Furnace Checklist

Preventive maintenance checklist- W
FOUNDRY MAINTENANCE ELECTRICAL

FURNACE NO: FD 001 FURNACE
PANEL
Date
Activity Methods
Visually for
Over heating discoloration
Busbar joints tightness and
temperature
Visually for
discoloration
gun
Capacitor link and
temperature
capacitor & other insulators Inspect for any
gun
damage
Cleaning With Dry air Internal bus
Wipe and Clean

FSS Contact
Remarks
FURNACE
Initially 2 week
Tightness tighten and later
Shunt inspect
Inspect while
Insulation
Coil relining
Bush & Bearing Greasing
Remarks
HYDRAULIC
Setting Pressure relief valve Block pressure
Speed of lid
Flow control valve
movement
FCE cushioning Slower Speed
Verify (Tilting
Time taken time, with full
Tilt and return of furnace metal)
Remarks
Prepared By - HAREESH CHECKED BY
Approved By

PANEL
Date
Activity Methods
Over heating Visually for
discoloration
Busbar joints tightness and
temperature
gun
Visually for
discoloration
Capacitor link and
temperature
gun
Inspect for any

capacitor & other insulators damage
Cleaning With Dry air Internal bus
FSS Contact Wipe and Clean
Remarks
FURNACE
Initially 2 week
Tightness tighten and later
Shunt inspect
Inspect while
Insulation
Coil relining
Bush & Bearing Greasing
Remarks
HYDRAULIC
Setting Pressure relief valve Block pressure
Speed of lid
Flow control valve movement
FCE cushioning Slower Speed
Verify (Tilting
Time taken time, with full
Tilt and return of furnace metal)
Remarks
Approved By
maintenance checklist- Weekly DOC NO: VSPL_FND_PM_FCE_E01-00
ELECTRICAL REV NO.1 PAGE NO.:1

Month Year
FURNACE
PANEL
Week 1 Week 2 Week 3 Week 4
FURNACE
HYDRAULIC


Month Year
FURNACE
PANEL
Week 1 Week 2 Week 3 Week 4
FURNACE
HYDRAULIC
Preventive maintenance checklist DOC NO: VSPL_FND_PM_FCE_E01-00
FOUNDRY MAINTENANCE ELECTRICAL REV NO.1 PAGE NO.:1

FURNACE NO: FD 001 FURNACE MONTHLY
PANEL
Activity Methods Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
DATE :
capacitor & other
Over heating insulators Cleaning
Wire Joints For Proper Connection
REMARKS
FURNACE
Shunt Tightness verify tightness
REMARKS
HYDRAULIC
Oil
For viscosity
Quality
Dirt Filters, Particles

in oil
REMARKS
WATER SYSTEM
Tank All tank
Cleaning
Pump All Pump

Greasing
De-Ionizer Replace
REMARKS
APPROVED BY
Preventive Maintenance Checklist- Quarterly
S.NO DESCRIPTION
PANEL
1 Apply Grease to Input Switch
DOL STARTER
1 Tighten all the MCB connections & measure input and output voltages.
Tighten all in/out connection of contactor,OLR.

2 Check contactor tips condition by press &
seeing the continuity @in/out terminals.
3 Tighten stater & motor earthing connection and record the neutral to earth Vg
DM WATER MOTOR
Tighten all Motor terminals .Record its value.
Remove motor fan cover,Clean fan and cover needly
1
3 Checking the motor condition

HYDRAULIC
DOL STARTER

4 Check hydraulic hose pipe and valve
MOTOR
1 Tighten all Motor terminals .Record its value.
FURNACE
1 All bolts and Nuts to be tightend of Crucible
2 Check water cool lids condition
REMARKS
PREPARED BY : HAREESHA CHECKED BY :

ve Maintenance Checklist- Quarterly DOC NO: VSPL_FND_PM_FCE_E01-00

Month Year
FURNACE
DESCRIPTION SPECIFICATION RESULT
PANEL
DOL STARTER
easure input and output voltages. 415 V V
ctor,OLR. OLR=4-6.5Amps OLR set

ss & cont coil=0.87Ώ Ώ
als.
ection and record the neutral to earth Vg
Less than 1 Volt AC VAC
DM WATER MOTOR
s value. Megger >500MΏ MΏ
d cover needly motor=3.9Ώ Ώ
motor Vg=415 V Vg
motor Amps=4.5 R Y B

HYDRAULIC
DOL STARTER
easure input and output voltages. 415 V V
ctor,OLR. OLR=4-6.5Amps OLR set

ss & cont coil=0.87Ώ Ώ
als.
ection and record the neutral to earth Vg Less than 1 Volt AC VAC
MOTOR
s value. Megger >500MΏ MΏ
d cover needly motor=6.6Ώ Ώ
motor Vg=415 V Vg
Megger >500MΏ MΏ
motor=6.6Ώ Ώ
motor Vg=415 V Vg

