鼎 工

FVB-1102A 智能型
汽车制动液加注机
FVB-1102A intelligent
motor brake fluid filling
machine

用户手册
User’s manual

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 Performance and parameters of equipments
FVB-1102A 型汽车制动液加注机是天津鼎工机电设备制造有限公司设计并生产的新
一代加注机产品。本设备具有生产节拍快、可视化操作、自动完成加注等特点。
FVB-1102A automobile brake fluid filling machine is a new filling machine product
designed and manufactured by Tianjin Dinggong Electromechanical Equipment
Manufacturing Co., Ltd. The equipment has the characteristics of fast production rhythm,
visualized operation and automatic completion of filling, etc.

一、设备主要参数：
Ⅰ. Main parameters of equipments:
外形尺寸： 1260mm×800mm×1860mm
External size: 1260mm×800mm×1860mm
供液方式： 单桶供液
Fluid supply method: Single barrel
气源气压： 0.4～0.6MPa
Air supply pressure: 0.4～0.6MPa
输入电压： 三相 440V，60Hz 和单相 110V，60Hz
Input voltage: Three phases, 60Hz and single phase 110V，60Hz
功 率： 4kw
Power: 4kw
主储液罐容积： 40L
Volume of main storage tank: 40L
工作环境温度： -5～45℃
Temperature of working environment: -5～45℃
工作环境湿度： 20～70％
Humidity of working environment: 20～70％
加注介质： DOT3、DOT4
Filled medium: DOT3、DOT4
加注方式： 真空加注
Filling method Vacuum filling
单车加注时间： ＜120 秒
Filling time for single vehicle: ＜120 seconds
加注压力： 0-0.5MPa
Filling pressure: 0-0.5MPa

二、设备功能
Ⅱ.Equipment function
1、本设备采用自动真空加注方式，操作者只需一键操作即可完成制动液的加注。降
低了劳动强度，缩短了生产节拍。
1. The equipment adopts automatic vacuum filling method and enables the operator to
complete the fluid filling through one-key operation. It reduces the labor intensity
and shortens the production rhythm.
2、本设备可自动由外置供液桶向储液罐供液，当供液桶空时给出提示。
2. The external fluid supplying barrel can be used to provide fluid to the equipment and

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 prompt will be given when the barrel is empty.
3、本设备设有带测漏和非测漏两种加注方式，采用手动方式切换。
3. The equipment is deigned with two types of filling methods including leak hunting
and non leak hunt. Manual method is used to switch.
4、本设备可用干燥过的空气对真空系统进行扫气，以保证真空系统的洁净。
4. The equipment can use dried air to sweep the vacuum system to ensure the cleanness
of vacuum system.
5、本设备具有同步显示及声光报警功能，当系统出现故障时可及时、有效的报警。
5. The equipment has the function of synchronous display and audible and visual alarm.
It can sound an alarm in time when the system breaks down.
6、本设备具有生产累计功能，便于统计。
6. The equipment has the production accumulation function for the convenience of
statistics.
7、本设备具有单步运行功能，方便检修。
7. The equipment has the function of single step operation for the convenience of repair.
8、本设备具有真空的实时显示，很清楚的显示加注过程中的真空度。
8. The equipment has the function of vacuum real-time display that can display the
vacuum degree during filling.
9、本设备具有自检功能，可对系统进行真空检测。
9. The equipment has the self-checking function and can conduct vacuum testing for the
system.

设备调试及运转
Commissioning and operation of equipments
一、安装
Ⅰ. Installation
请将设备主柜固定于干燥、通风、稳定的地点，将控制柜固定于易于操作且连接管
路可及的位置，由于控制柜工作时会有震动，所以控制柜的固定要牢固、稳定，以
不晃动为准。
Please fix the main cabinet of the equipment at a dry, stable and ventilated site and fix
the control cabinet at the position that is easy for operation and permit reach of
connecting pipe. As the control cabinet may shake when it works, it should be fixed
firmly and stably.
注意：管路连接工作必须由本公司专业人员或经本公司培训的指定人员操作，
不得擅自拆装管路，如有因擅自拆装引起的设备故障，本公司概不负责维修。
移动设备时，请将设备整体托起，不要从上面吊起设备，不要单边抬起设备。
Note: the pipe connection work must be operated by professional personnel of this
company or the designated personnel who are trained by this company. No
unauthorized disassembly and assembly of pipes are permitted. Our company will
not be responsible for repair of equipment failure due to unauthorized disassembly
and assembly.
Please lift the equipments wholly when they are moved. Lifting equipments from
top is not permitted. Do not uplift the equipment from one side.

