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TECHNOLOGY,INDORE
MINOR PROJECT :-
DESIGN AND ANALYSIS DIFFERENTIAL GEAR SUBMITTED TO :-
BOX
MR. SANJAY KULKARNI SIR
SUBMITTED BY :- DR. ANKUR GEETE SIR
KULDEEP MR. SIDDHARTH SIR
GAURAV
MECHANICAL DEPARTMENT
SURYA PRATAP
GUIDANCE BY:-
VIJAY ,BRIJESH
CONTENT
S
INTRODUCTION
OBJECTIVE
PARTS OF DIFFERENTIAL SYSTEM
WORKING OF DIFFERENTIAL
DIFFERENT CASES
FUNCTIONS OF DIFFERENTIAL
DRAWBACK OF STANDARD DIFFERENTIAL
TYPES OF DIFFERENTIAL
GANTT CHART
INTRODUCTION
Differential is an essential part of any four wheeled vehicle.
A differential allows wheels of a vehicle to rotate at different speeds.
This is necessary when the vehicle turns.
OBJECTIVE
PHASE 1
To study the differential and working in a vehicle.
To study gear terminology.
PHASE 2
Design of whole differential system.
Design of different parts on sheet and CAD software with the help of
ANSYS software.
Assembly of differential in CAD software.
Fabrication.
PARTS OF DIFFERENTIAL SYSTEM
In this along with the rotation of the ring gear its rotates on its own axis.
So the spider gear having a combined rotation.
When the spider gear is spinning as well as rotating peripheral velocity at
the left side of spider gear is the sum of the spinning and the rotational
velocity
But the right side it is the difference of the two since the spin velocity is in
the opposite direction at this side.
OTHER FUNCTION OF DIFFERENTIAL
First is the speed reduction at the pinion ring gear assembly. Since the
power flow at the pinion and ring are the same such a speed reduction will
result in a high torque multiplication.
Can also note one speciality of the ring gear, they are hypoid gear have
more contact area compared to the other gear pairs.
The other function of the differential is to turn the power flow direction by
90 degree.
DRAWBACK OF STANDARD DIFFERENTIAL
It is not working in the situation where one of the rear wheel having a good
traction and other having a slippery surface.
DESIGN PARAMETERS
1) Input parameters:-
i. Input power
ii. Input speed
iii. Input torque
iv. Max weight of vehicle
v. Distribution of weight at front and rear axle
vi. Gear ratio
FORCE ACTING TO ROTATE SPIDER GEAR
The centrifugal and centripetal force are required to turn the spider gear in
anti clockwise while taking right turn and vice-versa
WHAT HAPPEN IN THE DIFFERENTIAL IN
DIFFERENT TURNING RADIUS ?
At different turning radius, the speed of outer wheel will vary as compare to
inner wheel.
For Example:-
turning radius of inner wheel = 5 meters
turning radius of outer wheel = 6 meters
1) The distance travel by inner wheel is circumference of inner circle = 2*pi*r => 2*3.14*5=>
31.41 meters
2) The distance travel by outer wheel is circumference of outer circle=2*pi*R=>2*3.141*6=>
37.692 meters
3) Therefore,
the relation between two wheels speed = 37.692/31.41=> 1.2
So , we can say that outer wheel is 1.2 times faster than inner wheel at this turning radius.
GANTT CHART
TYPES OF DIFFERENTIAL
1. Open differential
2. Limited slip differential
a. Clutch LSD
b. Viscous Coupling LSD
c. Locking LSD
d. Torsion LSD
THANK YOU