Professional Documents
Culture Documents
Page 1
PROJECT SPECIFICATION
For
WAQF ABLLAN RESIDENTIAL BUILDINGS
Doha, Qatar
01300 Submittals 16
01527 Scaffolding 10
02140 Dewatering 4
PROJECT SPECIFICATION
For
WAQF ABLLAN RESIDENTIAL BUILDINGS
Doha, Qatar
1.0 DESCRIPTION
1. Scope: This Section identifies the project and provides a general description of the
work covered by the Contract Documents, the work scheduled to be done by other
Contractors, the reference standards used in specifying the work and other
general matters including coordination, attendance, material alternatives and
substitutes, requirements as to testing work and materials, providing all plant, Bills
of Quantities, etc.
2. Unless specifically stated otherwise for certain items, these specifications shall be
read as instructions to the Contractor. The tender invitation Documents form part
of this contract and shall be read in conjunction with Division 1 Preliminaries and
General Items, they shall be held to apply to the programme of works in its
entirety.
The project consists of Block 127 Comprising one Residential Building, Block 128
comprising four Residential Buildings and Block 129 comprising four Residential
Buildings and a Mosque located in Doha.
1. The work under this Contract comprises generally the construction, completion
and maintenance of Architectural, Civil and Electro-Mechanical works, including
external works and services, related to the proposed residential complex as
described hereafter:
3. The main structural system comprises reinforced concrete cast-in situ shear walls
and columns together with cast in Situ beams, solid slabs and ribbed slabs.
4. The external walling is a combination of glazed curtain wall system walls and
painted plasterwork. Roofs are covered by precast concrete pavers.
7-3
5. Internal floor finishing to common and public areas are mainly a combination of
granite and marble. Typical apartment floors finishes are mainly ceramic tiles.
Typical toilets have ceramic tiles to wall and floors. Other services and mechanical
area floor finishes include hardened concrete, epoxy paint finished screed and
ceramic tiles.
6. Internal wall finishing to common and public areas are generally either a
combination of granite and marble or painted plasterwork with lobbies and other
areas in marble and granite cladding.
7. Doors and frames leading to common use facilities are hardwood and others are
of Aluminum construction. Hardware, toilet accessories, etc., are in stainless steel.
8. Automatically programmed elevators in the core serves all floor levels including
basement and an additional service/passenger lift serves for all the floors
including basements.
10. Electrical systems in the building include power supply, main distribution, low
tension switchboards, secondary distribution, final distribution equipment and
sub-circuits, lighting, power, standby generators, earthing and lightning
protection, telephone, fire detection and alarm system.
1. Employer’s Direct Contracts with others: The Employer may during the currency of
the Works employ others on a direct contract basis to execute the following works:
1. Works that are under the Employer’s Power pursuant to the relevant
clauses of the Conditions of Contract.
3. The contractor may be invited to negotiate or submit prices for one or more
of the aforementioned work categories at the Employer’s discretion.
Direct contract work may be performed concurrently with the Contractor’s work
upon the understanding that the execution of such direct contract work shall be
organized by the Employer so as not to substantially interfere with the regular
progress and completion of the project Works.
The Contractor shall, subject to any instructions issued by the Engineer, proceed
with the Works with his best endeavors notwithstanding any such interference,
and any delay resulting from the circumstances described in this clause shall be
evaluated by the Engineer under Clause 44 of the Conditions of Contract.
Provided always that any claim by the Contractor in respect of delays alleged by
him to be due to interference occasioned by other Contractors employed directly
by the Employer, shall not be entertained unless the written notice required as
aforesaid shall have been given by the Contractor at the time of the alleged delay
and approved by the Engineer in writing.
1. Items supplied by the Employer: The Employer reserves the right to place and
install equipment, furniture, furnishings, etc., in completed or partially completed
areas of the building upon the understanding that the exercising of such right will
not substantially interfere with the regular progress and completion of the Works.
In the event of undue interference being alleged by the Contractor the
requirements of Clause 1.3 hereinbefore shall apply.
2. Partial occupancy by the Employer / tenants: The Employer reserves the right to
occupy completed parts of the Works prior to substantial completion of the whole
of the Works provided that such occupancy does not substantially interfere with
completion of the remaining works. In the event of undue interference being
alleged by the Contractor the requirement of Clause 1.3 hereinbefore shall apply.
3. Where the language of any reference standard referred to herein is in the form of
a recommendation or suggestion, such recommendation or suggestions shall be
deemed to be mandatory under this Contract unless conflicting with particular
specification contained herein.
AA Aluminium Association
AABC Associated Air Balance Council
AAN American Association of Nurserymen
AAMA Architectural Aluminium Manufacturers Association
AASHTO American Association of State Highway and
Transportation Officials
AATCC American Association of Textiles Chemists & Colorists
ABMA American Boiler Manufacturers Association
ACI American Concrete Institute
ADC Air Diffuser Council
AFI Air filter Institute
AGA American Gas Association
AGCA Association General Contractors of America
AGMA American Gear manufacturers Association
AIA American Institute of Architects
AIMA Acoustical & Insulating Materials Association
AIEE American Institute of Electrical Engineers
AISC American Institute of Steel Construction
AISI American Iron and Steel Institute
AITC American Institute of Timber Construction
ALS American Lumber Standards
AMCA Air Moving and Conditioning Association
ANSI American National Standards Institute
MS Military Specification
MSSVFI Manufacturers Standardization Society of the Valves
and Fittings Industries
MSTD Military Standard
NAAMM National Association of Architectural Metal
Manufacturers
NAFM National Association of Architectural Metal
Manufacturers
NAPF National Association of Plastic Manufacturers
NBGQA National Building Granite Quarries Association
NBHA National Builders Hardware Association
NBS National Bureau of Standards
NCMA National Concrete Masonry Association
NEC National Electrical Code (NPFA No. 70)
NEMA National Electrical Manufacturers Association
NEMI National Elevator Mfg. Industry, Inc.
NFC National Fire Code
NFPA National Fire Protection Association
NFPA National Forest Products Association
NHLA National Hardwood Lumber Association
NHPMA National Hardwood & Pine Manufacturers Association
NPA National Particleboard Association
NPCA National Paint and Coatings Association
NRMCA National Ready Mixed Concrete Association
NSC National Safety Council
NSF National Sanitation Foundation
NSSEA National School Supply & Equipment Association
NTMA National Terrazzo & Mosaic Association
NWC National Water Council (UK)
NWMA National Woodwork Manufacturers Association
OSHA Occupational Safety & Health Administration
PCA Portland Cement Association
PCI Pre-stressed Concrete Institute
PDI Plumbing and Drainage Institute (USA)
PEI Porcelain Enamel Institute
PS Product Standard, U.S. Dept. of Commerce
RIS Redwood Inspection Service
RTI Resilient Tile Institute
SAE Society of Automotive Engineer
SBI Steel Boiler Institute
SCMA Southern Cypress Manufacturers Association
SDI Steel Deck Institute
SDI Steel Door Institute
SIGMA Sealed Insulating Glass Manufacturers Association
SJI Steel Joist Institute
SMACNA Sheet Metal & Air Conditioning Contractors National
Association.
SMFMA Sprayed Mineral Fiber Manufacturers Association, Inc.
SPIB Southern Pine Inspection Bureau.
SPR Simplified Practice Recommendation, U.S, Dept. of
Commerce
SSPC Steel Structures Paint Council
SWFPA Structural Wood Fibre Products Association
2. Refer to the Drawings and Specifications for additional abbreviations and for
symbols.
1.8 DEFINITIONS
1. Where “as shown”, “as indicated” or words of similar import are used, it shall be
understood that reference to the Drawings accompanying the Specification is
made unless otherwise stated. Where “as approved”, “as directed”, “as required”,
“as reviewed”, “as accepted”, or words of similar terminology is used, it shall be
understood that the approval, direction, requirement, permission, authorization,
review, or acceptance of the Engineer is intended, unless otherwise stated.
1.9 ATTENDANCE
1. The Contractor shall provide for each trade to attend upon all other trades and for
executing all sundry incidental items necessary for the proper completion of the
Work to the true intent and meaning of the Contract.
2. The Contractor, may from time to time as the Engineer may direct, be required to
provide attendance on other Contractors employed directly by the Employer, and
the Contractor shall comply with any such requirement.
1. Name plates and other identifying markings shall not be affixed on exposed
surfaces of products installed in finished spaces.
1. Definition: The term “product” shall mean any material including proprietary goods,
equipment and manufactured items.
1. A colour schedule shall be submitted by the Contractor for review by the Engineer
after award of Contract. The Contractor and material suppliers shall cooperate in
furnishing required colour samples to aid in the final selections. Where special
colours are selected by the Engineer, furnish accurate reproductions of these
colours, applied to samples of the actual materials to which they will be applied in
the finished product, for review and approval by the Engineer.
1. All materials and work will be tested as required in the Contract Documents and/or
as and when required by the Engineer.
2. Samples for testing will be taken at the place of origin, mixing plants or working
site or from the Work as appropriate and as required by the Engineer.
3. Provide all equipment, facilities, labour and supervision for carrying such tests as
are specified herein or as may be required by the Engineer.
1. Provide all scaffolding, hoists, tackle and other plant, profiles, templates,
centerings and equipment generally required for the proper, safe and efficient
execution of the Works and allow for providing all labour, materials, instructions,
etc., required by the Engineer for testing and measuring the Works and for
weighing, measuring or testing the efficiency of any portion of the Works.
2. The Contractor is particularly to note that scaffolding, staging and the like is to be
provided both for the execution of his own work and that of Subcontractors
employed under this Contract including that required solely for the execution of
work by Subcontractors. All scaffolding and plant shall be erected and used in
accordance with the applicable local laws.
1. The Bills of Quantities shall be deemed to represent the work to be executed and
the obligations to be performed in accordance with the requirement of all other
Documents.
3. The Contractor shall be deemed to have examined all the documents forming the
Contract, to have ascertained the full extent and character of operations and to
have included in the Contract for all costs, expenses, risks, liabilities and
obligations set forth in or implied by the Contract Documents.
4. The Contractor shall execute the Works according to the provisions of the
Contract Documents. The Contract Documents are considered to be
complementary and any work indicated in one, but omitted or not stated in others,
shall be treated as if it was included in all.
5. If the Contractor discovers that any portion of the Work has been omitted from or
is not indicated in any of the Documents, or if any two Documents of the Contract
conflict as to the work to be carried out, the discrepancy shall be reported to the
Engineer, who shall instruct the Contractor which of the two conflicting Documents
is to be taken as correct. No additional payment will be made in connection with
rectification of discrepancies between the various Contract Documents or for any
clarifications provided by the Engineer during the construction period.
2. Take note that Bills of Quantities are provided for the assistance of bidders in
assembling a Tender Price only; they have no relevance with respect to the Work
required by Specifications, Schedules and Drawings. Units prices stated in the
Bills of Quantities, submitted at the time of Tender, may be used in evaluating the
cost of Variation Orders.
3. Any item for which the Contractor has not inserted a price in the Bills of Quantities
shall be deemed to be covered by other prices or rate therein.
6. Fix Only: means all labours in unloading, handling, storing and fixing in position,
including use of all plant.
7. Supply and Fix: Unless stated otherwise all items given in the schedule of work
and/or on the drawings are to be supplied and fixed complete.
• The specification and drawings shall take precedence over the measured
quantities.
1. Where approval and/or review by the Engineer is required, such approval and/or
review does not relieve the Contractor of his responsibilities under the Contract.
1. The Contractor shall at all times give access to representatives of the Municipality
of Qatar and other government authorities for purposes of inspecting the Work
and shall, without additional cost, provide all facilities and any safety equipment
required for this purpose, including scaffolding, hoists, ladders, water or lighting,
and shall provide or make holes, grooves, chases or other means of access to
enable them to carry out their inspections.
1. The Contractor shall make his own arrangements for the engagement of
expatriate labour and staff if required, for the housing, health, welfare and
repatriation of same and shall conform in all respects with the conditions and
requirements of the Contract, of any Law, Regulation or Order passed or made or
coming into force after the date of Tender of during the execution of the Works.
1. Provide and maintain close contact with Police and other officials of the areas
covered regarding their requirements for the control of workmen, and other
matters, and provide assistance or facilities which may be required by such
officials for the execution of their duties.
1. All customs dues, tolls, duties, fees and charges imposed by the State of Qatar for
materials, product, equipment, etc., with the exception of the Contractor’s
construction or plant imported to perform contract work shall be deemed to be
included in the Contract as indicated in the Tender Invitation Documents.
to the Contractor free of charge. Additional copies will be issued on request, but
will be charged to the Contractor.
1. Notwithstanding the fact that prior to the award of the Contract, the Owner will
have applied for a Building License for the construction of the building, it is the
responsibility of the Contractor to pay all related taxes and fees and to obtain the
Building License / permits and all other Licenses, Approvals and Permits from the
Municipal and other Authorities having Jurisdiction, including, but not limited to:
Demolition Permits, Civil Defense Approvals, Drainage Approval, and approvals
for Telephone, Roads, Water, Electricity, etc.
3. During the construction period, the Contractor shall submit to the Engineer copies
of all Certificates of Approval, Permits, or Licenses obtained from Municipality
Departments and other Authorities having jurisdiction, which are required for the
performance of the work.
4. Prior to the issuance of the Completion Certificate, the Contractor shall furnish the
Engineer with a complete set of original copies of all the above-mentioned
Certificates, Licenses and Permits.
1. The Contractor shall keep on the site at all times, one copy of the Approval for
Construction Drawings and Specifications, and an up-to-date set of all shop
drawings, reviewed and stamped by the Engineer.
2. The Contractor shall keep on site, in a secure and locked cabinet, copies of all
Municipality Approvals, Certificates, Permits, Licenses, including the Building
License drawing set.
3. The Contractor shall make documents available for reference to the Engineer or
Municipality Inspectors, when requested to do so.
4. The Contractor shall keep on site copies of all standard referenced in the
Specifications, to facilitate quick reference for Construction, Subcontractors,
Engineer and Inspection and Testing Companies.
1. Work specified in the specifications is divided into sections for ready reference
only and not for the purpose of establishing limits of Subcontractor subcontracts.
1. The documents listed in this Section were utilized by the Engineer during the
design of the Works and, as a courtesy, will be made available for review by all
those affected by them.
2. The accuracy of the information contained in the listed documents is the sole
responsibility of the authors of those documents and cannot be guaranteed to be
factual or complete.
-End of Section-
1.0 GENERAL
1. Work specified in the specification is divided into sections by the Engineer for
ready reference only and not for the purpose of establishing limits of
Subcontractor subcontracts.
2. PRODUCTS
2.1 MATERIALS
1. Specified Options
3. Prescriptive specification, or
2. Number of Items
3. Quality
5. Unless otherwise specified under trade sections and under Section 01020
– Provisional Sums the contractor is responsible for the cost of sampling,
storage, transportation and testing required to ensure quality of products
and workmanship.
2. Where odourless products are not available, products shall be chosen that
minimize odours within a one-month gas-off period following installation at
normal occupancy ventilation levels. Ventilation levels during the
construction period shall be set sufficiently high to encourage the gassing-
off of materials to their minimum levels prior to occupancy of the building.
1. Trademarks and labels, including applied trademarks and labels, are not
acceptable in the finished Work, except those called for in the
Specifications and those required for operating purposes (for example,
labels on mechanical or electrical equipment which provide identification
essential for maintenance or replacement purposes).
6. Availability
3. Ensure that materials and Products which absorb moisture from the air are
protected with sealed wrappings that prevent moisture from reaching the
products.
4. Ensure that materials and Products that are subject to colour change and
deterioration due to exposure to sunlight are protected with wrappings or
are stored in a manner, which prevents sunlight from reaching the
products.
7. Keep sand to be used for grout and mortar materials, clean and dry. Store
sand on wooden platforms and cover with waterproof tarpaulins during
inclement weather.
8. Store sheet materials and lumber on flat, solid supports and keep clear of
ground. Slope to shed moisture.
9. Store and mix paints in a ventilated room. Remove oily rags and other
combustible debris from site on a daily basis. Take every precaution
necessary to prevent spontaneous combustion.
10. Remove and replace damaged Products at no cost to the Contract and to
the Engineer’s satisfaction.
11. Refer to Section 01500: Construction facilities and Temporary Controls for
on-site storage requirements.
8. Transportation
1. Coordinate with Qatar Municipality to establish the plot, lines, restrictions and/or
benchmarks.
2. Other grades, lines, levels and temporary bench marks shall be established by the
Contractor, in accordance with the requirements of Section 01050: Field
Engineering.
1. Provide formwork, scaffolding, conveying equipment, tools and machinery for the
proper execution of the Project.
2. Construct and maintain scaffolding in a rigid, secure and safe manner. Erect
scaffolding as directed in Section 01527: Scaffolding, in accordance with the
requirements of that section.
2.5 WORKMANSHIP
1. General
2. Do not employ any unfit person or anyone unskilled in their required duties.
4. Coordination
2. Ensure that all Subcontractors cooperate with each other in order that work
will be carried out expeditiously, and will be satisfactory in all respects at
completion of the Works.
4. From time to time, examine the work of all Subcontractors and have
corrected, defects and deficiencies, which may adversely affect the Work.
6. Be responsible for damage of any kind to the Work. Replace any damaged
materials or work that cannot be repaired or restored to the Engineer’s
satisfaction. Such repairs or replacements shall be made by the trade that
performed the original work.
10. Pay the cost of extra work caused by, and make up time lost as the result
of, failure to provide the necessary cooperation, information or items to be
fixed to or built into the work in adequate time.
11. Cooperate with other Contractors working on and in the vicinity of the site.
5. Dimensions
1. Wall thicknesses shown on the Drawings are nominal only. In all cases,
determine the actual sizes at the building.
4. The Engineer will not accept claims for extra expense on the part of the
Contract by reason of non-compliance with this article.
6. Concealment
1. In finished areas, conceal pipes, ducts and wiring in floors, walls and
ceilings, except where indicated otherwise.
1. Perform cutting and remedial work required to make the parts of the Work
come together and maintain finishes, as specified under Section 01045 –
Cutting and Patching.
8. Location of Fixtures
2. Consult with the Engineer to determine the actual location of items not
dimensioned as may be required to suit job conditions.
9. Fastenings
5. Space anchors within their load limit or shear capacity and ensure they
provide positive permanent anchorage. Wood, or any other organic
material plugs are not acceptable.
1. Use powder actuated fastenings only with specific written consent by the
Engineer.
11. Explosive
1. Explosive shall not be used on any portion of the work unless specifically
requested by the Contractor and approved by the Engineer.
2. After building is enclosed, keep floors dry and free from oil or other
contaminants at all times. Clean up all contaminating liquids where likely to
damage surfaces.
1. For safety reasons, work on the exterior of the building during times of high
winds, sandstorms and rain shall be restricted. The Contractor shall be
deemed to have made allowance for such time which may be lost within
his rates and in the preparation of the schedule of the Work. No extension
of time on account of inclement weather will be granted.
1. The Contractor shall keep the whole of the Works free from water and
allow in his price for pumping, shoring, temporary drains, sumps and the
like, necessary for the purpose, and shall clear away and make good at his
own cost all damage caused hereby. Refer to Division 2 of the
Specifications for dewatering requirements.
1. Prevent over loading of any part of the building, the structure, false work,
formwork and scaffolding. Cost of time delay due to damage created by
accidental over loading will be at the Contractor’s expense.
3. Holes shall be filled in such a manner as to ensure required fire and smoke
separations including the sleeves are maintained.
1. Where holes are made in floors and walls for the passage of pipes, ducts
and conduit and wires the holes shall be sleeved and sealed.
3. All services and utilities which are encountered in the course of the Work
shall be adequately supported, slung up, strutted or otherwise protected
from injury to the satisfaction of the person or authority in whom they may
be vested.
4. Utilities and services include but are not necessarily limited to water mains,
cables for power, pipes and sewers, entertainment and communication
systems.
2. Roof assemblies shall have a fire resistance rating of not less than 1 hour.
Unoccupied roof assemblies need not have a fire resistance rating.
3. All loads bearing walls and columns shall have a fire resistance rating not
less than that for the supported assembly.
3. Fire Separations:
1. Fire separation between exit stairs and the remainder of the building shall
be 2 hours.
2. Fire Separation between all mechanical and electrical rooms and the
remainder of the building shall be 1 hour.
1. Interior Wall and Ceiling Finishes shall be classified in accordance with the
requirements set out below. ‘Flame Spread’ and ‘Smoke Development’ ratings
shall be based on tests carried out in accordance with NFPA 255 ‘Standard
Method of Test of Surface Burning Characteristics of Building Materials’.
2. Class ‘A’ Interior Wall and Ceiling Finishes: any construction above suspended
ceilings on all floors shall have a Flame Spread rating of 0-25 and Smoke
Developed rating of 0-450.
3. Class ‘B’ Interior Wall and Ceiling Finishes: in Exists and General Areas shall
have Flame Spread rating of 26-75 and a Smoke Developed rating of 0-450.
-End of Section-
1. COORDINATION
2. No work of any trade shall be performed without proper coordination among the
various trades. Obtain the Engineer’s written clarification for any mis-coordinated
work.
1. Coordination:
2. Coordination Documents:
3. Coordination of Submittals
5. Observation of Work:
-End of Section-
1. GENERAL
2. Cut, patch and make good to accommodate Work of various Sections and to
leave Work in finished condition. Cutting in this sense shall mean actual cutting of
components to allow new components to pass through or to provide new
openings. Cutting shall not mean mere drilling of holes to accommodate screws,
anchors, bolts or other fasteners as such. Such drilling is part of each Section’s
installation function.
1. Perform any type of Work which may be required to make its several parts come
together properly to fit into, receive, or be received by Work of each trade, as
shown on, or which may reasonably inferred from, Contract Documents, and
make good as directed. Any cost caused by omission of, or ill-timed or
uncoordinated performance of Work shall be borne by party responsible therefore.
Do not endanger any installed Work by cutting, digging or otherwise
altering, and do not cut or alter Work of any separate contractor without
written authorization.
3. Cut structural concrete, steel and any supporting members only according to
written permission issued by the Engineer. In case of cutting or coring of concrete
members, the Engineer may require use of X-rays to determine location of
reinforcing steel. Do not core into or through concrete structure until X-rays have
been taken and copy has been examined by the Engineer and authorization to
proceed has been given. Bear the cost of any reinforcement or remedial Work
required, including X-ray investigation and additional fees for redesign and
administrative costs.
5. Cut, patch and make good to leave Work in a finished condition where new Work
connects with existing and where existing Work is altered.
8. For architectural and structural cutting and chasing to allow for installation of
mechanical and electrical Work, Sections responsible for various categories of this
Work are as follows:
10. All cutting and patching of architectural and structural work required by all
Sections other than those of Divisions 15 and 16, is responsibility of the Section
whose work is to be cut or patched, and shall be made on with the Engineer’s
approval.
11. No cutting shall be performed on structural concrete or steel columns without the
written approval of the Engineer.
1. Use tradesmen qualified in work being cut and patched to ensure that it is
correctly done.
2. Do not cut, drill or sleeve load-bearing members without obtaining written approval
from the Engineer.
3. Obtain written approval from the Engineer for each condition where load-bearing
members are cut, drilled or sleeved.
4. Cut, drill and core drill holes carefully, using only equipment and methods
approved by the Engineer, leaving clean holes no larger than required, after they
are located by Sections requiring them.
5. Make cuts with clean, true, smooth edges to tolerances required and in
conformance with industry practice for applicable class of work. Make patches
indistinguishable from finished work.
-End of Section-
1. RESPONSIBILITY
1. The Contractor is responsible for the true and proper setting out of the Works.
2. QUALITY ASSURNACE
1. The Contractor shall employ and pay for a qualified Land Surveyor to carry out
all setting-out and surveying work; the Surveyor to check all new and existing
structures, and to prepare survey record drawings for submission to the
Engineer.
2. The Land Surveyor shall have a recognized degree and experience in Land
Surveying in a field of sizeable projects and approved by the Engineer.
3. BUILDING LAYOUT
2. Locate, confirm and protect control points prior to starting site work.
Preserve permanent reference points during construction.
2. Survey Requirements:
2. Establish lines and levels, locate and lay out, using high precision
instrumentation.
4. Stake slopes.
9. Establish for manholes, sump pits, catch basins, valve pits, inspection
chamber, telephone manholes, etc., invert and top elevations.
3. Monitoring:
1. Monitoring and record each suspended slab level, at edge of floor and in
centre (and at every 3 m for power trowelled slabs) after concrete is
placed and finished, for accuracy, to specified lines and levels.
4. RECORDS
5. SUBMITTALS
6. SUBSURFACE CONDITIONS
1. Promptly notify the Engineer in writing if subsurface conditions at the Place of the
Works differ materially from those indicated in the Contract Documents.
2. Should the Engineer determine that the conditions do differ materially from a
reasonable assumption of probable conditions based thereon instructions will be
issued for change in the Works.
-End of Section-
1. PRECONSTRUCTION MEETING
1. Within 15 days after award of Contract, a meeting will be scheduled to review and
agree on administrative procedures and responsibilities applicable during the
course of the Works. The meeting will be chaired by the Engineer.
3. Agree with the Engineer on time and location of meeting and notify parties
concerned minimum 5 days before meeting.
7. Site security;
8. Safety;
5. The Engineer will record minutes and provide copies to those in attendance.
2. PROGRESS MEETINGS
1. Progress Meetings will be held on a regular basis throughout the course of the
Work to review the actual progress of work and discuss outstanding issues and
action required.
4. Prepare written notice of each meeting, in the form of an Agenda, and distribute
four days in advance of meeting date to all concerned.
5. The Engineer will chair the meetings and will record the minutes, including
significant proceedings and decisions, identifying Action items to be dealt with
prior to subsequent meetings.
3. TECHNICAL MEETINGS
1. Technical Meetings will also be held on regular basis throughout the contract
duration. The aim of the meetings are to discuss technical issues related to the
project.
2. The Engineer will chair such meetings which shall be attended by the Contractor,
Subcontractors and specialists as well as the Engineer.
3. The Engineer will record and distribute copies of the Minutes of Technical
Meetings.
4. CONTRACTOR’S MEETINGS
1. During course of the Work, the Contractor shall schedule additional meetings with
Subcontractors, suppliers and others for the purpose of planning and other
matters having to do with the progress of the Work.
2. The Engineer reserves the right to attend Contractor’s meetings with prior notice
to the Contractor.
