HARCOURT BUTLER TECHNICAL UNIVERSITY

Question Bank
Subject: AMP (EME-540/541)

1. Non-Traditional machining is b) EDM

recommended when we need which of the c) LBM
following features? d) PAM
a) Complex shapes
b) High surface quality 8. Surface defects that may be occurred during
c) Low-rigidity structures thermal machining are?
d) All of the mentioned a) Micro cracking
b) Heat affected zones
2. Non-Traditional machining can also be c) Striations
called as? d) All of the mentioned
a) Contact Machining
b) Non-contact machining 9.Sources used in thermal machining are?
c) Partial contact machining a) Ions
d) Half contact machining b) Plasma
c) Electrons
3. In which of the following industries, Non- d) All of the mentioned
traditional machining methods play an
important role? 10.Vacuum is the machining medium for?
a) Automobile a) LBM
b) Aerospace b) WJM
c) Medical c) EBM
d) All of the mentioned d) None of the mentioned

4. Different classifications of Non-traditional 11. In chemical machining is material removal

machining based on source of energy are? takes by?
a) Mechanical a) Chemical reaction
b) Thermal b) Erosion
c) Chemical and electro-chemical. c) Electron removal
d) All of the mentioned d) None of the mentioned

5. In mechanical machining, material is 12. An example of hybrid machining?

removed by _____ a) Ultrasonic Machining
a) Erosion b) Electron Beam Machining
b) Corrosion c)Ultrasonic assisted electrochemical
c) Abrasion machining
d) Vaporization d) Laser Beam Machining

6. Material in thermal machining is removed 13. USM removes materials using ____ tool?
by which of the following means? a) Perpendicularly rotating
a) Vaporization b) Perpendicularly oscillating
b) Melting c) Axially oscillating
c) Electro-plating d) Inclined oscillating
d) All of the mentioned
14. What is the key element of water jet
7. Which of the following process comes machining for material removal?
under mechanical machining? a) Tool Holder
a) USM b) Work piece
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Question Bank
Subject: AMP (EME-540/541)

c) Water jet 21. What are the values of typical tube

d) Power source diameters in the machining system in WJM?

15. What is the velocity of water jet stream in a) 0.1 to 1 mm

water jet machining? b) 1 to 6 mm
a) 100 m/sec c) 6 to 14 mm
b) 300 m/sec d) 14 to 25 mm
c) 700 m/sec
d) 900 m/sec 22. What is the expected life of the nozzles
used in WJM?
16. Which of the following is not a part of a) 10 hrs
machining system of Water jet machining? b) 20 hrs
a) Transducer c) 100 hrs
b) Accumulator d) 200 hrs
c) Jet cutting nozzle
d) Hydraulic pump 23. Which of the following does not damage
the nozzle used in Water jet machining?
17. What is the general power rating of the a) Particles of dirt
hydraulic pump, used in WJM? b) Mineral deposits
a) 10 kW c) Water
b) 20 kW d) All of the mentioned
c) 30 kW
d) 40 kW 24. What are the uses of catcher in machining
system of Water jet machining?
18. Which of the following are the a) Collecting dirt
components of intensifier present in water jet b) Collection of debris
machining system? c) Reduce noise levels
a) Piston d) All of the mentioned
b) Plunger
c) Limit switch 25. Distance between which components, is
d) All of the mentioned. the stand-off distance?
a) Nozzle-inlet and work piece top
19. Intensifier increases the pressure water by b) Nozzle-outlet and work piece-top
which of the following values? c) Nozzle-inlet and work piece-bottom
a) 10 – 100 MPa d) Nozzle-outlet and work piece-bottom
b) 100 – 200 MPa
c) 200 – 400 MPa 26. What is the value of stand-off distance in
d) 400 – 1000 MPa Water jet machining?
a) 0.1 – 1 mm
20. On which property of water, will the b) 1 – 2 mm
accumulator in Water jet machining rely on? c) 2 – 6 mm
a) Density d) 6 – 14 mm
b) Compressibility
c) Viscosity 27. State whether the following statement is
d) Velocity true or false.
“As the pump pressure increases, depth of cut
decreases in Water jet machining.”
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Question Bank
Subject: AMP (EME-540/541)

