Professional Documents
Culture Documents
Chakraborty
ARAVALI POWER COMPANY PVT LTD.
(A Joint Venture Company between NTPC and UPRVUNL)
CONSULTANT
NTPC Limited
(A Government of India Enterprise)
FGD CONTRACTOR
DOC NO Rev
00
QFGDM SUB CONTRACTOR
(IF APPLICABLE)
GE COMPANY, USA
DOC NO DOC NO
TITLE
FIELD QUALITY PLAN FOR CIVIL WORKS
SIZE SCALE NTPC DOCUMENT NO Digitally signed
Signature Not REV
A4 by NVerified
K GUPTA 00
CS‐0330‐109(R)‐QVC‐G‐001 Date: 2019.05.09
11:12:02 IST
NAME SIGN DATECAT
Reason: I
Location:
PREPARED BY Amit Roy 07.05.2019
NTPCEOC
S. Chakraborty
REVIEWED BY 07.05.2019
SHT No 1 OF 30
We reserve all rights in this document and in the information contained therein. Disclosure to third parties without express authority is strictly forbidden. . © General
Electric Company and/or its Affiliates, 2016
/ STANDARD / FIELD QUALITY PLAN (RQP / SQP/RFQP/SFQP)
SIGN.: (Manufacturer) DATE: NTPC (Reviewed /Approved by/ Date & Seal)
SIGN.: (Main Supplier) DATE: 07-05-2019
Revision History
Rev Revision Date Created by Checked by Approved by Description
00 13.12.2018 Sudipta Chakraborty Sukanta Roy Sukanta Roy Initial Release
01 28.12.2018 Sudipta Chakraborty Sukanta Roy Sukanta Roy Refer Compliance sheet
NTPC Limited
(A Government of India Enterprise)
Project
01
01
00
Prepared: Format:
Sudipta Chakraborty A4
Checked:
Title, Subtitle
Sukanta Roy
Approved: Language:
Sukanta Roy FIELD QUALITY PLAN FOR CIVIL WORK en
Pages:
28
Document Type Page no:
QP 1
We reserve all rights in this document and in the information contained therein. Disclosure to third parties without express authority is strictly forbidden. . © General Electric Company and/or its
Affiliates, 2016
Page 2
FI ELD QU ALI TY PL AN
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1 GENERAL REQUIREMENTS
Stac king and storage of c ons tructi on material s and T ech Specs and Const. Drawings and IS:
G As per IS:4082 B Physi cal Random SR
components at s ite 4082
Excav ations-
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2.2 Initial ground level before start of excavations As agreed / requi red B Meas urement 100% T ech Specs and Const. Drawings SR
2.3 Final shape and Dimens ions of excavations . As agreed / requi red B Meas urement 100% T ech Specs and Const. Drawings SR
2.4 Final excavation levels As agreed / requi red B Meas urement 100% T ech Specs and Const. Drawings SR
2.5 Si de s lope of final excavation As agreed / requi red B Meas urement Random in eac h shift T ech Specs and Const. Drawings SR
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Fill/ Backfill -
v Chemical Analysis
FI ELD QU ALI TY PL AN
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i 2720/c ompac tion tes t A Physi cal
(core cutter), balance etc . ii ) For area fil li ng, one every
Dry dens ity in place by sand di splacement IS 2720 (Pt. XXVIII), T ech Specs and Const.
method 10000 SQM area for each SR/T R
Drawings
compac ted l ayer.
