Professional Documents
Culture Documents
STANDARDS
September 2012,
Symposium Pharmaceutical Reference Standards
1
04/09/2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 3
Maintenance of Reference Standards September 2012
IT Support
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 4
Maintenance of Reference Standards September 2012
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04/09/2012
Vial lyophilization
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 5
Maintenance of Reference Standards September 2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 6
Maintenance of Reference Standards September 2012
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04/09/2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 7
Maintenance of Reference Standards September 2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 8
Maintenance of Reference Standards September 2012
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04/09/2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 9
Maintenance of Reference Standards September 2012
Lessons Learned
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 10
Maintenance of Reference Standards September 2012
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04/09/2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 11
Maintenance of Reference Standards September 2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 12
Maintenance of Reference Standards September 2012
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04/09/2012
Self-Contained Work
• Outsourcing of general characterization and monograph testing like
IR, UV, and thermal analysis, allowing focus internally on core
activities
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 13
Maintenance of Reference Standards September 2012
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 14
Maintenance of Reference Standards September 2012
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04/09/2012
Other Considerations
Successful outsourcing relationships require oversight
• Cannot initiate and then ignore
• May change depending on loss of key talent
• Selecting the low cost third party may not be beneficial in the long
run if high employee turnover is an issue
Understand the contract
• Sales staff that gain the business may have a different understanding
than the technical staff who design and implement their
products/services
• Include all required deliverables
Internal (in-sourcing) vs. external (outsourcing)
• Allows for direct oversight of contracted activities but internalizes
infrastructure costs
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 15
Maintenance of Reference Standards September 2012
Thank You
Stultz, et. al.- Managing Third Parties for the Preparation and Copyright © 2012 Eli Lilly and Company 16
Maintenance of Reference Standards September 2012
8
9/4/2012
Introduction
What is a reference standard?
Reference standard (RS) is a material used to determine
presence or absence of strength, identity, purity and/or
potency of the target product.
How to choose a RS?
Target product attribute(s) and testing purpose determine the
reference standard choice
Desired RS should be sensitive and specific to ensure test
method and/or product undesired performance and/or
attribute can be detected and analyzed with high confidence
Is there only one single RS per sample/product?
Use of a single RS is ideal but more than one RS may be
necessary to determine presence or absence of target
product attributes 2
Confidential 1
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Confidential 2
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Confidential 3
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Confidential 4
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Confidential 5
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Confidential 6
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Characterization lot 2
1 3 4
Reference lot 2
1 3 4
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Confidential 7
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Confidential 8
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Lot A
Lot B
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Confidential 9
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Lot A
Lot B
19
Source of RS
Innovator production process or third party manufacturer?
Depends on the RS intended purpose
A new lot of RS must always be fully characterized
RS used for non-quantitative testing can be sourced from
material obtained from processes similar to innovator - as
long as impact of difference from original RS have been
established to be non-critical. Additionally, the product
released using such sourced RS do not affect product
quality and safety requirements.
RS quality and characteristics are highly critical for methods
requiring reference standard for quantitative output. In this
case, impact of differently sourced RS must be evaluated
against specific method’s performance as well as impact to
the product specification.
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Confidential 10
9/4/2012
Source of RS contd.
It is usually not desirable to use biological primary reference
standard obtained from a different process for product
release than the reference standard used during pivotal
clinical studies, due to biological molecules complexity and
impact to biological activity (unless equivalency for potency
has been established)
If a different sourced material is used to generate a new
biological RS lot, it is recommended:
• to be qualified against the original primary reference standard used in
pivotal clinical studies
• quantitative limits be established using the same or comparable
methods used during original primary reference standard qualification
• extensive characterization is performed to ensure the critical quality
attributes and overall quality profile is maintained
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Confidential 11
9/4/2012
Acknowledgements
Heather Runes
Dieter Schmalzing
Susan Janes
Hansjoerg Beckh
Nessie Tam
Nik Chetwyn
Michael Dong
EDQM Organizing Committee
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Confidential 12
04/09/2012
Li Bo, Ph.D.
