740 700 700 700

A F G
H
B B B
C C C C
193

193

193

193
D D D D
E 750
E E E
750 750 750

LONG.-GUIDE BEARING ASSEMBLY LGB TRANS.-GUIDE BEARING ASSEMBLY TGB FREE - BEARING ASSEMBLY FB FIXED - BEARING TGB
(SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5) (SCALE 1:7.5)

X-SECTIONAL VIEW ACROSS LONGITUDINAL AXIS OF GIRDER (CENTER LINE OF THE GIRDER COINCIDES WITH CENTER LINE OF BEARING SHOWN)

2+2
75 75
700

55
20 10 DETAIL X

30
600

55
300

ELEVATION 340
(SCALE 1:7.5)

43
30
50 40 570 50
STAINLESS STEEL PLATE
6 MM THICK, WELD 3mm 340 3
750 ELEVATION
(SCALE 1:7.5)
740 LEGEND SYMBOL
ELEVATION
30

50
640
43

STAINLESS STEEL PLATE

(SCALE 1:7.5) HARDENED SURFACE 300 BHN MINIMUM
40x3x780 WELD 2mm

5
3 DUST SEAL

PISTON BASE
DUST SEAL 10x15 ALLROUND

43 33
10
40 STAINLESS STEEL PLATE SURFACE HARDENED TO
STAINLESS STEEL PLATE 25x3x470, POLY TETERA FLUORO ETHYLENE (PTFE)
300 BHN MINIMUM 5 5

160
43 40x3x690, WELD 2mm 300
480
470

WELD 2 MM
ELEVATION 340
500
HIGH STRENGTH BOLT
(SCALE 1:7.5)
PTFE SHEET 4.5 MM
THICK, DIMPLED OR VIEW FROM TOP

160
MODULAR, PASTED IN PART C: BRASS RINGS

PISTON WALL
740 10 NOTE:

5
2.5 MM DEEP RECESS
FOR RETAINING
50

50 33 43 488 43 33 50

400

488

740
480
ELASTOMER IN POT 1. All dimensions are in MM.
400 (SCALE 1:7.5) 2. The design is in accordance with IRC- 83 (PART-III)-2002.

160
4
STAINLESS STEEL PLATE
VIEW FROM TOP 6 MM THICK, WELD 3 MM 3. The concrete in bed block shall be of min M40 GRADE.
(SCALE 1:7.5) ALL ROUND
150

4. Bearings shall be provided before concreting of deck slab is taken up.

340
5 5. Bearings shall be protected during concreting or providing holding down bolts

160
30

26
ELEVATION operations. Any mortar or foreign material contaminating the bearing shall be

33 43
(SCALE 1:7.5) completely removed.
49 340 10
150

6. Manufacture & finishing of bearings shall be as per para 927.2 & 927.3 of IRC 83

50
Part III
35

10
550

700

3
ELASTOMERIC PAD 7. Manufacturing tolerances shall be as per para 927.1 of IRC 83 Part III
DETAIL Y 50 600 50
339 8. Acceptance of bearing shall be as per para 928 of IRC 83 Part III.
150

STAINLESS STEEL PLATE

35

700
SURFACE HARDENED 25x3x470, WELD 2 MM 9. Material to be used for pot, piston and top plate including all guides, lugs etc shall
STAINLESS STEEL PLATE TO 300 BHN MINIMUM ELEVATION (NOT TO BE PROVIDED IN FREE BEARING) be of cast steel to IS 1030:1989 grade 340-570W.
6 MM THK, WELD 3 MM (SCALE 1:7.5) VIEW FROM BOTTOM 10. All the flame cut, sawn or planed edges of the plates should be machined. All
ALL ROUND
PART F: TOP PLATE FOR TRANSVERSE GUIDE sheared corners shall be rounded off with 2 MM radius.
150

(SCALE 1:7.5) 11. For welding stainless steel sheet, M1 electrode type with stainless steel core wire as
300 per IRS: M-28-2012 shall be used.
VIEW FROM TOP
5

340 12. PTFE sheet shall be pure poly tetra fluoro ethylene, and shall be 4.5 mm thick,
3
STAINLESS STEEL PLATE PART E: POT FOR BEARINGS having either dimples (hot pressed or moulded) or modules as per IRC 83 Part III.
33x3x690 WELD 2 mm SURFACE HARDENED (SCALE 1:7.5)
These shall be pasted in recess 2.5 MM deep in the bearing and the peel strength of
5

50

TO 300 BHN MINIMUM VIEW FROM TOP glue to be used shall not be less than 4 N/MM.