二、电路连接

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Ⅱ.Circuit connection
将设备电源线接入电器柜。
Insert the power supply of equipment into electrical cabinet.
注意：电路连接工作必须由专业人员操作，以免发生人身事故。
点动真空泵及加注泵，观察电机转向应与箭头方向一致。
Note: the circuit connection must be done by professional personnel to avoid the
occurrence of personal accident.
Conduct inching for vacuum pump and filling pump and observe whether the
rotation of the motor is in line with the direction of arrow.
三、运行前准备工作
Ⅲ. Preparation before operation
1、确保电路连接正确且电源接通，气源压力满足 0.5MPa±10％，供液桶内液体充足
1. Ensure that the circuit is connected correctly and the power supply is connected. The
pressure of air source meets 0.5MPa±10％ and the fluid supply barrel has sufficient
fluid.
2、气路三联件上减压阀压力设定为 0.5Mpa
2. The pressure of reducing value of three direct links on air circuit is set as 0.5Mpa.
减压阀 B1 压力在 0.1－0.2MPa 之间
The pressure of reducing value B1 is between 0.1MPa and 0.2MPa.
减压阀的压力值在出厂时已设定好，尽量不要更改。
The pressure value of reducing valve adjusted well before leaving the factory. It
should not be changed as possible.
3、确保系统内各手动球阀位置如标牌所示：
3. Ensure that the positions of all manual ball valves are showed in the nameplate.
系统进气阀 M1 打开；
Air intake valve M1 of the system is open.
储液罐排液阀 M2 关闭； 齿轮泵进液阀 M3 打开；
Drain valve M2 of fluid storage tank is closed; fluid intake valve M3of gear pump is
open.
5、确保各管路已由专业人员正确连接。
5. Ensure that all pipes are connected correctly by professionals.

四、操作说明
Ⅳ. Operation instruction
本设备可操作部分有触摸屏和按钮。在设备运行之前，请先熟悉可操作部分的
操作说明及指示灯定义，以防误操作造成不必要的人力、物力损失。
The operable parts of the equipment have touch screen and buttons. Please
familiarize with the operation instruction and definition of indicator light of the
operable parts before running the equipment to prevent loss of manpower and
material caused by mistaken operation.
（一）加注模式的选择与说明
(Ⅰ) selection and instruction of filling mode
本系统有两种加注模式可供选择：测漏与非测漏加注方式。
This system provides two filling modes for selection: leak hunt and non leak
hunt modes

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 （A）在非测漏加注方式，系统对被加注系统不进行泄漏测试，其主要工作
流程为：
（A）Under the non leak hunt mode, the system does not conduct leak test for
the filled system and the main working flow is:

抽真空 加注 回抽
Vacuumize filling pump back

（B）在测漏加注方式，系统对被加注系统进行泄漏测试，其主要工作流程
为：
（B）Under the leak hunt mode, the system conducts leaking test for the filled
system and the main working flow is:

一次真空 保真空 二次真空 加注 回抽

Vacuumize for the first time retain vacuum Vacuumize for the second
time filling pump back

（二）设备各按钮、指示灯的功能
(Ⅱ). Function of buttons and indicator light of equipments
1、主控柜
1. Main control cabinet
电源开： 按下后接通电源。
Power on: Connect the power supply after pressing
电源关： 按下后断开电源。
Power off: Cut off the power supply after pressing
ABS 选择开关：用于对两种 ABS 进行切换识别。
ABS selective switch: used for switch identification of two types of ABS.
测漏状态选择开关：用于选择测漏或非测漏状态，观察面板上的测漏指示灯即可，
灯亮时表示处于测漏状态。
Leak hunt state selective switch: observe the leak hunt indicator light on the panel for
selecting the leak hunt state of non leak hunt state. It is under the leak hunt
state when the light is on.
急停： 此按钮按下后停止操作。
Emergency stop: Stop operation after this button is pressed.
电源指示：此灯亮表示电源已接通。
Power indication: brightness of this light indicates that the power supply is connected.
准备好： 此灯亮表示设备可正常加注。
Ready: Brightness of this light indicates that equipment can be filled normally.
故障： 此灯跳闪表示上次加注过程没有正常完成，此时 TP177A 显示故障原因，
进行相应处理后，只要“准备好”灯亮，就可继续加注。
当进行下一加注动作时，此灯熄灭。
Failure: Flash of this light indicates that the process of previous filling is not completed

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 normally. TP177A will display the failure reasons at this moment. Filling can
be continued when the “ready” light is on after corresponding adjustment.
This light will be off when the next filling action is conducted.