As per IS: 2720, balanc e IS 2720 (Pt. XIV ), Tech Specs and Const.
ii Relative dens ity (Densi ty Index) A Physi cal ----do----- (I) & (ii) above SR/T R
oven etc. Drawings
Random chec ks to be
As per IS-2720, proctor
iii Dry Dens ity by proctor needl e penetration B Physi cal carried out for each T ech Specs and Const. Drawings SR/T R
needl e apparatus etc.
compac ted l ayer
FI ELD QU ALI TY PL AN
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3.0 MATERIALS
3.1 CEMENT
Once for eac h stack of 100 during mons oon when thi s has to be done
i Moisture content IS:2386 B Physi cal IS : 456/IS : 383/T ech Spec SR/LB
Cum. or part there of every day before start of conc reting
SR/LB /
Once for eac h source & for IS: 2386 P art-III, IS:456,
ii Speci fic gravity, water abs orption IS:2386 A Physi cal T est
every change of s ource IS:383/T ech Spec
Report
Si eve anal ysi s, flakiness index, elongati on One per 100 cum., or part
iii IS:2386 B Physi cal IS: 2386 P art-I, IS:383/T ech Spec SR/LB
index, thereof
SR/LB /
v Soundnes s IS:2386 A Physi cal -do- IS: 2386 P art-V, IS :383 T est
Report
SR/LB /
IS: 2386 P art-VIII, IS:383 /T ech
v ii Petrographi c examination IS:2386 P t VIII A Physi cal -do- T est
Spec
Report
SR/LB /
Crushi ng value, abrasi on value and impac t
v iii IS:2386 A Physi cal -do- IS:383, IS -2386 Part IV/T ech Spec T est
value
Report
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Al l other tests si milar to coarse aggregates SR/LB / except test for flakiness index, elongati on
iv IS-2386, IS-383
as menti oned above. TR index, abrasi on value, impac t value
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3.4 Water
3.5 CONCRETE
iv Water content B Physi cal Once per shi ft As per approved design mi x. SR/LB At batching pl ant
T est
Review of MT C/ tes t
3.5.1 Admixtures for Concrete Material /T ype of admi xture As per IS:9103 A For eac h lot received at s ite Designed mix and IS :9103 Report/M
reports
TC
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Physi cal and Chemic al Properties for each Review of MT C/ tes t IS : 1786, IS:432, IS :1566, T ech Specs and
i As required/ agreed A Eac h batc h of deli very MT C T o be procured from NT PC approved s ource
lot reports Const. Drawings
Bar bendi ng sc hedul e with nec essary lap, Vi sual & Approved Drawings, T ech Specs and Const.
i As agreed / requi red B Random in eac h shift SR
Spacers & Chairs Meas urement Drawings , IS:2502
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3.10 STAGING AND FORMS
Ac ceptanc e of formwork before s tart of Before start of each As per provis ions and tolerances , T ech Specs
iii B Physi cal / visual SR
concreting concreting and Const. Drawings
Concrete surface, pos iti on and alignment of Once for T G, BFP & MILL As per provis ions and tolerances of equipment Inspec tion protocol shall be signed J ointly by
i Vi sual inspection jointly with NT PC -- B Vi sual
embedded parts and inserts foundations supplier, Tech Specs and Const. Drawings Contractor and NT PC Erecti on
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Pos iti on / alignment / levels of embedded Exposed s urface of the embedded parts other
Physi cal/ As per drawing, T ech Specs and Const. SR/
i parts / bolt hole / pipe sl eeves / rails / PVC As agreed / requi red B 100% than holding down bol ts are to be painted wi th
meas urement Drawings Protoc ol
pipes / etc as per technical s pec ifi cations
Wel ding / tieing of embedment to Physi cal/ As per drawing, T ech Specs and Const.