Outline
RS evaluation
RS manufacturing
1
04/09/2012
Management procedures of RS
Create RS development plan
Candidates sourcing
Qualified
Subpackage
Approval
Approved
Package Storage
Supply Center
(1)filling environment
filling (2)guidelines for filling
(1) sampling
evaluation (2)testing insturments
(3)protocol
(4)analysis report
(1) packing
packaging and store (2)storage
(1) supply
distribution (2)supply chain
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04/09/2012
RS management system
1 Preparation management
3 Storeroom management
4 Supply management
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04/09/2012
4
04/09/2012
Procurement
Goal:
– To source high quality candidates that can be
used in reference standards development
Accomplished by:
– donations
– customer syntheses
– purchases
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04/09/2012
Procurement
Purity requirements:
Classification
1. Quantitative use
Assay standard and limit test standard, value assignment by
Mass balance
Microbial assay or bioassay
2. Qualitative use
Identification standard (e.g., IR)
System suitability (e.g., HPLC resolution or peak identifier)
No purity value assigned on package label
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04/09/2012
Characterized
Structures elucidation of Chemical RS:
The first batch :
UV
IR
NMR
MS
Element analysis
X-ray
Function group analysis
Characterized (Cont.)
Purity test of Chemical RS:
HPLC (DAD)
GC
TLC
CE
DSC
Compatibility degree method
UV, IR, NMR
Titration
Optical activity
Water, residual solvent, loss on drying
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04/09/2012
Collaborating study
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04/09/2012
X(%)=(100.0 –water/solvent–residual
on ignition) x chromatograic purity/100
Production technologies
Powder filling
Liquid Filling
Freeze drying
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04/09/2012
Production conditions
Label
Institute emblem
Bar code
Only one number
Continuation
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04/09/2012
Label (Cont.)
RS value:
No labeling value, account for 100.0%, or
Have labeling value, base on below using instruction:
– Do not dry before using, take the labeling value.
– Need dry before using, the labeling value is after drying
value.
– Determine the water content before using, the labeling
value should be subtract by the water content.
There are no labeling value for RS intended for
identification and impurities testing.
Label (Cont.)
RS value:
1. Assay RS: XX.X% 100.0%
2. Limit testing RS: If purity is higher than 95.0% ,
account for 100%;If lower than 95.0%,account for
labeling value
3. System suitability RS: No labeling value
4. Identification RS: No labeling value
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Package
Supply chain
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Monitoring programme
Question?
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04/09/2012
Robert L. Watters, Jr Andrea Iwanik
Associate Director for Measurement Services Director, Reference Standards
Production
Mark Cronise
Supervisory Physical Science Technician Sarah Koegel
Manager, Reference Standards
Production
Ilse Bercik
Physical Scientist
Three Challenges
1
04/09/2012
Reference Materials
NIST SRMs and RMs USP RSs
• A CRM that meets additional • A highly characterized
NIST-specific certification specimen of a drug
criteria substance, excipient, major
• Certificate reports the results impurity, degradation
of characterizations (value product,
assignments and uncertainties) food ingredient, or
• Uses performance calibrator
– to help develop accurate
methods of analysis • Uses
– to calibrate measurement – in compendial methods
instruments – to assure that products are
– to ensure the long-term of the appropriate identity,
adequacy and integrity of strength, quality, and purity
measurement quality assurance
programs
– as a convenience to industry
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04/09/2012
Global Reach
NIST SRMs USP RSs
Global Reach Consequences (1)
• Shipping/Carrier complications
– Carrier policies
• Can change monthly
– Customer preferences
– Government procurement barriers (NIST problem)
– Carrier capabilities
• Advertised vs. our experience
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04/09/2012
Global Reach Consequences (2)
• Customs issues
– Harmonized Commodity Description and Coding
System (HS) established a tariff code 3822.00 for
CRMs– Free
• Varying interpretations resulting in costs to customers
– Lack of required storage facilities
– Local “customs” that increase costs to customers
Global Reach Consequences (3)
• Other country‐specific issues
– Manufacturer’s declaration
– Health certificate for human or animal‐derived
materials
