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1
P.VINOD KUMAR,2B.KISHORE KUMAR
1
PG Scholar, Department ofMECH,NALANDA INSTITUTION OF ENGINEERING AND TECHNOLOGY
KantepudiSattenapalli, GUNTUR,A.P, India, Pin: 522438
2
Assistant Professor, Department of MECH,NALANDA INSTITUTION OF ENGINEERING AND
TECHNOLOGY,Kantepudi,Sattenapalli, GUNTUR,A.P, India, Pin: 522438
Abstract narrowed, increasing the speed of the jet to the speed
Nozzle is a device designed to control the of sound, and then expanded again. Above the speed
rate of flow, speed, direction, mass, shape, and/or the of sound (but not below it) this expansion caused a
pressure of the Fluid that exhaust from them. further increase in the speed of the jet and led to a
Convergent-divergent nozzle is the most commonly very efficient conversion of heat energy to motion.
used nozzle since in using it the propellant can be The theory of air resistance was first proposed by Sir
heated incombustion chamber. In this project we Isaac Newton in 1726. According to him, an
designed a new Tri-nozzle to increase the velocity of aerodynamic force depends on the density and
fluids flowing through it. It is designed based on velocity of the fluid, and the shape and the size of the
basic convergent-Divergent nozzle to have same displacing object. Newton’s theory was soon
throat area, length, convergent angle and divergent followed by other theoretical solution of fluid motion
angle as single nozzle. But the design of Tri-nozzle is problems. All these were restricted to flow under
optimized to have high expansion co-efficient than idealized conditions, i.e. air was assumed to posses
single nozzle without altering the divergent angle. In constant density and to move in response to pressure
the present paper, flow through theTri-nozzle and and inertia. Nowadays steam turbines are the
convergent divergent nozzle study is carried out by preferredpower source of electric power stations and
using SOLID WORKS PREMIUM 2014.The nozzle large ships, although they usually have a different
geometry modeling and mesh generation has been design-to make best use of the fast steam jet, de
done using SOLID WORKS CFD Software. Laval’s turbine had to run at an impractically high
Computational results are in goodacceptance with the speed. But for rockets the de Laval nozzle was just
experimental results taken from the literature. what was needed.
1. Introduction to nozzle A nozzle is a device designed to control the
direction or characteristics of a fluid flow (especially
Swedish engineer of French descent who, in trying to
to increase velocity) as it exits (or enters) an enclosed
develop a more efficient steam engine, designed a
chamber. A nozzle is often a pipe or tube of varying
turbine that was turned by jets of steam. The critical
cross sectional area and it can be used to direct or
component – the one in which heat energy of the hot
modify the flow of a fluid (liquid or gas). Nozzles are
high-pressure steam from the boiler was converted
frequently used to control the rate of flow, speed,
into kinetic energy – was the nozzle from which the
direction, mass, shape, and/or the pressure of the
jet blew onto the wheel. De Laval found that the most
stream that emerges from them. A jet exhaust
efficient conversion occurred when the nozzle first
produces a net thrust from the energy obtained from
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combusting fuel which is added to the inducted air. gases is directly backwards, as any sideways
This hot air is passed through a high speed nozzle, a component would not contribute to thrust.
propelling nozzle which enormously increases its 2. Literature review
kinetic energy. The goal of nozzle is to increase the CONVERGENT-DIVERGENT nozzle is
kinetic energy of the flowing medium at the expense designed for attaining speeds that are greater than
of its pressure and internal energy. Nozzles can be speed of sound. the design of this nozzle came from
described as convergent (narrowing down from a the area-velocity relation (dA/dV)=-(A/V)(1-M^2) M
wide diameter to a smaller diameter in the direction is the Mach number ( which means ratio of local
of the flow) or divergent (expanding from a smaller speed of flow to the local speed of sound) A is area
diameter to a larger one). A de Laval nozzle has a and V is velocity The following information can be
convergent section followed by a divergent section derived from the area-velocity relation –
and is often called a convergent-divergent nozzle 1. For incompressible flow limit, i.e. for M tends to
("con-di nozzle"). Convergent nozzles accelerate zero, AV = constant. This is the famous volume
subsonic fluids. If the nozzle pressure ratio is high conservation equation or continuity equation for
enough the flow will reach sonic velocity at the incompressible flow.