抽真空：此灯亮表示设备正在进行抽真空。
Vacuumize: brightness of this light indicates that equipments are being vacuumized.
保真空：此灯亮表示设备正在进行保真空。
Vacuum retention: brightness of this light indicates that equipments are retaining the
vacuum.
加注： 此灯亮表示设备正在进行加注
Filling: Brightness of this light indicates that equipments are filling.
回抽： 此灯亮表示设备正在进行回抽。
Pump back: Brightness of this light indicates that equipments are pumping back.
ABS： 此灯亮表示正在进行 ABS 加注。
ABS： Brightness of this light indicates that equipments are conducting ABS filling.
启动： 此灯亮表示设备正在运行。
Start: Brightness of this light indicates that equipments are operating.
（三）TP177A 触摸屏的操作与显示
(Ⅲ) Operation and display of TP177A touch screen
本系统采用 TP177A 触摸屏、自动显示加注过程及各种故障状态。
This system adopts TP177A touch screen that displays the filling process and failure
state automatically
具体操作过程如下：
The concrete operating process is as the following:
1、 当按下电源开按钮、系统上电后，TP177A 显示画面 1，指示灯跳闪数次。
1. TP177A displays picture 1 and the indicator light flash several times after the “power on”
button is pressed and the system is powered on.

画面 1
Tianjin Dinggong Electromechanical
Equipment Manufacturing Co., Ltd
TEL: 022-28313017
FAX: 022-28313027

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 Picture 1
2、系统在正常待机态时，驻留画面 2，此时为待命状态，可进行需要的操作。
2. When the system is at the normal standby state, picture 2 is displayed. This is the armed
state and the required operation can be conducted.
画面 2 介绍：
Introduction to picture 2
最上方的“累计加注数”显示本系统累计加注的车辆台数；
The “accumulative filling number" on the top displays the vehicle quantity filled in by
this system.
其下面的“加注节拍” 显示本系统最近一次加注所用的时间；
The “filling rhythm” below displays the time used for the recent filling of this system.
“加注量”显示系统最近一次加注所加的量；
“The filling amount” display the amount filled in by the system last time.
设备可预置六套加注参数，可在此画面中根据车型需要对参数进行选择。
The equipment can pre-set six sets of filling parameters. Parameters can be selected in
this picture according to the vehicle type.
画面下方的“ABS 加注”、“非 ABS 加注”按钮与加注头上的按钮功能相同，用于在
TP177A 上启动加注动作；
“ABS filling” and “non ABS filling” buttons below the picture have the same function
with that of the button on the filling head and are used for starting the filling on
TP177A.

画面 2
Accumulative filling 0000000 sets
number

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 Filling rhythm 000 seconds Filling amount 000 ML

Parameter 1 No Parameter 4 No

Parameter 2 No Parameter 5 No

Parameter 3 No Parameter 5 No

Non ABS filling Function selection ABS filling

Picture 2
画面 2 的“功能选择”是进入本系统参数设定以及单步等功能的启动键，按下此键进
入画面 3——密匙认证；（该功能只有授权用户才能使用）
“Function selection” on picture 2 is the start key to enter the parameter setting and single
step function. Press this button to enter picture 3—key certification (only the authorized
users can use this function).

画面 3

Only the authorized users can use this

function
Please input the key (a six-digital
number)
000000

Confirm Return

Picture 3
3、密匙认证——画面 3
3. Key certification-picture 3
在密匙认证的画面 3 中，请按下输入框，此时系统自动弹出如图 1 所示的输入键

盘，在键盘上输入 6 位数字密码，按 确认键，完成输入。

Please press the input box in picture 3 of key certification and the system pops out the

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 input keyboard shown in figure 1. Input the six-digital password through keyboard

and press to confirm and complete the input.

图 1：输入键盘
Figure 1: input keyboard
然后按下确认键，若密匙输入正确，系统进入“功能选择”——画面 6
若密匙输入错误，系统自动弹出密匙输入错误警告——画面 4；5 秒后，自动返
回画面 3，重新进行密匙的输入认证。
Then press the confirm key. If the key is input correctly, the system enters the
“function selection”---picture 6.
If the key is input wrongly, the system will pops out the alarm for wrong key input—
picture 4. It will automatically return to picture 3 in five seconds for key confirmation
of key input again.

画面 4 画面 5

Equipment Parameter
vacuum self test setting
The password is input wrongly Single-step Vacuum setting
and it will return in five seconds
Pleas input again Filling coefficient Return
setting

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 Picture 4 Picture 5

4、“功能选择”——画面 5
4. “Function selection: ---picture 5
在该画面，可完成 4 种功能：
Four types of function can be completed in this picture.
“设备真空自检”——该功能用于对设备自身进行泄漏检测，以排除设备本身的泄
漏。按“管路真空自检”可对设备本身进行抽真空，当真空度
达到一定程度后按“自检保真空”即可观察设备本身的保真
空情况，可根据情况判断是否系统本身存在泄漏。
“Equipment vacuum self test”----- This function is used for leak test for the equipment to
remove the leakage of equipments. Vacuumize the equipment
according to “pipe vacuum self test” and observe the vacuum
retention of equipment according to “self test to retain vacuum”
when the vacuum reaches certain degree to judge whether
system leaks or not according to the condition.

