910 800 800 800

A F G
H
B B B
234

234

234

234
C C C C
D D D D
E E E E
900 900 900 900

LONG.-GUIDE BEARING ASSEMBLY LGB TRANS.-GUIDE BEARING ASSEMBLY TGB FREE - BEARING ASSEMBLY FB FIXED - BEARING TGB
(SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5)

X-SECTIONAL VIEW ACROSS LONGITUDINAL AXIS OF GIRDER (CENTER LINE OF THE GIRDER COINCIDES WITH CENTER LINE OF BEARING SHOWN)

2+2
20
STAINLESS STEEL PLATE
410 85 85
910 6 MM THICK, WELD 3mm 450

35
3 10 DETAIL X
810 ELEVATION
53

(SCALE 1:7.5)

70
5
3

65
50

30
STAINLESS STEEL PLATE
53 40x3x790, WELD 2mm 50 40 720 50

5
900
ELEVATION 800

10
STAINLESS STEEL
(SCALE 1:7.5)

35
700
910
PLATE 35x3x620, ELEVATION

PISTON BASE
DUST SEAL 10x15 ALLROUND
630
620
WELD 2 MM (SCALE 1:7.5)
SURFACE HARDENED TO
50

50 33 53 638 53 33 50
300 BHN MINIMUM
LEGEND SYMBOL

53
PTFE SHEET 5 MM
THICK, DIMPLED OR
MODULAR, PASTED IN ELEVATION HARDENED SURFACE 300 BHN MINIMUM
550 2 MM DEEP RECESS 410 (SCALE 1:7.5)
10
175

DUST SEAL

50
PISTON WALL
450 STAINLESS STEEL PLATE

5
40x3x780 WELD 2mm
POLY TETERA FLUORO ETHYLENE (PTFE)
630 VIEW FROM TOP
HIGH STRENGTH BOLT

53 33
PART C: BRASS RINGS
175

VIEW FROM TOP FOR RETAINING

202
(SCALE 1:7.5) ELASTOMER IN POT 5 5

4
650

800

450 10 (SCALE 1:7.5)

550 NOTE:
45
175

10 1. All dimensions are in MM.

450
40

2. The design is in accordance with IRC- 83 (PART-III)-2002.

40

36
DETAIL Y

203
449
STAINLESS STEEL PLATE
6 MM THK, WELD 3 MM
STAINLESS STEEL ELEVATION 3. The concrete in bed block shall be of min M40 GRADE.
PLATE 35x3x620, (SCALE 1:7.5)
ALL ROUND
SURFACE HARDENED TO ELEVATION WELD 2 MM
4. Bearings shall be provided before concreting of deck slab is taken up.
175

550

606

910
300 BHN MINIMUM (SCALE 1:7.5) (NOT TO BE PROVIDED IN 5. Bearings shall be protected during concreting or providing holding down bolts
FREE BEARING) operations. Any mortar or foreign material contaminating the bearing shall be
completely removed.

203
ELASTOMERIC PAD 6. Manufacture & finishing of bearings shall be as per para 927.2 & 927.3 of IRC 83
5

STAINLESS STEEL PLATE Part III

3 STAINLESS STEEL PLATE
33x3x790 WELD 2 mm
5

50

6 MM THICK, WELD 3 MM 7. Manufacturing tolerances shall be as per para 927.1 of IRC 83 Part III
ALL ROUND
SURFACE HARDENED VIEW FROM TOP 5 8. Acceptance of bearing shall be as per para 928 of IRC 83 Part III.
VIEW FROM BOTTOM TO 300 BHN MINIMUM PART E: POT FOR BEARINGS

202
9. Material to be used for pot, piston and top plate including all guides, lugs etc shall
PART A: TOP PLATE FOR LONG. GUIDE (SCALE 1:7.5) be of cast steel to IS 1030:1989 grade 340-570W.

33 53
(SCALE 1:7.5)
630

3
10. All the flame cut, sawn or planed edges of the plates should be machined. All
sheared corners shall be rounded off with 2 MM radius.

50
410 11. For welding stainless steel sheet, M1 electrode type with stainless steel core wire as
50 700 50 per IRS: M-28-2012 shall be used.
450
800 12. PTFE sheet shall be pure poly tetra fluoro ethylene, and shall be 4.5 mm thick,
having either dimples (hot pressed or moulded) or modules as per IRC 83 Part III.
VIEW FROM TOP VIEW FROM BOTTOM These shall be pasted in recess 2.5 MM deep in the bearing and the peel strength of
PISTON
449 PART D: ELASTOMER PART F: TOP PLATE FOR TRANSVERSE GUIDE
glue to be used shall not be less than 4 N/MM.