narrowest point (i.e. the nozzle throat). In this 2. For M < 1, a decrease in area results in increase of
situation, the nozzle is said to be choked. velocity and vice vera. Therefore, the velocity
Increasing the nozzle pressure ratio further increases in a convergent duct and decreases in a
will not increase the throat Mach number beyond Divergent duct. This result for compressible subsonic
unity. Downstream (i.e. external to the nozzle) the flows is the same as that for incompressible flow.
flow is free to expand to supersonic velocities. Note 3. For M > 1, an increase in area results in increases
that the Mach 1 can be a very high speed for a hot of velocity and vice versa, i.e. the velocity increases
gas; since the speed of sound varies as the square root in a divergent duct and decreases in a convergent
of absolute temperature. Thus the speed reached at a duct. This is directly opposite to the behavior of
nozzle throat can be far higher than the speed of subsonic flow in divergent and convergent ducts.
sound at sea level. This fact is used extensively in 4. For M = 1, dA/A = 0, which implies that the
rocketry where hypersonic flows are required, and location where the Mach number is unity, the area of
where propellant mixtures are deliberately chosen to the passage is either minimum or maximum. We can
further increase the sonic speed. Divergent nozzles easily show that the minimum in area is the only
slow fluids, if the flow is subsonic, but accelerate physically realistic solution.
sonic or supersonic fluids. Convergent-divergent One important point is that to attain supersonic
nozzles can therefore accelerate fluids that have speeds we have to maintain favorable pressure ratios
choked in the convergent section to supersonic across the nozzle. One example is attain just sonic
speeds. This CD process is more efficient than speeds at the throat, pressure ratio to e maintained is
allowing a convergent nozzle to expand (Pthroat / P inlet)=0.528.
supersonically externally. The shape of the divergent
section also ensures that the direction of the escaping
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patented this nozzle concept, which has received 2. Match exit and atmospheric pressure as closely as
attention in recent years in the U.S. and Europe. The desired.
design of this nozzle concept with its typical inner 3. Permit afterburner operation without affecting
base nozzle, the wall in section, and the outer nozzle main engine operation—requires variable throat
extension can be seen. This nozzle concept offers an area nozzle.
altitude adaptation achieved only by nozzle wall in 4. Allow for cooling of walls if necessary.
section. In flow altitudes, controlled and symmetrical 5. Mix core and bypass streams of turbofan if
flow separation occurs at this wall in section, which necessary.
results in a lower effective area ratio. For higher 6. Allow for thrust reversing if desired.
altitudes, the nozzle flow is attached to the wall until 7. Suppress jet noise, radar reflection, and infrared
the exit plane, and the full geometrical area ratio is radiation (IR) if desired.
used. Because of the higher area ratio, an improved 8. Two-dimensional and axisymmetric nozzles, thrust
vacuum performance is achieved. However, vector control if desired.
additional performance losses are induced in dual- 9. Do all of the above with minimal cost, weight, and
bell nozzles. boat tail drag while meeting life and reliability goals.
10.4Introduction to convergent and divergent
nozzle
A de Laval nozzle (or convergent-divergent
nozzle, CD nozzle or con-di nozzle) is a tube that is
pinched in the middle, making a carefully balanced,
asymmetric hourglass shape. It is used to accelerate a
Fig 3.2(2) performance losses are induced in dual- hot, pressurized gas passing through it to a higher
bell nozzles. speed in the axial (thrust) direction, by converting the
3.3 Functions of Nozzle heat energy of the flow into kinetic energy. Because
The purpose of the exhaust nozzle is to increase the of this, the nozzle is widely used in some types
velocity of the exhaust gas before discharge from the of steam turbines and rocket engine nozzles. It also
nozzle and to collect and straighten the gas flow. For sees use in supersonic jet engines.
large values of thrust, the kinetic energy of the Similar flow properties have been applied to jet
exhaust gas must be high, which implies a high streams within astrophysics.
exhaust velocity. The pressure ratio across the nozzle
controls the expansion process and the maximum
uninstalled thrust for a given engine is obtained when
the exit pressure (Pe) equals the ambient pressure
(P0).The functions of the nozzle may be summarized
by the following list:
Fig4: convergent and divergent nozzle
1. Accelerate the flow to a high velocity with
5. Conditions for operation
minimum total pressure loss.
