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Preface

Thank you for selecting our products.

The Parts Book is specifically for the CDM512D/CDM514D road roller with standard configuration, which provides relevant detailed
information about all systems/assemblies/parts, including Chinese/English description, specification and quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, can cause some changes in the
systems/assemblies/parts, which are not listed in the Parts Book. Product improvement or supplier alteration might make parts different. If you
have any question about the book, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified machine should be
supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited


July, 2009
Contents

PREFACE_________________________________________________________________________________________________________________________________ 1
PREFACE_

CONTENTS
CONTENTS________________________________________________________________________________________________________________________________ 2

I. DRUM ASSEMBLY
ASSEMBLY________________________________________________________________________________________________________________________ 3

II. FRONT FRAME ASSEMBLY


ASSEMBLY_______________________________________________________________________________________________________________ 7

III. FRONT DRIVE ASSEMBLY


ASSEMBLY________________________________________________________________________________________________________________ 9

Ⅳ.. REAR DRIVE ASSEMBLY


ASSEMBLY________________________________________________________________________________________________________________ 11

V. REAR FRAME ASSEMBLY


ASSEMBLY_______________________________________________________________________________________________________________ 13

Ⅵ.. ENGINE SYSTEM Ⅰ____________________________________________________________________________________________________________________ 15

Ⅶ.. ENGINE SYSTEM Ⅱ____________________________________________________________________________________________________________________ 18

Ⅷ.. CONTROL SYSTEM


SYSTEM_____________________________________________________________________________________________________________________ 20

Ⅸ.. HYDRAULIC OIL TANK ASSEMBLY


ASSEMBLY______________________________________________________________________________________________________ 22

Ⅹ.. ARTICULATING BRACKET ASSEMBLY


ASSEMBLY_
__________________________________________________________________________________________________ 25

Ⅺ.. HYDRAULIC VIBRATION SYSTEM


SYSTEM_______________________________________________________________________________________________________ 27

Ⅻ.. HYDRAULIC DRIVE SYSTEM


SYSTEM____________________________________________________________________________________________________________ 29

XIII. CAB ASSEMBLY


ASSEMBLY_______________________________________________________________________________________________________________________ 32

XIV. HOOD ASSEMBLY


ASSEMBLY_____________________________________________________________________________________________________________________ 35

XV. HYDRAULIC STEERING SYSTEM


SYSTEM________________________________________________________________________________________________________ 37

XVI. ELECTRIC SYSTEM


SYSTEM___________________________________________________________________________________________________________________ 39
I. Drum assembly

