SRI MEENKASHI ENTERPRISES., WALAJA.

Document Title
Document Code: QD630A2 Revision No. : 00
List of Machineries With Preventive
Page No.: 1 Maintenance Plan Date of Issue: 14.07.2010
Sl.No Name of the Machine Check List Details Frequency Remarks
Energy Meter Display,
Maximum Demand
Power Factor,
01. Power Panel Seals Weekly
General
Main Switches,
Earthing,
Fuses and Neutral Links,
Surroundings.
Air Cleaning – removal of iron dust and foreign Bodies
Loose Connections – Input and Outputs Terminals
Meters and Control Switches
Welding Machine Air Cooled
Cooling Fans
Welding Machine Rated Fuse Wire
02. Once in 15 Days
Welding cables, joints, electrode holder – insulation check
Rectifiers
Open circuit voltage
Inverter Blackening of cables lugs and terminals
Earthing
Test weld
Loose Connections – Input and Outputs Terminals Once in 3 Days
Air cleaning to remove iron dust
Circuit brakers and cooling fans
display Once in 15 Days
03. Invertors (2 Nos) control switches
loose connections
Blakering of output terminals
Earthing Once in 3 Days
Test weld
04. Switch boards Plugs & sockets
Once in 15 Days
cables.
Prepared / Approved by: Proprietor
Signature :
 SRI MEENKASHI ENTERPRISES., WALAJA.
Document Title
Document Code: QD630A2 Revision No. : 00
List of Machineries With Preventive
Page No.: 2 Maintenance Plan Date of Issue: 14.07.2010
Sl.No Name of the Machine Check List Details Frequency Remarks
Air tank cleaning
Air filter
Pressure and safety valves
Once in 15
Hoses, pipies
05. Air compressor check list Days
Oil level
Belt,pully alignment
Auto cut off switch
leakages
Presence of water condensation Daily
Motors,contactors,relays and limit switches
Drilling machines 4 – (Rally Wolf) – On – off switches Once in 15
Coolent pumps days
06. 32MM Moving arrangement
Cleaning of scraps & machines
Oiling & greasing Every day
Test drive
Heating filaments
Insulation for short circut
Oven cover lock
Cablese & sockets Weekly
07. Heat ovens check list
Switches
Regulators
Automatic temperature controller
Thermo coupletemperature cut off test
On off switch
08. Drilling machine 6MM – 1No
Armature and filed coils Weekly
Drilling Machine 12MM – 1No
Carbon brushes and brush holder
(i) “A” Frame 20MT with Chain Lubrication
09. Pulley 10MT Bolts & Nuts Once in 15
(ii) “A” Frame 10MT with Chain Chain and Wheels days
Pulley 5MT Load Test
Prepared / Approved by: Proprietor
Signature :
 SRI MEENKASHI ENTERPRISES., WALAJA.
Document Title
Document Code: QD630A2 Revision No. : 00
List of Machineries With Preventive
Page No.: 3 Maintenance Plan Date of Issue: 14.07.2010
Sl.No Name of the Machine Check List Details Frequency Remarks
High speed single phase machines Plugs
check list (AG7-7 Nos, AG4-2 Nos, Cables and switches, Carbon brushes
10. GQ6-1 No) Armature and field coils, Bearing & pin ion & gears set
Daily
Straight Grinder – 1 /No Hand les, On off switches
Flexible Grinder – 2 Nos Bearing brush holder
Pedestal Grinder – 2Nos Load / non load test
Magnetic coil
11. Drilling machine 63MM – 1No On off switch Weekly
Armature and filed coils
Carbon brushes and brush holders
Forward Reverse Switch
Belt & Pulley Alignment
Coolent Motor Once in 15
Motor Cooling Fan &n Fan Cover days
Lathes Check List
12. Guard
Observation for any Abnormal Noises.
Oiling & Greasing
Daily
Cleaning of Scraps & Machines.
Motors,contactors,relays and limit switches
On – off switches Once in 15
Coolent pumps days
Radial Drilling Machines (25MM) –
13 Moving arrangement
1No
Cleaning of scraps & machines
Oiling & greasing Every day
Test drive
Power Press Blocks Check List – Oil Level
75MT Motor Directions
Power Press Blocks Check List – Cleaning of Cylinder Head & Machine
14. 60MT Pressure Gauge Weekly
Power Press Blocks Check List – Starters
40MT Leakages
Load Test
Prepared / Approved by: Proprietor
Signature :