– Customized labelling
• USP shipping system
– Shipping name
– UN number
– Hazard class
– Handling, packaging & labelling instructions
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04/09/2012
Cold Storage
• NIST
– 24 000 units in 2003
– 55 773 units in stock (7 %)
• USP
– ~1.2 M units (56 %)
Cold Storage Facilities
• NIST – new warehouse 2167 m2
– 125 m3 at 4 °C
– 200 m3 at ‐20 °C
– 200 m3 at ‐75 °C
• USP
17 refrigerators
7 freezers
833 m3 total
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04/09/2012
Hazard Assessment
• Safety Data Sheet (SDS)
• Labelling
• Work process flow
11
2012 OSHA GHS Hazard Communication
• Safety Data Sheet (SDS)
– 16 Sections
• Section 2: has changed to incorporate pictograms and
Hazard or Precautionary Statements; it requires calculations
and specific information such as pH and toxicity to be able to
classify pure chemicals and mixtures
• Section 9: Minimum required information for
Physical/Chemical properties
• Section 12: Ecological information non‐mandatory in the US
• Labels
– Labels are required to include warnings, pictograms,
Material Measurement Laboratory
hazard/precautionary statements
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04/09/2012
Calculations Needed
• Health Hazard • Environmental Hazard
– Acute Toxicity – Hazardous to the Aquatic
– Skin Corrosion/irritation Environment
– Serious Eye Damage/Eye • Acute/Chronic
Irritation • Bioaccumulation
• Degradability
– Respiratory or Skin
Sensitization
– Germ Cell Mutagenicity • Physical Hazard
– Carcinogenicity – Explosives
– Reproductive Toxicology – Flammables
– Target Organ- Single Exposure – Oxidizing
– Target Organ-Repeated – Self Reactive
Exposure – Pyrophoric Solids/Liquids
– Aspiration Toxicity – Self-Heating
Material Measurement Laboratory
– Organic Peroxides
– Corrosive to Metals
13
Oral (mg/kg bodyweight) ≤5 >5 and ≤ 50 >50 and ≤ 300 >300 and ≤ 2000
Dermal (mg/kg bodyweight) ≤5 >50 and ≤ 200 >200 and ≤ 1000 >1000 and ≤ 2000
Inhalation ≤ 0.05 >0.05 and ≤ 0.5 >0.5 and ≤ 1.0 >1.0 and ≤ 5.0
Dusts and Mists (mg/l)
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7
04/09/2012
OSHA new GHS SDS
Material Measurement Laboratory
15
OSHA: New GHS Label
Information on Label and SDS Match
Material Measurement Laboratory
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04/09/2012
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8 properties are needed for classification
Needed
Most
•Appearance (physical state, color, etc.)
•Upper/lower flammability or explosive limits
•pH
•Initial boiling point and boiling range
•Flash point
•Flammability (solid, gas) Material Measurement Laboratory
•Auto‐ignition temperature
•Melting point/freezing point
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9
04/09/2012
Safety Data Sheet and Label
Classification
Figure A.1.1: Tiered approach to classification of mixtures for acute toxicity
Test data on the mixture as a whole
No Yes
Sufficient data available on Yes
similar mixtures to estimate Apply bridging principles in A.1.3.5 CLASSIFY
classification hazards
No
Available data for all Yes
Apply formula in A.1.3.6.1 CLASSIFY
ingredients
No
Other data available to Yes
estimate conversion values Apply formula in A.1.3.6.1 CLASSIFY
for classification
No
Apply formula in A.1.3.6.1 (unknown
Convey hazards of the ingredients ≤ 10%) or
CLASSIFY
known ingredients Apply formula in A.1.3.6.2.3 (unknown
ingredients > 10%)
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December 1, 2013 Train employees on the new label elements and safety Employers
data sheet (SDS) format.
June 1, 2015* Compliance with all modified provisions of this final Chemical manufacturers,
December 1, 2015 rule, except: importers, distributors and
The Distributor shall not ship containers labeled by employers
the chemical manufacturer or importer unless it is a
GHS label
Transition Period to the effective May comply with either 29 CFR 1910.1200 (the final Chemical manufacturers,
completion dates noted above standard), or the current standard, or both importers, distributors, and
employers
* This date coincides with the European Union implementation date for classification of mixtures.
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10
04/09/2012
Current Process
Material received
Processing/packaging
Characterization
Statistical analysis
Technical reports
Hazard assessment
Certificate, labels, & SDS
21
New Process
Material received
HA, SDS & label
Processing/packaging
Characterization
Statistical analysis
Technical reports
Certificate & labeling
22
11
04/09/2012
Receiving Candidate Material from a
Supplier
• Concerns about having a non‐compliant label
• Special Concerns with SRMs that need to be
frozen and having to do relabeling
Material Measurement Laboratory
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