Fig.01 Drum assembly


3
Fig.01 振动轮总成 Drum assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 LG512D.01.01 振动轮焊接 Drum assembly 1
2 GB/T5783 螺栓 M20X80 bolt M20X80 44
3 GB/T93 垫圈 20 Washer 20 40
4 JB/ZQ4450 螺栓 M30X1.5 Bolt M30X1.5 2
5 GB/T1004 垫圈 30 Washer 30 2
6 LG512D.01-001 法兰盘 Flange disc 1
7 GB/T283 轴承 NJ320E Bearing NJ320E 4
8 GB/T894.1 挡圈 100 Sprag 100 2
9 GB/T893.1 挡圈 215 Sprag 215 4
10 GB/T70.1 螺钉 M12X16 Screw M12X16 8
11 JB/T892 垫圈 12 Washer 12 8
12 GB/T5783 螺栓 M12X60 Bolt M12X60 12
13 GB/T93 垫圈 12 Washer 12 26
14 GB/T5783 螺栓 M20X40 Bolt M20X40 8
15 GB/T1001 螺塞 M12X1.5 Screw plug M12X1.5 2
16 GB/T1002 垫圈 12 Washer 12 2
17 LG514B.30.01-004 法兰座 Flange disc 2
18 GB/T5783 螺栓 M12X40 Bolt M12X40 10
19 GB/T9877.1 密封圈 340X4 Seal ring 340X4 2
20 LG514B.30.01-008 偏心壳盖 Eccentricity housing cover 2
21 LG514B.30.01-010 偏心壳体 Eccentricity housing 2
22 LG514B.30.01-009 活动偏心块 Eccentricity block 2
23 GB/T9877.1 密封圈 139.5X3 Seal ring 139.5X3 2
24 GB/T1096 键 20X12X70 Key 20X12X70 2
25 LG512D.01-002 左振动轴 Left shock shaft 1
26 LG514B.30.01-006 内环 Inner ring 3
27 GB/T9877.1 油封 B80X60X10 Oil seal B80X60X10 6
4
28 LG514B.30.01-005 衬套 Sleeve 3
29 GB/T9877.2 密封圈 106X3.55 Seal ring 106X3.55 3
30 GB/T5783 螺栓 M8X20 Bolt M8X20 13
31 GB/T97.1 垫圈 8 Washer 8 9
32 GB/T9877.2 密封圈 470X4 Seal ring 470X4 2
33 LG514B.30.01-012 法兰轴承座 B Flange bearing seat B 1
34 LG514B.30.01.05 联轴节 XL6(平键) Joint shaft XL6 (Straight key) 1
35 GB/T1096 键 12X6X40 Key 12X6X40 3
36 LG512D.01-003 右振动轴 Right shock shaft 1
37 GB/T5783 螺栓 M12X25 Bolt M12X25 6
38 GB/T97.1 垫圈 12 Washer 12 6
39 LG512D.01-004 密封垫圈 Seal Washer 1
40 LG512D.01-005 密封盖 Seal cover 1
41 LG512D.01.02 侧架焊接 Side bracket weldment 1
42 GB/T5783 螺栓 M12X45 Bolt M12X45 16
43 DIN6796 垫圈 12 Washer 12 32
44 GB/T889 螺母 M12 Nut M12 32
45 GB/T5782 螺栓 M12X50 Bolt M12X50 16
46 16B 减振器 Shock absorber 4
47 GB/T1152 油杯 M10X1 Oil cup M10X1 1
48 LG512D.01-006 马达法兰盘 Motor flange disc 1
49 LG512D.01.04 联轴节 XL6(平键,花键) Joint shaft XL6 (Straight key,Spline) 1
50 A2FM56 振动马达 Vibration motor 1
51 GB/T5783 螺栓 M12X40 Bolt M12X40 4
52 GB/T3452.1 密封圈 125X2.65 Seal ring 125X2.65 1
53 GB894.2 挡圈 260 Sprag 260 1
54 GB/T5783 螺栓 M10X30 Bolt M10X30 8
55 GB/T93 垫圈 10 Washer 10 8
56 E3-252 双列向心滚子轴承 Radial roller bearing 1
5
57 LG512D.01-007 调整垫片 Adjusting washer 1
58 GB/T97.1 垫圈 20 Washer 20 12
59 GB/T889 螺母 M20 Nut M20 12
60 LG512D.01.03 连接架焊接 Connecting bracket weldment 2

6
II. Front frame assembly

Fig.02 Front frame assembly


7
Fig.02
Fig.02 前车架总成 Front frame assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 LG520D.05-004 左护板 Left board 1
2 LG520D.05-002 夹持块 Holding block 6
3 LG520D.05-003 支板 Support board 2
4 LG512D.05.02 前车架焊接 Front frame weldment 1
5 LG512D.05.01 前横梁焊接 Front beam weldment 1
6 LG810.15.07(A) 方组合灯 Combination lamp 2
7 GB/T5783(M6X10) 螺栓 Bolt 10
8 GB/T97.1(6) 垫圈 Washer 10
9 GB/T1230(20) 垫圈 Washer 8
10 GB/T5783(M20X75) 螺栓 Bolt 8
11 GB/T889(M20) 螺母 Nut 24
12 GB/T97.1(20) 垫圈 Washer 24
13 GB/T5782(M20X80) 螺栓 Bolt 24
14 DIN6796(8) 垫圈 Washer 16
15 GB/T70(M8X75) 螺钉 Screw 16
16 LG520D.05-001 右护板 Right board 1
17 GB/T889(M8) 螺母 Nut 8
18 LG512D.01-007 调整垫(组) Adjusting washer 1
19 LG520D.05.02.02-002 前车架侧贴板 Front frame side board 4
20 LG520D.09.01 刮泥板焊接 Mud-board weldment 2
21 DIN6796 碟形垫圈 Disc washer 16
22 GB/T5783(M16X40) 螺栓 Bolt 16
23 LG520D.18.01 铰接架座 Articulating bracket seat 1
24 LG520D.05-008 转向锁板 Steering lock 1
25 QX520-30000005 转向锁销 Steering lock pin 2