a) True 34. Which type of materials can be machined

b) False using Abrasive jet machining?
a) Glass
28. In WJM, what are the properties of jet b) Ceramics
fluid that affect the MRR? c) Hard materials
a) Velocity d) All of the mentioned
b) Flow rate
c) Viscosity 35. Which of the following gas, should never
d) All of the mentioned be used as the carrier of abrasives?
a) Nitrogen
29. In the following materials, Water jet b) CO2
machining can be used on which type of c) Oxygen
material? d) Air
a) Metals
b) Plastics 36. What are the processes where Abrasive jet
c) Ceramics machining can be used?
d) All of the mentioned a) Cleaning
b) Cutting
30. State whether following statement is true c) Deburring
or false. d) All of the mentioned
“To start the cuts in Water jet machining, pre-
drilled holes are not necessary.” 37. In AJM, what is the mechanism of
a) True removal of material from the work piece?
b) False a) Corrosion
b) Abrasion
31. Which of the following is the disadvantage c) Electron transfer
of water jet machining? d) Vaporization
a) Narrow kerf width
b) Small diameter of nozzle 38. Which of the following components,
c) Not suitable for mass production influence the material removal rate in Abrasive
d) Burr is minimal jet machining?
a) Nozzle
32. In AJM, which of the following materials b) Carrier gas
are used as abrasive grains? c) Abrasive grains
a) Al2O3 d) All of the mentioned
b) SiC
c) Glass beads 39. As the abrasive flow rate increases in AJM
d) All of the mentioned what happens to the volumetric removal rate?
a) Increases
33. In Abrasive jet machining, work piece b) Decreases
material of removed by which of the following c) Increase and then decrease
means? d) Decrease and then increase
a) Vaporization
b) Electro plating 40. Which of the following material/s cannot
c) Mechanical abrasion be used for making of nozzle in Abrasive jet
d) Corrosion machining?
a) Tungsten Carbide
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Question Bank
Subject: AMP (EME-540/541)

b) Steel alloy c) Concrete

c) Sapphire d) All of the mentioned
d) Synthetic sapphire
47. What is the percentage of the abrasives
41. In Abrasive jet machining, intricate shapes and water in the mixture of AWJM?
and holes are machined on which type of a) 20% water and 80% abrasives
materials? b) 80% water and 20% abrasives
a) Brittle c) 30% water and 70% abrasives
b) Thin d) 70% water and 30% abrasives
c) Difficult to machine
d) All of the mentioned 48. In the machining system of AWJM, which
one accelerates the abrasives to remove
42. State whether the following statement is material?
true or false, about Abrasive jet machining. a) Water only
“Using Abrasive jet machining, micro b) Water jet stream
deburring of hypodermic needles can take c) Feeder
place.” d) None of the mentioned
a) True
b) False 49. State whether following statement is true
or false.
43. What are the type of materials that can be “Introduction of compressed air to the water jet
machined using Abrasive jet machining? enhances the deburring action.”
a) Glass a) True
b) Sapphire b) False
c) Quartz
d) All of the mentioned 50. How is the material removed in Abrasive
water jet machining?
44. By using Abrasive jet machining, how a) Vaporization
much amount of hardening does the materials b) Electron transfer
experience? c) Corrosion
a) No hardening d) Erosion
b) Very less hardening
c) Average hardening 51. In Abrasive water jet machining, how are
d) High hardening the abrasives fed into the water jet stream?
a) Suspension
45. Which of the following materials in b) Injection
Abrasive jet machining can be a health hazard? c) All of the mentioned
a) Abrasive grains d) None of the mentioned
b) Air carrier
c) Silica dust 52. State whether following statement is true
d) None of the mentioned or false about Abrasive water jet machining.
“A material, whose material removal rate is
46. What are all the types of materials, which higher, produces larger surface roughness.”
can be machined using AWJM? a) True
a) Glass b) False
b) Ceramics

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Question Bank
Subject: AMP (EME-540/541)

