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Airport Reports

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The client’s main stipulation was that the binding Tremendous masses of soil would have had to be
Site Report Europe: agents used in the stabilizing process – lime and removed, treated and transported back to the job
cement – must be added to the operation without site, had this stipulation not been met. Assigning
London Heathrow generating any dust. Depending on weather the job to special soil stabilizing machines
conditions, heavy dust clouds may develop when dispensed with the need for time-consuming,
Stable groundwork for 30 million air passengers spreading powdered stabilizing agents ahead of expensive transport, enabling the machines to lay
the recycler, which would have been too great a the optimum foundation for the heavy concrete
London Heathrow Airport was planning the surface that was to be paved in the next step.
hazard for aircraft taking off or landing.
construction of a new Terminal 5 that would allow
the huge number of 30 million additional air The used combination machines for cold recycling Job site: London Heathrow Airport,
passengers to check in each year. Before work on and soil stabilization were the ideal candidates for United Kingdom
the new building could begin, however, extensive the job. Their integrated material silo and
earthmoving and stabilizing operations needed to proportioning hopper are located inside the Project 750,000 m²
be carried out over an area totalling 750,000 m² to machine – a feature permitting them to work in size:
prevent the new terminal and its concrete rain or even storm without leaving clouds of dust
foundations from sinking into the ground. in their wake.

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London Heathrow Airport, United Kingdom

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Site Report Europe:
Construction of a new runway – Airport Leipzig, Germany

Project data:

 Length: 3.600 m
 Width: 60 m
 5 Mio. m³ of earthmoving (cut and fill)
 Soil stabilization of formation
 Continuous compaction control on formation and subbase
 Stabilization of formation level
 Working depth: 400 mm
 Clayey, silty sandy soil
 Compaction with 26 t pad foot and polygon roller

Compaction requirement and compaction:

 Compaction requirement: 100% Proctor


 Compaction of 400 mm stabilized soil with a special roller at 4 passes
 Operating speed: v= 2-2,5 km/h

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Construction of a new runway – Airport Leipzig, Germany

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Site Report Canada:
Runway Run-up Project -
Airport Vancouver, BC
The Challenge

Due to increasing long haul air traffic, the Vancouver The Solution
Airport required expansion to their runway systems.
This project included a 1,000 ft. runway extension as The Vancouver Airport Authority needed a solution that would perform under high volumes
well as a run-up pad that would be used as a bypass of traffic and heavy loads and also provide impermeable, uniform, and strong support for the
for taxing aircraft and to allow aircraft to do engine concrete pavement to be constructed over it. A minimum 4.0 MPa cement treated base (CTB)
run-ups - running their engines above idle after was chosen as the solution that could meet the demands of the project.
maintenance. Due to the noise, this pad is situated as Project Details
far away from the community as possible.
 The cement treated base thickness was 300 mm on the runway and taxiway
extension and it was 200 mm on the run-up pad.

 The cement treated base material was mixed in a central mixing plant that was only a
few minutes haul from the construction.

 The portland cement concrete pavement thickness was 380 mm.

 The cement treated base was placed with tandem trucks and then graded and
compacted in place.

 Approximately 11,000 m3 of cement treated base and 17,000 m3 of portland cement


concrete pavement were utilized on this project. Total project area was 63,000 m2.

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Runway Run-up Project - Vancouver Airport

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