verter can be maximized by reducing the switching
3234 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO. 8, AUGUST 2019

Fig. 15. Die micrograph of the fabricated PMIC.

V. E XPERIMENTAL R ESULTS
A PMIC test-chip was designed to test the cyclic SCDCDC
principle. It was fabricated in a 130 nm CMOS technology.
The die photograph is shown in Fig. 15. The area of the test
Fig. 14. Equivalent views of the SVD based PMIC in (a) md3 (b) md2 and chip, including pads, is 6.25 mm2. The total flying capacitance,
(c) md1.
which is about 2.96 nF, occupies an area of 1.7 × 1.5 mm2.
These capacitors are realized as MIM structures due to their
low bottom-plate parasitic capacitance (α ≈ 0.016). The active
frequency ( f s ). A lower f s not only reduces the power area occupied by the PMIC is about 4 mm2 .
needed to drive the gates of the switches, but also A peak power density of 2.7 mW/mm2 was achieved. The
reduces power lost in the switched parasitic of the flying low power-density versus good power-efficiency was the trade-
capacitors. off faced in the design while choosing MIM capacitors. The
• The maximum area available for the flying capacitors and use of high-density thin-oxide MOS capacitors having low
the peak ripple voltage tolerable across the loads constrain bottom-plate parasitic was avoided due to reliability issues
the lowest f s that can be used. during start-up of the PMIC. Alternatively, technology nodes
with ferro-electric capacitors could be used [18] to attain
good capacitance density with very low bottom-plate parasitic.
Unfortunately, at the time of the design, there was no test-chip
D. PMIC Efficiency in Various Operating Modes shuttle available for such technology nodes.
This PMIC is intended to power a set of three micro-
The power efficiency of the PMIC is mode and load depen- controller cores running in a lock-step fashion. The parasitic
dent. In md3, where the loads are connected as a three-level supply-ground capacitances of the micro-controller cores, esti-
stack, a very high efficiency should be expected if the load mated to be about 10 nF each, also serve as the decoupling
is balanced. With such a load stack, the switching frequency capacitors C D . However, since the micro-controllers were not
can be reduced to a very low value, since the flying capacitors fabricated on the test chip, external 10 nF capacitors were
only need to compensate for any (small) mismatch between used during characterization. The worst-case current draw
load currents. of the cores is about 3 mA, which is mimicked off-chip by
Unbalanced load-stacks cause a reduction in efficiency due programmable resistor banks and/or ring-oscillator loads.
to the increased conduction losses, and higher switching loss The clock input to the PMIC (clk in Fig. 12(a)) was
(due to the increased f s needed to maintain the voltages across provided using an external function generator. The frequency
the loads). was manually set to keep the voltages across the loads to
In md2, where the linear regulator is used to set the within 10% of their nominal values.
voltage across the two-level stack to 2.4 V, efficiency is further Several experiments were run to demonstrate the PMIC’s
limited by the drop-out voltage of the regulator. In md1, the performance. In the first test, I1 = 1.7 mA, I2 = 1.5 mA and
efficiencies are comparable to md3 since the linear regulator I3 varied. The switching frequency is set to 2.8 MHz. Recall
is turned off. that each flying capacitor is C F ≈ 1 nF. Fig. 16 shows the
DATTA et al.: ANALYSIS AND DESIGN OF CYCLIC SWITCHED-CAPACITOR DC–DC CONVERTERS 3235

Fig. 16. Cross-regulation due to a change in I3 . VL2 (blue) and VL1 (pink) Fig. 19. The output voltage levels of the cyclic converter in brown-out.
jump down by 110 mV and 85 mV respectively.

Fig. 17. Cross-regulation due to a change in I2 . VL2 (blue) and VL1 (pink)
jump by 120 mV and -15 mV respectively. Fig. 20. Measured efficiency, and switching frequency as a function of load
current mismatch in mode 3, with the battery voltage being 3.6 V. The nominal
load currents are chosen to be 1.5 mA.

Fig. 18. Cross-regulation due to a change in I1 . VL2 (blue) and VL1 (pink)
jump up by 10 mV and 120 mV respectively.

Fig. 21. Measured efficiency, and switching frequency as a function of load


measured VL1 and VL2 waveforms as I L3 changes from 2.5 mA current mismatch in mode 1, with the battery voltage being 2.4 V. The nominal
to 0 and back again to 2.5 mA. We see that they jump down by load currents are chosen to be 1.5 mA.
85 mV and 110 mV respectively, in response to a 2.5 mA step
in I3 . Equations (6) and (7) predict that the changes should
be equal, and about 100 mV. The deviation from the values transition from 3.6 V to 1.2 V, while its lower rail should go
predicted by our analytical expressions is due to the series from from 2.4 V to 0. This is indeed seen in measurements,
resistance of the switches. as shown in Fig. 19.
Next, we keep I1 and I3 fixed at 1.7 mA and 1.5 mA, and Figures 20 and 21 show the measured efficiency with
step I2 from 0 to 2.5 mA. The results are shown in Fig. 17. mismatched loads, in modes 3 and 1 respectively. These curves
We see that VL2 (blue) and VL1 (pink) jump by 120 mV and were obtained in the following manner. The loads were first
-15 mV respectively, which are in good agreement with the made identical, with each drawing 1.5 mA. In this balanced
values predicted by (6) and (7). condition, the efficiency in mode 3 (with V B = 3.6 V)
Finally, we keep I2 and I3 fixed at 1.5 mA and 1.5 mA, and should be close to 100%. A very small switching frequency
step I1 from 0 to 2.5 mA. The results are shown in Fig. 18. is necessary, and in our case, was chosen to be 1 kHz. Each
We see that VL2 (blue) and VL1 (pink) jump up by 10 mV and load current is modified (one at a time) from the nominal
120 mV respectively, again in good agreement with the values value – this will cause the voltages VL1 and VL2 to change.
predicted by (6) and (7). The switching frequency is increased to restore the voltages
If a supply brown-out occurs from 3.6 V to 2.6 V, we expect across the loads to within 10% of their nominal values. As
the top-most load to come in parallel with lower-most load. expected from our analysis, the frequency needed to do this
Hence, the upper rail of the top-most load, I3 , is expected to has to increase with load current mismatch. This is confirmed
3236 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 66, NO. 8, AUGUST 2019