ii As agreed / requi red B Random in eac h shift SR
reinforcement meas urement Drawings
compressi on s trength one s ampl e of s ix cubes A minimum of three spec imen s hall be tes ted
i Crushi ng s trength A Physi cal IS:516 & IS: 456 SR/LB
testing mac hine per 50m m3 or part thereof for 7 and 28 days c ompressi ve strength
ii Workmanship and dimens ions Vi sual B Physi cal 100% As per IS:456/NT PC T ech. s pec ifi cation. Register
ii Ac ceptanc e of i nstallation As agreed / requi red B Ac ceptanc e Eac h installation randoml y T ech Specs and Const. Drawings
Material - Hot bitumen and water proofi ng Review of MT C/ tes t Eac h batc h of deli very at
i As agreed / requi red A T ech Specs and Const. Drawings , IS 702 SR/MT C
materials etc. reports si te
ii Ac ceptanc e of damp proof c ourse As agreed / requi red B Ac ceptanc e 100% T ech Specs and Const. Drawings SR
3.16 GROUTING
Review of MT C/ tes t
i Material As agreed / requi red A Eac h batc h of deli very T ech Specs and Const. Drawings SR//MTC
reports
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iv Compressi ve strength As agreed / requi red A Physi cal Random in eac h shift T ech Specs and Const. Drawings SR
v Ac ceptanc e of the grouts As agreed / requi red B Physi cal Eac h grout s ection T ech Specs and Const. Drawings SR
3.17 SLIPFORM SHUTTERING
Details Pos iti ons and arrangement of Jack Before Commenc ement of
iii - B Approval As per specifi cations SR Submitted to EIC for approval
rods work
Check for Sl iding Operation & Monitoring of Rate of S li ding, Del ays in sli ding, Di sc onti nuity
v iii As required B Physi cal Eac h Sl iding As per specifi cations SR
Sl iding Portion or stop start sl iding to be chec ked
Centre li ne i n relation to the centres at the T o be recorded in tabular form and on graphs
x As required A Physi cal Si x hourly intervals As per specifi cations SR
bas e immedi atel y after eac h monitoring
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Internal wall faces in relati on to the c onc rete T o be recorded in tabular form and on graphs
xi As required B Physi cal Si x hourly intervals As per specifi cations SR
at the bas e immedi atel y after eac h monitoring
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i Material As agreed / requi red B Review of MT C For eac h lot received at s ite T ech Specs and Const. Drawings SR/MT C
Vi sual/
ii T hicknes s, finishing and grooves etc . As agreed / requi red B Random in eac h shift T ech Specs and Const. Drawings SR
Meas urement
6.00 SHEETING AND OTHER WORKS
ii Surfac e preparation As required As agreed / requi red C Physi cal /vis ual Random in eac h shift T ech Specs and Const. Drawings SR
iii Ac ceptanc e of painted s urfaces As required As agreed / requi red B Physi cal/vis ual Eac h surface at random T ech Specs and Const. Drawings SR
6.1.1 PAINTING SYSTEM - STEEL WORKS (OTHER THAN STRUCTURAL STEEL WORKS)
Review of MT C/ tes t Mfr.’s T .C. shall be correlated wi th the
i Pai ning Material s and ac cess ories - A Eac h batc h of deli very T ech Specs and Const. Drawings SR/MT C
reports consignment recei ved.
T ech Specs and Const. Drawings , Relevant
ii Surfac e preparation As agreed / requi red B Physi cal /vis ual Eac h Erec tion Mark SR
code/ s tandards
iii Primer Thicknes s El cometer B Meas urement Eac h Erec tion Mark T ech Specs and Const. Drawings SR
iv DFT of pai nt El cometer A Meas urement Eac h Erec tion Mark T ech Specs and Const. Drawings SR
Vi sual and
v Ac ceptanc e of painted s urfaces El cometer B Eac h Erec tion Mark T ech Specs and Const. Drawings SR
meas urement
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Class of Acceptance
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1 2 3 4 5 6 7 8 9 D* 10
Review of MT C/test SR/LR/M
6.2 Modular aerated panel As required As agreed / requi red A Eac h batc h of deli very T ech Specs and Const. Drawings
report TC
ii Installation, lap al ignment & workmanship. As agreed / requi red B Vi sual/ Physi cal Random in eac h shift T ech Specs and Const. Drawings SR No gas cutting of s heets acceptabl e .
iii Fini shing and acceptanc e As agreed / requi red B Vi sual/ Physi cal Random in eac h shift T ech Specs and Const. Drawings SR/LB
6.4 INSULATION WORKS
Insulation material, galvanised wire net, Review of MT C/ test SR /
i Material As agreed / requi red A For eac h lot received at s ite T ech Specs and Const. Drawings Al l tests as per specifi cation
alumi nium foi l, fasteners reports LB/MTC
ii Ac ceptanc e of each type of installation As agreed / requi red B Vi sual/ Physi cal Eac h installation T ech Specs and Const. Drawings SR/LB
Review of MT C/ test T ech Specs and Const. Requi rement of DFT to be checked as per
iv Material Requi rements As Requi red A Randomly SR/MT C
reports Drawings Speci fic ations .