8
III. Front drive assembly

Fig.03 Front drive assembly


9
Fig.03
Fig.03 前驱动总成 Front drive assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 A6VE55 驱动马达 Drive motor 1
2 GB/T5782(M20X80) 螺栓 Bolt 12
3 GB/T97.1(20) 垫圈 Washer 16
4 LG512D.02.02 连接架 Connecting bracket 1
5 GFT17T2 减速机 Reducer 1
6 GB/T5782(20X65) 螺栓 Bolt 12
7 LG512D.02-001 连接盘 Connecting disc 1
8 GB/T93(16) 垫圈 Washer 16
9 GB/T70(M16X65) 螺栓 Bolt 16
10 GB/T6170(M20) 螺母 Nut 36
11 DIN6796(20) 垫圈 Washer 36
12 LG512D.02-002 锁板 Lock board 16
13 GB/T5782(M16X50) 螺栓 Bolt 24
14 DIN6796(16) 垫圈 Washer 24
15 108010019 减振块 Shock absorbing block 16
16 LG512D.02.01 驱动盘 Drive disc 1

10
Ⅳ.. Rear drive assembly

Fig.04 Rear drive assembly

11
Fig.04
Fig.04 后驱动总成 Rear drive assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 LG514B-20-26-000 轮辋 Rim 2
2 LG530PH.04.04-007 螺栓 Bolt 8
3 PS50.64D LG512D 驱动桥 Axle 1
4 23.1-26 低断面工程机械轮胎 c-7 Tire c-7 2
5 GB/T93(16) 垫圈 Washer 4
6 GB5783-86(M16X60) 螺栓 Bolt 4
7 A6VM80 马达 Motor 1
8 GB889-86(M24) 螺母 Nut 8
9 DIN6796(24) 垫圈 Washer 8
10 轮辋螺栓 Rim bolt 24
11 轮辋螺母 Rim nut 24

12
V. Rear frame assembly

Fig.05 Rear frame assembly


13
Fig.05
Fig.05 后车架总成 Rear frame assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 LG520D.18.05 右转向油缸 Right steering cylinder 1
2 LG520D.18.03 后转销 Rear pin 2
JB/T9740.2 M10X1 ( 90
3 油杯 Oil cup 2
°)
4 LG520D.06.03 电瓶箱装配 Battery box 1
5 GB/T97.1(8) 垫圈 Washer 4
6 GB/T93(8) 垫圈 Washer 16
7 GB/T5783(M8X20) 螺栓 Bolt 16
8 06170111 减震器 Shock absorber 4
9 LG512D.06.01 后车架焊接 Rear frame weldment 1
10 GB/T6170 螺母 12 Nut 12 24
11 GB/T6170(M12) 螺栓 M12X40 Bolt M12X40 24
12 EA120 减震器 Shock absorber 6
13 TK16-512D 空气减震器 Air shock absorber 2
14 LG512D.06.03 脚踏 Pedal 1
15 GB/T5783(M12X25) 螺栓 Bolt 2
16 GB/T93(12) 垫圈 Washer 2
17 LG520D.18.04 左转向油缸 Left steering cylinder 1
18 GB/T6170 螺母 M10 Nut M10 12
19 GB/T93 垫圈 10 Washer 10 16
20 GB5783 螺栓 M10X35 Bolt M10X35 16
21 LG512D.06.02 燃油箱焊接 Fuel tank weldment 1

