Cooch Behar Government Engineering College

1st Internal Test Suggestion, 7th Semester, B.Tech: 2019

Subject – Advanced Manufacturing Technology Code – ME 702

Discipline: ME

Group A

(1)

a) In EDM usually: i) tool is made to be positive electrode and work piece a negative electrode ii)
neither tool nor work piece is made to be an electrode iii) both the tool and the work piece are
given positive polarity iv) tool is of negative polarity and work piece is made positive polarity.
b) The unit acoustic head is associated with: i) EDM ii) WJM iii) EBM iv) USM.
c) M.R.R. in ECM depends on: i) Hardness of work material ii) Atomic weight of work material iii)
Thermal conductivity of work material iv) Electrical conductivity of work material.
d) In Abrasive Jet Machining the commonly used abrasive is: i) Aluminum oxide ii) Diamond power
iii) Glass beads iv) Boron carbide
e) Laser beam is produced due to: i) Spontaneous emission ii) Stimulated emission followed by
spontaneous emission iii) Spontaneous emission followed by spontaneous emission iv)
Spontaneous absorption leading to population inversion and followed by stimulated emission.
f) Mechanics of material removal in EDM is: i) melting and evaporation aided by cavitation ii)
mechanical cutting action iii) melting iv) electrolysis.
g) Lower machining accuracy is obtained in i) PAM ii) LBM iii) EBM iv) EDM.
h) The dielectric fluid is used in i) ECM ii) USM iii) AJM iv) EDM.
i) In EBM process, the maximum material removal rate is i) 20 mm3/min ii) 30 mm3/min iii) 10
mm3/min iv) 40 mm3/min.
j) Deep hole drilling of small diameter, say 0.2 mm is done with EDM by selecting the tool material
as i) copper wire ii) tungsten wire iii) brass wire iv) tungsten carbide.
k) In USM, the material removal rate will be higher for materials with i) higher toughness ii) higher
ductility iii) lower toughness iv) higher fracture strain.
l) Stereolithography is a i) CAPP process ii) Rapid prototyping process iii) CAD system tool iv)
Type of measuring instrument.

Group B

2) What is WJM? Differentiate between WJM and AWJM.

3) Write short notes on any one of the following: a) EBM b) PAM.

4) With sketch explain the operating principle of ECM.

5) Define rapid prototyping. Explain the selective layer sintering process.

6) What are the classifications of Rapid Prototyping? What are the steps for Stereolithography?

Group C

7) a) What is LASER ? Describe the various types of LASER. b) Describe the working principle of
Laser Beam Machining ( LBM ). What are the major applications of LBM?

8) a) Briefly describe the different important parts of an ultrasonic machining unit. b) Describe how
frequency and amplitude of vibration and abrasive diameter affect the MMR in USM. Draw the
different types of concentrators used in USM.

9) a) Draw the basic electrical waveform and briefly describe spark initiation and material removal
mechanism in EDM. What are the effects of process variables on roughness in EDM? b) For a
spark erosion machining of a 25 mm2 square through hole in a solid carbon steel plate of 7 mm
thickness, a brass tool is used with kerosene as dielectric, the resistance and capacitance in the RC
circuit is 80Ω and 12ΩF respectively. The supply voltage is 220 volts. For a certain gap
discharge takes place at 120 volts. Estimate the time required to complete the job.