3. Record minutes of all Contractor Meetings and distribute copies to the Engineer,
prior to next scheduled Progress Meeting.
-End of Section-
1. DESCRIPTION
1. Scope: This Section specifies the requirements and general procedures for
submittals by the Contractor. All submittals shall be in the English language or
accompanied by a certified English translation.
1.1 SUBMISSION
1. Submit programmes, reports, shop drawings, samples and other items to the
Engineer.
2. The Engineer shall have the right to interview any of the Contractor’s
proposed staff before final approval is given and not withstanding any such
final approval the Engineer retains the right to instruct the removal
forthwith of any person employed by the Contractor in or about the Works
who, in the opinion of the Engineer, misconduct himself, or is incompetent
or negligent in the proper performance of his duties, or whose employment
is otherwise considered by the Engineer to be undesirable.
1. General:
2. Construction Programme
The Contractor shall provide the Engineer with access to the data base
relating to the Construction Programme and the Contractor shall provide
the Engineer with the said data for loading into the Engineer’s computer,
whether by means of floppy diskettes CD discs or dataline communication.
1. Activity number.
2. The Activity Status Report shall have the following minimum data for each
activity:
1. Activity number.
4. Supporting Data
1. The Contractor shall also prepare and submit in narrative form the under
mentioned supporting data with the submittal of his Construction
Programme. Any changes in this information shall be submitted with
successive updates and revisions.
8. The productivity rates for each major work sequence or for any
specific activities required by the Engineer.
10. Actual start and finish dates of activities already completed, and
percentage completion of activities still in progress.
Programme covering a period of forty-five (45) calendar days and denoting the
Contractor’s and Subcontractor’s daily work activities and their interrelationship
with the work of other Contractors, if any.
2. Site Progress Meetings attended by the Engineer, the Contractor, and his
principal Subcontractors will be held monthly immediately following the
monthly site visit referred to in the previous paragraph, specifically to
review the progress of the Works. At this meeting the latest update of the
last approved Construction Programme will be examined with reference to
the records made during the said site visit in order to verify the following:
3. Logic, time and cost data for variation order work that will be
incorporated into the Construction Programme and Cost Loaded
Construction Schedule.
3. The Contractor shall perform the work in accordance with the latest
approved Construction Programme. If any work is found not to be on
programme during any regular review of the work, the Contractor shall
immediately advise the Engineer in writing of action proposed to bring the
work on programme. The Contractor shall thereupon prepare and submit a
revised construction programme indicating such action, together with a
typed list of revisions to programme logic. Correction and updating of the
programme will be done as often as necessary until the project is on
programme.
4. Within five (5) working days after receipt of a notice from the Engineer, the
Contractor shall submit a revised Construction programme for any of the
following reasons:
3. When the programme does not represent the actual execution and
progress of the Works being performed in the field.
6. Should the Contractor choose to reflect part or all of any requested time
extension in a revised Construction, Programme, before the Engineer has
determined the Contractor’s proper time extension entitlement, he shall do
so at his own risk and responsibility and any Programme revised under
these circumstances shall only serve as a revised under circumstances
shall only serve as a tool for monitoring the progress of the works until
such time as the Engineer has determined the Contractor’s time extension
entitlement. The Contractor shall revise his Construction Programme in
accordance with the Engineer’s determination and execute the Works
accordingly.
7. Float belongs to the project and must be used in the best interest of
completing the project on time. Accordingly, any existing float shall be
used to the maximum extent possible to offset unexpected delays, which
occur in connection with the Contractor’s work, acts of God, and
authorized variations in the scope of the Work.
1. Three (3) prints of the Computer Diagrams from the last approved
Construction Programme, suitably marked up in colours to show all
revisions, and signed by the Contractor and all Subcontractors.
2. The Cost Loaded Construction Schedule shall be the basis for calculating
interim payments pro-rata to the work performed. Such schedule and the
calculations for interim payment shall employ computerized CPM
techniques.
1. In addition to the supporting data and narrative report accompanying the monthly
programme update required pursuant to Clause 1.3 of this section, prepare and
submit the following Progress Reports in a manner and format to be approved by
the Engineer. Such reports shall be cross-referenced where relevant to the
Contractor’s approved Construction Programme.
2. Daily Report:
1. This report shall detail, the labour, material and plant resources being used
on each working day and the allocation of such resources to the various
site activities in progress. Details of subcontractors’ work and resources
shall also be included in the report. Daily Reports signed by the Contractor
must be submitted on the morning of the working day following the day to
which the report relates and may be completed in longhand provided all
entries are legible.
2. The Engineer shall also sign the Daily Report after making any
amendments or amplification as he may deem fit in order that the Report
shall be a true and adequate record of activities and resources being used
on site on the day concerned. A copy of the Report singed and amended
by the Engineer will be issued to the Contractor for record purposes.
3. Biweekly Submittal and Procurement Report: This report shall detail the
preparation, submittal and approval status of shop drawings, material and
equipment submittals, samples and mock-ups, and also the status of
material and equipment procurement, orders placed, delivery periods and
site delivery dates. Details of subcontractors’ work and their suppliers shall
also be included in the Biweekly Submittal and Procurement Report.
3. General Provisions
2. During the mobilization period the Contractor shall prepare and submit for
the Engineer’s approval a “Schedule for submission of Shop Drawings and
Samples”. Such schedule shall detail the dates for submission and
approval of each
4. At the time of making his submission, the Contractor shall inform the
Engineer in writing of any deviation between the shop drawings / samples
being submitted and the requirements stipulated or reasonably implied by
the Contract augments.
The Contractor shall be responsible for the correct location of his work,
irrespective of approval by the Engineer, and shall pay all costs and
expenses incurred by others due to improper location of his work.
6. Subcontractors shall submit their shop drawings and samples through the
Contractor who shall review and coordinate with his own and other
Subcontractors’ drawings and/or samples before submitting to the
Engineer. The Contractor shall be responsible in all respects for his
Subcontractor’s shop drawings and samples as if they were his own.
7. Neither the fabrication of prefabricated items, nor the ordering of any work,
materials or equipment, nor the execution of any work on site, shall
commence until shop drawings and samples, relevant to the said items,
work, etc., and required by the Specification, have been submitted and
approved in writing by the Engineer.
2. Shop drawings and samples shall be prepared after site dimensions have,
if possible, been taken. Shop drawings shall be prepared in indelible ink on
reproducible transparencies, and using metric units of measurement.
4. The Contractor shall verify all dimensions and field conditions and shall
check and coordinate the shop drawings and samples required in
7. Shop drawings and samples shall be submitted to the Engineer on the Site
of the Works, unless otherwise directed, and each submission shall be
accompanied by a Standard Transmittal Form (in duplicate-self
carbonized). The numbering system, size and format of the shop drawings
and transmittal forms shall be as required and approved by the Engineer.
3. Sufficient space shall be kept above the title block at the right
bottom of the drawing, for notes, references, revisions, etc., in a
sequential order.
The Engineer, after his review, will return one (1) copy of each of the
above (but not the transparency) duly stamped with the approval status.
12. The Contractor and all concerned Subcontractors shall sign and officially
stamp each submitted shop drawing print and sample to certify their
completeness and compliance with the Contract Documents. The original
mother print retained by the Contractor shall not be signed by him or his
Subcontractors in case revisions thereto may later be found necessary.
1. Shop drawings and samples submitted without the signature and official
stamp of the Contractor (and all concerned subcontractors) and
submissions which, in the Engineer’s opinion, are incomplete, contain
numerous errors, or have not been properly checked or coordinated, will
be returned to the Contractor for completion and re-submission.
2. Except for finish, pattern, colour and other matters in respect of which the
Engineer’s decision is required in accordance with the Contract
Documents, the Engineer’s review and approval of shop drawings and
samples submitted by the Contractor is for general conformance with the
design concept and specifications and shall not relieve the Contractor from
responsibility for any deviations from, or errors or omissions in respect of
the requirements of the Contract Documents, unless the Contractor has
informed the Engineer in writing of specific deviations and the Engineer
has given written approval thereto.
3. The Engineer will review shop drawings and samples with reasonable
promptness and will return them to the Contractor with the Engineer’s
stamp and signature applied thereto. The stamp shall contain a statement
as to the status of approval of each shop drawing or sample using the
following classifications:
If, for any reason the Contractor cannot comply with the Engineer’s
comments/ notes, the Contractor shall make any necessary
revision and resubmit as for status (3) below.
4. The Engineer may at any time call upon the Contractor to submit samples
of any material used or to be used in the Work, including those specified
in the Contract by “Brand Name”, for comparison with the specification
and/or approved sample. Should any such sample fail to meet the
requirements of the specification and/or standard of the accepted sample,
then all materials from which the sample has been taken shall be removed
from the Site immediately and all work executed incorporating such
material shall be cut out and made good to the satisfaction of the Engineer
all at the expense of the Contractor. The procedure to be adopted for
obtaining the Engineer’s approval of material to replace that condemned,
shall be the same as the procedure outlined herein for approval of
materials generally.
1. As the work progresses the Contractor shall provide and maintain on site a
complete and accurate record of all changes and deviations from the
2. This record shall be updated on a weekly basis and in its final form shall
represent the Permanent Works as finally executed (as-built) and shall
include prints of all finally approved shop drawings (including fully
coordinated as-built composite services drawings) for all elements of the
Permanent Works.
1. Final as-built record drawings shall be submitted to the Engineer for his
review, not later than twenty (20) days after the date of issuance of the
Engineer’s Certificate of Completion of the Works.
2. After review and approval by the Engineer of the final as-built drawings
and other record documents, the Contractor shall, within ten (10) days
thereof, produce a final set of “as-built drawings” and submit to the
Engineer the following:
- one (1) set of 3.5” diskettes or CD’s with files of each as-built
drawing.
1. At the time of submitting final “as-built” record drawings for the Engineer’s
review, submit also for his review and approval the following:
1. Upon completion of the Works the Contractor shall submit to the Engineer a full
list of names and addresses (including telephone and fax numbers) of all
suppliers, subcontractors and specialists who have contributed to the completion
of the Permanent Works.
1. Photographs
2. The photographs shall be neatly labeled, dated and identified in a title box
on the back of the photograph showing the date of exposure, Project
name, Project location, direction of view and signed by the Contractor.
2. Video recording
1. Under the direction of the Engineer (and using the services of an approved
Specialist in video film production if required), prepare a weekly video
recording (on a VHS video cassette) of the current construction progress of
all parts of the Works with accompanying soundtrack to record the date,
weather conditions, special problems, etc.,
-End of Section-
1. GENERAL
1.2 SUMMARY
2. Quality Control services include inspections, tests, and related actions, including
reports performed by Contractor, by independent agencies, and by governing
authorities. They do not include contract enforcement activities performed by the
Engineer.
1.4 RESPONSIBILITIES
6. Provide the agency with a preliminary design mix proposed for use for
materials mixes that require control by the testing agency.
1.5 SUBMITTALS
1. Unless the Contractor is responsible for this service, the independent testing
agency shall submit a certified written report, in duplicate, of each inspection, tests
or similar service to the Engineer. If the Contractor is responsible for the service,
submit a certified written report, in duplicate, of each inspection, test, or similar
service through the Contractor.
2. Submit additional copies of each written report directly to the governing authority,
when the authority so directs.
3. Report Data: Written reports of each inspection, test or similar service include, but
are not limited to the following:
1. Date of issue.
2. Each independent inspection and testing agency engaged on the project shall be
authorized by authorities having jurisdiction to operate in Qatar.
3. For tests that cannot be performed in Doha, Qatar. Bear the cost of carrying out
these tests elsewhere and the contractor shall pay the cost of executive travelling,
lodging and food for the Engineer and Employer’s representative to witness such
tests.
2. EXECUTION
1. Erect on the site, sample of cladding which shall include portion of structure,
curtain wall and glazed windows, in location agreed by the Engineer.
2. If accepted, such sample may be incorporated in and made part of the Work.
3. See trade sections for detailed list of other site samples required for the project.
2.2 MOCK-UP
2. Protect construction exposed by or for quality control service activities, and protect
repaired construction.
-End of Section-
1. GENERAL
To carry out inspection and testing of glazed curtain wall in accordance with the Contract
Documents and to follow the directives of the Engineer.
2. APPOINTMENT
2. Note that the same testing firm shall be appointed to monitor the tests performed
at the manufacturer’s factory under Section 08900 and to carry out the site testing
under this Section.
3. COST
1. The cost of the Testing firm’s services and equipment for site testing shall be paid
by the Contractor.
2. Should re-testing be required, all costs associated with the re-testing costs shall
be borne by the Contractor.
3. The Contractor shall provide, at no extra cost to the Contract, water, power,
ladders, scaffolding, hoisting, manpower, test chamber, access doors, lighting and
all ancillary items necessary for site testing. The Contractor is also responsible for
overall coordination of site testing with the various Subcontractors who might be
affected by this work.
2. Arrange for and provide on-site equipment, air fans, water sprinkler grid
and other miscellaneous equipment.
5. Monitor the erection of the exterior cladding prototype onto the building,
recording sizes and locations of all components and materials used in the
erection of the prototype.
6. Photograph all aspects of the prototype during its erection, with particular
attention to the components and seals, which will be concealed when the
prototype erection is complete. Photographs will be used to record all
aspects of the installation of the cladding on the building.
8. Pre-test the chambers and prototype and ensure all conditions are suitable
to start actual testing before notifying witnesses that actual testing is ready
to proceed.
5. WITNESSES
1. Site tests will be witnessed by the Engineer, the Contractor and the applicable
Subcontractors.
6. TESTS
1. Static test – Air Infiltration / Exfiltration – ASTM E783 Field (ASTM E283
Laboratory).
1. Perform tests in the following sequential order and to the pressures and
environmental conditions specified.
4. Static positive and negative: at 100% maximum design load for structural
and deflection performance.
8. REPORTS
1. On completion of testing, the testing company shall submit five copies of the
certified report to the Engineer for distribution. (One copy each will be provided to
the Contractor and its applicable Subcontractor.) The report shall include:
9. Seal and signature of the testing company responsible for the testing.
-End of Section-
2. Make survey record, signed and sealed by surveyor, available to the Engineer. If
survey record indicates that substrate does not meet design tolerances, the
Contractor will undertake corrective measures at no additional cost to the
Contract, prior to installing any portion of the curtain wall.
2. INSPECTION CHECKLIST
1. As installation proceeds, the Engineer will perform on-site inspection of the curtain
wall. The Engineer will visit the site each day that cladding work is being
performed to inspect installation of new cladding and cladding work that previously
was judged not to comply with specified requirements.
2. The Engineer’s inspections shall not relieve the Contractor of responsibility for
complying with the requirements of the Contract Documents, nor from the
obligation to perform quality checks and inspections prior to the inspection by the
Engineer.
3. The following is a checklist of items that will be included in the inspection carried
out by the Engineer. The Contractor will undertake a similar inspection on his own,
prior to the inspection by the Engineer.
6. Check that thermal breaks are provided, are properly located and are
continuous;
8. Check that all concealed joints and all items holding components together
(such as screw heads etc.) are made air and watertight;
9. Check that air barriers are properly installed, sealed air-tight, are free of
perforations of any kind, that provisions to permit expansion and
contractions are provided and that units will not deflect and ‘pop’.
10. Check that insulation has been installed so that it is continuous, secure
and of the required thickness;
11. Check that spandrel glass is vented as required, to ensure that no build-up
of heat occurs behind spandrel;
12. Check that glass is properly installed and that all lights are within the same
plane and locations within glazing pockets;
14. Check that pressure plates are applied in a secure manner and that
pressure on glass is equally applied across the face of each pane so that
no distortion of glass occurs;
17. Check glass for uniformity of colour within glass units and from glass unit
to glass unit;
18. Check glass for distortion or image and obstructions to vision from
whatever cause;
19. Check reflective coating on glass for scratches, pinholes and other faults
and contamination;
21. Check edges of glass units for nicks, chips and other defects, which could
give rise to breaking from thermally induced stresses;
22. Check metal finishes for uniformity of colour and for colour-match with
approved samples and mock-ups;
23. Check quality of exposed metal work for quality of joints, flatness,
distortions, rough edges, alignment;
25. Check interface of curtain wall and window cladding system with other
building components, particularly with respect to air, thermal and water
tightness and material compatibility.
26. Check curtain wall and adjacent and windows to cladding systems for air
movements within systems and at joints between systems, using artificial
smoke devices;
29. Check that provision has been made to prevent alkali run-on from building
structure onto cladding, metal and glass during construction.
30. Check that fixing of curtain wall is done properly and proper anchorage has
been maintained.
31. Check that windows locks are properly installed. Sliding window
mechanism shall be smooth.
32. Check that all accessories are fixed and no parts have been missed.
-End of Section-
1. SECTION INCLUDES
2. APPOINTMENT
1. The inspection firm shall be appointed by the Engineer and shall have detailed
knowledge of the specified waterproofing materials and their installation
techniques.
3. COSTS
1. The cost of roofing and waterproofing inspection services will be paid by the
Contractor.
4. REPORTING PROCEDURE
2. Prior to commencement of inspection work, the inspection firm shall examine the
Drawings and Specifications and become thoroughly knowledgeable with the
requirements of the Work.
3. The inspection firm will submit to the Engineer for review and approval a summary
of the inspection methods and procedures, including sample report forms, it
intends to follow. A copy of the summary will be provided to the Contractor.
4. Prior to start of waterproofing and roofing work the inspection firm will attend a site
meeting with the Engineer the Contractor (and the waterproofing and roofing
trades). The purpose of the meeting will be to ensure that there is a common
understanding of waterproofing and roofing materials and the subsequent
protection required for the completed work.
5. SITE VISITS
1. Inspection firm shall visit the Work each day that waterproofing or roofing material
is being installed.
2. The Contractor (and waterproofing and roofing trades) shall provide adequate
notice to the Engineer (and inspection firm) of times of application for each type of
waterproofing and roofing material.
6. REPORTS
1. Unless authorized to do so by the Engineer the inspection shall not give direction
or express an opinion to the Contractor (or waterproofing and roofing trades).
2. Reports made by the inspection firm will be submitted in triplicate and delivered by
hand to the Engineer for review and distribution.
4. Reports shall log corrections made, or lack of attention by, the Contractor (and the
waterproofing and roofing trades) to deficiencies noted in previous reports.
1. The inspection firm will report any inconsistencies observed during the application
of waterproofing and roofing materials and will identify those items, which, in the
opinion of the inspection firm, may not achieve specified requirements and lead to
future problems.
3. The Engineer will make a written decision in response to any item arising from
reports of the inspection firm. This will be issued to the Contractor (who will
forward it to the waterproofing and roofing trades). A copy of the Engineer’s
decision will be provided also to the inspection firm.
4. Should unforeseen site conditions arise that, in the opinion of the inspection firm,
require a change to the method of application or materials, the inspection firm will
immediately notify the Engineer, who can issue necessary instruction to the
Contractor (and waterproofing and roofing trades).
8. INSPECTIONS
3. Inspect substrata for required finish, cure, dryness, slopes to drains, setting of
drains to correct levels, provision of water seals and ensure that is of appropriate
quality and ready to receive waterproofing.
4. Check materials and installation provided by other trades for compatibility and
suitability to accept waterproofing.
10. Check that protection is provided following installation and that care is taken to
prevent damage to membrane, flashings and other parts of the system during
subsequent construction of the building;
11. Check that all work is provided as required by the Drawings and Specification;
12. Report immediately to the Engineer any items being installed contrary to the
Drawings and Specification.
-End of Section-
1. At award of Contract, submit Site Plan showing proposed layout for: access to
hoarding area (gates), site offices (including offices for the Engineer and
appointed personnel), storage sheds, materials handling areas, tower cranes, etc.
1. Contractor shall take every precaution to preserve any adjoining property from
damage, whether public or private, including buildings, fences, roads, trees and
shrubs, situated on or near the site.
2. Make provision for the safety of persons by the provision of adequate fencing,
covered approaches, proper crossings for excavated trenches, protection to
excavations, markings, etc., as appropriate.
3. Support, shore and otherwise protect buildings and property as required. The
Contractor shall be held responsible for making good any damage, which, in the
opinion of the Engineer, is attributable to, or in consequence of carrying out of the
Works.
1. It is envisaged that the programme of the Works may require temporary traffic
diversions. It will be the responsibility of the Contractor to undertake and plan for
such operations for the successful progress of the Work.
3. Maintain full exit facilities for personnel at all times, in case of fire and other
emergency.
4. Provide and maintain free access for permanent or temporary fire extinguishing
equipment to the Works at all times
6. Provide safe, convenient, access to and on the site for materials and supplies.
7. Protect and maintain roads, curbs and sidewalks around the perimeter of the site
in good order and to the Engineer’s satisfaction. Replace any item that becomes
damaged. Accordingly, prior to commencing work, report all damaged areas to the
Engineer. Upon completion, restore areas to original condition, unless otherwise
specified.
8. Maintain roads and sidewalks external to the work site free of mud, dirt, sand and
debris at all times during the period of construction, to the Engineer’s satisfaction
and requirements of Authorities having Jurisdiction. Arrange for periodic cleaning,
including times following high wind and sandstorms. Wash down roads at least
weekly when earth moving and demolition activities are taking place.
4. TEMPORARY FENCING
1. Provide and erect rigid steel posts and panel hoarding with plywood, or flat metal
sheeting, not less than 2400 mm high, around entire area of construction, to the
Engineer’s satisfaction and to Municipality standards. Maintain the fencing in good
order for the duration of the Work.
3. Paint fencing with minimum of three colours, as directed by the Engineer. Maintain
fencing free of advertising and graffiti by others.
4. Provide some artwork on the fences from at least two sides of the boundary.
Designs shall be approved by the Engineer.
5. PROJECT SIGN
1. Erect two sign boards, visible to the public, with top-mounted flood lighting,
showing the name of the Owner and Works, the name of the Engineer, the name
of the Quantity Surveyor, the name of the Interior Design Consultant and the
name of the Contractor. Provide coloured illuminated perspective of the project
(size not less than 2400 x 2400 mm).
3. The layout and lettering on the signs shall be to a design approved by the
Engineer.
5. Comply with regulations and obtain approval of the Municipality of Qatar including
payment of any fees applicable, prior to erecting signboard.
6. Maintain the signboards in good condition during the course of the Work and
remove them prior to completion, making good the effected area, as required.
6. PROTECTION DEVICES
2. Prevent access to work for unauthorized personnel (public or anyone not directly
concerned with execution, supervision or inspection of work).
7. STORAGE AREA
1. Allocate an area within the project site for the storage of materials required by all
trades. Identify separate area for materials to be stored under cover.
2. Note that area available for storage on-site is limited. Provide additional storage
areas off-site as and when required.
4. Keep the storage areas tidy at all times. No other part of the project site shall be
used as a storage area.
2. Perishable materials, including cement, shall have floors raised 150 mm off the
ground.
3. Remove all such sheds and make good area, prior to completion of the Works.
3. Provide and pay for all temporary fire protection required. Fire protection shall be
to the approval of the Authorities having Jurisdiction. Maintain in good order
throughout the Works.
Storage of such containers shall be exterior to all buildings included in the Works.
Except as specifically authorized do not allow open fires to be built or permit use
of open type heating devices in the Works.
1. Sewage: Temporary connection for sewage disposal that comply with the
authorities concerned manholes.
3. Supply and waste pipes shall be run from and to available sources and shall be
maintained by the Contractor in good condition until the permanent system is
installed and ready for use.
4. The Contractor is responsible for the installation and removal of all service
connections.
3. Note also requirement for separate toilet facilities for the Engineer’s and
Contractor’s site offices.
4. Advise all workers that soiling of building will be cause for immediate dismissal.
Contractor will be held responsible for replacement of all soiled material, including
structural concrete, regardless of origin of problem.
1. Provide adequate water collection and diversion without affecting the drainage of
the adjacent properties, and maintain the surface of the site of the Works in a
workable condition for construction operations.
2. Provide temporary drainage, pumps and dry plank walkways in order to facilitate
construction operations.
3. Provide approved method for disposal of water from the dewatering processes.
1. Provide and pay for temporary power supply for construction purposes. Arrange
with Qatar Electricity and Water Authority for access/connection; installation to be
at Contractor’s cost.
1. Throughout the course of the Work, the Contractor shall provide a temporary
office on the site, with suitable sanitary facilities, for the accommodation of his site
staff. Office to be staffed with secretarial services and to be open at all reasonable
hours to receive instructions, notices and other communications. Make secretarial
service available for use of the Engineer.
2. The Contractor shall provide illuminated, air conditioned and furnished site office
facilities for the Engineer and appointed personnel throughout the course of the
Work.
1. Install and pay for two separate temporary telephone lines with 8 extensions, a
separate facsimile machine with a dedicated telephone line, and two photocopying
machine one will be suitable for A0 size documents with reduction and zooming
facilities, in the Engineer’s site office for their exclusive use.
1. Provide all material and equipment required to facilitate routine inspections on site
by the Engineer or independent testing agencies.
17. SECURITY
1. Provide watchman and 24-hour security for the site to protect the Works from theft
and vandalism and to prevent entry by unauthorized persons.
3. The construction site and the building shall be properly closed and locked at
nights, holidays and other occasions when the Work is not in progress.
1. Apply all necessary measures throughout the entire construction period for the
safeguarding of life and health of all workmen employed on the site, including the
provision and maintenance of adequate First Aid Facilities.
2. The Contractor shall make itself fully conversant with the safety regulations and
requirements of the applicable authorities and shall implement them effectively
throughout the construction of the Works.
1. Protection: Use all means necessary to maintain temporary facilities and controls
in proper and safe condition throughout progress of the works.
2. Replacement: In the event of loss or damage, immediately make all repairs and
replacements necessary to the Engineer’s approval and at no additional cost to
the Contract.
2. The Contractor shall provide all scaffolding, formwork, hoists, tackle and other
plant, profiles, templates, centerings and equipment for the proper, safe and
efficient execution of the Works.
3. Lifts specified in Division 14 and installed under the Contract, are not to be used
for the movement of materials or labourers during construction.
4. In the case of exterior scaffolding, provide shop drawings and design calculations
prepared by a qualified and experienced engineer in accordance with the
requirements of Section 01527 for review by the Engineer for structural integrity
and safety.
6. Construct and maintain scaffolding in a rigid, secure and safe manner. Erect
without damage to the structure or the finishes, independent of walls. Use
scaffolding in such a manner as to interfere as little as possible with other trades.
When not in use, move scaffolding as necessary to permit installation of other
work.
7. Assume all responsibility and liability in connection with any accidents that may
occur in connection with the use of scaffolding and plant.
