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Indicator i 40 BS

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04-55-01-1 MI / 12/2013

Installation Manual
Table of Contents

1. Foreword ............................................................................................................................................... 5
Document conventions .............................................................................................................................. 5
Pictograms ............................................................................................................................................ 5
Marking ................................................................................................................................................. 5
Additional documentation ........................................................................................................................... 5
Safety ......................................................................................................................................................... 5
Regulation .................................................................................................................................................. 6
Recommendations ..................................................................................................................................... 6

2. Equipment installation ..................................................................................................................... 7


Opening and closing the i 40-SS BS housing ............................................................................................ 7
Cabling ....................................................................................................................................................... 9
Principle ................................................................................................................................................ 9
Ethernet link equipment (except i 40-PM BS, i 40-DR BS) ................................................................... 10
Cable specifics of versions i 40-PM BS and i 40-DR BS ...................................................................... 11
Options and accessories ............................................................................................................................ 12
Physical installation .................................................................................................................................... 14
Version i 40-SS BS ............................................................................................................................... 14
Installation on DIN rail (Version i 40-DR BS) ........................................................................................ 17
Installation on front panel (Version i 40-PM BS) ................................................................................... 18
Power supply ............................................................................................................................................. 19
External power supply ........................................................................................................................... 19

3. Keyboard-screen interface ............................................................................................................. 21


Keyboard .................................................................................................................................................... 21
Navigation principle .................................................................................................................................... 22
Screen ........................................................................................................................................................ 23
Information displayed ............................................................................................................................ 23
Display colours ...................................................................................................................................... 24

04-55-01-1 MI 1
Indicator i 40 BS

4. Basic Configuration .......................................................................................................................... 25


Access to configuration mode .................................................................................................................... 25
Configuration Menu .................................................................................................................................... 25
Connection ............................................................................................................................................ 25
Customizing passwords ........................................................................................................................ 26
Storing the configuration ............................................................................................................................ 27
Storing internally ................................................................................................................................... 27
Backup copy ......................................................................................................................................... 27
Basic parameters ....................................................................................................................................... 28
Language .............................................................................................................................................. 28
Display .................................................................................................................................................. 28
Date and time ........................................................................................................................................ 28
Keyboard ............................................................................................................................................... 28
Inputs – Outputs ......................................................................................................................................... 29
Inputs .................................................................................................................................................... 29
Outputs ................................................................................................................................................. 29
Test ....................................................................................................................................................... 29
Particular configuration parameters ...................................................................................................... 30
Standard links ............................................................................................................................................ 31
Serial link on COM1 .............................................................................................................................. 31
Ethernet link for configuration ............................................................................................................... 32

5. Setup and adjustment ...................................................................................................................... 33


Metrological setup ...................................................................................................................................... 33
Measurement ........................................................................................................................................ 33
Speed .................................................................................................................................................... 34
Zero ....................................................................................................................................................... 34
Material ratio ......................................................................................................................................... 35
Metrological adjustments ........................................................................................................................... 36
Static ..................................................................................................................................................... 36
Dynamic ................................................................................................................................................ 37
Verification ............................................................................................................................................ 39
Installation .................................................................................................................................................. 40
Options .................................................................................................................................................. 40
Flow Filtering ......................................................................................................................................... 40
Totaliser pulse width ............................................................................................................................. 41
Slippage ................................................................................................................................................ 41
Filtering ................................................................................................................................................. 43
Calibration ratio ..................................................................................................................................... 44
Restoration of default parameters .............................................................................................................. 44

2 04-55-01-1 MI
6. Configuration and implementation of options ....................................................................... 45
RS232 link on COM2* ................................................................................................................................ 45
USB link ..................................................................................................................................................... 45
CANopen bus ............................................................................................................................................. 45
Other field bus ............................................................................................................................................ 46
PROFIBUS-DP ..................................................................................................................................... 46
DeviceNet ............................................................................................................................................. 46
Modbus TCP Ethernet .......................................................................................................................... 46
EtherNet/IP ........................................................................................................................................... 46
Analogue output ......................................................................................................................................... 47
Checking installed options ......................................................................................................................... 47