画面 6

Vacuum degree 000000 Pa

Pipe vacuum self test

Self test to retain vacuum

Return

Picture 6
操作说明：在进行管路自检时，按“返回”键无效，只有在“自检保真空”时按“返
回”才能退出自检。
Operation instruction: it is invalid to press the “return" key at pipe self testing. Only

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press “return” to exit self test at “self test to retain vacuum”.

“单步运行”——该功能用于对加注各环节分解操作。按下“单步运行”后分别进
入画面 7；然后在此画面可进行如下操作：“卡紧”、“抽真空”、
“保真空”、“加注”、“回抽”等，待欲实施的动作完成后，即如图
显示全部动作均为终止时，按“返回”退出单步操作返回画面
5。
“Single step operation”----this function is used for discrete operation of all filling
links. Enter picture 7 after pressing “single step operation”. The
following operations can be conducted on this picture: “chucking”,
“vacuumize”, “vacuum retention”, “filling”, “pump back”. After all
the required actions are completed, press “return” to exit the single
step operation and return to picture 5 when all action are displayed
completed shown in the figure.

画面 7
Single step operation
Chucking End Un-chucking
Stop
Vacuumize End
vacuumizing
Vacuum Stop
End
retention vacuumizing
Filling End Stop filling
Air Stop air
End
sweeping sweeping
Return
Picture 7
“参数设定”——该功能用于对加注各环节的时间进行调整。按下“参数设定”后进
入画面 8；在画面 8 中可对六套参数进行设定；按任意设定键

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 后可对流程各个参数进行设定，按“返回”退出。在设定画面中，
按“下一页”或“上一页”进行翻页，按“返回”退出。
“Parameter setting”----This function is used to adjust the time of all filling links. Enter
picture 8 after pressing “parameter setting” and 6 sets of
parameters can be set in picture 8. Any parameter in any flow can
be set after pressing the setting key. Press “return” to exit. In the
setting picture, press “next” or “previous” to flip over and press
“return” to exit.

画面 8
Parameter 1 setting Parameter 4 setting

Parameter 2 setting Parameter 5 setting

Parameter 3 setting Parameter 6 setting

Return

Picture 8

画面 9 画面 10

Parameter 1 setting Time for second vacuum 0000 (seconds)

Time for enhanced 0000 (seconds)
Time for first vacuum 0000 (seconds) vacuum
Time for vacuum retention 0000 (seconds)

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 Return Next

Picture 9 Return Previous

Parameter 1 setting
Filling time 0000(seconds)
Picture 10
Pump back time 0000(seconds)

画面 11 画面 12
Parameter 2 setting Picture 11

Time for first 0000 (seconds) Parameter 2 setting

vacuum Filling time 0000(seconds)

Time for vacuum 0000 (seconds)
retention Pump back time 0000(seconds)
Time for second 0000 (seconds)
vacuum
Time for enhanced 0000 (seconds)
vacuum Return Previous
Return Next
Picture 12

画面 13 画面 14
Parameter 3 setting retention

Time for first 0000 (seconds) Time for second 0000 (seconds)
vacuum vacuum
Time for vacuum 0000 (seconds) Time for enhanced 0000 (seconds)

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 vacuum Pump back time 0000(seconds)

Return Next

Picture 13
Parameter 3 setting Return Previous

Filling time 0000(seconds) Picture 14

画面 15 画面 16
Parameter 4 setting Parameter 4 setting
Time for first vacuum 0000 (seconds)
Time for vacuum retention 0000 (seconds) Filling time 0000(seconds)
Time for second vacuum 0000 (seconds) Pump back time 0000(seconds)
Time for enhanced vacuum 0000 (seconds)

Return Next Return Previous

Picture 15
Picture 16

画面 17 画面 18

Parameter 5 setting Time for second 0000 (seconds)

Time for first 0000 (seconds) vacuum

Time for enhanced 0000 (seconds)
vacuum
Time for vacuum 0000 (seconds) vacuum
Return Next
retention
Picture 17

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 Parameter 5 setting

Filling time 0000(seconds) Return Previous

Pump back time 0000(seconds) Picture 18

画面 19 画面 20
Parameter 6 setting Picture 19

Time for first 0000 (seconds) Parameter 6 setting

vacuum Filling time 0000(seconds)