53. Surface roughness depends on which of b) Ceramic materials

the following parameters in Abrasive water jet c) Iron materials
machining? d) All of the mentioned
a) Work piece material
b) Grit size 60. State whether following statement is true
c) Abrasive type or false about Magnetic abrasive finishing.
d) All of the mentioned “Vibratory motion that is axial, is introduced in
the magnetic field by the oscillation of
54. What is the value of stand-off distance in magnetic poles.”
Abrasive water jet machining? a) True
a) 1.0 – 2.0 mm b) False
b) 2.0 – 4.0 mm
c) 4.0 – 6.0 mm 61. What are the size ranges of the abrasives
d) 6.0 – 10.0 mm used in Magnetic abrasive finishing?
a) 0.1 to 1 microns
55. Depth of cut values in Abrasive water jet b) 1 to 10 microns
machining ranges between which values? c) 10 to 100 microns
a) 0.01 to 2 mm d) 100 to 1000 microns
b) 2 to 250 mm
c) 300 to 500 mm 62. Which of the following are commonly
d) 650 to 900 mm used abrasive materials in finishing process of
MAF?
56. Which of the following is not a magnetic a) Silicon Carbide
field assisted machining process? b) Aluminium Oxide
a) Electro-plating process c) Cubic Boron Nitride
b) Magnetic abrasive finishing d) All of the mentioned
c) Magnetic float polishing
d) All of the mentioned 63. In order to achieve uniform circulation of
abrasives, the magnetic abrasives are
57. Which of the following motions are opted, undergone through which of the following?
in order to carry on with the Magnetic abrasive a) Stirring
finishing? b) Oscillation
a) Rotary motion c) Vibration
b) Oscillatory motion d) All of the mentioned
c) Vibratory motion
d) All of the mentioned 64. Magnetic lines of force flows on which
part of the work piece material?
58. Magnetic Abrasive finishing is used for a) Through the work piece
which of the following application/s? b) Over the surface
a) Surface finishing c) Above the work piece
b) Cutting d) Below the work piece
c) Drilling
d) Boring 65. Which of the following material removal
mechanisms is implemented by ECM?
59. Which of the following materials can be a) Mechanical abrasion
machined using Magnetic Abrasive finishing? b) Electrochemical dissolution
a) Alloy steels
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Question Bank
Subject: AMP (EME-540/541)

c) Chemical corrosion 72. Which of the following reactions take

d) Mechanical erosion place at cathode in ECM?
a) Generation of hydrogen
66. Electrolysis occur when which of the b) Dissolution of iron
following takes place between electrodes? c) Dissolution of NaCl
a) Electric current flow d) All of the mentioned
b) Electron flow
c) All of the mentioned 73. Positively charged particles (cations) move
d) None of the mentioned towards which electrode in ECM?
a) Anode
67. Amount of mass dissolved in ECM is b) Cathode
directly proportional to which of the following c) All of the mentioned
quantities? d) None of the mentioned
a) Amount of electricity
b) Frequency of vibrations 74. Electrolyte supply system should
c) Amplitude of oscillations concentrate on which of the following factors?
d) All of the mentioned a) Pressure
b) Supply rate
68. Chemical equivalent is the ratio of which c) Temperature
of the following factors? d) All of the mentioned
a) Work piece valence to atomic weight
b) Atomic weight to work piece valence 75. Which type of adjustment is to be done for
c) Tool valence to molecular weight gap voltages?
d) Molecular weight to tool valence a) Continuous adjustment
b) Discontinuous adjustment
69. What is the value of current density used c) Periodic adjustment
in Electrochemical machining? d) All of the mentioned
a) 0.01 – 0.4 A/mm2
b) 0.5 – 5 A/mm2 76. Which of the following factors are used to
c) 6 – 15 A/mm2 determine the tool geometry?
d) 20 – 50 A/mm2 a) Required shape
b) Electrical conductivity
70. What are the values of voltages used in c) Tool feed rate
ECM? d) All of the mentioned
a) 1 to 8 V
b) 10 to 30 V 77. State whether following statement is true
c) 40 to 80 V or false regarding the tools of ECM.
d) 90 to 110 V “With computer integrated manufacturing
(CIM), cathodes are produced at high costs and
71. Of the following, electrolyte removes less accurately.”
which of the dissolution products in ECM? a) True
a) Metal hydroxides b) False
b) Heat
c) Gas bubbles 78. State whether following statement is true
d) All of the mentioned or false regarding the electrolytic solution.
“In ECM, formation of passive film is
recommended.”
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Question Bank
Subject: AMP (EME-540/541)