VIEW FROM BOTTOM PART D: ELASTOMER 13. Material to be used for wiper seal and dust seal shall be of microcellular
480

10 polychloroprene rubber or polythene foam & it's adhesion to metal shall be with
PART A: TOP PLATE FOR LONG. GUIDE PAD FOR BEARINGS polychloroprene rubber based adhesive dunlop S-758, dendrite PC-65 or any other
(SCALE 1:7.5) R5
(SCALE 1:7.5) R170 equivalent brands.

AFTER 15 MM
14. All non-working surfaces shall be given protective coating comprising of 2 coats

CURVE
700 50 600 50 of epoxy primer enriched with metallic zinc, one intermediate coat of high build

15
50 600 50

AFTER 30 MM
epoxy paint reinforced with mio (micaceous iron oxide) & one coat of high

15
PISTON
performance epoxy finish paint as per para 39.2.2 of IRS B1.

CURVE
340

73
15. All bearings shall be sent by manufacturer duly set. Marked with center line of

30
R170
3 480 3 bearing along the girder and across it, along with the shipping mark of the bearing
500 DETAIL Y and fitted with transportation clamps. It is prohibited to open transportation clamps
SURFACE HARDENED TO before final assembly of the bearing on the girder without the presence of bearing
30

339
ELEVATION 300 BHN MINIMUM DETAIL X DETAIL Y manufacturer representative.
VIEW FROM BOTTOM
35
ELEVATION (SCALE 1:5) (SCALE 1:5)
50

(SCALE 1:7.5)
16. After the girders are properly leveled/ aligned and bearings tied to the girder using
PART B: PISTON FOR (SCALE 1:7.5)
Class 8.8 bolts, transportation clamps shall be opened and all expansion type

50
FREE/SLIDING BEARINGS SURFACE HARDENED
bearing shall be set properly as per ambient temperature. Thereafter holes in
substructure already provided (shall be drilled at this stage if not already provided),
(SCALE 1:7.5) TO 300 BHN MINIMUM shall be filled with holding down bolts and quickly grouted.

OF BOTTOM LONG. BEAM

150
150

OF SYMMETRY 17. Anchor bolts shall be provided in holes (max. dia 40 MM) made in pier top/

600
NUT pedestals.
FIXED BEARING LONG. GUIDE BEARING
BOTTOM LONG. BEAM 18. Anchor bolts and nuts shall be hot dip galvanized 100 micron thick, as per IS:
90

4759.
150
150

KNURLING TOOL OR CHISELLING

32
700
ROUND WASHER FOR 32 DIA. BOLT

BOTTOM CROSS BEAM

R. D. S. O.
700

ISOMETRIC THREAD

DIA.
MIN EMBEDDED LENGTH 330

150
SURFACE ROUGHENED BY
150

ROAD OVER BRIDGE

12000
DIRECTION OF TRAFFIC
OF BOTTOM LONG. BEAM
BOW STRING STEEL GIRDER
150
150

PISTON

WELD 2 MM ALL ROUND 30m CLEAR SPAN

50
50

50 600 50
50 600 50
700
700 32000 DETAILS OF PTFE POT BEARING
600

TRANS. GUIDE BEARING FREE BEARING

VIEW FROM BOTTOM ANCHOR BOLT VIEW FROM BOTTOM
PART G: TOP PLATE FOR (SCALE 1:5) PART H: PISTON FOR FIXED
ARRANGEMENT OF POT PTFE BEARINGS PROVISIONAL
(SCALE 1:200)
FREE BEARING
(SCALE 1:7.5)
BEARING
(SCALE 1:7.5) (PAPER SIZE A1) RDSO/B - 10409/9
DRAWN BY: M/S Abhinav Associates DESIGNED BY: SCRUTINIZED & CHECKED BY: APPROVED BY:
"THIS DRAWING IS THE PROPERTY OF RESEARCH DESIGN AND STANDARD ORGANIZATION ( MINISTRY
CALCULATION REGISTER NO. DD/2014/9 AutoCAD FILE NO.: B-10409 OF RAILWAY ), LUCKNOW-226011, INDIA, AND SHALL NOT BE USED, COPIED OR REPRODUCED IN PART
CHECKED BY: V.K.PANDEY (SSE) VIVEK KUMAR (XEN/NCR/B&S/RDSO) SRIJAN TRIPATHI (DBS /SB-I) A. K. DADARYA (EDBS) OR WHOLE, WITHOUT PRIOR CONSENT IN WRITING."