Time for vacuum 0000 (seconds)
retention Pump back time 0000(seconds)
Time for second 0000 (seconds)
vacuum
Time for enhanced 0000 (seconds)
vacuum Return Previous
Return Next
Picture 20

“真空度设定”——该功能用于设定抽真空及保真空数值，用于判断真空度泄漏情况。
画面如下所示：
“Vacuum degree setting”----this function is used to set vacuumizing and vacuum value
and judge the vacuum leakage. The picture is shown as the
following:

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 Vacuumizing 0000 Pa
Vacuum retention 0000 Pa
Return

“加注系数设定”——该功能用于设定加注系统，用于计算加注量。画面如下所示：
“Filling coefficient setting”--- this function is used to set the filling system and calculate
the filling amount. The picture is as the following:

Coefficient setting of measuring meter

0.0000 unit: ml/pulse
Default value: 3.1174
Calculation formula
New coefficient-original coefficient× actual
filling quantity/touch screen
Display the filling quantity
The actual filling quantity is the quantity
measured by counting cups.
The filling quantity displayed on the touch
screen is the filling quantity displayed on the

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 touch screen when filling.

Return

6、工作状态显示
6. Display of working state
在加注进行中，TP177A 同步显示各加注过程：
TP177A displays the filling state synchronously during the filling process.
（1） 非测漏抽真空——画面 21
(1) Non leak hunt vacuumizing---picture 21
画面 21 介绍：
Introduction to picture 21
画面上方显示“本机加注节拍”同画面 2；
“Filling rhythm of the equipment” is displayed on the top of this picture same as
picture 2.
其下显示当前真空度数值；
The value of vacuum degree is displayed at the bottom.
底部的棒图表示时间进程；
The bar at the bottom indicates the time process.

画面 21

Filling rhythm of the 0000 seconds

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 equipment
Vacuum degree 000000 Pa
Vacuumizing

Picture 21
（2） 一次真空——画面 22
各显示意义同画面 21
(2) The first vacuum----picture 22
The meanings displayed are the same as picture 21.
（3） 保真空——画面 23
各显示意义同画面 21
(3) Vacuum retention----picture 23
The meanings displayed are the same as picture 23.

画面 22 画面 23
Filling rhythm of the 0000 seconds Filling rhythm of the 0000 seconds
equipment equipment
Vacuum degree 000000 Pa Vacuum degree 000000 Pa
Vacuumizing Vacuumizing

Picture 22 Picture 23

（4） 二次真空——画面 24
各显示意义同画面 21
(4) The second vacuum---picture 24
The meanings displayed are the same as picture 21.
（5） 加注——画面 25
(5) Filling-----picture 25
画面上方显示“本机加注节拍”同画面 2；

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 “Filling rhythm of the equipment” is displayed on the top of the picture same as
picture 2.
右下部的“加注量”实时显示加注的数值。
The “filling quantity” on the bottom right displays filled quantity in a real time
manner.

画面 24 画面 25
Filling rhythm of the 0000 seconds Filling rhythm of the 0000
equipment equipment seconds
Vacuum degree 000000 Pa
Second vacuumizing Filling

Picture 24
Filling quantity 00000ml

Picture 25

（6） 回抽——画面 26
(6) Pump back---picture 26
画面上方显示“本机加注节拍”同画面 2；
“Filling rhythm of the equipment” is displayed on the top of the picture same as
picture 2.
左边的棒图表进程；
The bar on the left indicates the progress.

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 画面 26
Filling rhythm of the 0000 seconds
equipment

Pumping back

Picture 26
7、故障状态显示——画面 27
7. Failure state display----picture 27
TP177A 能自动、同步地显示系统所检测到的各种异常、故障状态。
TP177A can display all types of abnormal conditions and failures tested by the system
automatically and synchronously.
当系统检测到异常后，系统进入画面 27。只要有故障蜂鸣器就会报警，按下“消
音”后即处于报警音取消状态，按“恢复”就恢复蜂鸣器报警；当按下“故障复位”
后可完成故障复位。
The system enters picture 27 after it detects abnormal conditions. The buzzer will
sound an alarm once failure is detected. After the “silence” is pressed, it is under the
state of cancellation of alarm sound. Press “recover” to recover the buzzer alarm.
Failure ret can be completed after “failure reset” is pressed.