9. If the Contractor proposes to use climbing tower cranes, or any type of plant which
places any load on the structure, he shall furnish all details of such plant, including
drawings and calculations, to the Engineer for approval before the installation of
such equipment is actually commenced.
1. Provide and maintain conveying equipment such as cranes, hoists, derricks and
the like, for the proper execution of the Project.
3. Make the use of accessory equipment and conveying systems available to all
trades as required and make necessary arrangements in connection therewith.
Ensure that equipment is operated only by qualified operators.
5. Where local By-laws and regulations or any Authorities having Jurisdiction require
drawings and specification on accessory and conveying equipment, obtain and
pay for same and assume responsibility for their adequacy.
22. OVERLOADING
1. Take precautions to prevent the overloading of any part of the structure, false
work, formwork or scaffolding during the progress of the work and make good, at
no expense to the contract all damage resulting from such overloading.
3. The Contractor is responsible for the general cleaning and maintenance of the
premises and the job site and for the coordination and direction of the clean-up
work of all trades.
5. Daily as the Work proceeds and on completion, the Contractor shall ensure that
each Subcontractor shall clean and remove from the premises all rubbish, surplus
materials, crates, cartons and other flammable waste at the end of each working
day.
6. Floors shall be ‘broom cleaned’ or equivalent during the course of the Work.
Additional cleaning of items, including removal of dust, dirt, stains and finger
marks for all finished wood, metal, glass or stone surfaces shall be carried out as
directed by the Engineer before hand over of the Works.
7. Lift shafts, electrical pipe and duct shafts, chases and similar enclosed spaces
which are generally unfinished shall be cleaned and left free of rubbish,
extraneous construction material, mortar drippings, dirt and dust before requesting
the Engineer to make final inspection of the Works.
1. All areas in which painting and finished work is to be performed shall be cleaned
prior to the start of such work and shall be maintained in satisfactory condition
throughout painting and finishing operations.
2. Remove oil, grease, loose paint, mill scale, dirt and any foreign substance of
deleterious material from the surfaces to receive sprayed fireproofing in
accordance with the Fireproofing Manufacturer’s requirements. Remove by
sandblasting when scraping, brushing and washing are non-effective.
3. Use steam cleaning for stone cladding and flooring when conventional cleaning
methods do not perform satisfactorily.
2. Provide suitable covered containers of all edible rubbish and enforce their use by
all members of the workforce on site. Empty containers and have contents
removed from site as often as required to maintain adequate control programme.
1. Maintain all temporary facilities and controls as long as they are needed for the
safe and proper completion of the Work. Remove all temporary facilities and
controls as rapidly as progress of the Work will permit, or as directed by the
Engineer. Repair and make good all surfaces when temporary facilities are
removed upon completion of the Works.
-End of Section-
1. Base plate: A metal plate with a spigot for distributing the load from a standard or
raker or other load bearing tube.
2. Bay: The space between the centre lines of two adjacent standards along the face
of a scaffold.
3. Brace: A tube placed diagonally with respect to the vertical or horizontal member
of a scaffold and fixed to them to afford stability.
4. Brace Coupler: A coupler used for fixing braces, which may be a right angle
coupler or any other coupler capable of sustaining a safe working load of 5kN.
5. Brick Guard: A metal or other fender filling the gap between the guardrail and
toe-board and sometimes incorporating one or both of these components.
6. Check Coupler or Safe Coupler: A coupler added to a joint under load to give
additional security to the coupler(s) carrying the load.
11. Joint Pin: An expanding fitting placed in the bore of a tube to connect one tube to
another coaxially.
12. Ledger: A longitudinal tube normally fixed parallel to the face of a structure in the
direction of the larger dimensions of the scaffolding. It acts as a support for the
putlogs and transoms and frequently for the tie tubes and ledger braces and is
usually jointed to the adjacent standards.
13. Lift: The assembly of ledgers and transoms forming each horizontal level of
scaffold.
15. Putlog: A horizontal tube with a flattened end, to rest in of on part of the brickwork
or structure.
16. Putlog Coupler: A coupler used for fixing a putlog or transom to a ledger, to
connect a tube used only as a guardrail to a standard.
17. Reveal Pin: A fitting used for tightening a reveal tube between two opposite
surfaces.
18. Right Angle Coupler: A load-bearing coupler used to join tubes at right angles.
19. Sleeve Coupler: An external coupler used to join one tube to another coaxially.
20. Sole Plate: A timber, concrete or metal spreader used to distribute the load from a
standard or base plate to the ground.
21. Standard: A vertical or near vertical tube, which carries the scaffolding’s weight
and loads imposed to the supporting structure.
22. Swivel Coupler: A coupler used for joining tubes at an angle other than a right
angle.
25. Transom: A tube spanning across ledgers to form the support for boards or units
forming the working platform, or to connect the outer standards to the inner
standards.
26. Universal Coupler: A load-bearing coupler used for connecting two tubes
together at right angles or in parallel.
27. Working Platform: The deck from which operations are carried out.
1. All steel tubing, couplers and fittings used for scaffolding shall conform to
British Standard Specification No. BS 1139.
2. Tubes shall be free from cracks, splits, surface flaws and other defects.
The ends of the tubes shall be cut clean and square.
3. All couplers and fittings shall be properly oiled and maintained. Nuts shall
have a free running fit on their bolts. Bolts with worn or damaged threads
shall be replaced.
2. Aluminum Tubing:
1. Aluminum tubing shall not be mixed with steel tubing or steel fittings due to
different loadings and the fact that steel fittings could crush aluminium
tube.
3. Aluminum tube shall not be straightened; the straight part of the tube may
be cut and re-used, but the remainder shall be disposed of.
3. Scaffold Boards:
1. All scaffold boards shall comply with British Standard Specification No. BS
2482.
3. Boards shall not be painted or treated in any way, which shall conceal
defects in them.
4. The ends of all scaffold boards shall be bound and protected by metal
hoops.
5. Boards shall not be split up more than 300 mm from the end with the metal
hoop fixed and shall not be decayed or warped by more than 12 mm. The
parts affected may be cut out to obtain shorter boards that shall also
comply with BS 2482.
5. STANDARD SCAFFOLD
3. Where a temporary roof is to be fixed to the top of an access scaffold, the scaffold
and its attachments shall be specifically designed.
4. Firm Foundation:
2. Base plates shall be used below each standard on surfaces where there is
the possibility of standards deforming the surface.
4. Sole plates shall be at least 35 mm thick and 219 mm wide. The sole plate
area beneath any one standard shall be at least 1,000 cm2, but if the
ground is soft or has been distributed, this area shall be increased to 1,700
cm2.
1. A mixture of longer and shorter tubes shall be used when constructing long
ledgers or tall standards.
3. Joints in standards shall be made either with joint pins or with sleeve
couplers, and shall be positioned near ledgers.
7. Bracing:
or:
4. A continuous tube running from the bottom to the top of the scaffold at an
angle of between 35o and 55o to the horizontal;
or:
5. Individual tubes running from the bottom to the top of the scaffold between
a pair of adjacent standards, all sloping the same way.
6. Bracing assemblies shall be fixed along the face of the scaffold at intervals
not exceeding 30 m.
8. Stability:
2. Only one tie shall be temporarily removed and this shall be replaced before
removing another.
4. A two-lift ‘tied’ raker tube from the scaffold and bridles with right angle
couplers.
6. Each tie assembly for sheeted scaffolds shall have at least a 12.5 kN
capacity.
1. All boards, which make up the platform shall rest squarely and evenly on
correctly spaced transoms, and be secured to prevent accidental
displacement.
3. Each board shall have at least three supports unless its thickness or span
is enough to prevent sagging under load.
4. No board shall overhang its end support by more than four times its
thickness, the minimum overhang shall be at least 50 mm.
5. Where men have to sit at the edge of the platform between the structure,
the gap between the platform and structure shall not exceed 300 mm.
9. The distance between guardrails and toe-boards shall not exceed 765 mm.
1. Access ladders shall stand on firm and level bases at an angle of 4 vertical
to 1 horizontal (that is 75o to the horizontal). They shall be secured by their
stiles to the platforms to which they give access to prevent movement.
3. Ladders shall project at least 1 m above the lading place, having one rung
level with or slightly above the landing.
5. The edges of landing places shall be provided with guardrails and toe-
boards.
6. The opening in landings, through which the ladders pass, shall not exceed
500 mm in width.
2. Erection:
2. Ties shall be fixed in place as erection proceeds, not when the scaffold is
complete.
3. Alteration:
4. Dismantling:
3. Prior to persons being allowed to use the scaffold or staging, or where the scaffold
or staging are altered, adjusted or subjected to rain or heavy winds, and thereafter
at least every seven days, the Contractor’s Foreman Scaffolder shall inspect the
scaffold inclusive of peripheral equipment.
- Dismantling Date.
2. All entries onto the tag shall be made using a permanent ink pen.
3. The Contractor shall ensure that all personnel under his control who come in
contact with scaffolding are trained in the use of the scaffold tagging system.
1. All scaffolds and all sheeted scaffolds, together with hanging, Bridging, Birdcage,
Truss-out, Slung and Cantilever Scaffolds, Hoist Towers, Loading Bays and
Protection Fans, shall be designed by a professional engineer, as specified in
Section 01300, in accordance with the requirements of British Standard
Specification No. BS 5973, in accordance with the requirements of British
3. After erection and prior to work commencing upon the scaffold, the Contractor’s
engineer shall inspect, and approve the scaffold. The Contractor’s engineer shall
record his inspection in the ‘Scaffold Inspection Register’ and the Contractor’s
Foreman Scaffolder shall ‘tag’ the scaffold.
4. Tower Scaffolds
1. Scaffold tower shall only be erected and used on firm level ground.
2. Static towers shall have metal base plates under the standards and, unless
the foundation is concrete, the load shall be spread by timber sole plates.
4. Where joints in standards are necessary, they shall be made with sleeve or
parallel couplers.
6. Except at working platform level, ledgers and transoms shall be fixed to the
standards with right angle couplers.
8. Bracing shall be fixed to ledgers and transoms with right angle couplers in
the form of:
1. Plan bracing, i.e. diagonally at the base and working platform and
also at alternative lifts;
10. The maximum height established shall be the height to the working
platform, not the guardrail.
11. The maximum free-standing height for mobile towers shall be 9.6 m and
for static towers, 12 m.
13. A ladder for access purposes shall be lashed vertically to one of the
narrow sides inside the base area, with the foot resting on the additional
truss.
14. The ladder shall extend at least 1.05 m above platform level to provide
handhold at the stepping off point.
15. A ladder or trestle shall not be placed on the top platform to extend the
height of the tower.
16. Mobile towers shall have their castors turned outwards to provide
maximum base dimensions and the brakes locked ‘on’ when the scaffold is
in use.
17. Mobile towers shall be moved only by pulling or pushing at the base.
Working platforms shall be clear of persons and materials before towers
are moved.
-End of Section-
1. REFERENCE
2. REQUIREMENTS
1. In preparation for the completion of the Work, the following is a minimum to permit
the Engineer to issue a Completion Certificate and recommend final payment:
2. Cleaning:
6. Clean ceramic tile floors of mortar splashes and debris. Scrub floors with a
rotary nylon fibre brush and water.
1. ‘As-built’
1. Collect and assemble all data in logical order and insert in suitable hard
covered, loose leaf binders, A4 size. Mark each section with a labeled tab,
protected with a celluloid cover. Cross-reference binder data to Drawings
and Specifications and provide appropriate listings in accordance with
section 01300.
3. Shop Drawing
2. Warranties and guarantees shall be for a minimum period of 400 days from
the date of the Completion Certificate for the whole work, unless for longer
period stated otherwise in individual Sections.
4. DEMONSTRATION OF SYSTEMS
5. EXTEND MAINTENANCE
1. For any extended maintenance service included in the individual Sections of the
Specifications, the Contractor shall allow this to be performed by the
Subcontractor or Supplier responsible for the fabrication and installation of the
applicable systems and shall provide a separate extended maintenance contract
for this work.
2. Accordingly, the Engineer shall have the right of direct access to the applicable
Subcontractor(s) Supplier(s) for maintenance calls, maintenance follow-up,
replacement parts installed due to normal wear and tear.
3. The Contractor shall not be entitled to any mark-up with respect to the cost of
maintenance or supplies so provided.
-End of section-
1.1 DESCRIPTION
The work included in this Section covers the complete dewatering of the Site as required
during the excavation and construction of the building.
A. The Contractor shall submit for approval his proposed design and detailed layout
for the dewatering system or systems he intends to install. The proposed
system(s) shall be designed to ensure the following:
1. The lowering of the water table over the site to allow excavation to proceed
and maintaining the water level below the base of excavation as it
proceeds (drawdown period).
4. That “heave” of the excavation base due to upward ground water pressure
does not occur.
5. The System(s) must run twenty-four (24) hours a day and the design shall
include sufficient standby pumps connected in the system(s) so as to
operate automatically in case of pump failure.
Perform dewatering work in accordance with applicable rules, regulations, codes and
ordinances of local authorities, and in accordance with the requirements of the public
utility owners having jurisdiction over the work. Obtain and pay for all necessary permits,
licenses and certificates and give all notices as required during the performance of the
dewatering work.
A. Provide and maintain complete dewatering equipment necessary for lowering and
maintaining the water table at the required levels.
B. Provide all necessary perimeter trenches, pipes, sumps, pumps, etc. as required
for the purpose of collecting and disposing of all excess water inflow into the
bottom of excavations.
C. Provide and maintain minimum six (6) temporary piezometers for monitoring the
water table levels on site on a daily basis during the drawdown and construction
phase. The location and design of the temporary piezometers shall be approved
by the Engineer.
D. Failure of equipment or system(s) installed by the Contractor shall not entitle the
Contractor to additional payment or extra time for completion in respect of any
additional measures necessarily employed by him in order to provide and maintain
dry working conditions.
2. Dewatering to keep excavations of the basement pits dry and to prevent damage
to the building due to hydrostatic pressure.
All dewatering work for the Works shall be performed and monitored by a single specialist
dewatering Subcontractor. The Contractor shall not divide the responsibility for
dewatering between several trades.
Site Information
1. Refer to drawings prepared by the Engineer as they effect the work of this section
of the Specifications.
1.8 SUBMITTALS
Methodology: With offer to perform work of this section, submit to the Engineer:
Note: The Engineer’s approval to the above referred submittals shall not relieve the
Contractor from his obligations and liabilities under the contract and the contractor shall
be responsible for selecting, operating and maintaining an efficient dewatering system(s)
such as to ensure dry working conditions throughout the construction period.
A basis for the approval of a dewatering subcontractor will be the detailed methodology,
and a demonstrated successful historical track record of the proponent as assessed by
the Engineer.
1.9 PROTECTION
Ensure no damage occurs to adjacent buildings and structures and carry out all
necessary protection measures that may be required.
2. PRODUCTS
2.1 MATERIALS
3. EXECUTION
3.1 DEWATERING
3. Keep water table low enough to prevent hydrostatic pressure from being applied
to the basement structure.
6. Provide and maintain pumps, well points, sumps, suction and discharge lines, and
other dewatering system components necessary.
7. Establish and maintain temporary drainage ditches and other diversions outside
excavation limits to convey rain water and water removed from excavations to
collection or run-off areas. Do not use trench excavations as temporary drainage
ditches.
2. Repair and seal cracks by cleaning the cracks, inject the crack surface with
chemical grout and then when the grout expands by foaming into a seal, inject
additional chemical grout into the crack below the initial surface application.
Follow the chemical grout manufacturer’s printed instructions and use injection
equipment as recommended by the chemical grout manufacturer.
3. Any water entering the basement areas under hydrostatic pressure through cracks
shall be deemed as evidence that insufficient well points and pumps are provided
and the dewatering subcontractor shall provide additional well points and pumps
and drainage tiles at no additional cost to the Contract.
-End of Section-
1.01 DESCRIPTION
A. Examine the Site, record of test borings, and the subsurface exploration reports to
determine all conditions under which the work will be performed.
B. Refer to the Geotechnical Study that had been carried out on behalf of the
Employer that shall be considered for information only and attached here in
appendix -B, which will not be considered to be part of the Tender or Contract
Documents. The Tenderer must make his own full inquiries as to the nature of the
ground and the sub-soil conditions and take all necessary steps to deal with the
soil conditions and allow for all factors in his Tender price.
A. Perform all work in such a manner as to ensure the safety of the Works, the public
and adjoining sites and so as to cause as little inconvenience as possible to the
public and adjoining Owners, and allow in the Tender for all necessary
precautions to that end.
A. Provide a temporary and strong barrier around the edge of the basement
excavation as a safety measure.
C. Keep stores and material away from the edge of the basement excavation so as
to allow free movement of labourers and staff around the excavations.
D. Use sturdy steel or timber stair to climb up and down the pit. Do not use ladders.
B. The Contractor shall install several settlement observation points (number and
positions to be approved by the Engineer) so as to record, on a weekly basis
actual settlement during excavation drawdown and construction operations until
dewatering is discontinued and the excavations have been backfilled. Submit
these records to the Engineer on a weekly basis.
2. Excavation and backfill work including soil and rock removal as necessary for the
construction of the building and subsequent backfilling around new foundation to
grade level.
3. Excavation and backfill for underground mechanical and electrical utilities, and
buried mechanical and electrical works.
4. Dewatering: Fully cooperate with and coordinate with dewatering work specified
under Section 02140 to ensure that no damage due to seepage water and water
under pressure occurs to the excavated surfaces, to bearing surfaces for the
structure and to the various building components.
1.3 SUBMITTALS
2. Survey: Submit three (3) copies of a final survey prepared by a qualified surveyor
identifying the final excavation, dimensions and levels, and the location of well
points.
4. Such approval, if given, shall not absolve the Contractor of his responsibility for
safety in every respect, including those affecting adjacent buildings.
5. Permits: Obtain all necessary permits and approvals from Authorities having
Jurisdiction prior to the start of excavation and removal of existing utilities. Provide
copies of permits to the Engineer.
1. Site Information:
1. Refer to Contract Drawings as they affect the work of this Section and
conduct own site investigation if deemed necessary.
2. Existing Utilities
3. Do not interrupt existing utilities serving facilities occupied and used by the
Employer and others, except when permitted in writing by the Engineer
and then only after acceptable temporary utility services have been
provided.
3. Use of Explosives: Do not use explosives without prior written permission from
the Engineer and Authorities having Jurisdiction. The Contractor is solely
responsible for handling, storage, and use of explosive materials when their use is
permitted.
5. Safety of Excavations: The Contractor shall provide proper supports for the
sides of excavations to prevent collapse, using all necessary means, and shall be
responsible for the safety of the excavation and workers concerned.
2. All chemicals used in the Work shall be approved by the Authorities having
Jurisdiction and be applied as indicated hereunder.
3. The Sub-contractor shall submit a written 10 year guarantee made out to the
Owner and jointly signed and sealed by the Main Contractor, guaranteeing safety
of the building and surrounding areas against termite infestations.
The back fill soil surrounding the building and or the external walls from the basement to
the ground level is to be treated by injection to the linear surface.
2. PRODUCTS
A. Structural Fill
1. Sound, clean, durable, granular materials free from deleterious matter and
in accordance with the following gradations:
51mm 100
38mm 70-100
25mm 55-85
19mm 50-80
9mm 40-70
No. 4 30-60
No. 10 20-50
No. 40 10-30
No. 200 5-15
2. Gradations in the table above represent the limits, which shall determine
suitability of aggregate for use from the sources of supply.
4. Use structural fill under concrete slabs, sidewalks, paving, under utility
pipes, and at other soil bearing situations for fill within 300 mm measured
horizontally of foundation walls, retaining walls, edges of footings and
other below-grade vertical surfaces as approved by the Engineer, except
where drainage fill is indicated or specified.
B. Ordinary Fill
1. Ordinary fill shall be natural soil, well-graded and free from all organic,
weak, compressible and expansive materials, (such as high plastic clays)
3. Use ordinary fill for general grading and backfilling except in areas where
structural or drainage fill is required.
4. If sufficient ordinary fill material is not available from excavations under this
Contract, then additional fill, suitable for use, shall be brought to the Site
for use as ordinary fill, and material brought to the Site for use as ordinary
fill, shall meet the above requirements.
C. Drainage Fill
2. Drainage fill material shall be placed where called for in the Specifications
or Drawings, (e.g. under pipe and utility trenches).
A. Employ and pay all charges for a Soil Testing Laboratory acceptable to the
Engineer, to perform all tests and submit reports specified in this Section.
B. The Soil Testing Laboratory shall be responsible for conducting and interpreting
the tests, shall state in each report whether or not the test specimens comply with
all requirements of the Contract Documents and shall specifically note any
deviations therefrom.
C. Testing of Materials: The Soil Testing Laboratory shall perform all tests herein
specified and any additional tests as may be required and submit test reports to
the Engineer including the following:
One optimum moisture – maximum density curve for each type of soil
encountered in sub-grades and fills under isolated and continuous footings, slabs
on grade and paved areas. Determine maximum densities in accordance with
ASTM D1557
D. Testing of Sub-grade and Fill Layers: Sub-grades and fill layers shall be approved
by the Soil Testing Laboratory and the Engineer before construction of any further
works thereon. Tests of sub-grades and fill layers shall be taken as follows:
1. The top 300 mm of sub-grade resulting from excavation shall have the
maximum density at optimum moisture as hereinbefore specified. In fill
areas, each layer of fill shall meet the required density as hereinbefore
specified. Make at least one (1) field density test of the sub-grade for every
two hundred square metres (200 m2) of raft foundation, paved area or
slabs on grade, but in no case less than three (3) tests. In each compacted
fill layer, make (1) field density test for every overlaying two hundred
square metres (200 m2) of raft foundation, paved area or slabs on grade,
but in no case less than three (3) tests. Perform field density tests in
accordance with ASTM D1556 or ASTM D2167.
2. At foundation wall backfill take at least ten (10) field density tests (ASTM
D1556 or ASTM D2167) at locations and elevations as directed by the
Engineer.
D. Cooperate with the Soil Testing Laboratory in every respect in the performance of
the required tests.
E. If, based on reports of the Soil Testing Laboratory and inspection, the sub-grade
or backfills are found to be below the specified density, the Engineer may require
additional compaction and testing and all this shall be carried out at the expense
of the Contractor.
3.1 GENERAL
Workmanship for excavating shall comply with BS 8000 Part 1, Sections 3.1, 3.2 and 3.3.
Excavation should be true to lines, widths and depths shown on Drawings or to such
lines, depths, dimensions as directed by the Engineer to reach appropriate bearing struts
and/or to accommodate site conditions.
2. The Contractor shall take all necessary precautions during excavation for the
Works, particularly in the case of excavations near existing buildings and
underground services, and shall take precautions against damage or collapse by
means of temporary or permanent shoring, strutting, sheet piling or underpinning
of adjacent buildings, and strutting, sheet piling or underpinning of adjacent
buildings, and such other methods, as it deems fit.
3. The Contractor shall be held solely responsible for the safety of buildings
adjoining all excavations and the construction and efficiency of the shoring,
underpinning, strutting, etc., shall be the responsibility of the Contractor. Should
any subsistence or other damage occur due to the inefficiency of the shoring,
underpinning, strutting, etc., or any other support provided, the damage shall be
made good by the Contractor at his own expense.
3.3 SETTING-OUT
1. The Contractor shall stake out the work as shown on Drawings, in accordance
with requirements of Section 01050 – Field Engineering.
2. Excavation shall include: the removal of all earth, rocks, boulders, remains of
buildings, services not to be used and all items found but required to be removed,
to permit the construction of the building.
5. After excavation is complete, the Contractor shall notify the Engineer and the
Geotechnical Inspection and Testing company, prior to pouring any concrete.
1. Dig trenches to the uniform width required for particular item to be installed and
sufficiently wide to provide ample working room. Provide 150 mm to 225 mm
clearance on both sides of pipe or conduit. Provide all necessary planking and
strutting.
2. Excavate trenches to depths indicated and required. Slope trenches for piping to
establish indicated flow lines and invert elevations.
4. For pipes or conduit 125 mm or less in nominal size and for flat-bottomed multiple-
duct conduit units, do not excavate beyond indicated depths. Hand excavate
bottom cut to accurate elevations and support pipe or conduit on undisturbed soil.
5. For pipes or conduit 150 mm or less in nominal size, tanks and other
mechanical/electrical work indicated to receive sub-base, excavate to sub-base
depth indicated, or, if not otherwise indicated, to 150 mm below bottom of work to
be supported, and backfill with 150 mm 17 Mpa plain concrete fill prior to
installation of mechanical/electrical piping conduits, etc.
8. Do not backfill trenches until tests and inspections have been made and
backfilling is authorized by the Engineer. Use care in backfilling to avoid damage
or displacement of pipe systems.
9. Backfill trenches with concrete fill where trench excavations pass within 450 mm
of column or wall footings or foundations and which are carried below bottom of
such footings or foundations, or which pass under wall footings of foundations or
as indicated on drawings. Place plain concrete to level of bottom of adjacent
footing or foundation.
10. For piping or conduit less than 750 mm below surface or roadways, provide 150
mm thick concrete base slab support. After installation and testing of piping or
conduit, provide minimum 150 mm thick encasement (side and top) of concrete,
prior to backfilling or placement of roadway sub-base.
1. The Contractor shall report to the Engineer when excavations are ready to receive
permanent materials. No material shall be placed in the excavation until the
Contractor has obtained the Engineer’s agreement that the excavation has been
carried out to the lines and levels required.
3.7 BACKFILL
Workmanship should comply with BS 6031 – Code of Practice for Earthworks. Refer to
Part 2 of this section for backfill for structural, ordinary or drainage fill.
1. Under Piping and Conduit: use granular fill where sub-base is indicated under
piping or conduit, shape to fit bottom 90% of cylinder.
3. Placement and Compaction: place fill materials in layers not more than 200 mm
in loose depth for material compacted by heavy compaction equipment, and not
5. Place backfill and fill materials to required elevations evenly when adjacent to
structures, piping or conduit. Take care to prevent wedging action of backfill
against structures or displacement of piping or conduit, by carrying material
uniformly around structure, piping or conduit to approximately same elevation in
each lift.
7. Backfill around the foundation walls shall begin no earlier than when authorization
is provided by the Engineer for removal of the excavation perimeter retention
system provided under Section 02221 of the specifications.
3.8 TESTING
The Contractor shall coordinate and facilitate testing activities by the independent
Geotechnical Inspection and Testing company as approved under this Contract, to
ensure quality of excavations, bearing strata and compactions.