14
Ⅵ.. Engine system Ⅰ

Fig.06 Engine system Ⅰ


15
Fig.06
Fig.06 发动机连接(一) Engine system
systemⅠ
Item Parts No. Chinese Description English Description Qty Remarks
1 6BTA5.9-C150 发动机 Engine 1
2 LG512D.07.05 柴油机支脚 Engine bracket 2
3 LG512D.07.01 消声器 Muffler 1
4 LG512D.07-010 密封垫 Gasket 1
5 GB/T6170(M12) 螺母 Nut 4
6 GB/T97.1(12) 垫圈 Washer 12
7 GB/T5783(M12X40) 螺栓 Bolt 12
8 LG512D.07-009 排气管 Exhaust pipe 1
9 LG512D.07-008 进气弯管 2 Air hoseⅡ 1
10 LG512D.07-002 连接管 Connecting pipe 1
11 KW2337B22 空气滤清器 Air cleaner 1
12 LG520D.07.05 紧固夹 Clip 2
13 LG512D.07-007 进气弯管 1 Air hoseⅠ 1
14 LG512D.07-003 进气胶管 Air hose 1
15 05B105127(φ105-127) 卡箍 Hoop 1
16 LG512D.07.06 空滤器支架 Air cleaner bracket 1
17 GB/T97.1(8) 垫圈 Washer 4
18 GB/T5783(M8X20) 螺栓 Bolt 4
19 LG512D.07-006 出水管 Water pipe 1
20 05B5276(φ52-76) 卡箍 Hoop 2
21 GB/T5782(M10X100) 螺栓 Bolt 4
22 LG520D.07-008 通气管 Vent pipe 1
23 06B1323(φ13-23) 卡箍 Hoop 4
24 LG520D.07-007 通气管 Vent pipe 1
25 GB/T5782(M10X60) 螺栓 Bolt 2
26 GB/T97.1(10) 垫圈 Washer 2

16
27 LG520D.07-006 垫管 Pipe 1
28 LG512D.07.04 副水箱(随散热器装配) Water tank 1
29 LG520D.07-005 连板 Connecting board 1
30 LG520D.07-014 注水管 Water pipe 1
31 05B2138(φ21-38) 卡箍 Hoop 2
32 LG512D.07.04 散热器装配 Radiator 1
33 GB/T5783(M16X35) 螺栓 Bolt 6
34 GB/T97.1(16) 垫圈 Washer 8
35 GB/T5783(M16X40) 螺栓 Bolt 2
36 GB/T6170(M12) 螺母 Nut 2
37 LG520D.07-003 出水弯管 Water pipe 1
38 LG520D.07-020 槽钢 Steel 1
39 LG520D.07-013 橡胶管接 Rubber hose 1
40 05B5276(φ52-76) 卡箍 hoop 2

17
Ⅶ.. Engine system Ⅱ

Fig.07 Engine system Ⅱ

18
Fig.07
Fig.07 发动机连接(二) Engine system Ⅱ
Item Parts No. Chinese Description English Description Qty Remarks
1 6BTA5.9-C150 发动机 Engine 1
2 LG520D.07-018 垫片 Gasket 1
3 GB/T97.1(10) 垫圈 Washer 19
4 GB/T5783(M10X30) 螺栓 Bolt 2
5 CBTCX-F425-AL 转向泵 Steering pump 1
6 GB/T5783(M8X30) 螺栓 Bolt 2
7 DX150 燃油沉淀杯 Fuel deposition cup 1
8 GB/T5783(M10X20) 螺栓 Bolt 2
9 LG520D.07-023 支板 Board 1
10 GB/T93 (8) 垫圈 Washer 2
11 GB/T6170(M8) 螺母 Nut 2
12 LG512D.07-025 柴油进油管 Fuel pipe 1
13 1CN-16-04 接头 Connector 1
14 LG512D.07-013 燃油管 Fuel pipe 1
15 LG512D.07-027 柴油回油管 Fuel return pipe 1
16 Bowex80-11.5 传力盘 Disc 1
17 LG512D.07-001 法兰 Flange 1
18 GB/T5783(M10X55) 螺栓 Bolt 12
19 A4VG71/A4VG56 驱动振动联泵 Duplex pump 1
20 GB/T6170(M10) 螺母 Nut 4
21 GB/T5783(M10X45) 螺栓 Bolt 4
22 LG512D.07.02 消声器支架 Muffler bracket 1
23 GB/T 70.1(M10X35) 螺钉 Screw 8
24 GB/T899(M14X40) 螺栓 Bolt 6
25 GB/T97.1(φ14) 垫圈 14 Washer 14 6
26 GB/T6170(M14) 螺母 Nut 6