TABLE I
S UMMARY AND C OMPARISON W ITH R ECENT W ORKS

by measurements, shown in the lower part of Fig. 20. As incorporating a cyclic SCDCDC converter, designed to drive
a consequence of the increased switching frequency, losses three stacked loads, from a battery that can vary over a
increase, thereby degrading efficiency. 2.35–3.65 V range achieves a performance comparable to the
Fig. 21 shows the corresponding efficiency and switching state-of-the-art.
frequency curves for mode 1, with V B = 2.4 V. Recall that in
this mode, I1 and I3 are in parallel, with I2 stacked above. The ACKNOWLEDGMENT
balanced load condition in this mode occurs when I2 = 3 mA, The authors thank Mahesh Mehendale and Manikandan
and I1 = I2 = 1.5 mA. With a switching frequency of 1 kHz, from Texas Instruments for useful discussions. The layout
an efficiency of 97% was measured. support of Pankaj Kumar and Dinesh Hegde is gratefully
Table I summarizes the performance of our PMIC, and acknowledged.
compares it with some state-of-the-art designs. We see that our
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edn.com/Home/PrintView?contentItemId=4429463 Shanthi Pavan received the B.Tech. degree in elec-
[14] Texas Instuments. (Sep. 2018). MSP430F524x MSP430F523x Mixed- tronics and communication engineering from IIT
Signal Microcontrollers Datasheet. [Online]. Available: http://www.ti. Madras, Chennai, in 1995, and the M.S. and Sc.D.
com/lit/ds/symlink/msp430f5244.pdf degrees from Columbia University, New York, in
[15] M. S. Makowski and D. Maksimovic, “Performance limits of switched- 1997 and 1999, respectively. From 1997 to 2000,
capacitor DC-DC converters,” in Proc. Power Elect. Specialist Conf. he was with Texas Instruments, Warren, NJ, USA,
(PESC), vol. 2, Jun. 1995, pp. 1215–1221. where he worked on high speed analog filters and
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switched-capacitor DC–DC converters,” IEEE Trans. Power Electron., microwave ICs for data communication at Bigbear
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[17] Eagle Picher Corporation. (2006) PT-2200 Datasheet, EaglePicher has been with IIT Madras, where he is currently a
PT series of KEEPER Cells. [Online]. Available: https://www. Professor of electrical engineering. He has authored Understanding Delta-
eaglepicher.com/sites/default/files/pt2200.pdf Sigma Data Converters (Second Ed.), with R. Schreier and G. Temes. His
[18] D. E.-Damak, S. Bandyopadhyay, and A. P. Chandrakasan, “A 93% research interests are in the areas of high speed analog circuit design and
efficiency reconfigurable switched-capacitor DC-DC converter using on- signal processing.
chip ferroelectric capacitors,” in IEEE Int. Solid-State Circuits Conf. Dr. Pavan is a fellow of the Indian National Academy of Engineering.
(ISSCC) Dig. Tech. Papers, Feb. 2013, pp. 374–375. He was a recipient of the Young Engineer Award from the Indian National
Academy of Engineering in 2006, the IEEE Circuits and Systems Society
Kishalay Datta received the bachelor’s degree in Darlington Best Paper Award in 2009, the Swarnajayanthi Fellowship, Gov-
electronics and telecommunication engineering from ernment of India, in 2009, the Shanti Swarup Bhatnagar Award in 2012, the
IIEST, Shibpur, India, in 2014. He then joined the Mid-career Research Excellence Award, and the Young Faculty Recognition
IIT-TII joint master’s program in analog mixed- Award from IIT Madras (for excellence in teaching), the Technomentor Award
signal design with IIT Madras, Chennai. He was a from the India Semiconductor Association. He has served as the Editor-
Research Intern with Texas Instruments, Bengaluru, in-Chief of the IEEE T RANSACTIONS ON C IRCUITS AND S YSTEMS : Part
India, from 2015 to 2017, where he has been with I Regular Papers, and on the Editorial Boards of both parts of the IEEE
the Isolation Group since 2017. His current interests T RANSACTIONS ON C IRCUITS AND S YSTEMS . He has served on the technical
include power management and high-voltage com- program committee of the International Solid State Circuits Conference, and
munication circuits. been a Distinguished Lecturer of the IEEE Solid-State Circuits Society. He is
a Distinguished Lecturer of the IEEE Circuits and Systems Society.

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