BGR ENERGY SYSTEM LIMITED Page 1 of 5

POWER PROJECTS DIVISION

DOCUMENT NO.: GID-253-CV-GTPP-SITE-012 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 27.10.2018
OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING
BASIN

3X660MW GHATAMPUR THERMAL POWER PROJECT(NUPPL),

GHTAMPUR-UP

METHOD STATEMENT
FOR
REPAIRS OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING BASIN

BGR ENERGY SYSTEM LIMITED

POWER PROJECT DIVISION
443, ANNA SALAI
TYNAMPET, CHENNAI-600018
PH:044 24326171, Fax: 044 24315678
E mail – ppd@bgrenergy.com

27.10.2018 YURENDRA YADAV RAMJANI ANISH GUPTA ANIL KUMAR

PREPARED BY CHECKED BY REVIEWERD BY APPROVED BY

DATE
 BGR ENERGY SYSTEM LIMITED Page 2 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-012 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 27.10.2018
OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING
BASIN

Contents:

Sl No. Description

1. Scope.
2. Purpose.
3. General Requirements.
4. Material Description.
5. Equipment, Machines & Tools.
6. Procedure.
7. Quality Assurance, & Quality Control.
8. Safety Concerns.
 BGR ENERGY SYSTEM LIMITED Page 3 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-012 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 27.10.2018
OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING
BASIN

1. Scope:

This procedure covers material, supervision and methods of repairing the

crack across the wall at control monitoring basin.

2. Purpose:

The purpose of this procedure is to provide guidelines for repairing the

crack across the wall at control monitoring basin.

3. General Requirements:

Repairing of above to be done as per technical specification and relevant

manufacturer guidelines.

4. Material Description.

The following shall be procured ad used for the repairs:

 BASF master inject 1315.
 Bonding Agent i.e. Fosroc Nitobond-EP or equivalent.
 PVC nozzles.
 Steel / aluminium nosing along with screw.
 Plywood formwork.

5. Equipment, Machineries & tools:

 Chisel
 Hammer
 Plumb bob
 Drilling machine
 Form work
 Mortar pan, trowel
 Trowel
 Finishing plates
 Measuring jar
 BGR ENERGY SYSTEM LIMITED Page 4 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-012 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 27.10.2018
OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING
BASIN

 PPE: gloves, respirator, safety warning device, safety shoes

etc.

6. Procedure:

The details of concrete shall be repaired based on depth and severity of

defect as follows.

a) Making the 25mm wide groove.

b) Removal of loose material.
c) Cleaning of affected area.
d) Application of bonding agent i.e. FOSROC Nitobond ep or equivalent.
e) Fixing steel / aluminium nosing both side of affected area of wall.
f) Fixing of Nozzles.
g) Applying the BASF master inject 1315 or equivalent material and
approved brands.

a) Making the 25mm wide groove.

Make the 25mm wide & V - type groove on the cracks at affected area of
wall.

b) Removal of loose material.

Loose material (concrete particles) of the affected area is to remove using
wire brush and chipping hammer, till solid and compact concrete is visible /
encountered.

c) Cleaning affected Area.

Clean the surface thoroughly with brush / compressed air to remove finer
particles and then wash with water.

d) Application of bonding agent i.e. FOSROC Nitobond-EP or

equivalent.
Application of bonding agent FOSROC Nitobond or equivalent approved
brand shall be applying of affected area as per manufacturer’s guidelines.

e) Fixing Plywood both side of affected area of wall.

Fixing the plywood / formwork both side of the wall on affected area and fill
the groove with FOSROC conbextra GP-02 mixed with FOSROC latex (SBR)
as a flowable condition.
 BGR ENERGY SYSTEM LIMITED Page 5 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-012 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 27.10.2018
OF CRACKS ACROSS THE WALL AT CONTROL MONITORUING
BASIN

f) Fixing of Nozzles.
PVC Nozzles of 10mm dia shall be fixed on both side surface and top of the
wall for a depth of 100-150mm and sealed with M- seal. Nozzles shall be
fixed top surface of wall exactly on crack.

g) Applying of BASF Master Inject 1315.

BASF Mater Inject 1315 shall be grouted through compressed air3-4 kg/cm 2
and nozzles shall be closed after grouting.

7. Quality Assurance & Quality control:

a) Manufacturer data sheet guidelines,

b) Technical specification
c) Insure proper mixing
d) Surface finishing.

8. Safety concerns:

a) PPE’s shall be used properly by all workman

b) All rotational units should be covered.
c) Manufacturer’s M.S.D.S. shall be follows.