3.9 SETTLEMENT
1. The Contractor shall make good at his own expense by settlement and related
damaged work, which may occur up to the end of Maintenance Period of the
Contract.
2. Remove and legally dispose off the site all excavated material and found rubble
from the demolition of existing structures on the site. Provide credit for re-usable
materials; dispose or store as directed by the Engineer. Remove the material and
rubble as it is excavated. Do not stockpile excavated material and rubble on the
site.
3. Materials resulting from clearing and grubbing operations must not be buried or
burnt on site. Dispose all such materials to dumps approved by Qatar Municipality.
4. Do not block access roads and street traffic during removal of materials from site.
-End of Section-
3. Sub-contractor
1. Employ a specialist Subcontractor familiar with below grade soil and water
conditions in the State of Qatar and who has proven experience with the
type of work specified in this section.
2. Ensure the Subcontractor’s site foreman is familiar with below grade soil
and water conditions in the State of Qatar and has proven experience with
directing workers in the type of work specified in this section.
5. Dewatering: Fully cooperate with and coordinate with dewatering trade to ensure
no damages due to seepage water and water under pressure occur to the
excavated surfaces, to bearing surfaces for the structure and to the various
building components. Dewatering work is specified to be provided under section
02140 of the Specifications.
6. Excavation:
1. Site Information:
1. Refer to Drawings prepared by the Engineer as they affect the work of this
section.
2. Existing Utilities
3. Do not interrupt existing utilities serving facilities occupied and used by the
Employer and others, except when permitted in writing by the Engineer
and then only after acceptable temporary utility services have been
provided.
3. Site Surface Features: Protect existing structures, trees, fencing, service poles,
wires, sidewalks, roadways and adjacent properties from damage while this work
is in progress.
4. Survey Markers: Protect and preserve all geodetic monuments, bench marks and
survey markers.
3. Engineer the excavation perimeter retention system to prevent the sides of the
excavation for the building and the mechanical and electrical services to the
building from caving in and from imposing loads on foundation walls and footings
at minimum until 7 days after the Ground Floor slab has been poured and all
below grade waterproofing is completed.
7. Design excavation perimeter retention system and submit calculations for the
Engineer’s approval.
1.5 SUBMITTALS
1. Shop drawings shall bear the seal and signature of the Subcontractor
specialist described in this section of the Specification.
4. Schedule:
5. Approvals:
2. PRODUCTS
2.1 MATERIALS
3. EXECUTION
1. Accurately locate work of this section using surveying methods. Have locations
approved by authorities having jurisdiction.
5. If movements of earth retention system occur over and above those calculated,
stop excavation. Immediately employ suitable measurements to prevent any
further movement.
1. Engage an inspection and testing service company for quality control of work of
this section. The cost of inspection and testing services shall by paid for under the
works of this section by the Contractor. The terms of reference for the inspection
and testing firm will be established by the Engineer on acceptance of the
excavation perimeter retention system proposal.
1. The Subcontractor for the work of this section shall be responsible for all costs
and pay all costs for remedial work as may be necessary to adjust retention
system so that lines and levels required are obtained. These costs would include
such items as total replacement of portions of the system not installed correctly or
greatly misaligned etc. The Contractor shall be liable for any delays to the
construction schedule and related costs to the Employer incurred due to the need
for remedial work.
2. This trade shall cooperate and coordinate his work with all below grade trades
and ensure their work is complete or being sufficiently complete to avoid
interference with or damage to any part thereof during the removal of the
retention system.
-End of Section-
1.1 DESCRIPTION
1.2 QUALIFICATIONS
1.3 STANDARDS
1.5 SUBMITTALS
2. Shop Drawings: Submit shop drawings as specified in Section 01300 for the
Engineer’s approval. Show layout of curbs, pavers, patterns and colours,
installation details and interface details with adjacent constructions.
2.1 MATERIALS
1. Exterior Pre cast Concrete Pavers and Interlocking Concrete Pavers (CT-1):
High compressive strength pavers to BS 6717: Part 1, ASTM C986, and to match
colour, size, pattern and shape as selected by Engineer. Paving blocks minimum
80 mm thick for roads.
3. Pre cast Roof Tiles: Hydraulically pressed concrete tiles with 600 x 600 x 40 mm
size concrete is mixed with waterproofing material.
8. Sand for Joint Filling: clean dry sand, 100% passing a 1.18 mm BS sieve, 10%
passing a 75 IUM BS sieve, mortar sands to BS 1200: 1976.
9. Joint Filler: between concrete curbs and pavers, and to concrete roads, to be
filled with semi rigid polyethylene joint filler and sealed with 2 part polysulphide
joint filler.
1. Saw for Curing Pavers and Curb Units: Carborundum or diamond blade powered
circular saw or mechanical block splitter. No hammer or chisel allowed.
3.1 INSTALLATION
1. Installation of the work of this Section shall only be undertaken after completion of
all grading, drainage and underground works within the Limits of Contract area.
2. Inspect sub-grade surfaces to ensure they are suitable to accept work of this
Section.
5. Place geo-grid over sub-grade of vehicular areas prior to placing granular sub-
base, lap joints 100 mm and turn up 200 mm of foundation/curbs/walls, etc.
6. Placing sub-base granular material: Ensure that sub-grade is free from loose
soil, rubbish and standing water. Take all necessary precautions to ensure
stability of adjacent structures. Place and compact material against or over
structures, membranes or buried services in a sequence and manner, which will
ensure stability and avoid damage.
7. Granular sub-base for vehicular areas: Spread and level in layers and as soon
as possible thereafter compact each layer using plant and methods suitable to the
type of material to 98% standard Proctor density:
8. Surfaces to receive pavers to have sufficient sand, fine gravel, or other approved
fine material applied and surface vibrated to provide a close and smooth surface.
Sand for bedding shall be sharp sand or crushed rock fines, not more than 10%
retained on a 5 mm BS sieve and evenly graded, free from deleterious salts and
contaminants. Maintain at an even moisture content which will give maximum
compaction during any laying period.
9. Lay 40-50 mm of bedding sand screening over the sub-base and level – Do not
compact. Spread sand and screed to a thickness of 25-30 mm.
10. Lay pavers in the pattern as directed by the Engineer. Install pavers 6 mm above
drainage outlets.
11. Compaction and Jointing: Thoroughly compact pavers with vibrating plate
compactor with a minimum of three passes, as laying proceeds, but after infilling
at edges. Apply the same compacting effect over the whole surface. Do not leave
uncompacted areas of paving at the end of working periods, except within 1 metre
of unrestrained edges. Check paving after compacting first few metres, then at
frequent intervals to ensure that surface levels are as specified; if they are not, lift
pavers and relay. Brush sand into joints, re-vibrate surface and repeat as required
to completely fill joints and until pavers are uniformly level, true to grade and free
of any movement. Avoid damaging curbs and adjacent work during vibration.
12. Provide edge restraint to all perimeters of paved areas to eliminate the loss of
bedding course material.
13. Provide paver ancillary fittings, such as rebated pavers, for metal tree surrounds,
precut pavers for Bollard surrounds and transkerb units for level change.
14. Accuracy: Maximum, permissible deviation from the required levels, falls and
cambers to be as follows:
Roads Walkways
Sub-grade + 0 mm + 0 mm
- 25 mm - 25 mm
Sub-base + 0 mm + 0 mm
- 20 mm - 12 mm
15. Road gradients should have a minimum longitudinal gradient of 1:100 and cross
fall of 1:40 or as indicated on Drawings.
16. The surface of the completed pavement will be checked longitudinally and
transversely for smoothness with a 3 m straight edge. The surface shall not vary
more than 3 mm in 3 m parallel with the centreline or 6 mm at right angles to the
centreline.
1. Install concrete curbs to sizes and profiles as shown on Drawings and to approval
of Authorities having Jurisdiction. Top of curbs shall be in plane flush with surface
of sidewalk, or to concrete road access.
2. Laying Generally:
1. Where necessary, cut units neatly and accurately with a masonry saw and
without spalling, to give neat junctions. Bed curbs in mortar, true to line
and level along top and front faces on accurately cast reinforced concrete
foundations and secure with a continuous haunching of concrete. Allow
bedding to set before placing haunching, Keep exposed faces of units
clean and free from mortar droppings.
3. Haunching Dowels:
1. Wash and sweep pavers, treads, risers and curbs clean of dust and laitance.
-End of Section-
1.3 SUBMITTALS
2. Samples: Submit three samples of granite pavers and curbing for approval. The
sample submission procedures are intended to assist with design selection. The
Contractor’s assistance is mandatory in this process. Resubmit samples as often
as deemed necessary by the Engineer to obtain final approval.
1. Install a 3 m x 3 m paved area, complete with cladding. The mock-up shall show
installation techniques, quality of workmanship, patterns, joints interference detail
with adjacent construction. The mock-up area shall be the standard from which
the work will be judged.
2. Stone used for paving shall be tested in accordance with relevant BS standards.
Tests shall be carried out to verify the transverse strength and water absorption of
material.
2.1 MATERIALS
5. Setting Mortar Bed: 1:3 Portland cement/sand gauged with Laticrete 3701 latex
admixture, to Engineer’s approval.
6. Cement: Non staining low – alkali Portland cement to BS12 and to ASTM
C150 Type 1, with not more than 0.60 percent total alkali when tested to ASTM C
114.
7. Mortar Sand: To BS 1200, washed, free of chlorides and sulphides, sampled and
tested to BS 812.
10. Bedding Course: minimum 50 mm of sand and fine gravel with a grading C of BS
882 : 1998, vibrated and compacted to provide a close and smooth surface,
all to BS 6717: Part 3.
11. Sand for joint Filling: clean dry sand, 100% passing a 1.18 mm BS sieve,
10% passing a 75 IUM BS sieve.
12. Mixture of Dry-Grout Mix and Latex Additive: Mixture of factory prepared dry-grout
mix and latex additive to comply with the following requirements.
1. Unsanded Dry-grout Mix: Dry-set grout complying with ANSI A118.6 for
joints 3 mm and narrower.
14. Joint Back-up: Round closed cell polyurethane foam rod, with a shared hardness
20, oversized 30 to 50% of joint width, compatible with primers and non-adhering
to sealant.
1. Inspect concrete substrate to ensure that surfaces are clean, washed and free of
curing agent or any other chemicals which may affect negatively the bonding of
the setting bed mortar.
2. Place reinforcing wire fabric, lapped at joints by at least one full mesh and
supported so mesh becomes embedded in middle of setting bed. Do not butt
edges against vertical surfaces.
3. Place mortar setting bed with reinforcing wire fabric fully embedded in middle of
setting bed. Spread and screed setting bed to uniform thickness at elevations
required for accurate setting of stone to finished grades indicated.
4. Mix and place only as much mortar setting bed as can be covered with stone
before initial set. Cut back, bevel edges, and discard setting-bed material that has
reached initial set before placing stone.
5. Place stone paver before initial set of mortar occurs. Immediately before placing
stone on setting bed, apply uniform 1.5 mm thick, slurry bond coat to bed or to
back of each stone unit with a flat trowel.
6. Tamp and beat stone with a wooden block or rubber mallet to obtain full contact
with setting bed to bring finished surfaces within indicated tolerances. Set each
unit in a single operation before initial set of mortar; do not return to areas already
set and disturb stone for purposes of realigning finished surfaces or adjusting
joints.
7. Fill all expansion and control joint filler, joint-back-up and sealant in accordance
with Section 07900 Joint Sealants. Test sealant for adhesion and staining before
installation, in accordance with manufacturer’s instructions.
3. Inspect sub-grade surfaces to ensure they are suitable to accept work of this
Section.
5. Placing sub-base granular material: Ensure that sub-grade is free from loose
soil, rubbish and standing water. Take all necessary precautions to ensure
stability of adjacent structures. Place and compact material against or over
structures, membranes or buried services in a sequence and manner, which will
ensure stability and avoid damage. Spread and level sub-base material and as
soon as possible thereafter compact to 98% Standard Proctor density with a roller
weighing not less than 2.5 tones or other equivalent equipment.
6. Surfaces to receive pavers to have sufficient sand, fine gravel or other approved
fine material applied and surface vibrated to provide a close and smooth surface.
Sand for bedding shall be sharp sand or crushed rock fines, not more than 10%
retained on a 5mm BS sieve and evenly graded, free from deleterious salts and
contaminants. Maintain at an even moisture content, which will give maximum
compaction during any laying period.
7. Lay 40-50 mm of bedding sand screening over the sub-base and level. Do not
compact. Spread sand and screed to a thickness of 25-30 mm.
9. Make granite paver installation level, free of trip hazard with adjacent sidewalk
surfaces. Provide slopes for surface drainage away from building.
10. Maintain layout pattern as indicated on Drawings. Cut pavers as required to fit site
conditions.
11. Compaction and Jointing: Tamp and beat stone with a wooden block or rubber
mallet to obtain full contract with setting bed and to bring finished surfaces within
indicated tolerances. Set each unit in a single operation. Check paving after
compacting first few metres, then at frequent intervals to ensure that surface
levels are as specified; if they are not, lift pavers and relay. Grout joints, tamp and
repeat as required to completely fill joints and until pavers are uniformly level, true
to grade and free of any movement. Avoid damaging cladding and adjacent work
during installation.
2. Install granite cladding to sizes and profiles as indicated on drawings, and to the
extent shown on Drawings. Top of cladding shall be plane, flush with the top
surface on granite pavers
1. Grout stone joints to comply with ANSI A108.10 and manufacturer’s written
instructions.
3. Grout joints as soon as possible after initial set of setting bed. Force grout into
joints, taking care not to smear grout on adjoining stone and other surfaces. After
initial set of grout, finish joints by tooling to produce a slightly concave polished
joint, free from drying cracks.
2. Defective joints.
3. Stone paving, flooring, and joints not matching approved samples and
mock-ups.
4. Stone paving and flooring not complying with other requirements indicated.
2. Replace in a manner that results in stone paving matching approved samples and
mock-ups, complying with other requirements, and showing no evidence of
replacement.
3. In-progress Cleaning: Clean stone paving as work progress. Remove mortar fins
and smears before tooling joints.
4. Clean stone paving after setting and grouting are complete. Use procedures
recommended by stone fabricator for types of application.
3.7 PROTECTION
2. Protect stone paving during construction with 100 microns thick polyethelene
sheeting and a layer of gypsum. Where adjoining areas require construction work
access, cover stone paving with a minimum of 19 mm untreated plywood.
-End of Section-
1.1 DESCRIPTION
Concrete work shall be provided including all cast in place and pre-cast concrete work
indicated on the Structural, Architectural, Civil, Mechanical, Plumbing or Electrical
drawings and as specified and directed, in accordance with the requirements of the
Contract Documents.
A. Except as modified by governing codes and by the Contract Documents, comply with
the applicable provisions and recommendations of the following along with QNBS –
Qatar National Building Specifications (latest editions):
The CIRA Guide to Concrete Construction in the gulf region special Publication “31”
Copies of ACI Standards can be obtained from the American Concrete Institute
P.O.Box: 19150, Redford station, Detroit Michigan, 48219-0150 U.S.A
Copies of ASTM Standards can be obtained from the American Society for Testing
and Materials, 1916 Race Street, Philadelphia Pennsylvania, 19103 U.S.A
Copies of British Standards can obtained from BSI Standards Linford
Woods, Milton Keynes, MK 14 6LE United Kingdom.
Copies of all the above codes shall be submitted to the Engineer and shall be kept
on site for easy reference.
2. All Design Codes and Standards listed above are approved by the Structural
Department of Qatar Municipality.
C. This Specification Section shall govern all cast-in-place concrete work for the
complete project except where more stringent or specialized requirements are
indicated. All work shall be performed to secure for the entire project homogeneous
concrete having the required strength, surface finish, materials, durability, and
weathering resistance, without planes of weakness or other structural defects, and
free of honeycombs, air pockets, voids, projections, offsets of plane and other
defacements of concrete. The Contractor will be fully responsible for any defects or
damage in the building arising from faulty materials or workmanship and the cost of
remedial measures in order to ensure that the completed work complies with the
Contract Documents.
E. Supervise and coordinate all phases of the concrete construction process and be
responsible for the complete manufacturing process for all concrete work. All
methods of manufacture and practices of handling raw materials and manufactured
concrete shall be reviewed by the Engineer to execution of the concrete work.
F. Only materials of known quality shall be incorporated in the work. All materials shall
be properly selected, reviewed with the Engineer before use, and maintained during
shipment, storage and use. Construction systems and techniques shall be properly
selected, reviewed with the Engineer before use, and maintained throughout the
complete concrete construction and maintained throughout the complete concrete
construction phase. Adequate spare equipment, parts, additional components and
repair facilities shall be available for all tools and equipment.
1.3 SUBMITTALS
A. Shop Drawings: Submit detail fabrication and placement drawings for all Formwork
and reinforcing steel which are correlated with forming and concrete placement
techniques and requirements.
3. The drawings shall consist of sections, plans and details clearly showing
locations, sizes and spacing of all reinforcing steel, supporting bars and
accessories. Include on the shop drawings, schedules and diagrams to indicate
bends, sizes and lengths of all reinforcing steel bars.
4. A separate set of shop drawings, which shows the construction joint locations,
shall show all floor openings, wall openings and edges of concrete. Floor, wall
openings and sleeves for all mechanical, plumbing and electrical work shall be
coordinated with the respective trades and shown on these shop drawings in
accordance with the criteria indicated on the various applicable Sections of the
Specification.
5. No work shall be fabricated until all shop drawings have been reviewed and
approved by the Engineer (with corrections and re-submittals as required by the
Contract Documents). After review and approval by the Engineer furnish all
copies needed for fabrication and erection, and for use of other trades.
6. Be fully responsible for furnishings and installing all materials called or required
by the Contract Documents even though these materials may have been omitted
from the reviewed shop drawings.
7. Submit shop drawings for all Formwork showing location of panel jointing,
cackling, taping, tie bolts, cones, dummy cones, openings, chamfers, inserts,
fittings and accessories for the approval of the Engineer before fabrication of
Formwork.
B. Samples
2. Provide sample of all materials and concrete accessories of every type proposed
for use including component parts of prefabricated Formwork systems and
manufacturer’s technical literature relating thereto. Prepare mock-ups and carry
out such tests on the proposed prefabricated formwork systems as may be
required by the Engineer in order that he may be satisfied as to the system’s
suitability.
C. Mill Tests: Furnish the Engineer with certified mill test reports for cement, steel
reinforcement, welded wire fabric and pre-stressing strands.
E. Test Reports: Submit preliminary test results for the Engineer’s approval at least
three weeks prior to the beginning of the work. In addition to the test reports specified
under “Quality Control”, submit the following directly to the Engineer.
1. Target Mean Strength: The concrete mix shall have at least the required
minimum cement content and mean strength greater than the required
characteristic strength by at least the current margin. The current margin
shall be taken as the lesser of :
2. To establish the suitability of any material used in the concrete work, unless specified
otherwise, make preliminary tests and prepare design mixes, in accordance with ACI-
301, Chapter 3, Paragraph 3.8, Method 1 or Method 2, in a design laboratory
acceptable to the Engineer.
3. In addition to the tests required to establish the suitability of materials, make one test
for each design mix to verify that the total Chloride (C1) ion content and total Sulfate
(SO3) content of each mix is within the specified limits. Perform Chloride tests in
accordance with “Standard Method of Sampling and Testing for Total Chloride Ion in
Concrete”.
4. Trial Mixes
a. Where trial mixes are requested by the Engineer, three separate batches of
concrete shall be made using materials likely to be typical of the proposed supply
and preferably under full-scale production conditions. If circumstances make this
inconvenient the batches may be mixed in the laboratory only if approved by the
Engineer
5. Have a representative present at the laboratory when the preliminary tests are made.
Whenever a change of brand or source for any of the concrete ingredients occurs,
additional “preliminary tests” will be required and the cost of these tests shall be borne
by the Contractor.
1. Concrete work will be subject to detailed inspection and tests at the plant and in the
field. Notify the Engineer one day in advance or concrete work. Inspection, field tests
and sampling of concrete taken from the job will be carried out under the direction of
the Engineer. Likewise the conducting of tests carried out by the Contractor in his site
testing laboratory shall be under the direction of the Engineer.
2. Concrete shall be produced in accordance with BS 5328. BS 5328 requires that tests
are made on the constituent materials in accordance with the relevant British Standard,
(refer to Part 2 of this Section), and that control tests are made on concrete to ensure
compliance with the specified requirements.
3. When tested, the concrete shall meet the appropriate requirements specified in BS
5328, i.e.:
4. Rate of sampling and testing shall be as specified and/or as directed by the Engineer.
The cost of sampling and testing shall be borne by the Contractor.
5. Facilitate sampling procedure and provide labour and material as required. Notify the
Engineer when reinforcing steel is in place in order to facilitate any inspection he
deems necessary. Submit checking sheets before placing concrete. Do not place
concrete until these inspections have been completed and all deficiencies reported by
the Engineer have been corrected to the Engineer’s satisfaction. Checking sheets
must hold the Contractor’s representative signature.
6. Supply all moulds require for tests as described below, using moulds of the same type
and manufacture for making all test specimens. If field tests show excessive slumps or
other violations of the Contract Documents, the entire batch of concrete from which the
sample in question was taken will be rejected and shall be removed from the site at the
Contractor’s expense. The Engineer will inspect all concrete operations in the plant
and in the field.
7. If ready-mix concrete is used, each load of concrete arriving at the job shall be
accompanied by a delivery ticket which shall be subject to checking the Engineer at the
plant and which shall contain the following information:
b. The exact time the cement and aggregate were discharged into the delivery truck.
If upon reaching the job the concrete cannot be placed within the time limits stated,
or if the type of concrete delivered is incorrect, the Engineer will reject the load and
it shall be removed from the site at the Contractor’s expense.
8. Under the supervision and direction of the Engineer the Contractor will take specimens
of each class of concrete from different locations on the job as follows:
a. At least twelve (12) specimens for each 40 cubic meters or fraction thereof of each
class of concrete and in any case not less than twelve (12) specimens for any one
day’s operations.
b. Test specimens will be taken at pouring locations to give a fair average of the
concrete in the part of the construction indicated.
e. Testing shall conform to B.S. 1881 or ASTM C31 in making, curing and
subsequently handling test specimens, except as modified herein. Cubes shall be
engraved with the date of placing and the serial number of the cubes (1 to 12) plus
a universal serial number representing the number of the pour.
f. The cubes shall be placed in laboratory storage on Site under moist curing
conditions at approximately 21oC within 24 hours after moulding and maintained
therein until ready for testing at the Site Laboratory. Three cube specimens will be
tested at seven days, and if the seven day strength is deficient, the Contractor will
be notified. Three cubes will then be tested at 14 days, three cubes of 28 days,
and the remaining 3 cubes will be tested as directed by the Engineer, having been
cured with curing compound for 28 days.
9. Under the supervision and direction of the Engineer the Contractor will take specimens
of each class of concrete, and an independent Testing Agency, approved by the
Engineer, will perform one test for each 100 cubic metres to verify that the total
Chloride ion content and the total Sulfate content are each within the specified limits.
As soon as the concrete is no longer plastic, but in no event more than 24 hours after
placement, the Testing Agency will perform tests in accordance with the procedures
herein specified under Paragraph 1.6 A3.
10. Keep records of all specimens taken and tests made using a proforma approved by the
Engineer. Such records shall be signed by the Contractor and the Engineer.
C. Change of Current Margin: When the results of a sufficiently large number of tests show
that the previously established margin is significantly too large or too small, a change in
the current margin used for judging compliance with the specified characteristic strength
may be appropriate. Recalculation of the margin shall be carried out as before, but the
adoption of recalculated value will not generally be justified if the two values differ by less
than 18% when based on tests on 40 separate batches or less than 11% when based on
tests on 100 separate batches, or less than 5% when based on tests on 500 separate
batches. This recalculated margin if adopted becomes the current margin for the
judgment of compliance with the specified characteristic strength of concrete.
D. Testing Plan
1. Each 3 cubes shall be made from a single sample taken from a randomly selected
batch of concrete. The sample shall be taken from the point of discharge from the
delivery vehicle. The characteristic strength of concrete shall comply with the
following requirements:
a. The average strength determined from any group of four consecutive sets of test
cubes exceeds the specified characteristic strength by not less than 0.3 times the
current margin.
b. Each individual test result is greater than 85% of the specified strength.
The current margin shall be taken as given in Paragraph 1.6.A1. If only one cube
result fails to meet the second requirement mentioned above, that result may be
considered to represent only the particular batch of concrete from which that cube
was taken, provided the average strength of the group satisfied the first requirement.
If more than one cube fails to meet the second requirement or if the average strength
of any group of four consecutive test cubes fail to meet the second requirement, then
all the concrete in all the batches represented by all such cubes shall be deemed not
to comply with the strength requirements.
2. Enforcement: When the average strength of four consecutive test cubes fail to meet
the first requirement mentioned in the testing plan, the mix proportions of subsequent
batches of concrete shall be modified to increase the strength. The Engineer shall
decide as to what action may be taken for test cubes that fail to meet the requirements
mentioned. In estimating the quality of the sub-standard concrete and in determining
the action to be taken the following shall be considered:
a. The validity of test results and confirmation that specimen sampling and testing
have been carried out in accordance with B.S. 1881. Concrete shall be judged by
the strength of specified characteristic strength, together with the cement content,
in comparison with the specified minimum cement content.
d. The possible influence of any reduction in concrete quality in the strength and
durability of this section of structure.
The Engineer may require tests to be carried on the hardened concrete in structure.
Where tests show that concrete is below specified strength, remove all, or a part of,
the concrete in all of the batches deemed not to comply with the strength requirement
as directed by Engineer. Full cost of removal of low strength concrete and its
replacement with concrete of proper specified strength shall be borne by the
Contractor.
E. Lightweight Concrete
SYNA WAQF ABLLAN RESIDENTIAL BUILDINGS
Doha, Qatar
March 2008
03300
CAST-IN-PLACE CONCRETE
Page No. 11
1. Mix Design: Design lightweight concrete mix to produce the following physical
properties.
B. Cement
1. Alkali Content For All Types of Cement: Maximum 0.6 % equivalent of Sodium
Oxide (Na2O) (ASTM C227).
4. Sulphate resisting cement shall be used as directed by the Engineer in all work
below the ground floor level which is in contact with soil or waterproofing or
protection board or vapour barrier.
