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Unconventional Machining Process

1.In abrasive jet machining, as the distance between the nozzle tip and the work surface increases, the
material removal rate

a)increases continuously

b) decreases continuously

c) decreases, becomes stable and then increases

d) increases, becomes stable and then decreases

T
EN
D
U

2.The size of abrasive grains in abrasive jet machining ranges from

ST

a) 1 to 10 microns
R
M

b) 10 to 50 microns

c) 50 to 100 microns

d) 100 to 500 microns

3.The vibrating frequency used for the tool in Ultrasonic machining is of the order of

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a) 10,000 oscillations per second

b) 35,000 oscillations per second

c) 35,000 oscillations per second

d) 45,000 oscillations per second

T
4.In Ultrasonic machining, the material is removed by
EN
D
U

a) Anodic dissolution
ST

b) Thermal melting
R
M

c) Abrasive action

d) Electrochemical oxidation

5.Ultrasonic machining can machine both metallic and non-metallic surfaces

a) True

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b) False

6.Which of the following machining process(es) use mechanical energy as the principal energy source ?

a) Conventional milling

b) Water jet cutting

T
c) Wire cut EDM
EN
D
U

d) Abrasive jet machining

ST
R
M

7.Abrasives contained in a slurry are driven at a high velocity against the work by a tool vibrating at low
amplitude and high frequency.This is the metal removing mechanism for__________________

a) USM

b) LBM

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c) WJM

d) AJM

8.In USM, the amplitude of vibrating tool is,

a) 10 – 50 micro meter

b) 500 – 5000 micro meter

T
EN
c) 20 – 20000 micro meter
D
U
ST
R
M

9.Which of the following material is not generally machined by USM

a) Copper

b) Glass

c) Silicon

d) Germanium

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10.Tool in USM is generally made of

a) Glass

b) Ceramic

c) Carbides

T
d) Steel
EN
D
U
ST
R

11.Increasing volume concentration of abrasive in slurry (in USM process) would affect MRR in the
M

following manner

a) Increase MRR

b) Decrease MRR

c) Would not change MRR

d) Initially decrease and then increase MRR

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12.In water jet cutting and abrasive water jet cutting, the separation between the nozzle opening and
the work surface is called which one of the following

a) Gap

b) Gap size

T
c) Orifice
EN
D
U

D stand-off distance
ST
R
M

13.In abrasive water jet cutting, the abrasive particles are added to the water stream

After it exits the nozzle

a) Before it enters the pumping unit

b) Just before it enters the nozzle

c) While it is in the nozzle

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14.AJM nozzles are made of

a) Low carbon steel

b) HSS

c) WC

d) Stainless steel

T
EN
D
U
ST

15.Material removal takes place in AJM due to

R

a) Electrochemical action
M

b) Fatigue failure of the material

c) Sparking on impact

d) Mechanical impact

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16.As the stand off distance increases, the depth of penetration in AJM

a) Increases

b) Decreases

c) Does not change

d) Initially increases and then remains steady

T
EN
D
U
ST

17.Abrasive slurry is used in the following type of machining process.

R

a) Ultrasonic machining
M

b) Conventional milling

c) Wire cut EDM

d) Laser beam machining

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18.The following principle is used for converting electrical energy into mechanical energy in USM

a) Faraday’s law

b) Stefan’s law

c) Piezoelectric effect

d) Thomson’s law

T
EN
19.The following device is used for converting electrical impulses into mechanical vibration in USM
D
U
ST

a) Transducer
R

b) Oscillator
M

c) Tank

d) Pump

20.In AJM, removal of metal takes place by bombardment of fine grained particle.

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a) With air at high velocity

b) With water at high velocity

c) With kerosene at high velocity

d) At controlled rate in brine

T
21.In WJM, removal of metal takes place by bombardment of fine grained particle.
EN
a) With air at high velocity
D
U
ST

b) With water at high velocity

R
M

c) With kerosene at high velocity

d) At controlled rate in brine

22.WJM cannot be used to machine

a) Frozen food

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b) Plywood

c) c) leather

d) d) steel plates

MCQ No – 1

Which of the following is un-conventional machining process?

(A) Grinding

(B) Milling

(C) Turning

(D) Electro chemical machining

T
MCQ No – 2
EN
Which of the following is conventional machining process?

(A) Electro chemical machining

D
U

(B) Milling
ST

(C) Electron d©harge machining

(D) None of the mentioned

R

B
M

MCQ No – 3

Non-Traditional machining can also be called as?

(A) Contact Machining

(B) Non-contact machining

© Partial contact machining

(D) Half contact machining

MCQ No – 4

When the metal is removed by erosion caused by rapidly recurring spark discharges between the tool
and work, the process is known as

(A) electro-chemical machining

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(B) electro-discharge machining

© ultra-sonic machining

(D) none of these

MCQ No – 5

Which of the following statement is correct about EDM machining?

(A) It can machine hardest materials.

(B) It produces high degree of surface finish.

© The tool and work are never in contact with each other.

(D) all of these

T
MCQ No – 6
EN
In electro-discharge machining, the tool is connected to cathode.

(A) Correct
D
(B) Incorrect
U

A
ST

MCQ No – 7
R

In electro-discharge machining, tool is made of

M

(A) brass

(B) copper

© copper tungsten alloy

(D) all of these

MCQ No – 8

In electro-discharge machining, dielectric is used to

(A) help in the movement of the sparks

(B) control the spark discharges

© act as coolant

(D) all of these

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MCQ No – 9

Dielectric is used in

(A) electro-chemical machining

(B) ultra-sonic machining

© electro-discharge machining

(D) laser machining

MCQ No – 10

Which of the following shapes can be produced using Electro discharge machining?