7. Storage – Restoring to memory card ......................................................................................... 49


Storing the parameters .............................................................................................................................. 49
Restoration of parameters ......................................................................................................................... 49
Remote operations via Ethernet link .......................................................................................................... 49

8. Communication protocols .............................................................................................................. 51


Communication protocols available ........................................................................................................... 51
Serial protocols ..................................................................................................................................... 51
Field bus ............................................................................................................................................... 52
RTU MODBUS ........................................................................................................................................... 53
Ethernet / Modbus TCP ............................................................................................................................. 57
Profibus-DP ................................................................................................................................................ 59
DeviceNet .................................................................................................................................................. 60
Field bus .................................................................................................................................................... 61
PROFIBUS-DP ..................................................................................................................................... 61
DeviceNet ............................................................................................................................................. 61
Modbus TCP Ethernet .......................................................................................................................... 61

9. Menu Guide .......................................................................................................................................... 63


Connection ................................................................................................................................................. 63
Application ................................................................................................................................................. 64
Parameters ................................................................................................................................................ 65
Measurement ............................................................................................................................................. 75
Service ....................................................................................................................................................... 79

04-55-01-1 MI 3
Indicator i 40 BS

4 04-55-01-1 MI
Foreword 1
 Document conventions

 Pictograms

 Important warning concerning people safety.


 Remark concerning the preservation and proper equipment maintenance.
 Note aiming to:
- facilitate reading the manual.
- optimally implement the equipment.

Refer
them.
to documentation to know about the potential DANGERS and actions to take to prevent

 Marking

The menu options performed in CONFIGURATION mode and their parameters are marked as:
• OPTION 1 / OPTION 2... / PARAMETER

 Additional documentation
For more information on wiring and installing the optional cards for the i 40BS indicator, refer to document:
• Wiring diagram, 04-55-01 DD.

For more information on the use of the i 40BS indicator:


• User Manual, 04-55-01 MU.

 Recycling

p In compliance with the 2011/65/EU European Directive concerning electric and electronic equipment
waste disposal, this device, including its accessories and batteries must not be disposed of as normal
waste. Please dispose of this device according to your local prescriptions in a separate unit specifically
aimed at electric and electronic equipment.

04-55-01-1 MI 5
Indicator i 40 BS

 Environmental characteristics
The equipment can work at temperatures ranging from -20° to +55°C(4° to 119°F)* and with a moisture level of
10 to 85%, without any condensation under a maximal atmospheric pressure of 795hPa which corresponds to a
2000m altitude. The equipment can be used indoors and outdoors with a pollution degree of 3.

The protection index of the casing is IP66 according to EN 60529 certified by the LCIE.

It works with mains supply of 110 to240V**, 50 to 60Hz, 0,35A.

 Safety
The CEI 61010-1 norm indicates that for devices connected through a power outlet, said outlet must be
installed close to the equipment and easily accessible. The mains cable is used as cut-off device. For equipment
permanently connected to mains, an easily accessible cut-off device must be included to the permanent installation.

Mains voltage must not fluctuate over 10% of its nominal voltage.

Make sure mains connection and the cable type are compliant with the country safety specifications. If the
mains voltage and the type of mains cable plug do not meet the current requirements of the country, please contact
your PRECIA MOLEN agency.

 Electromagnetic compatibility
This equipment has been tested and declared compliant with the limits for Class A digital devices, according to
European regulations, to Section 15 of FCC rules (U.S. Federal Communication Commission) and to Canadian
ICES-003 rules.

These limits aim at providing sufficient protection from interferences when the equipment is used in a
commercial environment. If the equipment is used in a residential area, it can cause interferences. Should this
happen in these circumstances, the user will have to correct the situation at their own expenses.