19
Ⅷ.. Control system

Fig.08 Control system


20
Fig.08
Fig.08 操纵系统 Control system
Item Parts No. Chinese Description English Description Qty Remarks
1 LG520D.16.03 油门控制器总成 Throttle controller assembly 1
2 LG520D.16.04 倒顺控制器 Direction controller 1
3 LG520D.16.01 连接架 Connecting bracket 1
4 GB/T93 (6) 垫圈 Washer 2
5 GB/T5783(M6X25) 螺栓 Bolt 2
6 GB/T93 (10) 垫圈 Washer 4
7 GB/T5782(M10X20) 螺栓 Bolt 4

21
Ⅸ.. Hydraulic oil tank assembly

Fig.09 Hydraulic oil tank assembly

22
Fig.9
Fig.9 液压油箱总成 Hydraulic oil tank assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 YD 液位单向阀 Liquid level valve 2
2 YWZ-100T 液位计 Liquid level gauge 1
3 GB/T96(12) 垫圈 Washer 4
4 GB/T93(12) 垫圈 Washer 4
5 GB/T70(M12X25) 螺钉 Screw 2
6 WU-160X80-J 吸油过滤器 Oil suction filter 3
7 LG520D.13.03 吸油盖焊接 Oil suction cover weldment 3
8 GB/T3452.1(95X5.3) 密封圈 Seal ring 3
9 GB/T93(8) 垫圈 Washer 14
10 GB/T5783(M8X20) 螺栓 Bolt 14
11 1CH30 接头 Connector 3
12 GB/T93(10) 垫圈 Washer 6
13 GB/T5783(M10X20) 螺栓 Bolt 6
14 PAF2-0.02-0.55-20.F 预压式空滤器 Precompression air filter 1
15 GB/T818(M4X14) 螺钉 Screw 4
16 LG520D.13.02 盖板焊接 Cover board weldment 1
17 GB/T3452.1(243X5.3) 密封圈 Seal ring 1
18 LG520D.13.02.01 回油管焊接 Oil return weldment 4
19 LG520D.13.01 液压油箱焊接 Hydraulic oil tank weldment 1
20 GB/T5783(M12X40) 螺栓 Bolt 2
21 GB/T6170(M12) 螺母 Nut 2
22 GB/T3733.1[G25(M30X2)] 接头 Connector 1
23 JB/T982(30) 垫圈 Washer 1
24 20411-30*1W2*500 软管总成 Hose assembly 1
25 LG520D.13-002 固定板 Fixing board 1
26 GB/T3763(M30X2) 螺母 Nut 1

23
27 GB/T3764(22) 卡套 Sleeve 1
28 LG520D.13-001 塞头 Plug 1
29 GB/T3759[G22(M30X2)] 螺母 Nut 1
30 GB/T3749.2[G22(M30X2)] 接头体 Adapter 1

24
Ⅹ.. Articulating bracket assembly

Fig.10 Articulating bracket assembly

25
Fig.10
Fig.10 铰接架总成 Articulating bracket assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 GB/T5783 螺栓 Bolt 3
2 GB/T93 垫圈 10 Washer 10 3
3 LG520D.18-003 盖板 Cover board 1
4 LG512D.18.01 铰接架座 Articulating bracket seat 1
5 QX520-30000003 垫片组件 Gasket subassembly 2
6 QX520-31000006 罩 Cover 1
7 QX520-31000007 轴承上下盖 Bearing cover 2
8 GAC85S/K 轴承 Bearing 4
9 QX520-31000010 下防尘圈 Lower dust ring 1
10 LG520D.18.02 十字轴焊接 Spider weldment 1
11 QX520-31000009 前后防尘圈 Front and rear dust ring 2
12 QX520-30000004 铰接轴承盖 Artuculating bearing cover 1
13 GB/T70.1(M12X16) 螺钉 Screw 3
14 GB/T5782(M24X70) 螺栓 Bolt 12
15 GB/T5783(M8X16) 螺栓 Bolt 1
16 QX520-31000006 罩 Cover 1
17 GB/T5783(M12X35) 螺栓 Bolt 12
18 GB/T93(12) 垫圈 Washer 12
19 JB/T9740.2 油杯 M10X1(90·) Oil cup M10X1(90·) 3
20 LG520D.18.03 后转销 Rear pin 2
21 GB/T93(8) 垫圈 Washer 1