7. All cement stored at site shall be kept thoroughly dry and shall be stored in water
tight sheds on a floor raised at least 200mm above ground. Cement stacks shall
have labels indicating dates of manufacture and arrival at the storage site. A
maximum of fifteen bags shall be stocked if the storage period is not more than
four weeks and eight bags if the storage period is over four weeks but not more
than three months. Any cement stored for more than three months shall not be
used without the explicit written permission of Engineer.
8. When tests performed on field show that the cement does not comply with the
original test approvals, the set of cement referring to that test sample shall be
rejected. Rejected cement shall not be permitted in storage areas or on the Site
and shall be removed within twenty four (24) hours.
10. All Type V Cement shall have tricalcium aluminate content not exceeding five
percent (5%).
11. Test for cement fitness, soundness and setting time shall be carried out to BS
4550 for each shipment of cement. The Engineer shall have the right to enter the
construction contractor’s store or his sub-contractor’s and request any further
tests to be carried out on the cement or cement replacement.
C. Aggregate
1. In general, aggregate shall be pre-washed and shall comply with B.S. 882,
“Concrete Aggregates from Natural Sources”, or ASTM C33, and shall be graded
in accordance with these requirements, irrespective of whether concrete is mixed
onsite or elsewhere. The contractor shall nominate the source of supply and shall
provide grading curves of aggregate for approval.
2. Aggregate shall consist of fine sand or stone aggregates and crushed stone,
crushed rock or gravel. Separate stockpiles of fine aggregate and each size of
coarse aggregate gradation shall be used. Each aggregate type shall be from a
single consistent source.
4. Aggregates shall be hard, durable, clean and free from adherent coatings and
dust and when directed by the Engineer, shall be washed and sieved to remove
deleterious substances.
5. Aggregates shall not contain harmful materials, such as salts, iron pyrites, coal,
mica, shale or similar articles which may reduce the strength or durability of the
concrete. Aggregates shall not contain any material that may be chemically active
with reinforcement or that may react to cause efflorescence or that may be alkali
reactive.
7. The grading of each size of aggregate from each pit, quarry or other sources of
supply shall be determined at least once weekly. The results of such tests shall
be reported to the Engineer and shall be used to check whether the gradings are
similar to those of the samples used in the establishment of batch weight used.
8. Supplier’s certificate shall be submitted to the Engineer for approval of the source
of aggregate.
9. Aggregate for exposed unpainted concrete shall be specially selected for colour
as approved by the Engineer and shall come from a single source.
10. All aggregates shall be screened and washed and shall have less than the
following maximum salt contents as acid soluble chlorides and sulphates. The
table also shows the maximum salt content allowed in the mixed concrete.
Aggregates for coloured concrete must be approved by the Engineer prior to use.
Chlorides Sulphates
Percentage of weight fine aggregate 0.06 0.4
11. Fine aggregates shall consist of natural sand or crushed gravel sand and shall
comply with BS 882 “Concrete Aggregates from Natural Sources” having hard
and durable particles or other inert materials having similar characteristics
conforming to the following requirements :
g. Fine aggregates shall be free of organic materials (ASTM C40) and other
foreign matter.
i. Fine and coarse aggregate shall conform to BS 882. Fine and coarse
aggregates shall be considered separate ingredients. Both shall meet the
grading requirements of BS 882.
12. Coarse aggregates for concrete shall consist of crushed gravel or crushed stone.
The crushing shall be regulated so that the material retained on the No. 8 (2.36
mm) sieve, at least 90 percent by weight shall consist of pieces with at least one
fractured face and at least 75 percent by weight shall consist of material with at
least two fractured faces. In addition, the coarse aggregates shall meet the
following requirements:
Other gradations not meeting the above requirements may be permitted upon
submission of relevant data and review by the Engineer.
i. The maximum size of aggregates shall be 1 inch (25.4 mm) for columns, walls
and basement slabs, and ¾ inch (19.0 mm) for slabs and beams. In addition, the
maximum aggregate size shall not exceed 20 percent of the narrowest member
that is being concreted, nor shall it exceed 75 percent of the clear spacing
between adjacent steel reinforcement or between reinforcement and adjacent
Formwork.
D. Water
- Mixing of concrete,
- Ice production,
- Rinsing of aggregates,
- Cooling aggregates,
- Curing of concrete,
- Earthworks, compaction works
shall be clean, fresh and free of harmful matter such as oil, salts, acids, alkali,
sewage, deleterious minerals or organic matter. Water shall be filtered to remove
any colour or residues present due to contamination from water piping or
transportation or storage methods.
B. Set retarders.
c. Whether or not the admixture leads to the entrainment of air when used at
manufacturer’s recommended dosage.
f. Air-entraining admixtures for lightweight concrete shall comply with ASTM C260
or B.S. 5075: PART (2).
h. Admixture used in the work shall be obtained from reliable manufactures whose
products have previously been used successfully in Qatar or on other
international projects in countries having similar climate to Qatar.
k. Notwithstanding what has been stated above, the Contractor must allow in his
Tender for testing the type of admixture he proposes to use.
m. The entire amount of materials used for concrete shall have controlled sources
of individual components such that the total mix meets the requirements of the
Contract Documents. Unless specified otherwise, the total Chloride (Cl) ion
content in the entire mix shall not exceed 0.20 percent of the weight of cement
when SRPC is used and 0.1 percent when OPC is used. The total water-soluble
Sulfate (SO3) content in the entire mix shall not exceed 4 percent SO3 of the
weight of cement in the mix. The total Calcium Chloride (Ca Cl2) content in the
total mix shall not exceed 0.01 percent of the weight of cement.
n. The total alkali content of the concrete mix of Na2O equivalent shall not exceed 3
Kg/m3. All sources of alkali shall be taken into account for calculating the total
alkali content. In particular the contribution of Sodium Chloride whether from
aggregate or from mixing water must included.
F. Reinforcement
1. Bar reinforcement shall be deformed bars complying with B.S. 4449 type 2
deformation having a characteristic strength (fy) not less than 4600 kg/cm2 (460
N/mm2) or complying with ASTM A615 Grade 60 steel for bar diameters 16mm
and larger. Secondary reinforcements, dowels projecting from typical floor beams
to be rebent into concrete topping and all bars that are 12mm in diameter and
smaller shall be Grade 40 (ASTM) Grade 250 (BS) hot rolled mild steel having a
characteristic strength (fy) not less than 2500 Kg/cm2.
3. Mesh reinforcement and wrapping fabric shall conform to B.S. 4483 OR to ASTM
A185.
8. Where it is necessary to reshape mild steel bars previously bent, this should only
be done with the Engineer’s approval and each bar should be inspected for signs
of fracture.
10. Bundle and tag reinforcement with suitable identification to facilitate sorting,
transporting, storing and placing at the Site.
11. All reinforcement bars shall be cut and bent to shape as per the approved bar
bending schedule. All bars shall be tagged showing the corresponding bar
number as shown on the relevant Bar Bending Schedule.
G. Bar Supports
1. Spacer blocks with cast in tie wire may be used with written agreement of the
Engineer for support of the bottom layer of reinforcing in the foundation slab only.
The blocks shall be of minimum size and made from cement sand small aggregate
mix to match surrounding concrete strength, appearance and durability.
2. Other support devices and spacers shall be of such materials and of adequate
strength and approved design as to be durable and so as to prevent displacement
and corrosion of reinforcing steel and prevent discoloration and spalling of concrete
cover. The type of spacers acceptable shall be one of the following :
3. Individual and continuous slab bolsters and chairs shall be of a type to suit the
various conditions encountered and must be capable of supporting a 140 kg
(1.37KN) concentrated load without measurable permanent deformation of the
reinforcement or indentation of the supporting surface.
1. Tests will be required by the Engineer on steel reinforcement and they shall be
carried out in strict accordance with the provisions of the above British Standards.
2. Tensile tests providing information on elastic limit, ultimate strength, and stress-
strain curve will be required from each delivery of reinforcement and measurement
will also be required of cross-sectional area and deformation/bond characteristics of
deformed bars.
3. The Contractor is to allow for four tensile and four bond tests, at his own cost, for
each size of bar to be used in the concrete construction.
4. One set of test results for each bar size shall be submitted to the Engineer three (3)
weeks before concrete work commences on Site. Remaining tests will be carried
out at the discretion of the Engineer.
5. Further tests may be called for when the source of supply of reinforcement changes
in which case the cost of such extra testing will be borne by the Contractor. When
any test results do not conform to the above standard the reinforcement steel shall
be removed from the Site and the cost of subsequent testing and any remedial
work shall be borne by the Contractor.
1. All reinforcement shall be bent cold unless otherwise permitted by the Engineer.
2. All requirements for coated bars shall be met at the manufacturer’s plant prior to
shipment. Submit proper manufacturer’s certificates.
3. Steel reinforcing bars to be coated shall meet with the requirements of one of the
following specifications: ASTM A615, including supplementary requirement S1, and
4. The surface of the Steel reinforcing bars to be coated shall be cleaned by abrasive
blast cleaning to near white metal in accordance with Structural Steel Painting
Council (SSPC-SP10).
5. The coating shall be applied to the cleaned surface as soon as possible after
cleaning and before oxidation of the surface discernible to the unaided eye occurs.
However, in no case shall application of the coating be delayed more than 8 Hrs
after cleaning.
6. The coating shall be applied by the electrostatic spray method and fully cured in
accordance with the printed instructions and recommendation of the manufacturer
of the coating material.
7. The film thickness of the coating after curing shall be 5 to 12 mils (0.13 to 0.30
mm).
8. The thickness of the coating films shall be measured in accordance with Method
G12, (ASTM 775) or other thickness measuring method acceptable to the Engineer.
9. The thickness of the coating films shall be measured on the body of the reinforcing
bar between the deformations or ribs, or both, on a straight length bar.
10. After curing the coating shall be free of holes, voids, cracks, and damaged areas
discernible to the unaided eye.
11. There shall not be more than an average of two holidays (pin holes not discernible
to the unaided eye) per linear foot (30mm) of the coated bar; for example, the
maximum number of holidays permitted in a 40ft (12m) long coated bar would be
80. Holidays at the location of manufacturer’s bar markings shall not be counted.
12. The adhesion of the coating shall be evaluated by bending production coated bars
120o (after rebound) around a mandrel, the bend test for adhesion of coating shall
be made at a uniform rate and shall take up to 90 seconds to complete.
13. The Contractor shall make arrangements and shall ensure that the Engineer has
access at all reasonable times to the manufacturer’s premises where the coating
work is being performed.
The manufacturer shall afford the Engineer all reasonable facilities to satisfy himself
that the material is being furnished in accordance with this specification. All tests
and inspections shall be made at the place of manufacture prior to shipment,
unless otherwise specified, and shall be so scheduled as not to interfere with the
progress of the works. The Contractor shall bear all costs (including traveling and
substance expenses) of inspection trips made by the Engineer to place outside the
Doha, Qatar as may reasonably be necessary in order to ascertain compliance of
the material with the specification.
14. Coating damage due to fabrication, handling and placing need not be repaired in
cases where the damaged area does not exceed 65 mm2. All damaged areas
larger than 65 mm2 shall be repaired with patching material in accordance with
ASTM A775 or BS. 7295.
15. The maximum amount of damage shall not exceed 2% of the surface area of each
bar. Patching shall be done in accordance with the patching material
manufacturer’s recommendations.
16. Coated bars represented by test samples that do not meet the requirements of this
specification shall be rejected. At the manufacturer’s option, such bars shall be
replaced or, alternatively, may be stripped of coating, recleaned, recoated, and
resubmitted for acceptance testing in accordance with the requirements of this
specification.
1. Epoxy coated reinforcing bars supported from Formwork shall rest on coated wire
bar supports, or on bar supports made or dielectric material or other acceptable
materials. Reinforcing bars used as support bars shall be epoxy coated.
2. Epoxy coated reinforcing bars shall be fastened with nylon epoxy or plastic coated
tie wire or other acceptable material. Reinforcing bars shall not be cut in the field
unless expressly permitted by the Engineer.
3. When epoxy coated reinforcing bars are cut in the field the ends of bars shall be
coated with the same material used for repair of coating damage.
4. Equipment for handling epoxy coated bars shall have protected contact areas.
Bundles of coated bars shall be lifted at multiple pick-up points to minimize bar-to-
bar abrasion from sags in the bundles. Coated bars or bundles of coated bars shall
not be dropped or dragged. Coated bars shall be stored on protective cribbing.
Fading of the color of the coating shall not be cause for rejection of epoxy coated
reinforcing bars.
5. A sample of the coating material shall be supplied to the Engineer from each batch.
The sample shall be packaged in an airtight container and identified by Batch
Numbers.
M. Curing Materials
7. Notwithstanding what has been stated above, the Contractor must allow in his
Tender for testing the type of curing compound he proposes to use.
1. Hardeners
2. Sealers
P. Formwork
1. For unexposed surfaces and rough work, use Exterior Type Douglas Fir, Grade B-B
(concrete form) plywood, conforming to NBS PS-1, minimum 19 mm thick. Before
reusing forms, withdraw nails and thoroughly clean surfaces to be in contact with
concrete.
2. For exposed surfaces not otherwise specified use special exterior Type Douglas
Fir, Grade A-B plywood, conforming to NBS PS-1, minimum 19 mm thick OR high
density (60-60) overlay plyform, Class 1 EXT-DFPA, sanded grade trade marked by
the American Plywood Association having a hard semi-opaque resin-fibre overlay
on both sides, minimum 19 mm thick and constructed so that finished concrete will
be straight, smooth, dense, free from honeycombs, bulges, or depressions. Keep
joints between plywood sections to a minimum and make tight and strongly backed
so that adjoining edges remain flush and true. Unsightly joint marks will not
permitted. Cover joints on exposed surfaces with smooth-faced fibre reinforced
tape.
4. Prefabricated Formwork systems may be used for all classes of concrete provided
the manufacturer’s printed instructions and recommendations are followed and the
system has been approved by the Engineer. Joints between sections of
prefabricated forms shall be taped unless otherwise recommended by the
manufacturer and provided always, in the case of such recommendation, the forms
are water and mortar-tight to the Engineer’s satisfaction.
S. Form Coating : B.P. CCM3 (British Petroleum) OR B.P. CM3 (R) (British Petroleum)
OR Calform (Caltex) OR Form wax of a type which does not import any stain to
concrete not interfere with the adhesion of any finish, sealant, waterproofing material
applied to any concrete surface and must be approved by the Engineer.
T. Form Ties : For securing forms where surfaces will be exposed in the finished work,
use tie screws with removable plastic cones, removable bolts, special removable ties,
tie wires or Series 300 stainless steel snap ties. For all other forms, either bolts or
wires may be used. Use ties of such type that when forms are removed, no metal is
closer than 40 mm from the finished concrete surface.
U. Grout
V. Pigmented Concrete: Pigments for integrally colored concrete submitted for the
Engineer’s approval shall be certified in writing by the Manufacturer to be in compliance
with ASTM C 979.
2.2 MIXES
A. Proportioning of Concrete
1. Comply with ACI Standard 211.1, or BS 8110-85, Section 6, Para. 6.2.4. Assume full
responsibility for the strength, consistency, water/cement ratio, and handling of
concrete. Cement, fine aggregate and the various sizes of coarse aggregate shall be
measured by weight.
2. Water/Cement Ratio: A maximum water/cement ratio of 0.40 shall be allowed for all
reinforced concrete.
The water / cement ratio shall be continuously checked at the mixer with due allowance
being made for water (if any) contained in the aggregates. Under no circumstances is
additional water to be added between the mixer and the place of concrete placement.
Additionally the water / cement ratio shall be checked by tests carried out on fresh
concrete at the time of placement and by slump test, all as described in Section.
3. Cement Content:
a. Reinforced Concrete
A minimum cement content of 380 Kg/m3 is required for all reinforced concrete
works with a minimum 28 days compressive strength of 40 N/mm2.
b. Other Concrete
One other mix to be used for blinding concrete and for this cement content
sufficient for a minimum compressive strength of 17.5 N/mm2 shall be used. The
cement shall be sulphate resisting and the minimum cement content to be used
shall be 275 Kg/m3.
4. Requirements for Fresh Concrete: Workability of concrete shall be such that the
concrete is suitable for the conditions of handling and placing so that after compaction it
surrounds all reinforcement and completely fills the formwork. Workability shall be
assessed by means of the slump test or compacting factor test. An acceptable value for
the mean slump for each concrete mix shall be agreed with the Engineer and a value of
65 mm can be taken as a guide. Following are the limits of workability of concrete for
these tests :
The amount of water shall be measured by volume or by weight. The batch weights of
aggregates shall be adjusted to allow for a moisture content typical of the aggregates
being used. The accuracy of the measuring equipment shall be within + 3% of the
quantity of cement, water or total aggregates being measured and within + 5% of the
quantity of any admixture being used. All measuring equipment shall be maintained in a
clean, serviceable condition. The mixer shall comply with the requirements of B.S. 1305
or B.S. 4251 where applicable. The mixing time shall be not less than that used by the
manufacturer in assessing the mixer performance.
5. Mix Design
5.1. General
The mix shall be a special prescribed mix in accordance with BS 5328 and as
specified in this document except that the relative proportions of the fine and
coarse aggregates and the workability of the concrete shall be determined by
the tests carried out on site before normal production of concrete commences.
The trial mix proportions must be in accordance with this specification for
cement content and water cement ratio. As this is a prescribed mix, as
defined in BS 5328, the actual strength of the concrete will be above the
design strength. The trial mixes will be concerned with aggregate
proportions and workability, in order to produce a concrete which can be
properly placed and compacted to obtain a dense impermeable concrete
which can adequately resist the ingress of damaging salts.
Superplasticisers and other admixtures are to be submitted to Engineer for
approval and if required shall be used in the trial mixes. For example, the
required workability for large foundations will differ from that for tall thin
sections of structural concrete cast above ground and the trial tests should
allow for both cases. When a suitable mix has been established to the
satisfaction of the Engineer, then six separate trial mixes shall be prepared
and six 150 mm3 tests cubes shall be made from each trial mix.
The 36 cubes shall be tested at 28 days and the mean strength and
standard deviation established. Additionally 4 initial surface absorption
- The strength of any cube is not more than 7 N/mm2 below or above
the mean strength.
10 min 0.25
30 min 0.17
1 hr 0.10
The trial mix proportions will be left to the discretion of the Construction
Contractor. Three separate trial mixes shall be prepared and three
preliminary tests cubes shall be made from each mix for testing at 28 days.
The trial mix proportions and water/cement ratio shall be approved if the
average strength of the nine cubes is not less than 25 N/mm2 and the
least strength is not below 15 N/mm2. Once the trial mix proportions and
water/cement ratio have been accepted for the grade C15 concrete, then
they shall not be changed without the agreement of the Engineer. No
works cube tests will be made for the grade C15 concrete, but the
Engineer will monitor the mix proportions and water/cement ratio.
5.3 Admixtures
chlorides or other corrosive agents be allowed. Their compatibility with the type
of cement used must be proved.
The dispensing unit shall be translucent so that the operator can see the
discharge of the admixture.
The concrete mix, including any admixture used, shall be designed to have an
initial setting time of not less than 3 hours nor more than 12 hours. Initial set
shall be deemed to have occurred when the concrete has started to stiffen and
lost its workability to the extent that it cannot compacted around the
reinforcement.
Where the concrete is required to be watertight, the Construction Contractor shall take
full responsibility for ensuring that such construction is completely watertight and free
from penetration of dampness. Any leaks or signs of dampness appearing during the
construction and maintenance period of the contract shall be made completely dry by
the Construction Contractor at his own expense, and shall remain dry after remedial
work without further attention for a period equal to the contract maintenance period. The
method proposed by the Construction Contractor for dealing with shrinkage cracks,
leaks, dampness or other defective work shall have no adverse affect on the finished
structure.
Any bolts or fastenings for formwork involving fixings embedded in or passing through
the concrete shall be such as not to impair the water tightness of the structure and shall
be subject to the approval of the Engineer. The use of bolts necessitating through holes
is strictly prohibited.
In addition to any design joints detailed on drawings, P.V.C. waterstops shall be used in
all vertical day by day construction joints in walls except where approved by The
Engineer.
B. Classes of concrete
Minimum
Characteristic
Type and Use
Cube Strength
(28 days)
N /mm2
25 Blinding Concrete
60 Columns, Shear walls
3.1 FORMWORK
A. General
1. The responsibility for the safety and adequacy of the whole of the formwork shall rest
entirely with the Contractor. Coordinate the work of all other trades affecting or affected
by work of this Section.
2. Except when they are varied by the requirements of these Specifications, the
requirements of the British Standard Specification and/or Codes of Practice shall form a
binding part of these Specifications.
3. Give 24 hours minimum notice to the Engineer as to when formwork will be ready for
inspection and allow sufficient time for inspection and adjustment.
4. Any work showing signs of damage through premature loading shall be demolished and
reconstructed at the Contractor’s expense.
B. Workmanship
1. Reference shall be made to BS 5975 and appendix “C” of the Concrete Society
Technical Report No.13, ‘Formwork and the CIRIA Data Sheet’ “Concrete Pressure
on Formwork”.
2. Except for few areas having suspended false ceiling within the project, most of the
structure is either exposed or receiving applied finish. Therefore, tolerances
specified under this part are more stringent then those specified in 5606 or ACI 301.
4. All formwork shall be constructed plumb, true, water and mortar tight, sufficiently
rigid and strong to prevent sagging between supports and to maintain true position
and shape during and after placing of concrete without bowing and distortion.
5. Exceptional care shall be taken to minimize fins, ridges, offsets, leaking of fins and
other defects.
8. Forms for beams and girders shall be designed to permit removal of at least one side
without shock to the partially set concrete and without disturbing the bottom portion
of the forms or its supports.
10. Provide 15 x 15 mm wrought hardwood fillet or other suitable material in the angles
of the formwork as shown on Drawings or as required by the Engineer to provide
chamfers in columns and beams and walls.
11. Anchor bolts, plates, sleeves, pipes, inserts, fixtures, electrical boxes, reinforcing
steel, duct openings, conduits, etc., shall be installed as per Drawings. Ample time
shall be allowed for the proper installation of such items. All steel items (other than
reinforcement) embedded in concrete shall be hot-dipped galvanized.
12. Form Cleaning: All forms shall be thoroughly cleaned before placement of concrete
and suitable temporary openings provided to permit removal of undesirable materials
from the interior without disturbing the whole formwork. All surfaces in contact with
concrete shall be wetted or treated with an approved form releasing agent before
placing of reinforcement. All formwork shall be thoroughly cleaned of any old
concrete or any other deposit before re-use.
13. Ensure that during concreting, formwork and supports are inspected by experienced
workmen and that any portion which shows signs of sagging or displacement is
straightened.
14. All formwork shall be inspected and approved by the Engineer. This approval,
however, does not relieve the Contractor of any of his liabilities and responsibilities
under the Contract.
15. Notwithstanding what has been stated above, the Contractor must allow in his
Tender for testing the type of form releasing agent he proposed to use.
3.2 REINFORCEMENT
A. General: Comply with B.S. 4449; B.S. 4461; B.S. 4482; B.S. 4483 OR ACI 301,
Chapter 5, Paragraph 5.1, and ASTM A775-81.
B. Fixing
1. Comply with BS 8110, Section 7, Para. 7.3 OR ACI Standard 301, chapter 5, Para.
5.5. Reinforcement shall be secured against displacement outside the specified
limits unless specified otherwise:
a. The actual concrete cover shall be not less than the required nominal cover
minus 5 mm.
2. Spacer chairs or other supports detailed on Drawings, together with such other
supports as may be necessary shall be used to maintain the reinforcement in its correct
position. In a member where the nominal cover is dimensioned to the links, spacers
between the links and formwork shall be of the same dimension as the nominal cover.
3. Non-structural connections for the positioning of reinforcement shall be made with steel
wire, tying devices or by welding. Care should be taken to ensure that the projection
ends of ties or clips do not encroach into the concrete cover.
4. The position of reinforcement shall be checked before and during concreting, particular
attention being paid to the position of top reinforcement in cantilever sections. Where
there is delay in depositing concrete after the placement of the reinforcement the
Engineer may require the Contractor to restore the reinforcement to a satisfactory
condition and may require protection of same from further corrosion.
6. All reinforcement will be properly stored under cover to avoid contact with the ground,
moisture, dust and salts and to avoid distortion once bent to shape. Improper storage
will be sufficient cause for rejection of reinforcement.
7. Laps and Joints of Reinforcement : Laps and joints shall only be made by methods
specified and at the positions shown on the Drawings or as agreed by the Engineer.
8. The splice lengths of all reinforcing bars which have to be spliced shall, unless
otherwise shown on the drawings, be in conformity with the following :
9. Splices to be staggered to the approval of the Engineer and the fabric is to be securely
tied layer to layer.
10. All reinforcement shall be placed accurately in position and securely fastened in place
to prevent displacement during the placing of the concrete. Particular care shall be
taken to ensure that the protective cover to reinforcement specified on the drawings is
obtained by the use of approved plastic tipped steel chairs for lower reinforcement and
cranked bars for upper reinforcement. All bars shall be securely tied together at every
alternate intersection, or as approved by the Engineer.
11. Ends of bars which are left projecting for any period exceeding 4 weeks shall be
painted with heavy coat of neat cement grout which shall be removed prior to
continuation of concreting.
12. Concrete cover to reinforcement shall be as shown on the drawings and the allowable
tolerances shall be in accordance with BS 8110: PART 1: 1985.
13. Tie wire shall be annealed iron wire not less than No. 16 Gauge or approved fasteners,
unless shown otherwise on the drawings.
14. Reinforcement that has in any way been previously used shall not be reused in the
work.
15. Welding of Reinforcement: Welding on site shall be avoided if possible, but where
suitable safeguards and techniques are employed and provided that the types of steel
(including high yield steel to B.S. 4449 and B.S. 4461) have the required welding
proportions, it may undertaken. Generally, however, all welding shall be carried out
under controlled conditions in a factory or workshop. The competence of the operators
shall be demonstrated prior to and periodically during the welding operations.
16. Cutting and Bending Reinforcement: Reinforcement shall be cut and/or bent in
accordance with B.S 4466. Bends in reinforcement shall have a substantially constant
curvature. Where the temperature of the steel is below 5oC, special precautions may
be necessary such as reducing the speed of bending or, with the Engineer’s approval,
increasing the radius of bending. Where it is necessary to bend reinforcement
projecting from concrete, care should be taken to endure that the radius of bend is not
less than that specified in B.S. 4466. The Engineer’s written approval shall be obtained
before cutting or heating any reinforcement detailed on the drawings. All reinforcement
bars, coated and uncoated, shall be bent cold unless otherwise approved by the
Engineer. Where it is necessary to reshape steel previously bent, this shall only be
done with the Engineer’s approval and each bar shall be inspected for signs of fracture.