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A de Laval nozzle will only choke at the rate is constant. The gas flowthrough a de Laval
throat if the pressure and mass flow through the nozzle is isentropic (gas entropy is nearly constant).
nozzle is sufficient to reach sonic speeds, otherwise In a subsonic flow the gas is compressible,
no supersonic flow is achieved, and it will act as and sound will propagate through it. At the "throat",
a Venturi tube; this requires the entry pressure to the where the cross-sectional area is at its minimum, the
nozzle to be significantly above ambient at all times gas velocity locally becomes sonic (Mach number =
(equivalently, the stagnation pressure of the jet must 1.0), a condition called choked flow. As the nozzle
be above ambient). cross-sectional area increases, the gas begins to
In addition, the pressure of the gas at the exit expand, and the gas flow increases to supersonic
of the expansion portion of the exhaust of a nozzle velocities, where a sound wave will not propagate
must not be too low. Because pressure cannot travel backwards through the gas as viewed in the frame of
upstream through the supersonic flow, the exit reference of the nozzle (Mach number > 1.0).
pressure can be significantly below the ambient
5.1 Fluid flow inside convergent and divergent
pressure into which it exhausts, but if it is too far
nozzle
below ambient, then the flow will cease to
A converging-diverging nozzle ('condi'
be supersonic, or the flow will separate within the
nozzle, or CD-nozzle) must have a smooth area law,
expansion portion of the nozzle, forming an unstable
with a smooth throat, dA/dx=0, for the flow to remain
jet that may "flop" around within the nozzle,
attached to the walls. The flow starts from rest and
producing a lateral thrust and possibly damaging it.
accelerates subsonically to a maximum speed at the
In practice, ambient pressure must be no
throat, where it may arrive at M<1 or at M=1, as for
higher than roughly 2–3 times the pressure in the
converging nozzles. Again, for the entry conditions
supersonic gas at the exit for supersonic flow to leave
we use 'c' (for chamber) or 't' (for total), we use 'e' for
the nozzle.
the exit conditions, and '*' for the throat conditions
when it is choked (M*=1).
If the flow is subsonic at the throat, it is
subsonic all along the nozzle, and exit pressure pe
naturally adapts to environmental pressure p0
because pressure-waves travel upstream faster (at the
speed of sound) than the flow (subsonic), so that
pe/p0=1. But now the minimum exit pressure for
subsonic flow is no longer pe=pt(2/(γ+1))γ/(γ−1)
(pe/p0=0.53 for γ=1.4), since the choking does not
Fig5: mach number condition take place at the exit but at the throat, i.e. it is the
throat condition that remains valid,
Its operation relies on the different properties of
* γ/(γ−1) *
p =pt(2/(γ+1)) , e.g. p /p0=0.53 for γ=1.4; now
gases flowing at subsonic and supersonic speeds.
the limit for subsonic flow is pe,min,sub>p* because
Thespeed of a subsonic flow of gas will increase if
of the pressure recovery in the diverging part.
the pipe carrying it narrows because the mass flow
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However, if the flow is isentropic all along the discharge pressure. That is the normal
nozzle, be it fully subsonic or supersonic from the situation for a nozzle working at low
throat, the isentropic equations apply altitudes (assuming it is adapted at higher
But if the flow gets sonic at the throat, altitudes); it also occurs at short times after
several downstream conditions may appear. The ignition, when chamber pressure is not high
control parameter is discharge pressure, p0. Let enough.
consider a fix-geometry CD-nozzle, discharging a Adapted nozzle, where exit pressure equals
given gas from a reservoir with constant conditions discharge pressure (evolution f). Notice that,
(pt,Tt). When lowering the environmental pressure, as exit pressure pe only depends on chamber
p0, from the no flow conditions, p0=pt, we may have conditions for a choked nozzle, a fix-
the following flow regimes (a plot of geometry nozzle can only work adapted at a
pressurevariation along the nozzle is sketched in Fig. certain altitude (such that p0(z)=pe).
2): Expansion waves appear at the exit, to expand the
exhaust to the lower back pressure (evolution e); this
• Subsonic throat, implying subsonic flow all
along to the exit (evolution a in Fig 2). is the normal situation for nozzles working under
vacuum. This type of flow is named 'under-expanded'
Sonic throat (no further increase in mass-flow-rate
because exit pressure is not low-enough, and
whatever low the discharge pressure let be).
additional expansion takes place after exhaust.