FURNACE
ucible 415 V V
CHECKED BY : APPROVED BY :
Preventive Maintenance Checklist- Quarterly
S.NO DESCRIPTION
WATER SYSTEM
DOL STARTER (A1)

MOTOR

DOL STARTER (A2)

MOTOR
DOL STARTER (B1)

MOTOR
DOL STARTER (B2)
MOTOR
4 Clean heat exchanger - 2 Nos
OVERHEAD TANK
DOL STARTER

MOTOR

COOLING TOWER MOTOR
DOL STARTER

MOTOR

REMARKS
PREPARED BY : HAREESHA CHECKED BY :
ntive Maintenance Checklist- Quarterly DOC NO: VSPL_FND_PM_FCEWP_E01-00

FURNACE Month Year
DESCRIPTION SPECIFICATION RESULT
WATER SYSTEM
DOL STARTER (A1)
re input and output voltages. 415 V V
,OLR. OLR=9-15 Amps OLR set

cont coil=0.63Ώ Ώ
MOTOR
ue. Megger >500MΏ MΏ
ver needly motor=2.4Ώ Ώ
motor Vg=415 V Vg
motor Amps=8 R Y B
on and record the neutral to earth Vg

DOL STARTER (A2)


cont coil=0.63Ώ Ώ
MOTOR
motor Vg=415 V Vg
motor Amps=8 R Y B

DOL STARTER (B1)

cont coil=0.63Ώ Ώ
MOTOR
motor Vg=415 V Vg
on and record the neutral to earth Vg Less than 1 Volt AC VAC
DOL STARTER (B2)

cont coil=0.63Ώ Ώ
MOTOR
motor Vg=415 V Vg
on and record the neutral to earth Vg Less than 1 Volt AC VAC
OVERHEAD TANK
DOL STARTER
,OLR. OLR=2.5-4 Amps OLR set

cont coil=0.87Ώ Ώ
MOTOR
motor Vg=415 V Vg
COOLING TOWER MOTOR

DOL STARTER
,OLR. OLR=2-3.3 Amps OLR set

cont coil=0.85Ώ Ώ
MOTOR
motor Vg=415 V Vg

KED BY : APPROVED BY:

Furnace Checklist

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Preventive maintenance checklist- W

FOUNDRY MAINTENANCE ELECTRICAL

Wipe and Clean

Bush & Bearing Greasing

Preventive maintenance checklist- W

Inspect for any

Bush & Bearing Greasing

ELECTRICAL REV NO.1 PAGE NO.:1

Week 1 Week 2 Week 3 Week 4

maintenance checklist- Weekly DOC NO: VSPL_FND_PM_FCE_E01-00

ELECTRICAL REV NO.1 PAGE NO.:1

Week 1 Week 2 Week 3 Week 4

FOUNDRY MAINTENANCE ELECTRICAL REV NO.1 PAGE NO.:1

Wire Joints For Proper Connection

Dirt Filters, Particles

Pump All Pump

Prepared By - HAREESH CHECKED BY

Tighten all in/out connection of contactor,OLR.

3 Checking the motor condition

Tighten all in/out connection of contactor,OLR.

4 Check hydraulic hose pipe and valve

3 Checking the motor condition

PREPARED BY : HAREESHA CHECKED BY :

ELECTRICAL REV NO.1 PAGE NO.:1

easure input and output voltages. 415 V V

ctor,OLR. OLR=4-6.5Amps OLR set

ection and record the neutral to earth Vg

easure input and output voltages. 415 V V

ctor,OLR. OLR=4-6.5Amps OLR set

ection and record the neutral to earth Vg

Tighten all in/out connection of contactor,OLR.

3 Checking the motor condition

Tighten all in/out connection of contactor,OLR.

3 Checking the motor condition

DOL STARTER (B1)

Tighten all in/out connection of contactor,OLR.

2 Checking the motor condition

Tighten all in/out connection of contactor,OLR.

3 Checking the motor condition

ELECTRICAL REV NO.1 PAGE NO.:1

,OLR. OLR=9-15 Amps OLR set

on and record the neutral to earth Vg

DOL STARTER (A2)

,OLR. OLR=9-15 Amps OLR set

on and record the neutral to earth Vg

DOL STARTER (B1)

on and record the neutral to earth Vg Less than 1 Volt AC VAC

DOL STARTER (B2)

on and record the neutral to earth Vg Less than 1 Volt AC VAC

,OLR. OLR=2.5-4 Amps OLR set

COOLING TOWER MOTOR

,OLR. OLR=2-3.3 Amps OLR set

on and record the neutral to earth Vg

KED BY : APPROVED BY:

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