17. Reinforcement, particularly grade 460 should not be subject to mechanical damage or
shock loading prior to embedment. It is permissible to bend grade 275 reinforcement
projecting from concrete provided that care is taken to ensure that the radius of bend is
not less that specified in BS. 4466. Grade 460 bars should not be rebent or
straightened without the Engineer’s approval.
3. Discharge the concrete completely at the Site within ninety minutes after the
introduction of the water to the aggregates. In hot weather reduce this time limit so
that no stiffening of the concrete shall occur until after it has been placed.
4. Begin the mixing operation within thirty minutes after the cement has been
intermingled with the aggregates.
1. Comply with BS 8110:85, Section 6, OR ACI 301, Chapter 7, Paragraphs 7.2 and 7.5.
2. Excessive mixing requiring the addition of water to preserve the required consistency
will not be permitted. Mix concrete to a consistency, which can be readily placed
without segregation.
3. Where admixtures are specified, equip mixers with a device for measuring and
dispensing the admixture.
C. Hand Mixed Concrete and all site mixed concrete are not permitted.
2. Construction joints other than when formed at movement joints shall be kept to a
minimum possible consistent with convenience of construction and design
consideration. Concreting shall be carried out continuously up to locations of
construction joints.
4. Concrete shall not be allowed to run to a feather edge and vertical joints shall be
formed against a stop board. The top surface of a layer of concrete shall be level
and reasonably flat unless design considerations make this undesirable. Joint lines
shall be so arranged that they coincide with features of the finished work.
5. Kickers (i.e. a starter stub) shall be at least 70 mm high and carefully constructed
and shall be cast along with the main concrete.
disturbed. Care shall be taken that the joint surface is cleaned immediately before
the fresh concrete is placed against it.
7. Saturate the cleaned surface with water and slush with a coating of 1:1 ½ cement-
sand grout. Place new concrete before grout has attained its initial set. Clean
horizontal construction joints and pour the cement-sand mortar over joints in walls to
a depth of 25 mm before depositing concrete. In walls, do not space construction
joints more than 15 metres apart, unless otherwise shown.
9. Particular care shall be taken in the placing of the new concrete close to the joint.
This concrete shall be particularly well compacted and vibrated.
10. Control joints for control of thermal cracking should be formed using crack inducers
or waterstoppers having built-in inducers. Control joints shall be introduced in
slabs-on-grades, tanking walls and retaining walls at spacings indicated on
structural drawings. Control joints in concrete topping to PC beams at typical floors
and at other locations in slabs and cast-in-place beams shall be formed in
accordance with the details shown on structural drawings.
B. Waterstops: Comply with B.S. 5337, Appendix D, Paragraph D4, OR ACI 301, Chapter
6, Paragraph 6.3. Clamp waterstops at top to prevent displacement.
C. Embedded Items
2. Accurately set anchorage devices by line and transit, and coordinate the locating of
all anchorage devices to be set for the accommodation of the work of other traders.
3. Locate anchor bolts and/or threaded type inserts and bars as shown on the
Drawings and on shop drawings. Obtain necessary templates from the mechanical
trades as required for the proper setting of anchor bolts and other items for
mechanical equipment, as required.
4. Assist other trades in the installation of piping, pipe sleeves, conduit and similar
items where such items are to install in concrete. Provide frames to securely hold
anchor bolts and anchorage devices in place during construction, and take care
that no displacement occurs during the pouring of concrete. Under this Section
furnish and set items not furnished by other trades using approved standard type
items suitable for their intended purpose.
A. Comply with ACI Standard 301, Chapter 8, Para. 8.1 for preparation before placing and
with BS 8110:85, Section 6, Para 6.5 and 6.8. Notify the Engineer 24 hours before
each pour so that the forms and reinforcement may be examined. Do not place concrete
until inspection has been or waived.
B. Concrete shall not be mixed or placed at shade air temperature below 2oC on a rising
thermometer, or at a shade air temperature below 3oC on a falling thermometer. When
the shade air temperature is 32oC and rising, special precautions shall be taken during
concrete operations, such as shading of the aggregates, formwork and plant, cooling of
the mixing water or other methods approved by the Engineer so that the temperature of
the concrete when placed shall not exceed 30oC. The temperature of the concrete can
be reduced by cooling the water and the aggregate. Aggregates shall be shaded from
direct sunlight, mixing water cooled by refrigeration or the addition of ice. Ice added to
the mix shall be crushed, shaved or chipped and thoroughly mixed to ensure rapid and
complete melting.
C. Fresh concrete place at these temperatures shall be shaded from the direct rays of the
sun to the satisfaction of the Engineer for a period of 24 hours. Concrete is not to be
mixed and placed when the shade air temperature is 38oC or above.
D. Before concrete is placed, clean mixing and conveying equipment from hardened
concrete and foreign matter. Check forms for construction and detail. Secure
reinforcement sleeves and inserts in correct position. Forms shall be free of water and
all debris. Sprinkle with water any semi-porous sub-grade to eliminate suction. Water
shall be removed from excavation before depositing concrete, such water shall not be
allowed to wash over newly formed concrete.
E. Comply with ACI Standard 301, Chapter 8, Para 8.2 for conveying concrete. Concrete
shall be transported from the mixer to the formwork as rapidly as practicable by methods
which will prevent the segregation or loss of any of the ingredients and maintain the
required workability. Concrete shall normally be placed and compacted without addition
of water. Care shall be taken to avoid displacement of reinforcement or movement of
formwork and damage to faces of formwork.
F. Care shall be exercised to prevent segregation of concrete and to prevent splashing the
forms while placing concrete. Concrete shall be placed through canvas elephant
trunking only equipped with suitable hopper heads. Chutes or trunking shall be of
variable lengths so that the free fall of the concrete from the end shall not exceed one
metre and a sufficient number shall be used to ensure that the concrete surface is
approximately level at all times. Where alternative provisions can be made, which are
acceptable to the Engineer, then low slump concrete can be dropped vertically through
greater heights than one metre.
H. Concrete which has achieved its initial set and cannot be properly compacted shall not
be placed in the forms.
I. Concrete topping: Before application the surfaces shall be thoroughly wetted and
brushed over with a coat of neat cement grout. The topping shall be placed before the
grout has started to set.
3.6 CURING
A. General
1. Comply with BS 8110, Section 6, Para. 6.6 and 6.8 and ACI Standard 301, Chapter
12.
2. The methods of curing and their duration shall be such that the concrete will have
satisfactory durability and strength, and the member will suffer a minimum distortion,
be free of excessive efflorescence and will not cause by its shrinkage, undue
cracking in the structure. To achieve these objectives, it may be necessary to
insulate the concrete so that it is maintained at a suitable temperature or so that the
rates of evaporation of moisture from the surfaces are kept to appropriate values, or
both. Different curing or drying treatments will be appropriate to different members
and products. Where necessary special care should be taken to endure that similar
components are cured as far as possible under the same conditions.
3. Providing proper temperature and moisture conditions for curing of concrete is much
more critical and important in hot weather, than under normal temperatures. It is
therefore of first importance that curing be promptly commenced, ample in coverage
and continued without interruption.
B. Curing Methods
1. Ponding with water: Effective for flat surfaces. Curing water shall not be more than
11oC (52oF) cooler than the concrete to prevent cracking and shall be free of
substances that may stain or discolour concrete.
2. Wet Saturated Material: Wet saturated material shall be held in close contact with
concrete surfaces and maintained continuously in damp and moist condition so that
a film of water remains on the concrete surface throughout the curing period. Wet
saturated materials shall be kept wet at all times for a minimum of seven days after
stripping.
3. Intermittent Spraying with Water: Care must be taken that newly finished concrete
is not damaged by water erosion. If sprinkling is done at intervals, care must be
taken to prevent the concrete from drying between applications of water.
4. When curing concrete with water other than ponding, do not allow the surface to dry.
Continuous cooling and drying of curing concrete is not allowed.
5. Top of columns and walls shall be cured after initial setting. As soon as formwork is
loosened water curing shall be applied to sides of columns and walls, and shall
continue uninterrupted for a minimum of seven days.
6. Slabs and flat surfaces shall be cured only by flooding. Flat concrete surface shall
be covered immediately after concrete is placed, tamped and leveled, with
polyethelene sheet and flooded with water as soon as initial hardening of concrete
occurs. Covering surface shall follow progress of concrete placement until the whole
surface is covered and flooded. Polyethelene sheet may be removed after 24 hours
and regular flooding maintained for a minimum of 7 days.
8. Curing Compounds
b. Concrete surface shall normally be damp when the coating is applied. Curing
compounds shall not be used if bond is necessary such as in base slab of two
course floor, since it prevents the topping from bonding.
C. Normal Curing Periods : Seven (7) days is the minimum curing period for all cast-in-
place concrete under normal weather conditions (temperatures around 24oC (75oF) and
normal wind speed). This period shall be extended to a minimum of ten (10) to
fourteen (14) days under hot weather or drying wind conditions.
A. Comply with BS. 8110:85, Section 6, Para.6.9.3 OR ACI 301, Chapter 4, Para. 4.5.
B. Do not remove forms or supports until the concrete has thoroughly hardened and has
attained sufficient strength to support its own weight and construction live loads to be
placed thereon, without damage to the structure. In general, do not disturb forms or
supports until the concrete has attained at least 40% of design strength for side forms
and 80% of design strength for bottom forms. Be responsible for proper form removal
and replace any work damaged due to inadequate maintenance or improper or
premature form removal.
C. The following shall be the minimum periods before striking formwork, unless otherwise
directed by the Engineer, at normal temperatures :
D. The removal time may be decreased with the Engineer’s approval where surface
temperature of concrete is 16oC and above; refer to Table 6.6, Section 6 of BS 8110,
Part 1: 1985.
E. Formwork for vertical sides of beams, columns and walls may be removed as soon as
the concrete has hardened, but not before 24 hours, by taking sufficient care to resist
damage from form removal operations. Suitable curing methods shall be implemented
immediately and followed rapidly where necessary, with protection from low or high
temperatures using suitable means of insulation.
F. Care shall be exercised in form removal to prevent chipping of corners and other
damage. Experienced foremen shall supervise form removal.
G. Removal of bottom form linings between props prior to the removal of supports may be
permitted, provided the formwork has been designed to allow such removal without
disturbing the supports.
H. No new permanent structure shall be erected on any part of the already erected
structure while the latter is still supported by formwork unless walls are built above
another wall carried on a properly supported base. This requirement does not prohibit
the use of props to take the load of more than one level of framing.
3.8 TOLERANCES
A. Comply with B.S. 5606 OR ACI Standard 117-81, Part 5, unless noted otherwise.
In any 3 m 3mm
Maximum for the total height of the structure 15mm
In any 6m 3mm
Maximum for the total height of the structure 7.5mm
2. Exposed slab soffits, beam soffits and in arrises, measured before removal of
supporting shores:
In any 3m + 3mm
In any bay or in any 9.6m + 5mm
Maximum for the total height of structure + 10mm
A. In the event that efflorescence, stains, oils, grease or any unsightly accumulation of
foreign materials are visible on the exposed exterior and/or interior surface of finished
concrete, the Engineer may require remedial action to be taken to remove these
blemishes. Such action may cover all exposed concrete or when irregular lapping can
be avoided, only such parts as are affected by the stains or other unsightly
appearances. No such remedial action is allowed unless otherwise approved by the
Engineer.
3.10 PATCHING
3.11 FINISHING
A. General Requirements for Flatwork: Strike off top surfaces of finished fill and
monolithic slabs true and level within a tolerance of 3 mm in 3 meters and measured
with a 3 metre straight edge placed in any direction at any location.
B. Monolithic Floor Finish: Level surface and remove excess laitance by tamping,
screeding, and preliminary wood floating. When the slab has hardened sufficiently so
that water and fine material will not be worked to the top, compact the surface with
motor-driven floats of the disc type and trowel smooth with two steel troweling
operations. Do the second troweling after the concrete has become so hard that no
mortar will adhere to the edge of the trowel, and exert heavy pressure to thoroughly
compact the surface. Leave floors with a smooth, hard finish free of blemishes and true
to a maximum tolerance of 3mm in 3 metres. Monolithically finish surfaces scheduled to
receive the following :
C. Motor Float Finish: Level surface and remove excess laitance by tamping, screeding,
and preliminary wood floating. When the slab has hardened sufficiently so that water
and fine material will not be worked to the top, compact the surface with motor-driven
floats of the disc type. Leave floors/roofs with a smooth finish and true to a maximum
tolerance of 3mm in 3 metres. Motor float finish surfaces scheduled to receive the
following :
1. Membrane Waterproofing.
D. Rough Slab Finish: Tamp the concrete using special tools to force the aggregate away
from the surface, then screed with straight edges to produce a reasonably true and
uniform surface. Rough slab finish surfaces scheduled to receive the following :
1. Floor beds.
E. Wood Float Finish: Tamp the concrete using special tools to force aggregate away from
the surface, then screed with straight edges to bring surfaces to the required lines. While
the concrete is still green, wood float to a true and uniform plane to a 3 mm in 3m
tolerance with no coarse aggregate visible.
F. Interior Exposed Concrete Surfaces of Slab, Beams, Columns and Walls: Unless
otherwise shown, leave a smooth finish, even-textured and free of blemished. Repair or
replace defective areas, as directed. As soon as the face forms are removed, remove all
fins and other projections carefully, level offsets and grind where necessary. Repairing,
replacing and pointing and filling voids shall be done to the Engineer’s satisfaction. Patch
as specified under paragraph “Patching”. Interior exposed concrete surfaces at tower
block are scheduled to receive paint as per architectural drawings.
A. Examine condition of porous fill and remedy any unsatisfactory portions prior to applying
vapour barrier.
B. Cover porous fill with vapour barrier of polyethylene sheeting. Do not lay sheeting until
immediately prior to placing of reinforcing mesh and concrete, in order to prevent damage
to the film. Seal seams as recommended by the manufacturer.
C. Do not place concrete over vapour barrier until all breaks have been patched and sealed.
3.15 GROUTING
-End of Section-
Page No.1
1.1.1 Scope
(2) The provisions of this specification shall also govern for non-structural
applications.
1.1.2 Definitions
(2) Bonded Tendons — Tendons which are bonded to the concrete through
grouting or other approved means, and therefore are not free to move relative
to the concrete.
(5) Sheathing — Enclosure around the pres tressing steel to avoid temporary or
per manent bond between the prestressing steel and the surrounding concrete.
(6) Coupling — The means by which the pres tressing force may be transmitted
from one Partial-length prestressing tendon to another.
(2) Wire, or strand, not specifically itemized in ASTM A421 or A416, may be used
provided they conform to the minimum requirements of these specifications and
have no properties which make them less satisfactory than those listed in
ASTM A421 or A416.
(2) Sheathing — Sheathing material for bonded tendons shall be strong enough to
retain its shape and resist unrepairable damage during construction. It shall
prevent the entrance of cement paste from the concrete. Material left in place
shall not cause harmful electrolytic action nor deteriorate. The inside diameter
shall be at (east 1/4 in. larger than the nominal diameter of single wire, bar or
strand tendons, or in the case of multiple wire, bar or strand tendons, the inside
cross area of the sheathing shall be at least two times the net area of the
prestressing steel. Sheathing shall be capable of transmitting forces from grout to
the surrounding concrete.
Sheathing shall have grout openings at each end and at all high points except
where tendon curvature is small and the tendon is relatively level, such as in
continuous slabs.
Drain holes shall be provided at low points if the tendon is to be placed,
stressed and grouted in freezing climate.
(3) Grout — (see Section 1.2, “Recommended Practice for Growing of Post-
Tensioned Prestressed Concrete.”)
(6) Ultimate Strength — Ultimate strength for bonded tendons shall not be taken
greater than the ultimate capacity of the anchor ages or couplings when they
are located at critical sections under ultimate load. Bond transfer lengths
between anchorages and the zone where full prestressing force is required
(2) Ultimate Strength — Ultimate strength for unbonded tendons shall not be
taken greater than the ultimate capacity of the anchorages or couplings.
(1) Static Tests — the test assembly shall consist of standard production quality
components and the tendons shall be at least 10ft. long. The test assembly
shall be tested in a manner to allow accurate determination of the yield
strength, ultimate strength and percent elongation of the complete tendon to
insure compliance with this specification. The specimen used for the static test
need not be one that has been subjected to dynamic loading.
(2) Compliance — Data shall be submitted to show compliance with the provisions
of Section 3.1.8.
(3) Prestressing Steel — certified mill test results and typical stress-strain curves
shall be submitted when requested. The typical stress-strain curve shall be
obtained by approved standard practices. For materials not covered by section
3.1.4 guaranteed tensile strength, yield strength, elongations composition and
other pertinent data shall be submitted. In this case, samples from each heat
(or lot in case of strands), properly marked, shall be provided for verification of
prestressing steel quality.
(1) Admixture — any material added to the grout other than portland cement and
water.
(2) Duct — the hole or void provided in the concrete for the post-tensioning
tendon.
(4) Grout Opening or Vent — an inlet, outlet, or vent in the duct for grout, water or
air.
1.2.2 Materials
(1) Portland Cement— Portland cement should conform to one of the following:
Specifications for portland cement —ASTM C150 Type I, II Or III.
Cement used for grouting should be fresh and should not contain any lumps or
other indication of hydration or “pack set”.
(2) Water – the water used in the grout 5 be potable, clean and free of injurious
quantities of substances known to be harmful to Portland cement, or
prestressing steel.
(3) Admixtures — Admixtures, should impart the properties of low water content,
good flow ability minimum bleed, and expansion if desired. Its formulation
should contain no chemicals in quantities that may have harmful effect on the
prestressing steel or cement Admixtures containing chlorides (as CL in excess
of 0.5% by weight of admixture, assuming 1 pound of admixture per sack of
cement), florides, sulphites and nitrates should not be used
Aluminum powder of the proper fineness and quantity or other approved gas
evolving material which is well dispersed through the other admixture may be
used to obtain 5% to 10% unrestrained expansion of the grout.
All admixtures should be used in accordance with the instructions of the
manufacturer.
1.2.3 Ducts
(1) Forming — (a) Formed Ducts — Ducts formed by sheath left in place should
be of a type that would not permit the entrance of cement paste. They should
transfer bond stresses as required and should retain shape under the weight of
the concrete. Metallic sheaths should be of a ferrous metal, and they may be
galvanized.
(b) Cored Ducts — Cored ducts should be formed with no constrictions which
would tend to block the passage of grout. All coring material should be
removed.
(2) Grout Openings or Vents — All ducts should have grout openings at both
ends.
For draped cables all high points should have a grout vent except where cable
curvature is small, such as in continuous slabs. Grout vents or drain holes
should be pro vided at low points if the tendon is to be placed, stressed and
grouted in a freezing climate. All grout openings or vents should include
provisions for preventing grout leakage.
(3) Duct Size — For tendons made up of a plurality of wires, bars, or strands, duct
area should be at least twice the net area of the prestressing steel.
For tendons made up of a single wire, bar or strand, the duct diameter should
be at least ¼ inch larger than the nominal diameter of the wire, bar or strand.
1.2.4 Equipment
(2) Accessory equipment which will provide for accurate solid and liquid measures
should be provided to batch all materials.
03314
Pre Stressed & Post Tensioned Concrete Structural
Page No. 6
(4) A pressure gauge having a full scale reading of no greater than 300 phi should
be placed at some point in the grout line between the pump outlet and the duct
inlet.
(5) The grouting equipment should contain a screen having clear openings of 3
mm maximum size to screen the grout prior to its introduction into the grout
pump. If a grout with a thyrotrophic additive is used, a screen opening of 4 mm
is satisfactory. This screen should be easily accessible for inspection and
cleaning.
(6) The grouting equipment should utilize gravity feed to the pump inlet from a
hopper attached to and directly over it. The hopper must be kept at least
partially full of grout at all times during the pumping operation to prevent air
from being drawn into the post-tensioning duct.
(1) Water should be added to the mixer first, followed by Portland cement and
admixture, or as required by the admixture manufacturer.
(3) Water should not be added to increase grout flow ability which has been
decreased by delayed use of the grout.
(4) Proportions of materials should be based on tests made on the grout before
growing is begun, or may be selected based on prior documented experience
with similar materials and equipment and under comparable field conditions
(weather, temperature, etc.). The water content shall be the minimum
necessary for proper placement and when Type I or Type II cement is used
should not exceed a water-cement ratio of 0.45
The water content required for Type Ill cement should e established for a
particular brand based on tests.
1.2.6 Grouting
(2) Ducts with concrete walls (cored ducts) should be flushed to ensure that the
concrete is thoroughly wetted.
03314
Pre Stressed & Post Tensioned Concrete Structural
Page No. 7
(1) All grout and high point vent openings should be open when grouting starts.
Grout should be allowed to flow from the first vent after the inlet pipe until any
residual flushing water or entrapped air has been removed, at which time the
vent should be capped or otherwise closed. Remaining vents should be closed
in sequence in the same manner.
(2) The pumping pressure at the tendon inlet should not exceed 250 psig.
(3) If the actual grouting pressure exceeds the maximum recommended Pumping
pressure, grout may be injected at any vent which has been, or is ready to be,
capped as long as a one-way flow of grout is maintained. If this procedure is
used, then the vent which is to be used for injection should be fitted with a
positive shut-off
(4) When one-way flow of grout cannot be maintained, the grout should be
immediately flushed out of the duct with water.
(5) Grout should be pumped through the duct and continuously wasted at the outlet
pipe until no visible slugs of water or air are ejected and the efflux time of the
ejected grout should not be less than the injected grout. To insure that the
tendon remains filled with grout, the outlet and/or inlet should be closed. Plugs,
caps or valves thus required should not be removed or opened until the grout
has set.
(2) Grout temperature — Grout should not be above 32o C. during mixing or
Pumping. If necessary, the mixing water should be cooled.
-End of Section-
1. GENERAL
2. Supply of materials, labour, tools and equipment for the repair of concrete cracks
due to shrinkage and thermal movements during construction and the treatment of
construction and control joints.
1.2 DESCRIPTION
1. Purpose of the work of this section is to protect finishes from substrate cracking
and to avoid corrosion of reinforcement, and to prevent concrete damage in
concrete elements exposed to the corrosive outside environment.
2. Except as noted below, work shall include the treatment by injection of all cracks
exceeding .2mm in width in basement structural elements. See Section 07572.
3. The repair of surface cracks in slabs that will receive a Traffic Coating (TC) shall
be the responsibility of that trade. See Section 07572: Traffic Coating.
1. Provide sample sections of 1 m length for each type of repair for approval by the
Engineer. Approved samples shall become minimum standard for repairs.
2. PRODUCTS
2. Epoxy grout.
3. Epoxy mortar.
5. Epoxy resins.
3. EXECUTION
3.1 INSPECTION
1. Inspect all areas subject to crack repair carefully, including construction and
control joints, and establish and mark on site scope of work.
3.2 TIMING
1. Execute crack repairs only when crack width is maximum, i.e. at concrete
temperatures 25oC or lower.
3.3 PREPARATION
1. Establish repair methods for each area, the crack size and type in consultation
with the Engineer.
3.5 APPLICATION
2. Prior to full scale work, provide a sample application for the Engineer’s review.
3. Remove all excess material and leave surfaces ready to receive specified finishes
without further preparation.
-End of Section-
1. GENERAL
3. Power Trowel: The approach for this building is for all concrete horizontal
surfaces that are directed by the Engineer, to be finished using the power trowel
technique, to avoid the use of concrete toppings and to avoid the use of mortar
beds for the installation of applied finishes such as traffic coating. Seamless
flooring, tiles, carpets, etc. This means conduits and other services cannot be
buried within mortar beds and therefore must be placed and embedded in
concrete. This means the slabs must be finished in the first instance, suitable to
accept applied finishes installed with the thin-set techniques such as adhesive and
thin-set mortars.
1.4 SUBMITTALS
5. Water: Clean fresh, potable, free of sulphate, chlorides, organic and other
deleterious matter as per BS 3148.
1. For Filling Surface and Minor Cracks, Saw Cuts and Tooled Joints: 1 part cement
to 2 parts fine concrete sand wetted with lates additive to provide a pourable mix.
Grout mix in this section shall cover crack filling not treated under Section 03345:
‘Concrete Crack Repair’.
3. EXECUTION
3.1 PROTECTION
1. Protect concrete during finishing and curing operations from wind and rapid
drying.
3.2 TOLERANCES
Completed surfaces shall not vary more than 6 mm in 3000 mm from dead level, non-
accumulative, except where slopes to drains are required as shown on the drawings.
1. Strike off and screed concrete after it’s placed to correct elevations, levels and
slopes and consolidate with a wooden darby or bullfloat. Complete levelling and
consolidation before free moisture (bleeding) rises to surface.
2. After the concrete has been placed, consolidated, struck off and levelled, the
concrete shall not be worked further until ready for floating. Floating with a hand
float or with a bladed power trowel equipped with float shoes, or with a powered
disc float shall begin when the water sheen has disappeared and when the
surface has stiffened sufficiently to permit the operation. During or after the first
floating, plainness of surface shall be checked. All high spots shall be cut down
and all low spots filled during this procedure to produce a surface within Class B
tolerance throughout. (Finishes with Class B to tolerances shall be true planes
within 6 mm in 3 m, as determined by a 3 straightedge placed anywhere on the
slab in any direction). The slab shall then be re-floated immediately to a uniform
sandy texture.
3. Floors shall be finished to a hard, dense surface free from pinholes and
imperfections.
4. Roof screeds to be supplied and installed under the specified roofing membrane
section.
After floating, the surface shall be power trowelled and finally hand trowelled. The first
trowelling after power floating shall produce a smooth surface which is relatively free of
defects but which still show some trowel marks. Additional trowellings shall be done by
hand after the surface has hardened sufficiently. The final trowelling shall be done when a
ringing sound is produced as the trowel is moved over the surface. The surfaces shall be
thoroughly consolidated by the hand trowelling operation. The finished surface shall be
essentially free of trowel marks, shall be uniform in texture and appearance and shall be
plane to a Class A tolerance. (Finishes with a Class A tolerance shall be true planes
within 3 mm in 3 m, as determined by a 3 straightedge placed anywhere on the slab in
any direction).