 Recommendations
For optimal accuracy and equipment preservation:
• Do not subject the weighing instrument (scale) to shocks or overloads.
• Do not stored any load on the weighing instrument; unload it as soon as the weighing is completed.

 Maintenance
The indicator must not be on power while being maintained or cleaned or if the housing is open.

Never use solvents or abrasives for cleaning.

Only components accredited by PRECIA MOLEN can be replaced to grant proper equipment function,
especially electronic cards, mains supply, mains cable, batteries.

* With battery option, the temperature range during loading is from-20°C to 40°C (4 to104°F)
** Saudi Arabia: 240V only

6 04-55-01-1 MI
Equipment installation 2
 Opening and closing the i 40-SS BS housing
The wiring and installation options require opening the housing. To maintain the long-term tightness of the unit,
proceed as follows.

Open up

The housing is opened by removing the 6 screws of the device's rear half-shell.
- Depending on the indicator installation, take precautions against tearing out the cables.
- Keep the original screws for reassembly.

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Indicator i 40 BS

Closure

1. Check the joint condition. (In case of loss of elasticity or cracking, replace it.)
Check the position of the joint, including where the screws go through and at the housing corners.
Before closing, check the proper tightening of ground cable connections linking the two half-shells.
Position the cable so that it will not be pinched.

2. Gradually tighten the screws using a "star" pattern.

3. Final tightening should be moderate, and the outer contour of the seal must remain consistent.

1.

2.

3.

8 04-55-01-1 MI
 Cabling
The following elements can be connected to the i 40 BS indicator terminals by cables through cable glands:
• Weighing infrastructure, force load cell, scale;
• Communication links (serial, USB, Ethernet, and field bus links);
• Logical inputs-outputs, optional analogue outputs.

 Principle

 Reminder
The wiring diagram (P/N 04-55-01 DD) provides the necessary information.

Preparation

For connection to spring-loaded terminals, PRECIA MOLEN offers various stranded shielded cables (sold by
linear meter).
• Cable preparation
Braid turned back on cable for 10 mm

Tips for cable sections


up to 1 mm2.

Stripping length: 250 mm.*


* i 40-PM BS, i 40-DR BS: approx.

Cable gland (except i 40-PM BS, i 40-DR BS)

External connecting cables are connected through glands that are also used to maintain shielding continuity.
3
4
5 1

6
2

• Put the body of the gland (1) into position with its O-ring (2) on the wall of the casing (3) and tighten the nut
(4) inside the casing.
• Pass the cable through the cap (5), of the sealing ring (6) and the claws of the ring (7) installed in the body of
the gland, making sure that the ground braid (8) is in good contact with the claws.
• Tighten the cap (5) onto the body of the gland (1).

04-55-01-1 MI 9
Indicator i 40 BS

Terminal blocks

With the exception of the Ethernet connection, all cables are connected via spring-
loaded terminals. Connecting a conductor is performed without tool, by pressing the tip
(1) inside its casing (2). To disconnect it, press the associated pusher (3) while removing
the tip. 1

 Always use the thimble tips supplied with the unit.


(Do not insert the bare wire into the slot.)
3

2
 Ethernet link equipment (except i 40-PM BS, i 40-DR BS)

1. Pass the cable through the cable gland.

2. The RJ45 plug support is provided. (See "Assembling the RJ45", below). Leave a free length of about 250
to 300 mm between the gland and the plug.

3. Connect the RJ45 plug at the base of the card.

4. Tighten the gland.

Assembling the RJ45 1.


1. Slide the end of the cable:
- presser nut,
- plug cover. 2.
2. Release the sheath 30 mm.
Roll back the shield sheath. Cut to 8 mm and surround with the tape
provided. 30 mm

3. Switch the connection thimbles by pressing on their tip. 3.

Pass the strands into the holes of these thimbles.


Press the metal plates together so that they are in contact with the
shielding.

4. Cut the strands flush at the thimble connection. 4.

5. Make the electrical contact on the strands by pressing together the


connection thimble (by means of a clamp).