26
Ⅺ.. Hydraulic vibration system

Fig.11 Hydraulic vibration system

27
Fig.11
Fig.11 液压振动系统 Hydraulic vibration system
Item Parts No. Chinese Description English Description Qty Remarks
1 A2FM-56 振动马达 Vibration motor 1
2 1DFS-30-12W SAE 法兰 SAE flange 2
3 GB3452.1(φ25X3.53) O 形圈 O-ring 4
4 GB/T5783(M10X35) 螺栓 Bolt 16
5 GB/T93(10) 垫圈 Washer 16
6 2D9-30 接头 Connector 2
7 1CH-26-18 接头 Connector 1
8 20411-26/20491-26*1W08*3300+RC 软管总成 Hose assembly 1
Hose from vibration pump port B
9 20592-30/20512-30*4SH12*6400+RC 振动泵 B 口到振动马达 B 口软管 1
to vibration motor port B
Hose from vibration pump port A
10 20592-30/20512-30*4SH12*6400+RC 振动泵 A 口到振动马达 A 口软管 1
to vibration motor port A
11 2C9-30 接头 Connector 1
12 LG520D.13 液压油箱总成 Hydraulic oil tank assembly 1
Hose from oil tank to vibration
13 20491-30/20411-30*1W12*2700+RC 油箱到振动泵 S 口软管 1
pump port S
14 1CH-30-33 接头 Connector 1
15 A4VG71/A4VG56 驱动振动联泵 Duplex pump 1
16 LG520D.11-001 法兰接头 Flange connector 2

28
Ⅻ.. Hydraulic drive system

Fig.12-1 Hydraulic drive system

29
Hydraulic drive system(filter connection)

Fig. 12-2 Hydraulic drive system(filter connection)

30
Fig.12
Fig.12 液压驱动系统 Hydraulic drive system
Item Parts No. Chinese Description English Description Qty Remarks
1 1DFS-36-12W SAE 法兰 SAE flange 2
2 GB3452.1(25X3.53) O 形圈 O-ring 2
3 GB/T5783(M10X35) 螺栓 Bolt 8
4 GB/T93(10) 垫圈 Washer 8
5 1CH-16-12L42 接头 Connector 1
前马 达减速器到后桥 Brake hose from front motor reducer to
6 20491-16/20411-16*1W05*4600+RC 1
刹车软管 rear axle
7 20411-22/20491-26*1W08*3150+RC 前马达 T 口到油箱软管 Hose from front motor port T to oil tank 1
8 1DFS-36-16W SAE 法兰 SAE flange 2
9 GB3452.1(32.92X3.53) O 形密封圈 O-ring 2
10 GB/T5783(M12X40) 螺栓 Bolt 8
11 GB/T93 (12) 垫圈 Washer 16
12 1CH-16-18 接头 Connector 1
13 CC-16 三通接头 T-connector 1
20592-30/20512-36*4SH12*6000+RC 行走泵 A 口到前马达 A Hose from travel pump port A to front
14 1
口软管 motor port A
行走 泵刹车阀口到后 Hose from travel pump brake valve to
15 20411-16/20491-16*1W05*2200+RC 1
桥刹车三通软管 rear axle brake T-connector
16 1CH-16-14 接头 Connector 1
17 CD-36 接头 Connector 2
18 GB3452.1(31.5X3.55) O 形圈 O-ring 2
19 LG520D.12-004 螺栓 Bolt 8
20 1DH-30 接头 Connector 2
行走泵 B 口到桥驱马达 Hose from travel pump port B to dirve
21 20592-36/20512-36*4SH12*1950+RC 1
A 口软管 motor port A