FI ELD QU ALI TY PL AN
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Sl. No Activ ity and operation Characteristics / instruments Type of Check Quantum Of check Reference Document Format of Record Remarks
check Norms
1 2 3 4 5 6 7 8 9 D* 10
Check for shape tolerances thicknes s, Physi cal & T ech Specs and Const.
ii As agreed/requi red B Random for each del ivery SR
welding & finis hing of s ections acceptanc e Drawings
Ac ceptanc e of s teel glazed doors, wi ndows As Physi cal & T ech Specs and Const.
iii Checking of works B Random SR
and T -iron shapes sections after fixing agreed/required acceptanc e Drawings
End emersion
As Review of MT C/ tes t IS 2202, T ech Specs and
iv Flus h Door shutter test, knife test, A For eac h lot received at s ite SR/MT C √ Review of tes t report
agreed/required reports Const. Drawings
adhes ion tes t
ii Ac ceptanc e As agreed / requi red B Vi sual/ Physi cal Random T ech Specs and Const. Drawings SR
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Review of MT C/
purchase order
(unpriced c opy) / T he door drawing propos ed for suppl y shoul d
drawings of have been tested and approved by CBRI
i Material As agreed / requi red A For eac h source T ech Specs and Const. Drawings SR/MT C
suppliers / Roorkee/CPRI/GOV. LAB. for the s imil ar
certificate of dimens ions for minimum 2 hours fire rating.
CBRI/CPRI/GOV.
LAB .
iii Fini shing and acceptanc e As agreed / requi red B Vi sual / physi cal Random T ech Specs and Const. Drawings SR
Surfac e finish and thic knes s of pl ate of Physi cal / visual / Random for each lot of
i As agreed / requi red B T ech Specs and Const. Drawings SR/MT C
approved make and DFT review of MT C delivery
Clear float glass, wired gl ass, tinted glass , curtain Review of MT C/ tes t IS: 14900, IS:1081, IS: 3548, IS :5437 T ech
i Material As agreed / requi red B For eac h lot received at s ite SR/MT C
glass, hermeti call y sealed gl ass reports Specs and Const. Drawings
ii Installation finishing and acceptanc e As agreed / requi red B Vi sual/ Physi cal Random T ech Specs and Const. Drawings SR Leak proof installation with neoprene gas ket
ii Installation finishing and acceptanc e As agreed / requi red B Vi sual / physi cal Random T ech Specs and Const. Drawings SR
FI ELD QU ALI TY PL AN
Class of Acceptance
Sl. No Activ ity and operation Characteristics / instruments Type of Check Quantum Of check Reference Document Format of Record Remarks
check Norms
1 2 3 4 5 6 7 8 9 D* 10
Review of MT C/ tes t
i Material As agreed / requi red B For eac h lot received at s ite T ech Specs and Const. Drawings SR/MT C
reports
ii Installation finishing and acceptanc e As agreed / requi red B Vi sual / physi cal Random T ech Specs and Const. Drawings SR
Material s ( gypsum gl ass, glass fibre Review of MT C/ tes t Compare MT C with tec hnical s pec ifi cation and
i As agreed / requi red A For eac h lot received at s ite T ech Specs and Const. Drawings SR/MT C
membrane, fibre board acous tic al tiles etc) reports requirement
ii Installation finishing and acceptanc e As agreed / requi red B Vi sual / physi cal Random T ech Specs and Const. Drawings SR
FI ELD QU ALI TY PL AN
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1 2 3 4 5 6 7 8 9 D* 10
i Graded under bed Levels / slopes As required C Physi cal 100% T ech Specs and Const. Drawings
Review of MT C/ tes t
ii El astomeric coatings Material - Primer coat, fi nishing coat As required B Eac h lot of delivery T ech Specs and Const. Drawings SR/MT C
reports
Material s - PCC, chicken wire mesh, Review of MT C/ tes t
iii Wearing c ourse As required B Eac h lot of delivery T ech Specs and Const. Drawings SR/MT C
elastomeric sealant reports
iv Ac ceptanc e of water proofi ng work As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings
PVC coated c hain link fenc ing (IS 2720), Wel ded wi re
Review of MT C/ tes t MT C shall c ontai n al l the parameters s pec ifi ed
i mes h (IS 1566), Reinforced barbed tape gal vanised Material s As agreed / requi red A Eac h batc h of deli very T ech Specs and Const. Drawings SR/MT C
reports in the technical s pec ifi cations
(IS 2629) etc.