(A) Complex shapes

T
(B) Simple shapes

(C) All of the above mentioned EN

(D) None of the mentioned
D
C
U

Which of the following is not true for Laser beam machining?

ST
R
M

The laser used can be of solid or gaseous type

It is a thermal cutting type process

The light radiated from flash lamp is directly focused on workpiece

Any material can be machined irrespective of its physical and mechanical properties.

(Ans:c)

In electrochemical machining (ECM) removal of metal from the work piece takes place

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Anodic dissolution

Abrasive action

Thermal melting

Erosion

(Ans:a)

Which of the following process is based on Faradays law of Electrolysis?

Electron beam Machining

T
Laser Beam Machining

Electrical discharge Machining EN

Electrochemical Machining
D
(Ans:d)
U
ST
R
M

In Electrochemical machining the gap maintained between tool and workpiece is of the order of

0.05mm

0.1mm

0.5mm

1mm

(Ans:c)

In electrochemical machining

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Both tool and workpiece are stationary

Both tool and workpiece move

Tool is stationary and workpiece moves

Tool moves and workpiece is stationary

(Ans:d)

T
Machining of complicated shapes like jet engine blades and turbine blades is done by
EN
Plasma arc machining
D
Electrical discharge Machining
U

Laser Beam Machining

ST

Electrochemical Machining
R

(Ans:d)
M

In which of the following, an electrochemical oxidation on the work surface takes place?

Electrochemical grinding

Electrical discharge Machining

Electrochemical Machining

Ultrasonic Machining

(Ans:a)

With Electron beam machining, a hole of ____ depth/diameter ratio can be drilled

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10

15

20

(Ans:b)

T
Plasma is a mixture of
EN
Free electrons
D
Positively charged ions
U

Neutral atoms
ST

I & ii
R

Ii & iii
M

I & iii

I, ii & iii

(Ans:d)

The metal is removed in Plasma arc machining due to

Erosion

Chemical reaction

Melting of metal

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Grinding

(Ans:b)

In Plasma arc welding the electrode is made of

Tungsten

Copper

Bass

Steel

T
(Ans:a)
EN
D
U

In plasma arc welding, the maximum temperature is of the order of

ST
R

18000°C
M

20000°C

28000°C

35000°C

(Ans:c)

Which of the following method is used for profile cutting of flat plates?

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Electron beam machining

Laser beam machining

Plasma arc machining

Electro-chemical machining

(Ans:c)

The process utilizing mainly thermal energy for removing material is

Ultrasonic Machining

T
Electrochemical Machining

Abrasive Jet Machining EN

Laser Beam Machining
D
(Ans:d)
U
ST
R
M

Which of the following is used as gas laser in Laser beam machining?

Helium-neon

Agron

CO2

I only

I & ii

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Ii & iii

All of these

(Ans:d)

Which of the following methods is used for trimming of sheet metal and plastic parts?

Ultrasonic Machining

Electrochemical Machining

Abrasive Jet Machining

T
Laser Beam Machining

(Ans:d) EN
D
U
ST

In which of the following methods, an electrolyte is used?

R
M

Ultrasonic Machining

Electrochemical Machining

Abrasive Jet Machining

Laser Beam Machining

(Ans:b)

Which the following is true for Electrical Discharge machining (EDM)?

The metal removal takes place due to erosion

Any electrical conductor can be machined by this method.

Some light oil like transformer oil or kerosene oil is used as dielectric.

Only i

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I &ii

I,ii & iii

Ii & iii

(Ans:c)

In Electrical discharge machining (EDM), the spark gap is kept between ___mm to___mm.

5 to 5

05, 0.5

T
005, 0.05

0005, 0.005 EN
(Ans:c)
D
U
ST
R

In Electrical discharge machining, the temperature developed is of the order of

M

2,000°C

6,000°C

10,000°C

14,000°C

(Ans:c)

Which of the following is not true in case of Electrical discharge machining (EDM)?

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Erosion takes place both on Work piece and the tool.

Gap between tool and work piece is controlled by servo mechanism.

The electrode (tool) is made of graphite or copper.

The size of impression on work piece is exactly the same as that on electrode (tool).

(Ans:d)

The Electrical Discharge machining (EDM) process is

T
Burr free EN
Not for hard metals
D
Direct contact machining
U

Capable of producing sharp corners

ST

(Ans:a)
R
M

In Electron beam machining, workpiece is held in

Vacuum chamber

Dielectric medium

Electrolyte

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None of these

(Ans:a)

In Electron beam machining, as the electrons strikes the work piece

Their kinetic energy is converted into heat

They get scattered

Mechanical erosion in work piece takes place

Electro-chemical etching takes place

T
(Ans:a)
EN
D
U

The vacuum in case of Electron Beam machining is of the order of

ST
R

10-2 mm of mercury
M

10-5 mm of mercury

10-7 mm of mercury

10-9 mm of mercury

(Ans:b)

The cathode filament is heated to a temperature of ______ in case of Electron beam machining

1200°C

1700°C

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2000°C

2500°C

(Ans:d)

In Electron beam machining, the order in which electrons passed after emitted by filament cathode

Diaphragm – anode –focusing lens – Deflector coil

Anode – diaphragm – focusing lens – Deflector coil

Focusing lens – anode – diaphragm –Deflector coil

T
Deflector – coil anode – diaphragm – focusing lens

(Ans:b) EN
D
U
ST
R
M

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