PAD FOR BEARINGS (SCALE 1:7.5) 13. Material to be used for wiper seal and dust seal shall be of microcellular
polychloroprene rubber or polythene foam & it's adhesion to metal shall be with
3 630 3 (SCALE 1:7.5)
800 10 polychloroprene rubber based adhesive dunlop S-758, dendrite PC-65 or any other
50 700 50 50 700 50 equivalent brands.
R5
VIEW FROM BOTTOM 14. All non-working surfaces shall be given protective coating comprising of 2 coats
R230 of epoxy primer enriched with metallic zinc, one intermediate coat of high build
PART B: PISTON FOR

88
epoxy paint reinforced with mio (micaceous iron oxide) & one coat of high

AFTER 15 MM
FREE/SLIDING BEARINGS performance epoxy finish paint as per para 39.2.2 of IRS B1.

15
650

CURVE
(SCALE 1:7.5)
35

15. All bearings shall be sent by manufacturer duly set. Marked with center line of

AFTER 40 MM
DETAIL Y
ELEVATION SURFACE HARDENED TO bearing along the girder and across it, along with the shipping mark of the bearing

15
449

CURVE
300 BHN MINIMUM

40
50

(SCALE 1:7.5) and fitted with transportation clamps. It is prohibited to open transportation clamps
40
ELEVATION

50
before final assembly of the bearing on the girder without the presence of bearing
(SCALE 1:7.5) R230 manufacturer representative.
16. After the girders are properly leveled/ aligned and bearings tied to the girder using
DETAIL X DETAIL Y Class 8.8 bolts, transportation clamps shall be opened and all expansion type
(SCALE 1:5) (SCALE 1:5) bearing shall be set properly as per ambient temperature. Thereafter holes in
175

SURFACE HARDENED 175 substructure already provided (shall be drilled at this stage if not already provided),
TO 300 BHN MINIMUM shall be filled with holding down bolts and quickly grouted.

OF BOTTOM LONG. BEAM

OF SYMMETRY 17. Anchor bolts shall be provided in holes (max. dia 40 MM) made in pier top/
NUT

600
pedestals.
FIXED BEARING BOTTOM LONG. BEAM LONG. GUIDE BEARING 18. Anchor bolts and nuts shall be hot dip galvanized 100 micron thick, as per IS:
175

90

4759.
175
800

KNURLING TOOL OR CHISELLING

32
ROUND WASHER FOR 32 DIA. BOLT

BOTTOM CROSS BEAM

800

R. D. S. O.
ISOMETRIC THREAD

DIA.
MIN EMBEDDED LENGTH 330
175

SURFACE ROUGHENED BY

175

12000

DIRECTION OF TRAFFIC ROAD OVER BRIDGE

OF BOTTOM LONG. BEAM

BOW STRING STEEL GIRDER

175

PISTON
175

60m CLEAR SPAN

50

WELD 2 MM ALL ROUND

50

50 700 50
800 50 700 50 62000 DETAILS OF PTFE POT BEARING
600

800 TRANS. GUIDE BEARING FREE BEARING

VIEW FROM BOTTOM ANCHOR BOLT ARRANGEMENT OF POT PTFE BEARINGS PROVISIONAL
(SCALE 1:5)
PART G: TOP PLATE FOR VIEW FROM BOTTOM (SCALE 1:200)

FREE BEARING
(SCALE 1:7.5)
PART H: PISTON FOR FIXED BEARING
(SCALE 1:7.5)
(PAPER SIZE A1) RDSO/B - 10411/9
DRAWN BY: M/S Abhinav Associates DESIGNED BY: SCRUTINIZED & CHECKED BY: APPROVED BY:
"THIS DRAWING IS THE PROPERTY OF RESEARCH DESIGN AND STANDARD ORGANIZATION ( MINISTRY
CALCULATION REGISTER NO. DD/2014/20 AutoCAD FILE NO.: B-10411 OF RAILWAY ), LUCKNOW-226011, INDIA, AND SHALL NOT BE USED, COPIED OR REPRODUCED IN PART
CHECKED BY: V. K. PANDEY (SSE) VIVEK KUMAR (XEN/NCR/B&S/RDSO) SRIJAN TRIPATHI (DBS /SB-I) A. K. DADARYA (EDBS) OR WHOLE, WITHOUT PRIOR CONSENT IN WRITING."