31
Fig.12
Fig.12 液压驱动系统 Hydraulic drive system
Item Parts No. Chinese Description English Description Qty Remarks
22 1CH-26 接头 Connector 1
行走泵 T 口到桥驱马达 Hose from travel port T to drive motor
23 20491-26/20411-26*1W12*2200+RC 1
T 口三通软管 port T
24 1DH-36-30 接头 Connector 2
25 1CH-30-42 接头 Connector 1
26 1DFS-36-16W SAE 法兰 SAE flange 2
行走泵 B 口到前马达 B Hose from travel pump port B to front
27 20592-36/20512-36*4SH12*6000+RC 1
口软管 motor port B
行走泵 A 口到桥驱马达 Hose from travel pump port A to drive
28 20592-36/20512-36*4SH12*1950+RC 1
B 口软管 motor port B
29 20491-30/20411-30*1W12*2700+RC 行走泵 S 口到油箱软管 Hose from travel port S to oil tank 1
30 1CH-26-18 接头 Connector 1
31 CC-26 三通接头 T-connector 1
桥驱马达 T 口三通到油
32 20411-26/20491-26*1W12*1400+RC Hose assembly 1
箱回油口软管
33 2D9-36 接头 Connector 2
34 2D9-36 接头 Connector 2
35 2C9-30 接头 Connector 1
36 2C9-26 接头 Connector 1
37 2C9-16 接头 Connector 1
过滤 器出油口到行走 Hose from filter outlet to travel pump
38 20411-26/20491-26*2W12*650+RC 1
泵 Fa 口胶管 port Fa
39 1CH-26-42 接头 Connector 2
40 LG512D.07-011 连板 Connecting board 1

32
Fig.12
Fig.12 液压驱动系统 Hydraulic drive system
Item Parts No. Chinese Description English Description Qty Remarks
41 GB/T5783(M10X25) 螺栓 Bolt 2
42 GB/T97.1(10) 垫圈 Washer 2
行走泵 Fe 口到过滤器 Hose from travel pump port Fe to filter
43 20411-26*2W12*400+RC 1
进油口胶管 inlet
44 1CH-26-22 接头 Connector 1
45 PLF-C110X10P 过滤器 Filter 1

33
XIII. Cab assembly

Fig.13 Cab assembly

34
Fig.13
Fig.1 驾驶室总成 Cab assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 GB6170-86(M20) 螺母 Nut 4
2 DIN2093(20) 蝶形垫圈 Washer 8
3 LG520D.15-008 下垫板 Lower mat 4
4 LG520D.15-007 上垫板 Upper mat 4
5 GB5782-86(M20×120) 螺栓 Bolt 4
6 LG520D.20-002 胶塞条 Glue belt 2
7 LG520D.15.01 操纵台 Control panel 1
8 BZZ1-E315C 转向器总成 Steering gear assembly 1
9 LG520D.21 驾驶室 Cab 1
10 GB/T5782(M16X55) 螺栓 Bolt 6
11 GB/T97.1(16) 垫圈 Washer 6
12 LG520D.20-003 调整垫片(组) Gasket 1
13 GB/T97.1(16) 垫圈 Washer 6
14 GB/T93 (16) 垫圈 Washer 6
15 GB/T6170(M16) 螺母 Nut 6
16 SC2-6 工程座椅 Seat 1
17 LG520D.15.02 座板 Seat board 1
18 GB6170-86(M8) 螺母 Nut 4
19 GB93-87(8) 垫圈 Washer 10
20 GB5783-86(M8×25) 螺栓 Bolt 10
21 LG520D.15.05 护套安装 Sleeve mounting 1
22 GB93-87(10) 垫圈 Washer 6
23 GB5783-86(M10×30) 螺栓 Bolt 6
24 LG520D.15-002 面板 Panel 1

35
25 LG520D.15-005 盖板 Cover board 1
26 GB67-85(M6X10) 螺钉 Screw 2
27 GB/T97.1(6) 垫圈 Washer 2
28 LG520D.15-009 小盖板 Cover board 1

36
XIV.. Hood assembly
XIV

Fig.14 Hood assembly

37
Fig.14
Fig.1 机罩总成 Hood assembly
Item Parts No. Chinese Description English Description Qty Remarks
1 YF01S.TZS 手摇泵 Manual pump 1
2 GB/T5783(M10X25) 螺栓 Bolt 4
3 GB/T93(10) 垫圈 Washer 4
4 6-1G13-1350 软管总成 Hose assembly 2
5 GB/T882(20X80) 销轴 Pin shaft 1
6 GB/T97.1(20) 垫圈 Washer 1
7 GB/T91(5X60) 销 Pin 1
8 GB/T91 (6.3X60) 销 Pin 1
9 GB/T97.1(25) 垫圈 Washer 1
10 GB/T882(25X90) 销轴 Pin shaft 1
11 LG520D.17.03 铰链装配 Gemel assembly 2
12 GB/T889(M10) 螺母 Nut 12
13 GB/T96 (10) 垫圈 Washer 12
14 GB/T5782(M10X40) 螺栓 Bolt 12
15 YF03B.JZS 液缸 Cylinder 1
16 LG520D.17-002 后灯座 Rear lamp seat 2
17 LG520D.17-003 调整垫片 Gasket 6