Slide the cover on the plug body until full engagement. Tighten the
presser nut by hand pressure. 5.

Identifying the strands on the connector according to the wiring type

Wiring type
Pin No.
TIA 568 B TIA 568 A
1 White / orange White / green
2 Orange Green
3 White / green White / orange
4 Blue Blue
5 White / blue White / blue
6 Green Orange
7 White / brown White / brown
8 Brown Brown

10 04-55-01-1 MI
 Cable specifics of versions i 40-PM BS and i 40-DR BS

 The i40-PMM and i40-DRR versions never come with:


- COM 2 Serial port,
- USB port,
- Internal power supply.

Connector position

1 15 11 10 1. Power supply

15. Option (filed bus, analog output)

11. Ethernet

10. Logical Inputs

4. COM1

5. CAN - input / output

6. CAN - input / output

7. Measurement

8. Logical outputs
4 5 6 7 8

 The reference numbers correspond to those of the wiring diagram.

04-55-01-1 MI 11
Indicator i 40 BS

 Options and accessories

 Depending on the case, the installation of an option may require inserting a μSD card (called
"μSD/option card") into the main board holder and adding a cable passing through a cable
gland.

The μSD card/option is only used temporarily to validate the installation of an option. If the
indicator is already equipped with a μSD card (or Alibi memory for storing files, named here
"μSD card/storage"), it must be replaced after installing the option.

Reminder:
For the operations described below, bring wiring diagram 04-50-00 DD.

 Wiring operations, such as inserting or removing a μSD card, must be done with power off.
1. Flush mounting kit.
See “Embedded installation (optional)”, page 15.

2. Internal mains power supply (i 40-SS BS version).


See “Power on.”, page 19.

3. Alibi memory (DSD).


- Open the housing.
- Insert the μSD card/storage in the card holder.
- Close the housing.
- The memory is recognized by the DSD system and requires no configuration.
- Consulting the DSD memory: See the user manual 04-55-01 MU.

4. µSD card for parameter saving/restore.


- Open the housing.
- Insert the μSD card/storage in the card holder.
- Close the housing.
- Save/restore operations: See “Storage – Restoring to memory card”, page 49.

5. RS232 link on COM 2.*


- See “Installation of communication options and inputs-outputs”, page 13.
- Turn on and configure the new link. See “RS232 link on COM2*”, page 45.

6. Serial USB link.*


- See “Installation of communication options and inputs-outputs”, page 13.
- Turn on and configure the new link. See “USB link”, page 45.

7. CAN open field bus


- See “Installation of communication options and inputs-outputs”, page 13.
- Turn on and configure the new link. See “CANopen bus”, page 45.

* Not available on i 40-PMM and i40-DRR versions.

12 04-55-01-1 MI
8. Other field buses.
In addition to the CANopen bus, another field bus can be installed among the following:
• PROFIBUS-DP
• DeviceNet
• Modbus TCP Ethernet
• EtherNet/IP
- Open the housing and insert the card provided on the connector labelled OPTION.
- Attach the card using three M3-16 screws provided.
- See “Installation of communication options and inputs-outputs”, page 13.
- Turn on and configure the new link. See “Other field bus”, page 46.

9. Analogue output.
- Open the housing and insert the card provided on the connector labelled OPTION.
- Attach the card using three M3-16 screws provided.
- See “Installation of communication options and inputs-outputs”, page 13.
- Power up and configure the analog output. See “Analogue output”, page 47.

Installation of communication options and inputs-outputs


- Open the housing.
- Insert the μSD card/option in the card holder.
- Replace one of the plugs by the cable gland provided.*
- Prepare and pass the cable through the cable gland. See “Cabling”, page 9.
Connect it as shown in the wiring diagram (P/N 04-55-01 DD).
- Turn on and wait for the message asking for confirmation of the installation.




CAN
%

Validate or not the installation:

Choose  to abort the installation. Choose  to validate the installation.