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 画面 27
Failure code display
Code 00 failure
01-low air pressure 07-overcurrent of filling
pump
02-empry barrel 08- vacuumizing pimp
fails
03-low fluid level 09-vacuum retention fails
04-high fluid level 10-TK1 leaks
05-overflow of vacuum 11-ABS communication
pump fails
06-overlfow of DOT 12. low filling pressure
pump
Silence Reset Failure reset

Picture 27
各故障号定义如下：
The failure symbol is defined as follows:
[01]——气源压力低，请检查并恢复气源；
[01]——low air source pressure, please check and repair the air source.
[02]——外置供液桶空，请及时更换液桶；
[02]——the external fluid supply barrel is empty, please replace the barrel in time.
[03]——系统内储液罐的液位低，请检测供液管路及液位传感器；
[03]——the level of the fluid storage tank in the system is low, please check the fluid
supply pipes and level sensor.
[04]——液位高，系统内储液罐的液位过高，请检测液位及液位传感器；
[04]——high fluid level; the level of the fluid storage tank in the system is too high,
please check the level and level sensor.
液位在光电传感器以上时，光电传感器本身上的灯应点亮，若不亮可尝试将
其旋转一定角度，若都不行可进行更换。
When the fluid level is above the photoelectric sensor, the light on the sensor

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should be on, if it is not on, try to rotate it in certain degree. Please replace it if
neither method works.
[05]——真空泵过流，请检测相关线路；
[05]——Over-current of vacuum pumps; please check the relevant circuit.
[06]——DOT 泵过流，请检测相关线路；
[06]——Over-current of DOT pumps; please check the relevant circuit.
[07]——加注泵过流，请检测相关线路；
[07]——Over-current of filling pumps; please check the relevant circuit.
[08]——抽真空失败，请检测相关管路；
[08]——the vacuum pump fails; please check the relevant pipes.
[09]——保真空失败，请检测相关管路；
[09]——the vacuum retention fails; please check the relevant pipes.
抽真空系统若频繁出现泄漏故障，可先观察真空管路是否存在进液，若存在
进液可执行单步扫气以清洁真空管路，将管路吹净后再进行检测。检测时可
用手堵住加注头抽真空口检测，此时一般可达到 200Pa 以内，若达不到可进
行管路真空自检，若此时真空度明显好于用手堵则加注头内密封圈损坏，若
两者真空度接近但仍与 200Pa 相差较大，可尝试更换真空泵油，若用手堵达
到 200Pa 以内，请检查加注头与罐用于密封的圈是否完好，若都不存在问题
则可能是车上罐体系统本身泄漏。
If the leak accident occurs to the vacuumizing system frequently, please check
whether the fluid enters the vacuum pipes, if so, conduct the single-step air
sweeping to clean the vacuum pipe and conduct testing after the pipe is clean.
Hand may be used to block the vacuum port of the filling head at the time of
testing. The pressure may reach within 200Pa. if it does not reach the value, pipe
vacuum self test may be conducted. If the vacuum degree is better than hand
blocking at this moment, this indicates that the sealing ring in the filling head is
damaged. If the vacuum under two conditions is close to each other and is far
from 200 Pa. the vacuum pump oil may be changed. If the pressure is within
200Pa by blocking with hand, please check whether the filling head and the
sealing ring of the tank are good nor not. If there is no problem, the tank system
on vehicle may leak.
[10]——TK1 泄漏，储液罐有泄漏情况；
[10]——TK1 leaks; the fluid storage tank may leak.
[11]——ABS 通讯故障，检查与 ABS 的连线是否牢靠。
[11]——ABS communication fails; check whether the connection with ABS is firm.
[12]——加注压力低，请调整加注泵溢流阀；