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the nozzle or at some extrapolated imaginary throat expansion of steam in nozzle neither heat is supplied
downstream of a subsonic nozzle. or rejected work. As steam passes through the nozzle
5.3 Area ratio it loses its pressure as well as heat.
Nozzle area ratio ε (or nozzle expansion The work done is equal to the adiabatic heat
ratio) is defined as nozzle exit area divided by throat drop which in turn is equal to Rankine area.
*
area, ε≡Ae/A , in converging-diverging nozzles, or 6.2 Velocity of Steam:
divided by entry area in converging nozzles. Notice Steam Enters nozzle with high pressure and
that ε sodefined is ε>1, but sometimes the inverse is very low velocity (velocity is generally neglected).
also named 'area ratio' (this contraction area ratio is Leaves nozzle with high velocity & low pressure
bounded between 0 and 1); however, although no All this is due to the reason that heat energy
confusion is possible when quoting a value (if it is >1 at steam is converted into K.E as it passes through
* *
refers to Ae/A , and if it is <1 refers to A /Ae), one nozzle.
must be explicit when saying 'increasing area ratio' The final or outlet velocity at steam can be found as
(we keep toε≡Ae/A*>1). follows,
number, (14) is plotted in Fig. 1 for ideal C-Velocity of steam at section considered (m/sec)
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p p
=> [ ( p ) - ( )( p ) ]
= p v (1- ) ………….(1)
p p
Also =>( p ) = ( ) ( p )
p
p = p =>( p ) = ( + 1 2)
v p p +1 )
= ( v ) => = ( p ) ………(2)
p = ( 2
p p 2
=>v = v ( p ) ……..(3) p = ( + 1)
equation 2 in 1
Hence discharge through the nozzle will be
p
= p v [1- ( p ) ] p 2
= p = ( + 1)
p
= p v [1- ( p ) ]
p p
= p v [1- ( p ) ] By substituting p value in mass equation we get
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p
= √ (2{ p v [[ (2 + 1) ] – p =( ) =( )
p
[(2 + 1) ] ]}) Specific volume v = v ( p )
p
Apparent temperature = ( p )
= √ (2{ p v [[ (2 + 1) – Nozzle efficiency:
When the steam flows through a nozzle the final
[(2 + 1) ]})
velocity of steam for a given pressure drop is reduced
= √ (2{ p v [[ (2 + 1) – due to following reasons
I. The friction between the nozzle surface and
[(2 + 1) − 1]})
steam
= √ (2{ p v [[ (2 + 1) – II. Internal friction of steam itself and
[(2 + 1) − 1]]}) III. The shock losses
Most of these frictional losses occur between the
= √ (2{ p v [ (2 + 1) –
throat and exit in convergent divergent nozzle. These
[( − 1)] }) frictional losses entail the following effects.
1. The expansion is no more isentropic and
= √ (2{ p v [ (2 + 1) –
enthalpy drop is reduced.
( )]}) 2. The final dryness fraction at steam is
= A √ n ( ) [(2 + 1)
increased as the kinetic energy gets
converted into heat due to friction and is
observed by steam.
p 2
By substituting p = ( + 1) in equation c 3. The specific volume of steam is increased as
we get the steam becomes more dry due to this
= √ 2( ) p v [1- ((2 + 1) ) frictional reheating 1
K=
= √ 2( ) p v [1- ]
= √ 2( )p v ( ) = = 3 2
= √ 2( )p v 1-2-2 - actual
= constant
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Nozzle efficiency is the ratio of actual enthalpy drp to It is an easy-to-learn tool which makes it
the isentropyenthalpy drop between the same possible for mechanical designers to quickly sketch
pressure. ideas, experiment with features and dimensions, and
m =
7. SOLID WORKS
Solid Works is mechanical design
automation software that takes advantage of the
familiar Microsoft Windows graphical user interface.
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General setting
Next gases add air as fluid
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Boundary conditions
Inlet mass flow rate 50 kg/sec, pressure 5 bar (select
inside faces)
Velocity
Velocity
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10.2 10 bar
Goals tables
Pressure
Velocity
10. Graphs
10.1 5bar
Pressure
Mach number
Velocity
Table: Results
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David C.Wil Cox, “Turbulence modeling for Dynamics the basic with Applications,”
Method, CTFD Division, NAL, Bangalore, Elements of Propulsion: Gas Turbines and
facing-step” 2002.
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