The indicator restarts without considering the


option. 
 ACTIVATED
 %

A message displayed for about 2s confirms


the success of the operation.

- Turn it off.
- Remove the μSD card/option and reinsert the μSD card/storage, if applicable.
- Close the housing.

* Some options (field bus) may require two cables and two cable glands.

04-55-01-1 MI 13
Indicator i 40 BS

 Physical installation

 Version i 40-SS BS

Installation dimensions

Depending on your type of bracket, it is more appropriate to orient the glands upwards or downwards.

To do this, turn if necessary the rear half shell 180°.

14 04-55-01-1 MI
Wall installation

Table installation

Embedded installation (optional)


• Cut out template

maximum thickness: 6 mm

04-55-01-1 MI 15
Indicator i 40 BS

• Installing the indicator

1. Insert the flange (a) between the two half-shells.


Close the housing. See “Opening and closing the i 40-SS BS housing”, page 7.

2. Place the seal (b) between the indicator and the partition (c), placing the assembly in the opening in the
partition.
Place the spacer (d) on the studs.

3. Tighten the nuts at the back of the spacer.

1.

2.
3.

B
d
c

16 04-55-01-1 MI
 Installation on DIN rail (Version i 40-DR BS)
• Dimensions

• Installing the indicator

1. Hook the indicator on the rail's upper edge.

2. Swing it into position.

1.

2.

04-55-01-1 MI 17
Indicator i 40 BS

 Installation on front panel (Version i 40-PM BS)


• Dimensions

• Cut out template

Maximum thickness: 5 mm

• Installing the indicator

1. Place the indicator's assembly (a) and the gasket (b) at the front of the wall (c), pass the indicator's body
through the wall opening.
Pass the spacer (d) onto the studs, at the back of the wall.

2. Tighten the nuts at the back of the spacer.

1. 2.

B d

18 04-55-01-1 MI
 Power supply

 External power supply


- Open the housing.
- Prepare and run the cable through the cable gland. See “Cabling”, page 9.
Connect it as shown in the wiring diagram (P/N 04-55-01 DD).
- Power on.

04-55-01-1 MI 19
Indicator i 40 BS

20 04-55-01-1 MI
Keyboard-screen interface 3
 Keyboard
• Version i 40-SS BS

Function

+ Restart Press and hold these keys to restart the indicator.

 Escape Escape a menu or the input without having it taken into account.

 Menu
In operating mode, displays the messages from the alarms in
progress.

 Configuration mode
Keep this key pressed during power-up or reboot to access
configuration mode.

 Validation Input in a menu or take into account the current input.

 Navigating the menu or list options


 Arrow keys
Indication < > in the help area.


 Zero
Choice of zero: Dynamic zero, Partial Reset, Global Reset, Batch
Reset

 Metrology Displays the metrological sequence.

 Printing In operating mode, allows you to print the given batch.

04-55-01-1 MI 21
Indicator i 40 BS

• Versions i 40-PM BS and i 40-DR BS

In these indicator versions, the navigation keys are combined with three function keys:

Function (Use)(i) Function (Menu or Configuration)


Print Metrology Zero Navigation keys:
   
Navigating the menu or list options
(Indication < > in the help field).

(i) Press and hold to get the function from the desired key.

 Navigation principle
• When the symbols < > are displayed in zone 3 of the screen (See “Screen”, page 23.), to validate a menu
option or enter a predetermined value:

 1. Scroll through the options at the same level (or possible values).

 2. Validate the selected option (or the selected value).

• In the same case for the consultation of recorded values:

 Scroll through the displayed information.

• Entering an alphanumeric value:

 1. Access the previous or next position in the string to be entered.

 2. Enter a character: Select the next or previous character in alphabetical order (or
numeric).

• In case of navigation error:

 Exit a menu, a section or option (up one level).

• Reach the store option (configuration mode):

 Back to the configuration top level menu to reach the storage option.
Press the key repeatedly, if necessary.