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 [12]——the filling pressure is low. Please adjust the overflow valve of the filling
pump.
注意：执行任何手动操作后都要将其恢复至正常工作状态，否则可能会引发
不可预知的故障。
Note: it is necessary to restore to normal working state after any manual
operation is implemented. Otherwise, unexpected failure may occur.
五、运行
Ⅴ. Operation
运行前请先确认已按本手册第四部分完成运行前准备工作并已详细阅读过本手
册第四部分。
Please make confirmation that the preparation before operation is completed
according to part four of this manual and the content of this part is read.
（一）初次运行
(Ⅰ). Initial operation
1、 将柜内开关依次合上，按下“电源开”按钮。
2、 由于初次使用，储液罐中无液，不可以强行加注。此时系统会自动补液，但由于在
限定时间内无法将液位补充至“中液位”，会报“桶空”故障，将故障复位继续补液即
可，直到液位到达“中液位”以上，此后系统会运行自动补液程序将储液罐中液位补
充至符合要求。当供液桶空时系统会给出报警信号，更换供液桶后按“故障复位”即
可。
3、 在“准备好”灯亮状态下，操作者可以选择进行正常加注。
1、 Switch on the switches in the cabinet and press the “power on” button.
2、 The fluid storage tank is empty due to first use. Forced filling is forbidden. The system
will replenish the fluid automatically at this moment. But it is impossible to replenish it to
“intermediate level” within the specified time; the failure of “empty barrel” will be
displayed. Reset the failure and continue to replenish the fluid until it reaches above the
intermediate level. The system will run the automatic fluid infusion program to replenish
the level in the tank to meet the requirement. When the fluid barrel is empty, the system
will give out alarm signal. It will be right to press the “failure reset” after the fluid supply
barrel is changed.
3、 Under the state when the “ready” light is on, the operator can select for normal filling.
（二）正常加注
(Ⅱ) Normal filling
1、 本设备电器柜内开关可长期闭合，每次开机只需按下“电源开”按钮，设备即可工作；
2、 本设备储液罐进液自动进行，不必人为干涉，只需留心报警信号即可；
3、 在“准备好”状态下，将加注头从盒中提起，放入加注头存放盒内放稳；
4、 按下加注头上的“ABS”或“非 ABS”按钮，设备开始运行自动加注程序；
5、 对带 OBDⅡ 接口的 ABS 车辆进行加注应遵循以下步骤：
A、 将 ABS 控制器接头与 OBDⅡ 接口连接；
B、 将汽车启动，观察接口处 LED 是否点亮，点亮说明电源连接正常，否则请
检查连线是否牢靠；
C、 将加注头与加注罐连接，按“ABS”按钮进行加注；
D、 加注结束后将汽车熄灭，拔下连接头，加注循环结束。
注意：请勿带电插拔电缆

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6、 控制面板上的“抽真空”、“保真空”、“加注中”、“回抽”等指示灯依次点亮，指示系统
运行的进程；
7、 “回抽”指示灯灭、“完成” 指示灯点亮时，设备发出指示音声，提醒操作者松开加注
头、将加注头卸下，本次加注完成；
8、 “准备好”亮，表明系统上一次加注完成，等待下一次加注；

1、 The switch in the electrical cabinet of the equipment can be connected for a long time.
The equipment can work just pressing the “power on” button every time.
2、 The fluid replenishment to storage tank of the equipment is conducted automatically.
There is no need for human interference and just pay attention to the alarm symbol.
3、 Under the “ready” state, lifting the filling head up from the box and put it into the filling
head storage box and keep stable storage.
4、 Press the “ABS” or “non ABS” button on the filling head and the equipment begins to run
the automatic filling program.
5、 The following procedures should be followed for ABS vehicles with OBDⅡ interface.
E、 Connect ABS controller joint with OBDⅡ interface.
F、 Start the automobile and observe whether the LED light at the interface is on.
Brightness of the light indicates that the power connection is normal. Otherwise, please
check whether no not the wire is connected firmly.
G、 Connect the filling head with the filling tank and press “ABS” button to fill.
H、 Quench the vehicle after the filling is end. Take off the connecting joint and the
filling cycle ends.
Note: do not insert and pull out the cable with electricity.
6、 Such indicator light as “vacuumizing”, “vacuum retention”, “filling” and “pump back”
lights in proper order. This indicates the progress of system operation.
7、 When the “pump back” light goes out and the "completion” indicator light is on, the
equipments sends out indication sound to prompt the operator to loose the filling head and
discharge it. The filling is completed.
8、 “Brightness” of the “ready” light indicates the completion of last filling and waits for the
next filling.

