BGR ENERGY SYSTEM LIMITED Page 1 of 5

POWER PROJECTS DIVISION

11.07.2019
DOCUMENT NO.: GID-253-CV-GTPP-SITE-032
METHOD STATEMENT FOR APPLICATION OF PPG LINING

3X660MW GHATAMPUR THERMAL POWER PROJECT(NUPPL),

GHTAMPUR-UP

METHOD STATEMENT
FOR
APPLICATION OF PPG LINING

BGR ENERGY SYSTEM LIMITED

POWER PROJECT DIVISION
443, ANNA SALAI
TYNAMPET. CHENNAI-600018
PH:24326171, FAX:044 24315678
E mail – ppd@bgrenergy.com

Akash Sharma SUPRATIM Ramjani ANISH GUPTA ANILKUMAR

DATE (QAQC-Civil) GHOSH Sr. Manager (Head Civil) ( RCM)
(Execution) (FQA)
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

11.07.2019
 BGR ENERGY SYSTEM LIMITED Page 2 of 5
POWER PROJECTS DIVISION
11.07.2019
DOCUMENT NO.: GID-253-CV-GTPP-SITE-032
METHOD STATEMENT FOR APPLICATION OF PPG LINING

Contents:

Sl No. Description

1. Scope

2. Purpose

3. General Requirements

4. Equipment & Tools

5. Materials.

6. Procedure

7. Quality Assurance & Quality Control

8. Safety Concerns.
 BGR ENERGY SYSTEM LIMITED Page 3 of 5
POWER PROJECTS DIVISION
11.07.2019
DOCUMENT NO.: GID-253-CV-GTPP-SITE-032
METHOD STATEMENT FOR APPLICATION OF PPG LINING

1. Scope:

This procedure covers material, supervision and methods of application of

PPG Lining.

2. Purpose:

Polypropylene Glass (PPG) lining is a sheet which is used as a cladding

over concrete / metal surfaces to protect the sub surfaces from corrosion
caused by chemicals (acid & alkalis).

3. General Requirements:

Application of the above shall be done as per:

 Technical specification Volume –V.

 Relevant manufacturer’s guidelines (GE Minerals Pvt ltd).

4. Equipment & Tools:

 Wire brush.
 Bucket for mixing.
 Hand Trowel.
 Hand brush.
 PPEs: Gloves, Helmet, Safety warning device, Safety shoes etc.

5. Materials:

 GESTONE COMP A- Resin.

 GESTONE COMP B- Hardener. 1.5mm thick.
 GESTONE COMP C- Powder Mix.
 GEFLOR PPGL- sheet (2.0mm thick).
 BGR ENERGY SYSTEM LIMITED Page 4 of 5
POWER PROJECTS DIVISION
11.07.2019
DOCUMENT NO.: GID-253-CV-GTPP-SITE-032
METHOD STATEMENT FOR APPLICATION OF PPG LINING

6. Procedure:

6.1. Surface preparation:

6.1.1. The surfaces to be Lined with PPG shall be levelled, smooth, dry &
clean. The entire surface shall be tapped by wooden hammer to
determine hollows if any. In case hollows are found, they shall be
suitably sealed with cement mortar.
6.1.2. The unsatisfactory surfaces shall be replaced by new concrete or other
suitable material after ensuring proper bond between the new and old
surface.

6.2. Mixing Ratio:

For primer:
Sr No. Material Ratio Consumption/m²
1 GESTONE COMP A 100 Pbw
2 GESTONE COMP B 65 Pbw 0.2 KGS mix

For adhesive putty:

Sr No. Material Ratio Consumption/m²
1 GESTONE COMP A 100 Pbw
2 GESTONE COMP B 65 Pbw 3.0 KGS mix
3 GESTONE COMP C 330-495pbw

6.3. Application:

6.3.1. Over the clean dry even surface, one coat of adhesive primer
(GESTONE COMP A + GESTONE Comp B) shall be brush applied.
6.3.2. Thereafter, a chemical resistant adhesive base layer GESTONE mix
COMP A, B, C compound (resin: hardener: powder mix) will be
trowelled.
6.3.3. Thereafter, adhesive GESTONE mix COMP A & B shall be soaked into
the back of the GEFLOR PPGL sheet and will be pressed onto the
concrete surface by providing proper supports.
6.3.4. Joints between the PPG Sheets shall be welded with GEFLOR Welding
strips and GEFLOR Welding Rods.
 BGR ENERGY SYSTEM LIMITED Page 5 of 5
POWER PROJECTS DIVISION
11.07.2019
DOCUMENT NO.: GID-253-CV-GTPP-SITE-032
METHOD STATEMENT FOR APPLICATION OF PPG LINING

6.3.5. The overall thickness shall be 3.0mm to 3.5mm (1.5mm Mortar + 2mm
PPG Sheet).

Note:

 For floors dead weight for 8hrs minimum shall be provided

 For walls telescopic supports are to be provided from opposite face for
8hrs minimum.
 After the lining, do not allow movement for 48 hours. Allow contact with
water or any liquid after 7 days. In special cases, allow use after 72
hours.

7. Quality Assurance & Quality control:

7.1. Manufacturer data sheet guidelines.

7.2. Technical specification.
7.3. Ensure proper mixing.
7.4. Proper Joints shall be ensured between the PPG Sheets.
7.5. Checklist for quality assurance.
7.6. All Material MTC

8. Safety concerns:

8.1. PPE’s shall be used properly by all workman

8.2. All rotational units should be covered.
8.3. Eye wash showering arrangement shall be done for precautionary
arrangements.
8.4. Safety goggles & PVC gloves to be wear by workman during acid
curing application.