22 04-55-01-1 MI
 Screen

6


 8888888888

888
4

5 2

 Information displayed

Function
Title / Symbol Usage Configuration
1. - Average flow rate.
Data fields - Speed. Top-level menu.
- Weight.
2. User field Display subtotal or grand total.
Menu selection.
Input field.
3. - Additional unit (/h, flow, /m, weight)
- Indication of valid keys. Indication of valid keys.
Information field. See details below See details below
- Unit (m/s, m/min, ft/s, rpm).
4. Weight g, kg, t, lb
5.  Min. threshold
6.  Max. threshold
Reminder of the current menu option.
See “Configuration Menu”, page 25.

3. Help zone - Detail of an indication of valid keys

<> Choice of menu, of value.


0-9 Numerical input.
0-Z Alphanumeric input.
1-6 Numeric entry between two specified values (e.g.: Between 1 and 6).
<> Indication of a menu (even if there is only one option).
ESC Output of a screen showing data display only.
$ Validation by  if necessary

04-55-01-1 MI 23
Indicator i 40 BS

 Display colours

In configuration mode, a particular background colour can be set by the user. See “Display”, page 28.

Information

Blue Default colour.

Background

White Default colour.

Yellow Current settings for a device:


- PC using the Ethernet link and the Web interface,
- PC using the USB link and I700 emulator.
- I400 terminal on CANopen bus.

24 04-55-01-1 MI
Basic Configuration 4
 Access to configuration mode

+ Press and hold to restart the indicator without having to turn it off.

 Keep this key pressed during power-up or reboot: the equipment displays the configuration
menu.

 Configuration Menu

 Connection

Upon power up, the user is prompted to choose the level


of intervention. Otherwise, he may choose EXIT, which
turns the unit off.

LOGIN
 < >

Choice of intervention level:


• OPERATOR
Access the simple parameter configuration
operating.


• ENGINEER
Access to previous operations, plus the complex
configuration parameters and dynamic setting-
adjustment. < >

Access reserved to authorized and qualified
personnel.
OPERATOR

Enter the password for the selected level.


- OPERATOR: 0
- ENGINEER: 1234 

0
0-9

The configuration menu is redisplayed with the exception


of the connection option.

All options authorised at the selected level can be


achieved. 
APP
 < >

Each option in the configuration menu is associated with a colour of the reminder indicator. This indicator stays

04-55-01-1 MI 25
Indicator i 40 BS

active during navigation in each of the options and its respective sub-options. See “Screen”, page 23.

 Customizing passwords

OPERATOR level password registration:


• LOGIN / PASSWORD / OPERATOR

OLD Enter the old password.


1. NEW Enter the new password.
CONF PSWD Enter the new password again.

(Default value: 0)

ENGINEER level password registration:


• LOGIN / PASSWORD / ENGINEER
Entering the password is done according to the same principle as before.
(Default value: 1234)

26 04-55-01-1 MI
 Storing the configuration

 Storing internally

When configuration parameters have been changed, the saving can be done in two ways:
- going back to the highest level in the configuration menu:


 SAVE
 < >

The SAVE option screen is displayed for about 1s


and then the choice for validating the modified
parameters or not is offered.


 NO
 < >

 YES
 < >

Select NO to return to the configuration


Select YES to return to the configuration
menu without saving the changed
menu after storing the changed parameters.
parameters.

- by pressing the  +  keys at the same time.


Similarly, the SAVE option screen is displayed for about 1s, then the choice whether or not to validate
the modified parameters is proposed.


 NO
 < >

 YES
 < >

Select NO to restart the indicator without Select YES to restart the indicator after
saving the modified parameters. saving the modified parameters.

 Backup copy

Storage on µSD card (optional)

See “Storage – Restoring to memory card”, page 49.

Remote storage via Ethernet

See “Remote operations via Ethernet link”, page 49.

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Indicator i 40 BS

 Basic parameters

 Language
• PARAMETERS / LANGUAGE
Choose English or French.