2. Apply surface hardener in two shakes to total coverage of 5 Kg/m sq. of floor
surface.
3. Apply dust sealing compound to finished concrete floors in accordance with the
manufacturer’s instructions. See finish schedule for locations.
1. Provide saw-cut or hand edger trowel control joints where indicated on structural
drawings to layouts shown or as designated by the Engineer. In lieu of other
indications or directions, control joints shall occur over beams and in diamond
pattern to perimeter of columns.
2. Care shall be taken that control joints are sawn at the correct time after finishing of
concrete to ensure sawing is not done too soon or delayed too long (within 24
hours from concrete pour).
5. Clean joints, fill with grout mix and strike off flush with surface of floor after
concrete slabs have fully cured.
1. Where superficial cracks occur in substrates and are not treated under Section
03345, Concrete Crack Repair”, and prior to the laying of finish materials (paint,
carpet, ceramic tiles, traffic coating, resilient flooring, waterproofing and roofing)
rout out the cracks, grind level as necessary, and fill flush with grout.
1. All concrete floors, stairs and landings, shall be moist cured and steel trowelled to
a smooth finish.
2. All Concrete slabs to receive screed finish shall be moist cured and broom
finished.
3. All concrete slabs to receive seamless applied coatings, paint, carpet, ceramic tile
and waterproofing to be moist cured and steel trowelled to a smooth finish.
-End of Section-
1.1 DESCRIPTION
1.2 STANDARDS
Standards and codes which are generally applicable to the work of this section are listed
hereinafter along with QNBS ( Qatar National Building Specifications ) :
B. This Specification Section shall govern all structural pre-cast and pre-cast pre-
stressed concrete work for the project except where more stringent or specialized
requirements are indicated. All work shall be performed to secure for the project
homogeneous concrete having the required strength, surface finish, materials,
durability, and weathering resistance, without planes of weakness or other
structural defects, and free of honeycombs, air pockets, voids, projections, offset
of plane and other defacements of concrete. Be fully responsible for any defects
or damage in the building arising from faulty materials or workmanship and the
costs of remedial measures in order to ensure that the completed work complies
with the Contract Documents.
D. Supervise and coordinate all phases of the structural pre-cast and pre-cast pre-
stressed concrete construction process and be methods of manufacture and
practices of handling raw materials and manufactured concrete shall be reviewed
by the Engineer prior to execution of the structural pre-cast and pre-cast pre-
stressed concrete work.
E. Only materials of known quality shall be incorporated in the work. All materials
shall be properly selected, reviewed and approved by the Engineer before use.
And maintained during shipment, storage and use. Construction systems and
techniques shall be properly selected, reviewed and approved by the Engineer
before use, and maintained throughout the complete structural pre-cast and pre-
cast pre-stressed concrete construction phase. Adequate spare equipment, parts,
additional components and repair facilities shall be available for all tools and
equipment.
1.3 QUALIFICATIONS
B. Pre-stressing shall be done by methods and with related equipment that are in
conformance with general accepted systems of pre-stressing.
1.4 TESTING
B. Conduct load tests in accordance with ACI 318 erection and also after erection
and casting of topping slab to substantiate the performance characteristics of
structural pre-cast and pre-cast pre-stressed elements so designed by the
Engineer.
C. The Engineer will evaluate the adequacy of the Contractor’s quality control. In
addition to the requirements hereinafter specified under Paragraph “MIX Design”,
the Contractor shall:
2. Inform the Engineer with at least one day’s advance notice when concrete
is to be placed.
2. Additional testing such as additional cubes for early breaks, etc., for
construction purposes.
3. Testing to verify the adequacy of work done without prior notice, without
proper supervision, or contrary to standard construction practice.
E. The Engineer may station a qualified inspector at the batch plant during the entire
time of batching, and shall continuously test, inspect, and report on the following:
F. The Engineer will station a qualified inspector at the casting site to continuously
test, inspect and report on the following:
1. For each forty cu.m. of each different concrete type or portion thereof cast
per day, the following tests will be performed with the applicable standards.
a. Six strength tests using 150 x 150 x 150 mm cubes per B.S. 1881,
made from a mix selected at random. Break 3 cubes at age 7 days
and three cubes at age 28 days. Additional test specimens may be
cast for construction progress control purposes.
5. Check all openings and provisions for full coordination with all trades in the
Contract, as shown on approved shop drawings.
G. The Contractor shall provide facilities and equipment for the conducting of all tests
specified herein except for the strength test which should be carried out by an
independent testing agency. Test specimens may be cured by immersion.
A. The Contractor shall prepare and provide his quality control programme for
structural pre-cast and pre-cast pre-stressed concrete work with particular
attention to details, pre-checking processes, procedures and close supervision. In
order to assure that proper work is performed to prevent later corrective actions,
the Contractor shall provide at least one man full time to provide quality control for
structural pre-cast and pr-cast pre-stressed concrete work. This assignment will
not relieve the Contractor’s other quality control personnel of their duties relative
to the quality control of the structural requirements and surface finish of the
structural pre-cast and pre-cast pre-stressed concrete work.
B. The Contractor shall arrange for the training of his quality control personnel who
will perform quality control of structural pre-cast and pre-cast pre-stressed
concrete work. Training shall include but is not limited to materials, evaluation,
special mix design techniques, mix placement, vibrator selection and use,
formwork details, formwork, protection and release agent use, reinforcing steel,
tendons, debonding, inserts and jacking detailing and installation, finishing
equipment and techniques, corrective procedures and protection of complete
work.
C. The Contractor’s quality control personnel shall be responsible for verifying all
details necessary to produce the final structural design objectives. The
Contractor’s quality control personnel shall also verify the quality of the structural
pre-cast and pre-stressed concrete work and guide the production of results which
will be within acceptable physical tolerances.
B. Prior to this meeting, the Contractor shall submit to the Engineer all pertinent
information including written procedural outlines, description of forming systems,
characteristics of all materials. The above information shall be received by the
Engineer at least 30 days prior to the pre-construction meeting.
C. During the pre-construction meeting the Contractor shall present an outline plan
for all concrete work to be accomplished and indicating special procedures
relative to the structural pre-cast and pre-cast pre-stressed concrete work. The
outline shall include reviews of sources of materials, commentary on source,
source variations during the course of the work, storage and use of materials,
description of all equipment necessary for batching, mixing, conveying, placing,
forming, reinforcing, pre-stressing, compacting, and finishing of structural pre-cast
and pre-cast pre-stressed concrete.
1.7 SUBMITTALS
B. Design Mixes: Submit to the Engineer copies of mix designs with support
material, as described under Paragraph “MIX DESIGN”.
D. Shop Drawings: Submit to the Engineer in the manner prescribed in the Contract
Documents, layout plans and detailed fabrication and placement drawings for
each structural pre-cast and pre-cast pre-stressed element. The shop drawings
are to include the following information.
7. All openings, sleeves, inserts and other provisions in full coordination with
all trades in the Contract.
9. Identification marks.
E. A record shall be kept for every piece of pre-cast element produced showing the
following:
8 mm for PB1
As the actual cambers may vary by +/- 15%, the Contractor shall ensure that only
beams with cambers varying by +/- 3 mm are erected in adjoining areas of the
same floor level. To facilitate this the Contractor shall store beams arriving to site
in groups in accordance with their actual camber/age.
H. Test Reports: Submit to the Engineer copies of all testing and inspection reports
required under Clause “TESTING”.
1.8 INPSECTION
B. The Contractor shall assume full responsibility for the design of the pre-cast pre-
stressed units. Accordingly he shall either check and declare his full acceptance of
the design prepared by the Engineer or in case of having reservations furnish a
design prepared by a qualified licensed engineer for the structural pre-cast and
pre-cast pre-stressed concrete units and connections to meet the needs of
fabrication, reinforcing, pre-stressing, stripping, handling, storage and erection
operations complying with the requirements of the Contract Documents.
A. Transport, store and handle structural pre-cast and pre-cast pre-stressed units in
a manner to avoid undue strains, hair cracks, staining, or other damage. Deliver
units from casting site to project site in accordance with schedule and proper
setting sequence. Store structural pre-cast and pre-cast pre-stressed units free of
the ground and protected from wind or rain splashes. Cover units, secure covers
firmly, and protect the units from dust, dirt or other staining materials.
1.11 PROTECTION
2.1 MATERIALS
B. General: Obtain cement, aggregates and water from single source, sufficient to
complete the entire structural pre-cast and pre-cast pre-stressed concrete work
and to assure regularity of appearance and uniformity of colour. Provide all
materials in accordance with and meet all applicable requirements of Section
03300 “Cast-In-Place Concrete”.
D. Pre-stressing Tendons
2. Coating: Unbonded parts of tendons shall have the pre-stressing steel for
that part permanently protected against corrosion by a properly applied
coating of epoxy material. The coating shall remain ductile and free from
cracks and shall not become fluid over the entire operating or anticipated
range of temperatures. The coating shall be chemically stable and be non-
reactive to material used for sheathing. The coating material shall adhere
to and be continuous over the entire tendon length to be unbonded.
2. Anchorage devices shall hold the pre-stressing steel without slip of more
than 3 mm at a load equal to the applied load on the wire at pre-stressing.
1. It shall not retard or in any other way affect the setting of concrete.
2. The average bond stress on bars coated with the compound with half their
length, as shown on the Drawings, cast into concrete specimens and
subjected to pull out tests at 7 days shall not exceed 1380 N/m2 (20
lbf/in2) and the total movement of the dowel bar relative to the concrete
shall be not less than 0.25mm (0.010 inches) at that stress. The concrete
specimens shall be 150 x 150 mm (6” x 6”) in section and 450 mm (18”)
long and made with the same mix proportions as used in the Works.
A. Properties of Mix: Adjust design mixes as required to obtain the strength specified.
1. Compressive Strength
(i) Half “T” Beams, Floor Planks, Tapering Slabs, Lintels and
other Members Unless Stated Otherwise: 300 Kg/sq.cm
characteristic cube strength minimum at 28 days and 250
Kg/sq.cm at the time of stripping.
2.3 FORMWORK
B. Pre-cast single tees are designed as an exposed structure that will only receive
appropriate putty and paint. Steel moulds, therefore shall be smooth, rigid and
welded at locations that will not adversely affect appearance. Joints in moulds
must be made smoothly by grindings. Locations of joints shall be approved by the
Engineer before fabrication of mock-up.
2.4 MOCK-UP
A. The Contractor shall produce one sample mock-up as directed by the Engineer. If
the first mock-up is not accepted by the Engineer (visually and/or structurally), the
Contractor shall provide further mock-ups until the Engineer’s approval is given.
B. Use beam PBI for the visual mock-up and for the structural testing.
Stage 1 - Non-composite.
Stage 2 - Composite till failure.
1. Harness: 70.
2.7 GROUT
Submit to the Engineer epoxy grout of the Type and Specification suitable for the required
application.
A. ASTM A36
2. After welding prime exposed surfaces of embedments and loose stock with
zinc chromate.
3. EXECUTION
3.1 FORMING
A. General: Forms and casting beds are to be firmly seated so as not to deflect or be
displaced under concreting or tensioning loads. Correct for thermally induced
strains or forces.
1. For member penetrations larger than 150 mm coring or field cutting is not
permitted unless prearranged with and approved by the Engineer.
2. Clean and coat forms with release agent prior to installation or reinforcing
or embedments.
1. Dimensions
A. Place mild steel and pre-stressing steel in accordance with properly executed
placement drawings.
3. Embedments
D. Broken strands and strands showing severe fabrication defects shall be removed
and replaced.
E. Unbonded part of tendons shall be coated with rust preventive, lubricating mastic
and enclosed in a sheath that will permit the tendons for that part to return to their
natural length.
F. Each tendon shall be marked and clearly identified for its location in the work.
Tendons may be handed mechanically or manually. Belt or webbed slings are
recommended when tendons are handled mechanically.
G. Tendon placement shall not vary more than 3 mm vertically from the points
dimensioned. Tendons may not be moved laterally to clear openings.
H. Concrete between tendons and openings is slabs shall be at least 150 mm.
Reinforcing steel shall be required at corners of all openings.
K. See Section 03300 “Cast-In-Place Concrete” for additional requirements for all
reinforcing bars.
2. Deflected Tendons
b. For single tendons, the deflector in contact with the tendon shall have a
radius of not less than five (5) times the tendon diameter for wire or ten
(10) times the tendon diameter for a strand and the total angle of deflection
shall not exceed 15o.
e. Tendon force measured by gauge pressure must agree with 5% with the
tendon force calculated by elongation measurement.
g. In no case shall the steel be tensioned above 80% of the ultimate strength
of the strand. The anchor force shall not exceed 70% of the ultimate
strength of the strand.
A. Batch, transport, deposit, consolidate and strike off the concrete to produce dense
homogeneous concrete elements.
B. Surface Finishes
c. Concealed: Floated.
2. Steam Curing:
A. Remove the structural pre-cast and pre-cast pre-stressed elements from the form
without damaging or overstressing and store or place for transportation on a
stable bed that will not allow further distortion of the member. Separate stacked
members with suitable battens and bracings.
B. Coat all exposed tendon ends and exposed metal inserts with rust preventive
paint as indicated on the Drawings.
C. Mark each member with an identifying reference or piece mark, and the date of
casting. All piece marks are to be correlated with test reports and plan layouts or
erection drawings.
D. Transport the structural pre-cast and pre-cast pre-stressed element with sufficient
batterns, bracing, and supports so as not to overstress by vibration or impact
loadings.
A. General: Minor cracks and spalls not affecting the structural integrity of the
element can be patched with epoxy type bonding agents and patching
compounds:
3.7 INSTALLATION
A. General: Erection responsibilities include the safe and proper placing, aligning,
and levelling of the structural pre-cast and pre-cast pre-stressed elements on the
accepted bearing surfaces and affecting their proper securement.
C. Guying, Bracing, and Shoring: Install in proper sequence and maintain all
temporary supports shown or required to control alignment, deflection, and stress
levels. Retain temporary supports until framing elements braced thereby have
attained integral stability in accordance with the design.
F. Grouting: Complete joints, gaps and connections by filling with grout as shown on
Drawings and as approved by the Engineer.
A. Field cutting of holes may be done only with the Engineer’s concurrence and only
with power saws or core drills.
2. Cracks, spalls and sharp corners created by field cutting are to be ground,
eased, and patched with epoxy type bonding and patching compounds.
-End of Section-
1. GENERAL
2. Coordination with the work of Sections 01400, 03300, 03346, 07120, 07145,
09310, 09315, 09800, 10050 and the work of Divisions 15 and 16.
1. The following standards, codes and other documents are referenced in this
section. Where applicable QNBS (Qatar National Building Specifications) shall be
referred.
2. Fine aggregate and sand for mortar: 0.03m3 for each mix of concrete.
3. After the Engineer is satisfied that the samples with their sources are truly
representative samples and sufficient quantities of these materials are readily
available for the completion of all concrete work, then they shall be sent to the
laboratories for testing in accordance with Section 01400.
4. The Contractor shall supply and deliver to the laboratory all samples and have all
laboratory tests made at his own expense, as performed under this section.
5. During construction, sample and test all concrete, aggregates, cement, and water
as frequently as deemed necessary by the Engineer.
1. Before concrete screed is placed, supply the Engineer with details of mixes,
aggregates, additives, and surfaces of supply. State where each mix is to be
used.
3. Test of Aggregates:
7. Test for relative density by weighing in air and in water, in accordance with
BS 812.
10. Reports: Submit to the Engineer copies of reports on all tests in a form approved
by the Engineer.
2. PRODUCTS
2.1 MATERIALS
3. Water
1. Water for mixing of concrete and for curing of concrete shall be fresh,
clean, and free of oil, acids, alkali, sewage, deletectious mineral or organic
matter.
4. Water for curing concrete in addition to the above requirements, shall not
contain impurities in sufficient amount to cause discolouration of the
concrete.
4. Fine Aggregates
4. Fine aggregates shall not contain more than 0.06% CL by weight, subject
also to the requirements of this section.
5. Fine aggregates shall not contain more than 0.4% S03 by weight, subject
also to the requirements of this section.
5. Admixtures
8. Carry out trials of any admixture proposed for use, before installing in the
finished work. Use the cements, aggregates, and water, which are to be
used in the specific work.
6. Bonding Agent: Epoxy resin bonding agent for bonding screed to concrete slab.
1. Composition
2. Proportions
3. Bonding Material
3. EXECUTION
3.1 PREPARATION
1. Before starting work ensure that bases are sufficiently flat to permit specified
levels and flatness of finished surfaces, bearing in mind the permissible minimum
and maximum thickness of the screed / topping. Ensure bases are clean and free
from plaster, dirt, dust and oil.
2. Where any screed is described as “proprietary”, all materials, the mix proportions,
minimum/maximum thickness and workmanship must be in accordance with the
recommendations of the stated manufacturer even though that manufacturer may
not supply all of the required materials.
4. Conduits: Haunch up in cement: sand 1:4 on both sides of conduits before laying
quilt for floating screeds. Conduits, which are to be cast into screeds to be
overlaid with 500 mm wide strip of steel fabric to BS 4483, reference D49. Place
the reinforcement at mid depth between the top of the conduit and the screed
surface.
3.3 APPLICATION
1. Apply epoxy resin bonding agent by brush or roller to the prepared concrete
surface.
2. Mix 3 parts clean dry sharp sand to part OPC (by weight) and add sufficient water
to obtain a semi dry mix.
3. Add 10 litres SBR latex at a rate of 10 litres per 50 Kg OPC and mix, obtain a wet
but non-flowable consistency.
5. Fully compact by double beam vibrator or plate vibrator or, where this is not
practicable by hand.
8. Sudden irregularities are not permitted. When measured with a slip gauge to BS
8204 : Part 1, Figure 3 or equivalent, the variation in gap under a straightedged
(with feet) placed anywhere on the surface to be not more than the following:
1. Timing: Carry out all finishing operations at optimum times in relation to the
setting and hardening of the material. Do not wet surfaces to assist surface
working. Do not sprinkle cement onto surface.
2. Smooth Floated Finish: Use a hand float, skip float or power float to give an
even surface with no ridges or steps.
If, because of inadequate finishing or protection, the surface of the screed is not
suitable to receive the specified flooring material, it must be made good by
application of a smoothing compound to the satisfaction of the finished flooring
subcontractor. Allow for the cost of any such making good.
4. Trowelled Finish for wearing surfaces: Float to an even surface with no ridges
or steps. As soon as the surface is sufficiently hard, steel trowel by hand or
machine. Re-trowel at least twice at intervals, until a hard closed finish is obtained
and there is little or no effect from further trowelling.
Without delay float the surface using a power float to give an even surface with no
ridges or steps.
As soon as the surface is sufficiently hard, steel trowel by hand or machine. Re-
trowel at least twice at intervals, until a hard closed finish is obtained and there is
little or no effect from further trowelling.
Finished surfaces must be uniform, smooth and free from trowel marks and other
blemishes.
6. Curing: Unless otherwise specified: Immediately after laying, protect surface from
wind, draughts and strong sunlight. As soon as screed / topping have set, closely
cover with polythene sheeting and keep in position for not less than 7 days. Do
not heat screeds / toppings or the building artificially during first 4 to 6 weeks after
laying, thereafter raise temperature slowly.
-End of Section-
1. GENERAL
1. The work under this Section shall comply BS 8000 Part 3, BS 6073 Parts 1 and 2,
BS PD 6472 and BS 5628.
2. The work under this Section shall comply with Local Municipality Applicable
Advisory Notes and regulations, and Qatar Municipality advisory note 007
(ordinance No. 44).
4. Obtain one set of referenced British Standard and Local Municipality Advisory
Notes and regulations for Building Material specification and keep on site for
review by Authorities having Jurisdiction, by the Engineer, Contractor and
Subcontractors.
1.3 SUBMITTALS
1. Samples, Drawings:
2. Identify all samples with project number, date, Contractor’s name, and
description of the sample, i.e. manufacturer’s name. Product name and
type.
2. Testing
3. Certification
1.4 MOCK-UP
1. Construct a mock-up wall in the building of a typical wall type. The wall shall be
floor in height. Location shall be as designated by the Engineer. Modify the mock-
up wall as may be necessary to obtain approval by the Engineer. Approved mock-
up wall may remain as part of the completed building.
2. Mock-up shall contain approved materials, Concrete block masonry work shall
match approved mock-up wall.
2. PRODUCTS
3. Masonry Cement: Bagged masonry cement equivalent to 1:1:6 mix specified may
be used in lieu of cement/lime mortar.
5. Water: potable, free of organic matter, free of debris, free of chlorides (salt), free
of sulphates and free of silt, with Ph value in the basic range of 7 – 9.
1. Strap and Frame Anchors: Stainless steel in accordance with BS 1449: Part 2 :
1983 to Grade 304 S15.
4. Vertical Reinforcement: Steel bars type 2 high yield deformed steel bars
complying with BS 4449 as per Section 03300.
1. Proportion mortar dry, 1 part cement, 1 part hydrated lime and 6 parts aggregate
and mix thoroughly. Add and thoroughly and uniformly mix in enough water to
make mortar tightly ball in a man’s hand and to slightly ooze through fingers as
the hand is closed.
2. Mix no more mortar at a time than can be used within one half hour. Mortar not
used within the one half hour time shall be disposed of. Do not re-temper mortar.
2. Bonding Slurry: Proportion 1.5 to 2 parts cement to 1 part latex admixture and
mix to a creamy consistency free of lumps.
3. EXECUTION
1. Units shall be laid on solid beds of mortar, webs and shells of hollow units to be
covered, vertical joints between units shall be solid filled.
2. Cutting of masonry units shall be executed by power driven masonry saw. Cut
units to accommodate wall dimensions, conduits, steel framing, fixtures, recesses
and other work.
3. Line pegs shall be removed as the work progresses, resulting holes filled and
tooled before mortar has set.
4. Masonry units shall be set out with a storey rod so that coursing lines up at steel
shelf angles, sills, heads of windows and doors with full courses.
5. Walls shall be kept level at all times. Carry up walls in a uniform manner, no part
being raised more than 1000 mm above any adjacent unbuilt course, and no area
of walling higher than 600 mm, above any course which is not fully set. Angles
and reveals shall be kept true, square and plumb. Broken walls must be laid up
with a lead.
6. Walls shall be constructed as true planes and when tested with a 3000 mm
straight edge placed anywhere on the all in any direction shall be true to plane
within 3 mm and plumb within 6 mm. Each horizontal joint shall be level and at
same height in all walls around the room and true to the lines and dimensions
indicated on the drawings. Vertical joints in alternate courses shall be plumb and
in line. Unsatisfactory work shall be removed and replaced.
7. Units shall be laid up in running (stretcher) bond with vertical joints in successive
courses centring on mid point of the unit below. Joints to be dead level and
uniform in width.
9. Where fire-rated walls are called for, construct walls with block of proper solids
content to provide the required rating.
10. Provide special units at jambs, heads, sills, corners and bonding blocks as
required. External corners shall be bullnosed throughout.
11. Units shall be accurately cut and fitted at head of windows, window stools, heads
of doors and other openings as necessary to accommodate the hollow metal door
frames, window frames, window stools, etc.
12. Build hollow metal frames into masonry work at correct elevations using anchors
furnished with frames. Frames to be set and maintained square, plumb and true.
Frame which are to be set on finished floor are to be anchored both jambs with
bolts and expansion shields.
13. Masonry units shall be laid free of smears, mortar slicks, stains, cracked, broken
edges and corners and other defects detrimental to the finished appearance. If
any chipped or broken units are discovered in the finished wall, the Engineer will
require their immediate removal and replacement with new units at no additional
cost to the Contract.
15. Installation in masonry all nailing, ground, inserts, anchors and other items
supplied by other trades, and where required so as to receive anchor bolts for the
securing of wall cabinets, shelves, vanities, etc.
1. Unless otherwise specified, rod all joints in exposed masonry work (concave). Use
a plastic pointing tool which will not cause staining of the mortar.
3. Use flush joints for concrete block walls which are not exposed in the finished
work, or plastered directly.
1. Confer with other Sections to determine the location and size of openings to be
left in the masonry for heating, ventilating, plumbing and electrical pipes, ducts,
boxes, or other items. Coordinate and ensure that the structure is not weakened.
2. Where metal outlet boxes panels or other similar items occur in concrete block
walls, cut such openings with a saw in order to provide square and clean edges.
3. Leave reglets where required for the installation of metal flashings and sheet
metal.
4. Install access panels as provided by Division 15 and 16. Coordinate work and
access panel locations as per Drawings and with Division 15 and 16.
1. Install reinforced concrete block lintels over openings in concrete block walls.
Construct lintels with special concrete lintel blocks. Lintels shall have underside
and faces finished and shall be of the same material as wall faces. Lintels shall
bear minimum 200 mm and bearing on supporting masonry and shall be isolated
with two layers of heavy asphalt coated paper.
2. Install solid concrete masonry bearing blocks at the jambs of all concrete block or
steel lintels. The bearing blocks to be of the same material as the adjacent wall
surfaces.
3. Concrete and reinforcing steel for block lintels and bearing blocks shall be as
specified in Section 03300. Use concrete, not mortar to fill blocks.
3.5 GROUTING
3.7 LATERAL SUPPORTS FOR MASONRY WALLS (Walls thicker than 45 mm)
1. Minimum size 100 x 100 x 150 mm long x 6 mm thick galvanized painted steel;
angles along top of concrete block walls exceeding 3600 mm in length and
laterally unsupported by masonry walls at right angles to them. Fasten angles to
structure above with anchors, and space at not over 1800 mm o.c. on both sides
of the walls, staggering the angles, that when combined, angles are not over 900
mm o.c.
1. Reinforce all concrete block walls and partitions with horizontal reinforcing as
follows.
2. Reinforcement to be set in mortar bed joints and lapped at least 150 mm at all
splices and at corners and intersections.
4. Reinforcement to be continuous and set in the second bed course 200 mm and in
every second bed course 400 mm thereafter, to full height of wall or partition.
6. Reinforcement to be set in the second and third bed joints 200 mm apart
immediately above lintels and below sills of openings and shall extend at least 900
mm beyond the jambs.
1. Construct vertical control joints in masonry walls at maximum 6000 mm o.c. and/or
where directed by the Engineer. Joints shall be constructed full height of the walls
or partitions. Joints shall be formed by using one half and full blocks to form a
continuous straight vertical joints and placing continuous tarred or waxed paper or
asphalt emulsion on the end half-cell of the blocks; the resulting centre key cavity
is to be completely filled with mortar as each course is placed. Vertical joint
between the block ends shall be raked out to a depth of 12 mm full height, both
sides and left ready to receive caulking specified under Section 07900.