Structural s teel , pai nting s ystem, c aster wheel, bal l Review of MT C/ tes t MT C shall c ontai n al l the parameters s pec ifi ed
ii Material s As agreed / requi red A Eac h batc h of deli very T ech Specs and Const. Drawings SR/MT C
and bearing, fixtures and fas teners reports in the technical s pec ifi cations
Physi cal /
iii Al ignments, erecti on pai nting, DFT etc . As agreed / requi red B Eac h installation T ech Specs and Const. Drawings SR
meas urements
Physi cal /
iv Ac ceptanc e of the installation and working As agreed / requi red B Eac h installation T ech Specs and Const. Drawings SR
meas urements
i Glass/ PV C strips in joints As agreed / requi red B Physi cal Random in eac h shift T ech Specs and Const. Drawings SR
ii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
7.13.2 Tiles
ii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
FI ELD QU ALI TY PL AN
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1 2 3 4 5 6 7 8 9 D* 10
Review of MT C/ tes t MT C shall c ontai n al l the parameters s pec ifi ed
i Material s As agreed / requi red B Eac h lot of delivery T ech Specs and Const. Drawings SR/MT C
reports in the technical s pec ifi cations
ii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
ii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
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7.13.5 Metallic / non-metallic hardener
i Material As agreed / requi red B Physi cal Eac h batc h of deli very T ech Specs and Const. Drawings SR
ii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
7.13.6 Acid / alkali and oil resistant high built seamless epoxy based resin and treatment
Bric ks, vitreous til es, mortar, sealing, paints, Review of MT C/ tes t
i Material As agreed / requi red A Eac h batc h of deli very T ech Specs and Const. Drawings SR/MT C work to be done by skil led manpower
coatings , sheets , fill ers etc reports
ii Surfac e preparation As agreed / requi red B Physi cal Random in eac h shift T ech Specs and Const. Drawings , IS 2395
iii Fini shing and acceptanc e As agreed / requi red B Physi cal 100% T ech Specs and Const. Drawings SR
iv Ac ceptanc e and working As agreed / requi red B Ac ceptanc e Random T ech Specs and Const. Drawings SR
ii Ac ceptanc e and leakage As agreed / requi red B Physi cal Random T ech Specs and Const. Drawings SR
FI ELD QU ALI TY PL AN
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Sl. No Activ ity and operation Characteristics / instruments Type of Check Quantum Of check Reference Document Format of Record Remarks
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Class of Acceptance
Sl. No Activ ity and operation Characteristics / instruments Type of Check Quantum Of check Reference Document Format of Record Remarks
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1 2 3 4 5 6 7 8 9 D* 10
9.0 SPECIAL ITEMS
Review of MT C/ tes t Eac h lot of delivery as per As per relevant IS and T ech. Spec s /
i Material Earthi ng mat As agreed / requi red A SR/MT C
reports Speci fic ations Manufac turer's, IS 3043
Vi sual/
ii Wel d sizes & l ength Vi sual/T ape B 100% T ech Specs and Const. Drawings
Meas urement
10% at random of the
iii D P test DP tes t Ki t A Physi cal T ech Specs and Const. Drawings TR
offered lot
iv Earth tes t Earthi ng tes t kit A Physi cal 100% T ech Specs and Const. Drawings , SR
T ype of aluminium panels / structural glazing Review of MT C/ tes t Eac h lot of delivery as per MT C shall c over all the properties / parameters