 Display
• PARAMETERS / DISPLAY / LUMINOSITY
Adjusts the backlight intensity: 3 levels or extinction.
• PARAMETERS / DISPLAY / COLOUR
Sets the screen background colour: 7 possible colours.

 Date and time


• PARAMETERS / DATE / TIME
The date and time are taken into account and stored immediately. The storage option is not available if
only these parameters have been changed.

 Keyboard
• PARAMETERS / KEYBOARD / BIP KEY
Adjusts the intensity of the sound when the keys are pressed.

28 04-55-01-1 MI
 Inputs – Outputs
On the i 40 BS indicator, it is possible to configure:
- 2 logical inputs,
- 4 digital outputs.

 Inputs
• PARAMETERS / I/O / INPUT N / LOGIC
Allows choosing the input logic activation level: 0 or 1.
• PARAMETERS / I/O / INPUT N / CHOICE
Allows you to assign a function to the entry

Input Function Comment


Speed pick-up
Global Reset
Partial Reset
Batch Reset The choice of inputs can be done in three ways:
INPUT 1 - From the indicator, using the front face.
Choice Coeff. material
INPUT 2 - From a PC with a simple Internet browser.
Batch printing - From remote I400 CANopen option.
Zero
Slippage check.
Weighing device operation.

 Outputs
• PARAMETERS / I/O / OUTPUT N / LOGIC
Chooses the output activation logical level: 0 or 1.
• PARAMETERS / I/O / OUTPUT N / CHOICE
Allows you to assign a function to the output

Output Function Comment


Zero in progress
Zero OK
Min. threshold
Max. threshold
OUTPUT 1 The choice of inputs can be done in three ways:
OUTPUT 2 Flow threshold - From the indicator, using the front face.
OUTPUT 3 Sliding fault - From a PC with a simple Internet browser.
OUTPUT 4 - From remote I400 CANopen option.
Zero fault
Global total pulse
Partial total pulse
Reset synchro total

 Test
• PARAMETERS / I/O / TEST
Allows viewing the condition of the I/Os and the testers.
- Inputs are shown on the upper part of the screen.
- Outputs are displayed on the lower part of the screen and their status can be changed by the arrow
keys  and .

04-55-01-1 MI 29
Indicator i 40 BS

 Particular configuration parameters


• APPLIC / DISPLAY
Allows choosing the information displayed by default on the main screen:
- Flow,
- Speed,
- Weight.
• APPLI / MIN THRESHOLD
Sets the minimum threshold value.
• APPLI / MAX THRESHOLD
Sets the maximum threshold value.
• APPLI / FAULTS
Sets the colour for faults.
- APPLI / FAULTS/ COLOUR
Enables a colour when there is a fault
- APPLI / FAULTS/ CHOICE
Allows choosing a colour when there is a fault. This parameter is only active if the colour parameter is
active.

List of faults:

Fault Description
Out of converter range Outside the range of the measurement input.
Fault outside limits Average Flow < Qmin or Average Flow > QMax in Legal Metrology.
Sliding fault Slip detection.
Zero fault Incorrect detection of the index of the belt when the zero is segmented.

30 04-55-01-1 MI
 Standard links

 Serial link on COM1


• PARAMETERS / COM1

The configuration parameters of the serial link are grouped under four types of peripherals:

Connecting to a PRECIA MOLEN repeater selected from the list below.


REPEATER Possible values: ABC06, ABC57, D20, D200, D570.
PC/AUTO Connecting to a PC or to a PLC whose communication protocol is MODBUS RTU.
Connecting to a printer selected from the list below.
PRINTER Possible values: P140, P255, P260, P350, P360, LQ300.
NONE

In general, once the device is specified, choose the option STANDARD that allows you to use communication
parameters commonly used for the device in question. However, for a particular configuration, it is possible to adjust
each parameter of the link by selecting the ADVANCE option as below.