2. Apply tendering to all exposed cast-in-place concrete walls and soffits, and to
exposed concrete block masonry not specified to be plastered in Division 9 of the
Specifications. Refer to Finish Schedule for finishes.
1. Clean substrates and apply bond coat with a stiff brush to a most surface,
forcing material into concrete, block and mortar pores.
2. Apply rending over bond coat, filling joints in block work fully and to obtain
a uniform thickness over the block constructions of 6 mm and make
suitable to accept protective spray coat.
3. Moist-cure rendering.
3.11 CLEANING
1. As the work proceeds, carefully remove mortar splashes from masonry surfaces
and adjoining surfaces. After completing each section of the all, clean down
surfaces and make good where required.
2. In all cases, first clean a sample area of masonry in an approved location and
obtain approval by the Engineer before completing work.
-End of Section-
1.1 DESCRIPTION
A. General: Provide all structural steel in accordance with the requirements of the
Contract Documents.
1.2 STANDARDS
A. All structural steel except as otherwise shown, shall comply with the applicable
provisions and recommendations of the following Codes, Specifications and
Standards:
B. Copies of all the above codes and standards shall be submitted to the Engineer.
Should the above referred documents contain conflicting requirements the more
stringent shall govern.
1.3 SUBMITTALS
A. Shop Drawings: Submit to the Engineer for approval shop drawings for all
structural steel components all in accordance with the requirements of the
Contract Documents showing the following:
1. Shop fabrication drawings which show type of material, size and weight of
members and other information necessary for the fabrication of each
member and for shop assembly of members of the structure. The drawings
shall include the type, size location and extent of all welds and bolts. The
drawings shall clearly distinguish between shop and field, bolts and welds.
2. Field assembly and erection drawings which show all field assembly prior
to erection and after erection. The drawings shall indicate all details,
B. Manufacturers’ Literature
C. Testing Reports
1.4 TESTING
C. The Contractor shall provide the Testing Laboratory with the following:
2. Cutting lists, order sheets, material bills, shipping bills and mill test reports.
Provide certified copies of mill test reports of bolts, nuts and washers,
including names and locations of mills and shops and analyses of
chemical and physical properties.
5. Full and ample means and assistance for testing all material.
1. Certify all welders in accordance with AWS and make inspections and
tests as required. Record types and locations of all defects found in the
work, and measures required and performed to correct such defects.
F. Each bolting crew and welder shall be assigned an identifying symbol or mark and
all shop and field connections shall be so identified so that the inspector can refer
back to the crew or person making the connection.
G. The Testing Laboratory shall be responsible for conducting and interpreting the
tests, shall state in each report whether or not the test specimens conform to all
requirements of the Contract Documents, and shall specifically note any
deviations therefrom.
H. Access to places where material for this Contract is being fabricated or produced
shall be provided to the Engineer and the Testing Laboratory for the purpose of
inspection and testing.
I. The Engineer and the Testing Laboratory may inspect structural steel at the plant
before shipment; however, the Engineer reserves the right to reject any material,
at any time before final acceptance, which does not conform to all of the
requirements of the Drawings and Specifications.
J. The Testing Laboratory shall perform the specified tests and submit reports to the
Engineer. Corrective measures, including additional and more complete testing,
which may result from these tests shall be the Contractor’s responsibility; all costs
of which shall be paid for by the Contractor.
K. The Contractor shall coordinate and allow for necessary time for the Testing
Laboratory to complete all testing and inspections prior to shop painting.
L. The Testing Laboratory shall prepare test specimen from steel samples cut from
delivered material and shall conduct tension tests in accordance with ASTM. The
Contractor shall mill order 1.0 metre extra length for the members noted on the
Drawings to provide the steel for testing.
1.5 SUBSTITUTIONS
A. The Contractor shall fabricate and erect the structural steelwork as shown on the
drawings and specifications.
A. Do not handle structural steel until paint has thoroughly dried. Care shall be
exercised to avoid abrasions and other damage.
B. Stack material above ground out of mud add dirt and provide for proper drainage.
Protect from damage or soiling by adjacent construction operations.
C. Do not deliver material to the project site until the proposed method and sequence
of erection has been reviewed by the Engineer. Method and sequence shall be
planned so as to avoid delay or damage to the work of other trades.
D. Storage of fabricated steel at the job site shall be the responsibility of the
Contractor. Material stored at the job site shall not exceed design loads on
1.7 QUALIFICATIONS
2. PRODUCTS
A. All structural steel shall conform to ASTM A50 Grade 50 (minimum yield strength
50,000 psi or 3,500 Kg/sq.cm) unless noted otherwise.
2.2 BOLTS
A. All bolts, nuts and washers shall conform to the requirements of ASTM A490 and
A325. All bolts shall be cold-forged with rolled threads.
A. All welding electrodes shall be E70XX and shall comply with the provisions of
AWS Specifications A5.1, A5.5, A5.17, A5.18, A5.20.
B. All welds not specified shall be continuous fillet welds using not less than the
minimum size based on thickness of the thicker part jointed.
2.5 PAINT
A. Primers
1. For surfaces to have short term weather exposure that will receive
sprayed-on fireproofing: Fast drying, iron oxide, complying with SSPC –
Paint 13-64 or FS TT-P-636Co., minimum dry film thickness 25 microns.
B. Coal Tar Epoxy Paint: KF3B, complying with B.S. 5493, minimum dry film
thickness of each coat 100 microns.
C. Use spray application for painting. The minimum thickness shall be maintained on
all corners, edges and ends of pieces. The surface to be painted shall be dry and
above 2oC; the temperature of the air shall be over 5oC. Do not paint outdoors in
rainy and dusty weather. Allow paint at least 24 hours drying time in good weather
before recoating.
5. Full and ample means and assistance for testing all material.
B. The inspector will perform his duties in such a way that fabrication and erection
are not unnecessarily delayed or impeded, and as follows:
1. The Inspector will make all tests and inspections as required by “Structural
Welding Code”.
3. The root layer of all multiple pass welds and the backside of groove welds
made from both sides, after back gouging or chipping, will be examined by
magnetic particle inspection (or dye penetration if magnetic particle
inspection is not feasible).
4. All shop and field welds shall be listed as stated on the drawings.
copy of each film will be sent to the Engineer, the other will be retained by
the Inspector.
8. Shop welds will be inspected in the shop before the work is painted or
approved for shipment.
9. The Inspector will maintain a daily record of the work he has inspected and
its disposition. Reports of tests will be made in form prescribed in AWS
D1.1. One copy of each of the reports will be submitted to the Engineer on
a weekly basis.
10. The Inspector will make all tests and inspections of high strength bolt
connections as required by AISC S314.
A. The Contractor shall employ the services of a qualified well experienced engineer,
in accordance with the requirements of the Contract Documents, who shall
establish permanent bench marks, field check all elevations of concrete on which
structural steel is to be placed and locations of anchor bolts, reporting any
discrepancies to the Engineer and obtaining the Engineer’s approval before the
work proceeds.
3.2 ERECTION
A. The Contractor shall be responsible for the accurate setting and levelling of all
bearing plates or setting plates. Bearing plates or setting plates shall be levelled
on steel wedges or shims or as otherwise detailed. Bearing and setting plates
shall be grouted as specified.
B. Furnish templates for accurate setting of all anchor bolts. Furnish shim plates or
developed fills where required to obtain proper fit and alignment.
D. The use of an oxygen cutting torch for correcting fabrication errors will be
permitted only when the member is not under load, and only after prior written
approval of the Engineer to the procedures to be followed in the event corrective
work is necessary.
A. The Contractor alone shall be responsible for the correct fitting of all structural
members and for the elevation and alignment of the finished structure. Any
C. All measurements relating to the above shall be on the theoretical centreline of the
members.
3.4 CONNECTIONS
B. Drift pins shall not be used to enlarge unfair holes in main material. Holes that
must be enlarged to admit bolts shall be reamed. Burning and drifting may be
used to align unfair holes in secondary bracing members only, when acceptable to
the Engineer.
C. When high strength bolts or high strength bearing bolts are used, the AISC
specifications shall apply including values as noted therein, and installation by
either “turn of nut tightening” or with torque can be read from the wrench dial.
Care should be taken that the wrench is properly calibrated. Nuts shall be in
motion when torque is measured. In using power wrenches, the recommendations
of the wrench manufacturer shall be followed. Use Hardened washer under bolt
head or nut whichever is turned in tightening, unless the specified standards
require hardened washer under both head and nut.
3.5 SURVEY
B. Survey the final erected structural steel after release of shoring but prior to
removal of shoring elements and prior to the application of any other work,
reporting any discrepancies from Contract requirements to the Engineer.
-End of Section-
1. GENERAL
Provides metal fabrication work in accordance with the requirements of the Contract
Documents.
3. Work of this Section includes all steel required for support of ceiling-height glazed
screens, partitions, doors screens, etc., including bridging steel around ductwork.
BS 1723 Brazing
2. Engineer and securely install stair railings and counters to support self loads and
live loads, to requirements and approval of Authorities having Jurisdiction.
3. All railings and posts shall be designed to withstand all loads and forces as
required under BS 6180: 1982, and to conform to NFPA 100-97 section 5.
4. Anchors, fasteners and braces shall be structurally stressed not more than 50% of
allowable stress when maximum load conditions are applied.
5. Maximum deflection for any members shall not exceed 1/360 of the span under
specified live load.
6. Design supports, where required, to withstand their own weight, the weight of the
items to be supported, loads imposed by the motion of supported items, where
applicable, and all live loads, static and dynamic, which might be applied to the
supported items in the course of their normal function. Design supports to
accommodate structural deflection as specified above.
1.5 SUBMITTALS
5. Shop drawings and calculations to bear the stamp and seal of engineering
establishment supplied and paid for by manufacturer/supplier under this
Section. Prior to submission, the Contractor shall check, sign, stamp and
record all documentation.
3. Certification
2. PRODUCTS
2.1 MATERIALS
2. Steel Angles: to BS 4848, Part 4 equal and unequal legs and fabricated from
steel to BS EN 10025 Grade S 275J2G3.
4. Hot Rolled Steel Sections: to BS4 and fabricated from steel to BS 4360.
5. Cold Rolled Steel Sections: to BS 1449 and fabricated from steel to BS 4360.
6. Hot Finished Structural Hollow Sections: to BS 4848 Part 2 and fabricated from
steel to BS EN 1021-1, Grade S275J2H.
12. Butyl Tape: Polyisobutylene butyl tape, sizes and widths to suit conditions.
14. Bolts, Nuts, Washers, Lock Washers, Machine Screws, Bolts and Anchor
Bolts: BS 3692 Gr.8.8 galvanized steel where in contact with galvanized steel
and stainless steel where in contact with stainless steel; cadmium plated in other
locations.
2.2 FABRICATION
1. Verify all dimensions on the site before preparing drawings or proceeding with
shop work. Fit and shop-assemble insofar as possible, the various sections of the
work and deliver to the project site in the largest practical sections.
2. Fabricate metal work complete with all components required for anchoring to
concrete; bolting or welding to structural frames; standing free; or resting in
frames or sockets in a safe and secure manner.
3. Fabricate all steel railings and balustrading in conformance with the design
requirements of NFPA 100-97 Section 5.
4. Fabricate work true to dimensions, square, plumb and level. Joints and
intersecting members shall be accurately fitted with adequate fastenings.
5. Finished work shall be free from distortion and defects detrimental to appearance
and performance.
6. Welding shall comply with AWS recommendations and specified BSI standards.
2.3 WELDING
1. Welding of Steel: The welding of steel is to be carried out by one of the following
methods:
3. Welding of Aluminium Alloy: The welding of aluminium alloy shall be carried out
by one of the following methods.
4. Welding of Copper, Brass, Bronze: Welding of copper, brass, bronze and other
metals shall be carried to relevant British Standards and to other approved
methods.
1. But joints which will be visible in completed work: to be smooth, flush with
adjacent surfaces.
2. Thoroughly de-scale steel work for which galvanizing is not specified before
delivery to project site. Remove roughness and irregularities, clean with a wire
brush remove oil and grease and prime with one shop coat of specified primer.
3. Prime all other steel, whether exposed in the finish work or not, using one shop
coat of specified primer.
3. EXECUTION
1. Inspect the work of other trades on which the work of this Section depends.
Report in writing any defects or discrepancies to the Engineer.
1. Install miscellaneous metals work in the correct locations and positions, plumb,
level, structurally sound, securely fastened, free from defects detrimental to
finished appearance and to the Engineer’s approval.
2. Install the work of this Section using skilled craftsmen and in accordance with
manufacturer’s recommendations where applicable.
3. After installation, spot prime field bolt heads and nuts, field rivets, field welds and
any abrasions or damage to the shop coat of primer.
4. Perform drilling of steel, concrete and masonry to fasten the work of this Section.
Ensure all fixings are clear of concrete reinforcement.
5. Receive and install those items specified in divisions 15 & 16 (mechanical and
electrical) to be installed under this Section.
2. Cutting of steel sections in the field to be done under this Section and as directed.
The cost of field cutting shall be borne by the trades requiring such cutting.
3. Where sections are required to be built into masonry or concrete, supply such
members to respective trades.
1. Provide all anchors, bolts and expansion bolts or other means of anchorage
required for building into floors, walls, soffits and ceilings, where it is necessary to
secure metal and wood to concrete, masonry or steel work, other than
anchorages specified under other Sections. Supply anchor bolts, nuts and similar
hardware to the respective Sections for fastenings.
1. Provide support and framing as shown on the Drawings, construct supports from
rolled steel or stainless steel sections as indicated, assembled by welding.
2. Design supports to withstand their own weight, the weight of the items to be
supported, loads imposed by the motion of supported items, where applicable,
and all live loads, static and dynamic which might be applied to the supported
items in the course of their normal function. Design supports with a safety factor of
3. Design supports further as required to accommodation structural deflection.
1. Provide steel angles, channels and framing as shown, detailed or required for
completion of the Works, Members shall be of sizes, shapes and at spacing
shown or as required for completion of the Work.
3. Ceiling height partitions, screens, etc.: Provide steel angles, channels and
framing, including miscellaneous steel required for the support of these elements
at the ceiling junction.
1. Fabricate gas-tight sump pit covers and frames of sizes shown on drawings.
Frames to be fabricated from 50 mm x 50 mm x 6 mm thick. Steel angles, corners
mitred, welded and ground flush and smooth. To back of angle, weld on hooked
bar anchors for embedment. To top of angles, plug weld on 8 mm thick x 13 mm
wide steel bar stop at outer edge.
2. Sump pit covers shall be 9.5 mm thick steel checker plate. Cut covers to
accommodate pumps and piping. Drill covers for countersunk flat head machine
screws for fixing, drill and tap frames for screws. Provide 3 mm thick neoprene
gasket material, fit and secure to frame with adhesive to form tight seal between
frame and covers. Use stainless steel bolts for securing sump pit cover plates.
3. Hot dip galvanized covers and frames after fabrication and apply primer,
intermediate coat and finish coat under this section as specified.
1. Car park grating to be in galvanized steel with bearing bars at 30 mm o/c and
cross bars at 100 mm o/c.
2. Grating in Kitchen to be made from stainless steel AISI 304 with square hold U
section bars.
3. Fabricate grating in sections to permit easy handling, and to suit grating supports.
Band all edges and open ends of grating sections.
6. Finish: (except for stainless steel) Hot dipped galvanize gratings and frames after
fabrication.
stringers. Secure stringers 150 mm steel free from vertical wall surface with 75
mm wide x 13 mm thick, steel strap anchors at top, bottom and intermittently at
not over 1500 mm o.c.
2. Fasten ladders to concrete walls behind granite cladding plumb, rigid and secure.
Fasteners shall be minimum 9.5 mm, secured into lead expansion shields in
drilled holes in wall. Heights to suit site conditions. All fastenings in stainless steel.
4. Finish:
1. Access ladders into ‘sump pits’ and ‘water storage tanks’ are to be
stainless steel AISI type 304.
2. All other access ladders in exposed to view locations are to be steel hot
dipped galvanized after fabrication, and finished with prime coat and 2
coats finish as per specifications in this contract.
1. Provide permanently mounted, vertical steel ladders for access to Lift Pits.
Ladders shall be mounted to side wall of well at bottom terminal landing. Ladders
shall be mounted adjacent to hall door strike jamb, within 400 mm of landing door.
Ladders shall be minimum 400 mm wide, have steel rungs at intervals of not more
than 300 mm, have no less than 100 mm knuckle clearance between rung centre
line and facing construction. Ladders shall extend at least 1.22 metres above the
bottom lading sill level. Securely fasten ladder to pit floor slab and well
construction. Refer to Division 14 for Lift and Pits.
1. After fabrication, steel work shall be thoroughly de-scaled, any roughness and
irregularities removed by grinding, cleaned with a wire brush, have oil and grease
removed from the surface and be given one shop coat of priming paint.
2. Do not finish paint steel to be encased in concrete, nor surfaces and edges to be
field welded. If pre-painted, remove paint for field welding for a distance of at least
50 mm on all sides of the joint prior to welding.
3. After installation, spot prime field bolt heads and nuts field welds and any
abrasions or damage to the shop coat of the primer.
4. Install balustrades, wall rails, brackets and handrails complete as per Drawings.
7. Where fastenings or anchors have to be built-in by other trades, supply same with
necessary templates, instructions and supervision to ensure satisfactory
installation. Supply metal anchoring devices.
8. Where interior balustrades are set in concrete, set upright in sleeves with epoxy
grout. Supply sleeves.
9. Surplus welding material shall be ground off and internal and external corners
shall have sharp lines. Remove grinding marks.
10. Finish: Prime paint, intermediate coat and finish with 2 coats.
1. In garage at all concrete columns, shear walls, masonry corners, provide stainless
steel corner guard angles complete with anchors.
1. Design and fabricate structural system, from hot rolled structural steel, to support
exterior pre-cast concrete panels.
3.14 BOLLARDS
1. Fabricate bollards of steel pipe 150 mm diameter, height above and below grades
as shown on drawings with 6 mm minimum thick walls and 6 mm thick welded cap
plate. All welds ground flush and smooth.
2. Provide where shown, galvanized steel channel head and jambs, minimum 6 mm
thick x width required to suit overall wall thickness.
5. Provide minimum 6 mm thick steel plate mounting pads, spring anchor plates,
operator anchor plates and other anchoring devices required for the receipt of
doors, hardware and operators.
3. Install level and true into slab edge, prime coat and finish with two coats.
1. Supply and install steel supports for overhead hung movable partitions. Refer to
Section 10650 for supply and installation of doors.
3. Loading shall be suitable for support of partitions in stacked position at each end.
4. Ensure location and all track directional changes are fully supported.
1. Design and provide hoist beams where indicated and required, including all
fasteners and supports for lift hoist beams and hoist beams for water pumps.
1. Design and fabricate galvanized steel, channel and angles for vanity supports as
shown on the drawings.
2. Install supports and brackets plumb, level rigid and secure, complete with
stainless steel anchors, mounting hardware, expansion shields and the like.
1. Paint all bolt heads, washers, nuts, field welds and previously unpainted items.
Touch-up with matching paint, all shop primer damaged during transit and
installation and apply intermediate coat and finish coat.
-End of Section-
1. GENERAL
1.1 DESCRIPTION
1.2 STANDARDS
A. “Ornamental Metal” work, hereby defined to include any item (custom and/or
proprietary), fabricated from stainless steel and non-ferrous metal shapes, plates,
bars, tubes, extrusions, forgings and castings, which is not included as a part of
an overall system specified in another Section of these Specifications.
B. Finishes for ornamental metal shall comply with the National Association of
Architectural Metal Manufacturers (NAAMM), “Metal Finishes Manual”.
1.3 QUALIFICATIONS
A. Employ only experienced tradesmen for fabrication and installation, who are
capable of producing work of the highest standard of quality in the industry. Work
in this Section shall be executed by an approved specialist Subcontractor.
1.4 SUBMITTALS
B. Samples: Submit to the Engineer 150 x 150 mm samples of each required metal
finish, except exposed mill finishes and primed for paint finishes. Prepare samples
on same type of material as to be used in the work. Samples will be reviewed by
the Engineer for colour, texture and reflectivity only. Compliance with all other
requirements is to exclusive responsibility of the Contractor.
C. Shop Drawings: Submit to the Engineer shop drawings for the fabrication and
erection of all assemblies of all custom ornamental metal work and proprietary
products which are not otherwise completely shown by manufacturers’ data
sheets. Include plans and elevations at not less than 1:10 scale, and include
details of sections and connections at not less than 1:4 scale as directed by the
Engineer. Show anchorage and accessory items and finishes.
A. Examine the substrate and conditions under which the ornamental metal work is
to be installed. Do not proceed with the installation until unsatisfactory conditions
have been corrected in a manner acceptable to the Engineer.
2. PRODUCTS
2.1 MATERIALS
A. General
1. Metal Surfaces: For the fabrication of ornamental metal work which will be
exposed to view, use only materials which are smooth and free of surface
blemishes. Do not use materials which have stains and discolourations
including welds which do not match the material, or do not match the
Engineer’s sample in colour and grain characteristics.
2. Surfaces Flatness and Edges: For exposed work provide materials which
have been cold-rolled, cold-finished, cold-drawn, extruded, stretcher
levelled, machine cut and otherwise produced to the highest commercial
standards for flatness with edges and corners sharp and true to angle or
curvature as required.
3. Alloys and Tempers: Wherever alloys or tempers of metals are not shown
or specified, or are shown or specified only by series or other general
designation, provide the specific alloy which will weld and machine
properly, and will finish to match the Engineer’s sample and other work in
the same area, which is shown or specified to have the sane finish. Use
the temper or hardness which will provide the greatest strength and
durability, consistent with necessary forming, fabrication and finishing
processes.
A. Stainless Steel: AISI Type 317, except as otherwise shown. Comply with the
following general standards, with specific type, alloy, heat treatment and finish as
shown or as directed by the Engineer to produce the specified work.
B. Aluminium: Provide the forms and types shown and specified for each item of
work (Aluminium Association nomenclature), and comply with the following
general standards. Except for requirements to attain necessary colour match,
compatibility, workability, strength, hardness and similar qualities, provide Alloy
6063-T5 or 6061-T6 (except for castings). Where no other finish is shown or
specified, provide standard mill finish:
C. Bronze: Provide the forms and types shown and specified for each item of work.
Provide in standard commercial tempers and hardness, as required for fabrication,
strength and durability. Finish designation shown on the drawings are NAAMM
Standards; alloys are Copper Development Association nomenclature.
1. Plate and Bars: Alloy 220, complying with ASTM B 36, or as required to
match Engineer’s sample.
2. Castings: Comply with ASTM B 145 or B 146, except vary the percentages
of copper, zinc, tin and lead to attain colour match with other work.
D. Welding Electrodes and Filler Metal: Provide the alloy and type required for
strength, workability, compatibility and colour match after grinding smooth and
finishing the fabricated product.
E. Fasteners: Same basic metal or alloy as the metal fastened, and finished to match
in colour and texture. Comply with FS FF-S92 for machine screws. Provide the
type of fasteners shown and provide flat-head screws for exposed fasteners,
unless otherwise shown.
F. Anchors and Inserts: Either furnish inserts to be set in concrete and masonry
work, or provide other anchoring devices are required for the installation of
ornamental metal work. Furnish cast iron, malleable iron or hot-dip galvanized
inserts. Provide toothed steel expansion bolt devices for drilled-in-place anchors.
H. Bituminous Paint: SSPC-PS 9.01 – 64T (cold-applied asphalt mastic), for extra
thick film.
2.2 FABRICATION
A. Fabricate from the thicknesses, sizes and shapes shown, or if not shown, as
required to produce work of adequate strength and durability, without
objectionable deflections. Use proven details of fabrication, as required to achieve
proper assembly and alignment of the various components of the work.
B. From exposed work turn to line and level, with flush surfaces and accurate angles.
Ease exposed edges to a radius of approximately 0.8 mm, unless otherwise
shown. Mitre exposed corner joints and machine fit to a hairline joint.
D. Provide brackets, plates and straps with each assembly, as may be required for
proper support and anchorage to other work.
E. Cut, reinforce, drill and tap ornamental metal work as may be required to receive
finish hardware and similar items of work.
F. Complete the fabrication and assembly of units prior to chemical treatment or the
application of coatings, so that untreated or uncoated edges will not be exposed.
A. Comply with ANSI 12.1 A 58.1 for railings around floor openings and exposed
edges of floors, stairs, ramps, etc. and similar locations. Also, provide handrails on
walls at stairs and similar locations as required by ANSI A 12.1. Installed railings,
and supports shall withstand a 110 kg load applied at any point, downward or
horizontally or 75 kg/m along the top rail, whichever is greater.
B. In tubular members, where mechanical joints are necessary, use bar-stock inserts
with flat-head screws located on the least visible surfaces. Where bends are
shown, form members to a smooth, uniform radius without distortion of the cross-
sectional shape.
C. Mitre and cope members at corners and intersections. Bevel, weld and grind
smooth without fillets to form smooth transitions and maintain sharp lines.
A. Provide all miscellaneous framing and trim as shown or required for a complete
and finished installation. Refer to Drawings for details.
4. Salt Spray: ASTM B 117 withstand 1,000 hours in 5% salt fog at (35oC)
and retain adhesion, corrosion resistance, colour and gloss with no more
than a “few” blisters to larger than No. 4 (ASTM D 714).
5. Humidity Test: ASTM D 2247 withstand 1,000 hours, and retain adhesion,
corrosion resistance, colour and gloss.
2.8 PROTECTION
B. Protect exposed chemical finishes by spray coating with lacquer to not less than
0.5 mils thick, prior to shipment from the fabrication or finishing shop.
C. After completion of specified finishes on exterior work and work to be built into
exterior and below-grade walls and decks, coat concealed surfaces which will be
in contact with concrete, masonry, wood or dissimilar metals with a heavy coat of
bituminous paint to prevent corrosion and galvanic action. Do not extend coating
onto exposed surfaces.
D. Protect installed ornamental metal works from all damage until completion of the
Works.
3. EXECUTION
3.1 INSTALLATION
C. Fit mechanical joints together accurately to form tight joints and uniform reveals
and spaces for joint fillers and sealants. Restore any finishes that have been
damaged by shipment and installation.
D. Do not cut or abrade finishes which cannot be completely restored in the field.
Return units with such finishes to the shop for required alterations, followed by
complete refinishing.
-End of Section-