a) True 85. If the gap thickness is greater than

b) False equilibrium thickness in ECM what will be
MRR?
79. Which type of electrical conductivity is a) MRR is less than feed rate
necessary for electrolytic solution in ECM? b) MRR is greater than feed rate
a) Low c) MRR is equal to feed rate
b) Medium d) None of the mentioned
c) High
d) None of the mentioned 86. Too small IEG in ECM causes which of
the following effects?
80. Selection of electrolyte does not depend on a) Sparking
which of the following factors? b) Short circuit
a) Work piece material c) All of the mentioned
b) Dimensional tolerance d) None of the mentioned
c) Heat affected zones
d) Machining productivity 87. Better surface finish and higher accuracy
in ECM depend on which of the factors below?
81. When local metal removal rates are high in a) Chemical composition of electrolyte
ECM, how will be the current density and b) Current density
current efficiency? c) All of the mentioned
a) High d) None of the mentioned
b) Medium
c) Low 88. When the electrolyte flow is low in ECM,
d) Very low what happens to the current efficiency?
a) Increases
82. State whether following statement is true b) Decreases
or false regarding the electrolytes in ECM. c) Remains same
“In Electrochemical machining, electrolytes d) Increase and then decrease
should deposit on cathode electrodes.”
a) True 89. State whether following statement is true
b) False or false about electrolyte in ECM.
“Machinability in ECM is enhanced, when
83. State whether following statement is true electrolyte is heated.”
or false regarding the working principles. a) True
“In ECM, grain boundary attacks remove the b) False
grains through electrolytic forces.”
a) True 90. Surface roughness depends on which of
b) False the following quantities?
a) Crystallographic irregularities
84. In ECM, gap increase proportional to b) Alloy composition
which relation of time below? c) Distribution of current density
a) Square of time d) All of the mentioned
b) Square root of time
c) Cube of time 91. Which of the following processes can be
d) Cube root of time done using ECM?
a) Die sinking
b) Profiling and contouring
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Question Bank
Subject: AMP (EME-540/541)

c) Drilling and trepanning

d) All of the mentioned 98. Electro chemical machining process
cannot produce which of the following
92. ECM is usually characterized as low mentioned below?
accuracy machining, for which of the following a) Drilled holes
reason? b) Deburred edges
a) Narrow gap width c) Sharp edges
b) Wider gap width d) All of the mentioned
c) High current densities
d) All of the mentioned 99. Of the following, which type of electrodes
is used as tool in ECD?
93. What fraction of tool will always be in a) Tubular electrodes
contact with the work piece in ECM? b) Flat electrodes
a) Half c) Cylindrical electrodes
b) Full d) All of the mentioned
c) No contact
d) Quarter 100. Overcut produced in ECD is difference
between which of the following parameters?
94. Compared to other processes, In ECM a) Diameter of tool, diameter of hole
machining is done at _____ voltages for high b) Diameter of hole, diameter of tool
rates of material removal. c) Depth of tool, diameter of tool
a) Low d) Diameter of tool, depth of tool
b) Medium
c) High 101. State whether following statement is true
d) very low or false regarding EDM.
“In EDM, process is affected by hardness of
95. Which of the following materials can be material.”
machined using ECM? a) True
a) Hard nonconductive materials b) False
b) Hard conductive materials
c) All nonconductive materials 102. Which of the following mechanisms is
d) None of the mentioned used for material removal in EDM?
a) Electro discharge erosion
96. How are material removal rates of ECM, b) Magnetic abrasion
when compared to that of conventional c) Electro chemical dissolution
methods? d) Mechanical erosion
a) Slower
b) Faster 103. What are the values of gaps between the
c) Same electrodes in EDM?
d) None of the mentioned a) 0.001 – 0.05 mm
b) 0.01 – 0.5 mm
97. State whether following statement is true c) 0.1 – 5 mm
or false regarding the limitations of ECM. d) 1 – 15 mm
“In electrochemical machining, duplicating the
tool is easier.” 104. State whether following statement is true
a) True or false regarding EDM.
b) False “In EDM, negative ions (electrons) collide with
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Subject: AMP (EME-540/541)