i Material As agreed / requi red A T echnical s pec ifi cations / drawings SR/MT C
/ fas teners and fi xtures / sil ic on s ealant reports Speci fic ations as per technical s pec ifi cations
ii Ac ceptanc e and workmans hip Installation / workmans hip As agreed / requi red B Physi cal Random T echnical s pec ifi cations / drawings SR
ii Ac ceptanc e and workmans hip Ac ceptanc e / Ins tallation / workmans hip As agreed / requi red B Physi cal Random T ech Specs and Const. Drawings SR
FI ELD QU ALI TY PL AN
Class of Acceptance
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check Norms
1 2 3 4 5 6 7 8 9 D* 10
v ii Cement content As required B Physi cal Once per shi ft As per approved design mi x. SR/LB At batching pl ant
Pouring of concrete to projec t above cut off As per appd. Drawings and technical
v iii As required B Meas urement 100% SR/LB
level. specifi cation
FI ELD QU ALI TY PL AN
Class of Acceptance
Sl. No Activ ity and operation Characteristics / instruments Type of Check Quantum Of check Reference Document Format of Record Remarks
check Norms
1 2 3 4 5 6 7 8 9 D* 10
11.2 Testing
i Bentoni te IS:2720 A Physi cal / tes ting Once per source As per IS:2720 / tech. Spec s. SR/LB Review of tes t report
Density check on sampl e of mud coll ected T ests to be done before placing conc rete.
ii Sample collection A Physi cal As per T ech. Spec . As per NTPC T ech Spec. SR/LB
from pile bore bottom Samples to be coll ected from pi le bore bottom.
Every 2 hrs at pouring point IS:2911, A s per appd. Drawings and technical
iii Sl ump test of c onc rete IS:1199 B Physi cal SR/LB
of c onc rete specifi cation
SHALLOW FOUNDATIONS
Foundati on excavation - Location, Layout, As per technical s pec ifi cations and
i As required / agreed B Physi cal Eac h location SR li nes and l evels to be checked
si ze, depth etc . constructi on drawings
Execution of Geotechnical Investi gati on - As per technical s pec ifi cations and relevant
ii As required / agreed B Physi cal Eac h Loc ation SR
locations, type etc. as per sc heme IS Codes
Page 27
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Coll ection of disturbed and undi sturbed As per technical s pec ifi cations and relevant
iii As required / agreed B Physi cal eac h sampl ing SR
sampl es , thei r packing and s torage IS Codes
Submiss ion of Fiel d Bore logs in approved Wi thin 24 hours after As per technical s pec ifi cations and relevant
v As required / agreed B Review SR
format compl etion of each BH IS Codes
Categoriz ation Witnessing & Accepting (As per NTPC QA&I System)
Manufacture
Category ‘A’ FQA Engineer in association with Executing Engineer, Category ‘B’ Executing Engineer, Category ‘C’ Executing
r/ S ub- Main-supplier For NTPC USE
Engineer ; SR = Site Register , TR= Test Report, MTC = Manufacturer's Test Certificate (MTC shall contain all the parameters specified
supplier
in the technical specifications)
Signature T his doc ument shall be read in conjunc tion with NT PC T ech. Spec ifi cations, BOQ, Drawings REVIEW ED BY APPROVED BY APPROVAL SE AL
GE Power India LimitedPage 28
COMPLIANCE SHEET
Date:28/12/2018
Ref: CC: PE: 9571:109:43312 dated 21/12/2018
Registered Office: The International, V Floor, 16, Marine Lines Cross Road, No. 1, Off. Maharshi Karve Road, Churchgate, Mumbai - 400 020 (India)
T +91 22 66399255 / 260; F +91 22 66399259 website: www.alstomindiainvestorrelations.com