设备维护及保养
Care and maintenance of equipments
一、定期保养
Ⅰ. Regular maintenance
1、真空泵
1. Vacuum pump
A、禁止在未加油或电机转向错误的情况下使用真空泵
A. The vacuum pump is forbidden to be used under the condition that oil is not charged or
the rotation direction of motor is wrong.
B、禁止在泵的入口与大气连通的情况下使用真空泵，禁止在真空泵使用时打开泵的
加油口或排油口。
B. The vacuum is forbidden to be used when the entrance of pump is connected with
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atmosphere. The oil filler or oil discharge outlets are forbidden to open when the vacuum
pump is used.
C、真空泵在使用时，某些泵体表面温度会超过 80℃，请注意。
C. Please pay attention that the surface temperature of some pumps may exceed 80 ℃ in
use.
D、每天检查一次真空泵的油位，真空泵油的油位应在油窗的“MAX”标记处，若油位
低于此标记应进行填加；若非人为因素使油位达到“MIN”标记处或以下，应及时将真
空泵停掉进行检查。
D. Check the oil level of the vacuum pump once every day and the oil level of the vacuum
pump should be at the “MAX” mark. Fill the oil if the level is lower than this mark. If the oil
level reaches the “MIN” or below it due to inartificial factor, the vacuum pump should stop
and check it.
E、第一次使用 150 小时后必须要更换真空泵油。以后使用可依据情况每 500-1500 小时
更换一次真空泵油或至少每半年更换一次真空泵油。
E. The vacuum oil must be replaced when it is used for first time for 150 hours. The vacuum
pump oil should be replaced once every 500 to 1500 hours according to conditions or once
half a year at least.
F、更换真空泵油应在停泵不久后进行，打开排油口，将油排放到某一容器内，当油
位较低时将排油口紧上，点动真空泵（不得超过 5 秒），然后再打开排油口将残油排
出。将排油口紧上，打开加油口，倒入新油，将油补充至“MIN”处，将加油口紧好，将
真空泵开 2-3 分钟，然后将油排出，此时即可将新油一次性补充至 “MAX”处，真空泵
油更换结束。
F. the replacement of vacuum pump oil should be done not long after the pump stops. Open
the oil discharge outlet and discharge the oil to a container. Tighten the oil discharge outlet
when the oil level is low. Conduct inching for the vacuum pump (not exceeding 5 seconds)
and discharge the residual oil by opening the oil discharge outlet again. Tighten the oil
discharge outlet and open the oil filler and pour new oil to replenish the oil to “MIN” mark.
Tighten the oil filler and run the vacuum pump for 2 to 3 minutes and discharge the oil. Then
replenish the new oil to “MAX” mark one time. The replacement of vacuum pump is ended.
除上述内容外，其他请参照附件中的真空泵说明书对真空泵进行定期保养、维护。
In addition to above content, please refer to instruction book for vacuum pump in the
attachment to conduct regular care and maintenance for vacuum pump.
2、气路三联件
2. Three direct links of air pipe

定期进行排水。
Discharge the water regularly

3、管路
3. Pipe
如发现管路中液体加注流速小，需参照系统图清理管路中的过滤器，每月必须清理
一次。
If the fluid filling speed in the pipe is small, it is necessary to clean the filter in the pipe
according the system drawing. Cleaning should be done once a month.
4、阀
4. Valve

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 定期检查所有阀的动作，及时更换有问题的部件，以保证设备正常运行。
Check the action of all values regularly and replace the problem parts in time to ensure
normal operation of equipments.
二、故障诊断
Ⅱ. Failure diagnosis
1、设备开机后指示灯不亮，触摸屏无显示。
请检查系统电源供给。
1. The indicator light is not on after the equipments starts and there is no display on the touch
screen.
Please check the supply of system power.
2、设备已供电，但不工作，或工作过程中停止。
2. The equipment is powered on but does not work or stop during working.
检查是否有故障指示灯亮。
Check whether the failure indicator light is on.
3、触摸屏显示异常或程序运行混乱
请与制造商联系更换或维修，不要擅自拆装或更改程序。
3. The touch screen display abnormally or the program run in a disorder manner.
Please contact the manufacturer for replacement or repair. Don’t disassemble or assemble
without authorization or change the program.
4、指示灯不亮
4. The indicator light is not on.
将机器重新启动，在所有灯跳闪的过程中如此灯仍不亮，请更换此灯。
Restart the machine again. If this light is no on light when all lights flash, please replace
it.
5、“液位低”故障
此故障会造成设备停止工作，检查液位及液位传感器状态，液位在传感器以上时传
感器显示灯亮，否则为传感器故障。
5. “Low fluid level” failure
This failure may cause the equipment to stop working. Check the fluid level or the state of
sensor. The senor indicator light will be on when the level is above the sensor. Otherwise,
the sensor breaks down.
6、“液位高”故障
此故障会造成设备停止工作，请检查中液位传感器是否失灵。检查方法同“液位低”
故障。
6. “High fluid level” failure
This failure may cause the equipment to stop working. Check whether the fluid level
sensor malfunctions or not. The check method is the same as that of “Low fluid level” fault.
7、“气压低”故障
此故障会造成设备停止工作，请检查气源，气源压力恢复后，设备会重新工作。
7. “Low air pressure” failure
This failure may cause the equipment to stop working. Check the air source. The
equipments resume working when the air source pressure restores.
9、 如设备运行中出现异常，请将设备断电重启，若仍不能恢复正常，请通知制造商。
9. If the abnormal conditions occur to equipment during operation, please disconnect the
equipment with power and restart it. If it still cannot resume working, please inform the
manufacturer.

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注意：请不要擅自更改管路、电路接线、PLC 程序、触摸屏程序。如有查出，本公
司将不再负责维修。

Note: Don’t change the pipe, circuit connection, PLC program and touch screen
program with authorization. Our company will not be responsible for repair if any
above phenomenon is found.

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