positive ions to generate heat.” 111. Electrode orbiting ____ the flushing of
a) True dielectric fluid in Electro discharge machining.
b) False a) Improves
b) Decreases
105. What are the values of temperature that are c) Reduces
obtained while machining using EDM? d) Degrades
a) 2000 to 3000ᵒC
b) 4000 to 6000ᵒC 112. In EDM, electrode polarity depends up on
c) 8000 to 12000ᵒC which of the following components?
d) 15000 to 20000ᵒC a) Work piece
b) Electrode material
106. The layer formed when unexpelled molten c) All of the mentioned
metal solidifies in EDM is known as _____. d) None of the mentioned
a) Reabsorbed layer
b) Recast layer 113. State whether following statement is true
c) Unevaporated layer or false regarding wear in EDM.
d) Condensed layer “In EDM, electrode wear is less dominant
when it comes to micromachining
107. In EDM what happens when the electron applications.”
current predominates in the discharge? a) True
a) More anodic removal b) False
b) More cathodic removal
c) Remains same 114. Which of the following is not a function of
d) All of the mentioned dielectric in EDM?
a) Flush particles
108. Which of the following pulses contribute b) Cool the section
to the desired material removal in EDM? c) Maintain voltage
a) Open circuit pulses d) Provide insulation
b) Short circuits
c) Arcs 115. Which of the following can be used as
d) Sparks dielectric fluids in EDM?
a) Kerosene
109. Which of the following materials are used b) Silicon fluids
as electrodes in EDM? c) Distilled water
a) Graphite d) All of the mentioned
b) Copper
c) Brass 116. In Electro discharge machining, which
d) All of the mentioned type of dielectric flow mentioned below is
desirable?
110. Metals with _____ melting point and a) Unsteady flow
_____ electrical conductivity are chosen as b) Steady flow
tools in EDM. c) Unstable flow
a) Low, good d) None of the mentioned
b) Low, bad 117. Metal is removed on which of the
c) High, good components in electro discharge machining?
d) High, bad a) Electrode tool
b) Work piece
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Subject: AMP (EME-540/541)

c) All of the mentioned c) Enhances

d) None of the mentioned d) Improves

118. Of the following, which factors influence 124. State whether following statement is true
the material removal rate in EDM? or false regarding the HAZ in EDM.
a) Pulse condition “In EDM, post treatment to recover fatigue
b) Electrode polarity strength is not recommended.”
c) Machining medium a) True
d) All of the mentioned b) False

119. What is the relation between the melting 125. Electro discharge sawing is an application
point and the material removal rate? of EDM which employs _____ as tool material.
a) Directly Proportional a) Steel band
b) Inversely proportional b) Disc
c) Indirectly proportional c) All of the mentioned
d) None of the mentioned d) None of the mentioned

120. What happens to the crater size if we 126. What happens to the dielectric flushing
increase the current keeping the pulse time while milling tool is rotated at a high speed in
constant in EDM? EDM?
a) Increase a) Improved
b) Decrease b) Worsen
c) Decrease and increase c) Reduced
d) None of the mentioned d) All of the mentioned

121. What happens to the crater size if we 127. Wire EDM is a special form of Electro
decrease the pulse time keeping the current discharge machining which contains _____
constant in EDM? electrode.
a) Increase a) Continuously moving
b) Decrease b) Periodically moving
c) Increase and decrease c) Discontinuously moving
d) None of the mentioned d) All of the mentioned