38
XV.. Hydraulic steering system
XV

Fig.15 Hydraulic steering system

39
Fig.15
Fig.15 液压转向系统 Hydraulic steering system
Item Parts No. Chinese Description English Description Qty Remarks
1 1CH-22-20 接头 Connector 3
2 1CH-26-20 接头 Connector 1
Hose from steering pump to
3 70011-22-08/20411-22-08*2W08*2450+RC 转向泵到转向器 P 口软管 1
steering gear port P
Hose from cylinder T-connector
4 20411-22*2W08*1450+RC 油缸三通到转向器软管 2
to steering gear
5 1CH-22 接头 Connector 2
6 CC-22 三通接头 T-connector 2
70011-22-08LS/20491-22-08*2W08*1700/0
7 软管总成 Hose assembly 2
°+RC
8 1CH-26-27 接头 Connector 1
9 2C9-26 接头 Connector 1
10 1CH-30-33 接头 Connector 1
11 20491-30/20411-30*1W12*1800+RC 转向泵吸油到油箱软管 1
12 LG520D.10-001 变径接头 Connector 1
13 JB/T982(27) 垫圈 Washer 1
14 JB/T982(22) 垫圈 Washer 2
15 LG520D.10-002 空心螺栓(M22X1.5) Hollow bolt (M22X1.5) 1
16 2C9-30 接头 Connector 1
Hose from steering port T to oil
17 20411-26-10*1W10*1200+RC 转向器 T 口到油冷器软管 1
cooler
18 20411-26/20491-26*1W12*600 +RC 油冷器到油箱回油软管 Hose from oil cooler to oil tank 1

40
XVI.. Electric system
XVI

Fig.16 Electric system

41
Fig.16
Fig.16 电气系统 Electric system
Item Parts No. Chinese Description English Description Qty Remarks
1 LG520D.26-001 起动继电器 Start relay 1
2 LG520D.26-002 水温传感器 M14X1.5 带报警 Water temperature sensor M14X1.5 1

3 电磁式电源总开关 DK238 Power switch DK238 1


LG520D.26-003
4 LG853.15.26 蓄电池 Battery 2
5 LG520D.26.04 电瓶线 Battery line 1
6 LG520D.26.06 车身线束 Wiring harness 1
7 LG520D.26.02 仪表台线束 Instrument panel wiring harness 1
8 LG520D.26-013 机油压力传感器带报警(M10X1) Engine oil pressure sensor (M10X1) 1
9 LG520D.26-014 转速传感器(M18X1.5X45) Rotary speed sensor (M18X1.5X45) 1
Instrument, switch, electric
10 LG520D.26.03 仪表.开关.电器元件板安装 1
element
11 LG520D.26.05 安装板及元件接线图 Wiring diagram 1
12 LG520D.26-004 六档保险盒 BX508 Fuse box BX508 2
13 LG520D.26-005 电子闪光器 SG258B DC24V Electronic flash SG258B DC24V 1
14 LG520D.26-006 熄火开关 HG4185-24V-1H/70A Shutoff switch HG4185-24V-1H/70A 1
Neutral position relay HG4185-24V-
15 LG520D.26-007 中位继电器 HG4185-24V-1H/70A 1
1H/70A
16 LG520D.26-008 制动继电器 HG4185-24-1D/40A Brake relay HG4185-24-1D/40A 1
17 LG520D.26-009 时间继电器 ST3PA-B DC24V Time relay ST3PA-B DC24V 1
18 LG520D.26-010 远近光继电器 HG4185-24V-1H/70A Light relay HG4185-24V-1H/70A 1
19 LG520D.26-011 振动继电器 H4185-24V-1H/70A Vibration relay H4185-24V-1H/70A 1
20 LG520D.26-012 单路保险 BX201 60A Fuse BX201 60A 1

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