122. State whether following statement is true 128. Which of the following materials are
or false regarding the surface roughness in machined using Wire Electro discharge
EDM. machining?
“In EDM, graphite electrodes produce a) Polycrystalline diamond
smoother surfaces than metal ones.” b) Cubic Boronitride
a) True c) Matrix composites
b) False d) All of the mentioned

123. What happens to the fatigue strength of 129. Which of the following is a major
alloys if altered surfaces are produced in difficulty in the Electro discharge machining
Electro discharge machining? process?
a) Increases a) Proper sparks
b) Reduces b) Abnormal discharges

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Subject: AMP (EME-540/541)

c) Optimum feed rates

d) No burr 136. Which of the following are the other
applications of LBM?
130. What is the abbreviation of Laser? a) Dressing of grinding wheels
a) Light allowed simple emission of radiation b) Scribing
b) Light amplification by stimulated emission c) Micromachining
of radiation d) All of the mentioned
c) Light amplified simultaneous emission of
rays 137. How the grooves in grinding wheels are
d) Light amplified stimulated emanation of produced using laser?
rays a) Evaporation
b) Damage of composite
131. Laser beam machining uses which type of c) All of the mentioned
power sources for machining? d) None of the mentioned
a) Very low power
b) Low power 138. Lasers of which type are used for
c) Medium power modification of electronic components using
d) High power LBM?
a) High power
132. What is the material removal mechanism b) Small spot size
of Laser beam machining process? c) Short pulse length
a) Melt and evaporate d) All of the mentioned
b) Electro chemical corrosion
c) Mechanical erosion of materials 139. Which of the following lasers is used for
d) Electro chemical dissolution slitting of thin plastic materials in LBM?
a) CO2 + gas assisted
133. Machining of LBM takes place when b) CO2 only
power density is ____ than what is lost by c) Nd-YAG
conduction and radiation. d) Ruby
a) Greater
b) Smaller 140. Which of the following lasers is used for
c) Lower organics and non-metallic materials in LBM?
d) Same as a) CO2 + gas assisted
b) Pulsed CO2
134. What happens to the material removal rate c) Nd-YAG
when reflectivity is higherin LBM? d) Ruby
a) Will decrease
b) Will increase 141. Which of the following lasers is used for
c) Will enhance ceramic materials in LBM?
d) Remains same a) Pulsed CO2
b) Nd-YAG
135. Which of the following has high c) All of the mentioned
machining speeds in Laser Beam Machining? d) None of the mentioned
a) Metals
b) Non metals 142. Very _____ holes with a _____ aspect
c) Metal alloys ratio can be produced using Laser beam
d) All of the mentioned machining.
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a) Small, small
b) Small, large 149. State whether following statement is true
c) Large, small or false regarding the material removal in ECG.
d) Large, large “In ECG, material removal is not continuous
using abrasive.”
143. Which of the following lenses are used for a) True
refocussing the electrons in EBM process? b) False
a) Magnetic lens
b) Electronic lens 150. What are the values of current densities
c) All of the mentioned used in the ECG process?
d) None of the mentioned a) 1 to 60 A/cm2
b) 60 to 120 A/cm2
144. Which of the following are the advantages c) 120 to 240 A/cm2
of EBM process? d) 240 to 480 A/cm2
a) Drilling rates
b) No distortion 151. What is the main mechanism of material
c) High accuracy removal in Electro chemical grinding?
d) All of the mentioned a) Mechanical erosion of material
b) Electro chemical dissolution
145. There is no limitation imposed on which of c) Melting and vaporization
the following factors in EBM? d) Electron removal from material
a) Material ductility
b) Surface hardness 152. The grinding wheel is _____ and the work
c) Surface reflectivity piece is ____ in ECG process.
d) All of the mentioned a) Cathode, anode
b) Anode, cathode
146. Plasma Beam Machining is the only c) Cathode, cathode
process which works faster in ____ steel than d) Anode, anode
_____ steel.
a) Stainless, mild 153. ECG is a hybrid machining process of
b) Mild, stainless which material removal mechanisms below?
c) Remains same all a) Mechanical abrasion
d) All of the mentioned b) Electro chemical dissolution
c) All of the mentioned
147. What is the full form of ECG in the d) None of the mentioned
advanced machining processes?
a) Electro cardio graph 154. What are the applications of Electro
b) Electro chemical grinding chemical grinding process?
c) Electro chemical grooving a) Milling the material
d) Electric cathode grinding b) Tool and cutter sharpening
c) Cutting off
148. The grinding wheel used in the ECG d) All of the mentioned
process is of which charge given below?
a) Positive charge 155. State whether following statement is true
b) Negative charge of false regarding ECG process.
c) Neutral charge “In ECG process, filtering and disposal of
d) All of the mentioned electrolyte is not necessary.”
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a) True a) Electro chemical superfinishing

b) False b) Electro chemical scribing
c) Electron cluster scribing
156. What is the full form of ECH in the d) Electron cluster superfinishing
advanced machining processes?
a) Electro chemical honing 163. Which of the mechanisms combine to form
b) Electro chemical hammering this hybrid process of ECS?
c) Electro chlorinated hammering a) Electro chemical dissolution
d) Electro chlorinated honing b) Mechanical scrubbing
c) All of the mentioned
157. Which of the following mechanisms are d) None of the mentioned
used in the hybrid machining of ECH?
a) Electro chemical dissolution 164. What is the full form of PBM in the
b) Mechanical abrasion advanced machining processes?
c) All of the mentioned a) Plasma Beam Manufacturing
d) None of the mentioned b) Plasma Beam Machining
c) Plasma Blast Manufacturing
158. Majority of the material is removed in d) Plasma Blast Machining
which phase of ECH?
a) Electro chemical dissolution 165. What is the temperature reached by
b) Mechanical abrasion cathode in order to produce plasma beam?
c) All of the mentioned a) 12000 ºC
d) None of the mentioned b) 18000 ºC
c) 28000 ºC
159. State whether following statement is true d) 40000 ºC
or false about ECH process.
“In ECH, improper electrolytic distribution will 166. What is the value of the voltage used in
have no effect on any component.” PBM process?
a) True a) 0.1 – 20 V
b) False b) 30 – 250 V
c) 300 – 400 V
160. How much faster is MRR in ECH when d) 500 – 600 V
compared to the conventional honing?
a) 1 to 2 times 167. Which of the following are the different
b) 2 to 3 times shielded plasmas used in PBM?
c) 3 to 5 times a) Gas-shielded plasma
d) 5 to 8 times b) Water-shielded plasma
c) All of the mentioned
161. State whether following statement is true d) None of the mentioned
or false regarding applications of ECH.
“In ECH, the roundness errors are reduced 168. Material removal rates depend on which of
compared to other processes.” the following factors in PBM?
a) True a) Work piece material
b) False b) Type of cutting
c) Shielding gases
162. What is the full form of ECS in the d) All of the mentioned
advanced machining processes?
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 HARCOURT BUTLER TECHNICAL UNIVERSITY
Question Bank
Subject: AMP (EME-540/541)

169. What happens to the machining speed if

the thickness of material is increased in PBM? 176. Which of the following are the
a) Decreases components of Ion beam machining?
b) Increases a) Vacuum chamber
c) Enhanced b) Voltage source
d) Remains same c) Tungsten filament cathode
d) All of the mentioned
170. How much distortion is produced while
machining using PBM? 177. How does the ions strike the work piece in
a) 10% machining using IBM?
b) 20% a) Oblique striking
c) 30% b) Normal incident striking
d) No distortion is produced c) All of the mentioned
d) None of the mentioned
171. The cut edge of the material tends to be
_____ than the base metal in PBM. 178. Machining rates in IBM depend on which
a) Smoother of the following factors?
b) Harder a) Work piece material
c) Same as b) Ions type
d) None of the mentioned c) Incident angle
d) All of the mentioned
172. Which of the following are the advantages
of PBM? 179. What are the values of current densities
a) No chemical required in IBM?
b) Less harmful a) 0.25 mA/cm2
c) Operates cleanly b) 0.35 mA/cm2
d) All of the mentioned c) 0.55 mA/cm2
d) 0.85 mA/cm2
173. What are the disadvantages of PBM?
a) Large power supplies 180. What is the value of beam diameter that is
b) Heat produced obtained in IBM?
c) Toxic fumes produced a) 1 cm
d) All of the mentioned b) 3 cm
c) 5 cm
174. What is the full form of IBM in the d) 7 cm
advanced machining processes?
a) Ion Beam Machining 181. In IBM the slope of the side walls depends
b) Ion Beam Manufacturing on which of the following factors?
c) Ion Blast Machining a) Voltage supply
d) Ion Blast Manufacturing b) Angle of incidence
c) Flux
175. State whether following statement is true d) Current density
or false regarding IBM.
“In IBM, vacuum chamber is not necessary 182. Which of the following are the
unlike that of Electron beam machining.” applications of IBM?
a) True a) Smoothing laser mirrors
b) False b) Polishing surfaces
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 HARCOURT BUTLER TECHNICAL UNIVERSITY
Question Bank
Subject: AMP (EME-540/541)

c) Shaping surface b) Clean

d) All of the mentioned c) Microscopically smooth
d) All of the mentioned
183. Which of the following materials can be
textured using the IBM process? 190. Of the following material removal
a) Copper mechanisms, material is removed by which one
b) Nickel in EP?
c) Stainless steel a) Electrode dissolution
d) All of the mentioned b) Corrosion
c) Abrasion
184. How is the material removed in d) Erosion
Electropolishing process?
a) Anodic dissolution 191. Which of the following come under the
b) Cathodic dissolution process parameters of the Electropolishing?
c) Chemical corrosion a) Work piece material and condition
d) Mechanical erosion b) Current density
c) Applied voltage
185. State whether following statement is true d) All of the mentioned
or false regarding EP process.
“Electropolishing is same as electro plating.” 192. Which of the following are the work piece
a) True materials that can be machined using
b) False Electropolishing?
a) Carbon steel
186. Of the following terminals, part to be b) Alpha brass
finished acts as which terminal in EP process? c) Phosphor bronze
a) Anode d) All of the mentioned
b) Cathode
c) Neutral 193. State whether following statement is true
d) None of the mentioned or false regarding process parameters of EP.
“In EP, process parameters have a direct
187. What amount of current density can be impact on surface quality and productivity of
used for Electropolishing to take place? process.”
a) Very low a) True
b) Low b) False
c) Optimum
d) Very high 194. In advanced machining processes, what is
the full form of CHM?
188. More anodic dissolution takes place at a) Chemical machining
which part of the surface of the work piece? b) Chemical manufacturing
a) Peaks c) Chemical milling
b) Valleys d) None of the mentioned
c) Troughs
d) None of the mentioned 195. Of the following, which mechanism is
used for the removal of material using
189. Surfaces produced in Electropolishing Chemical milling process?
process possess which of the qualities? a) Material Vaporization
a) Bright b) Chemical dissolution
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 HARCOURT BUTLER TECHNICAL UNIVERSITY
Question Bank
Subject: AMP (EME-540/541)

c) Mechanical erosion
d) Mechanical abrasion

196. Which of the following solutions cannot

be used as chemical reactive solution in CHM?
a) Acidic solution
b) Alkaline solution
c) Neutral solution
d) None of the mentioned

197. What is the full form of STEM in

advanced machining processes?
a) Small Tool Electrode Machining
b) Small Tube Electrode Manufacturing
c) Shaped Tube Electrolytic Machining
d) Shaped Tube Electrode Machining

198. Material is removed on which basis, in

Shaped tube electrolytic machining?
a) Dissolution
b) Vaporization
c) Abrasion
d) Erosion

199. Which of the following can be used as

electrolytes in STEM process?
a) Sulphuric acid
b) Nitric acid
c) Hydrochloric acids
d) All of the mentioned

200. What are the limitations of STEM process?

a) Used for corrosion resistant materials
b) Hazardous waste is generated
c) Complex machining and tooling systems
d) All of the mentioned

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