 The standard parameters are available for consulting: once the device choice is made with the
STANDARD option, repeat the selection with the ADVANCED option without validating any
parameter (exit with ESC).

 These parameters must only be changed by a qualified person, equipped with the
documentation of the connected peripheral.

• PARAMETERS / COM 1 / xxx / ADVANCE

- if xxx is type REPEATER /MODEL

FORMAT

SPEED Transmission speed: 300, 1200, 2400, 4800, 9600, 19,200, 38,400 or 115,200 bauds.
NB. BITS Number of data bits: 7 or 8.
PARITY Parity: even, odd or none.
NB STOP Number of stop bits: 1 or 2
RS 232/485 Link type: RS 232 or RS 485

The standard parameter values are shown in bold.

- if xxx is type PC / PROTOCOL/ MASTER A /

FORMAT
See the parameters of the previous type: REPEATER.

MODBUS PROTOCOL

ID no. Numeric value to be entered (0 to 99).


ADDRESS Possible exchange table base address offset (from 0 to 65535)

04-55-01-1 MI 31
Indicator i 40 BS

 Ethernet link for configuration


• PARAMETERS / ETHERNET / HOST NAME
(Default value: X112.
Enter the hostname associated with the indicator IP address.
• PARAMETERS / ETHERNET / DHCP

Dynamic configuration of IP address: an IP address and subnet mask are assigned by


YES a DHCP server.
Static configuration of IP address: an IP address and subnet mask are entered in the
NO following parameters.

• PARAMETERS / ETHERNET / IP ADDRESS


(Default value: 192.168.0.100.
If the DHCP parameter is NO, enter the indicator's static IP address.
If the DHCP parameter is set to YES, the dynamic IP address assigned by a DHCP server after restarting
the indicator.
• PARAMETERS / ETHERNET / MASK
(Default value: 255.255.255.000.
If the DHCP is not, enter the value of the subnet mask.
If DHCP is set to YES, the value of the subnet mask is assigned by a DHCP server after restarting the
indicator.
To set this parameter to a particular value, consult your LAN administrator.
• PARAMETERS / ETHERNET / GATEWAY
(Default value: 192.168.000.192.
If the DHCP parameter is NO, enter the gateway's IP address.
If DHCP is set to YES, the gateway's IP address is assigned by a DHCP server after restarting the
indicator.
To set this parameter to a particular value, consult your LAN administrator.
• PARAMETERS / ETHERNET / MAC ADDRESS

Implementation

The Ethernet connection is used for the following function:


• Remote indicator configuration or storage of parameters (function available as standard): See “Remote
operations via Ethernet link”, page 49.

32 04-55-01-1 MI
Setup and adjustment 5
 Metrological setup
All options in this section require you to enter the INSTALLER level password.

 Measurement
• MEASUREMENT / ADJUSTMENT / CLASS
Regulatory precision class

Primitive Periodical test or repair


Class 0.5 +/- 0.25 % +/- 0.5 %
Class 1 +/- 0.5 % +/- 1 %
Class 2 +/- 1 % +/- 2 %

• MEASURE/SETTING/MEASURE/GLOBAL SAMPL.
The global level of aggregation.
Possible values: 0.1 0.2 0.5 1 2 5 10 20 50 100 200 500 1000.
• MEASURE/SETTING/MEASURE/PARTIAL SAMPL.
The partial level of aggregation.
Possible values: 0.1 0.2 0.5 1 2 5 10 20 50 100 200 500 1000.
• MEASURE/SETTING/MEASURE/PMAX
Maximum scope to be defined and entered.

Qmax: Maximum flow for the scale


L : Weigh length: 14 (in m),
v : Nominal belt speed.

Qmax  L
Pmax = -----------------------------
3, 6  v

• MEASURE/SETTING/MEASURE/QMAX
Maximum flow through the tape.
• MEASURE/SETTING/MEASURE/QMIN
Maximum flow passing on the belt. It corresponds to 20% of the maximum flow.

04-55-01-1 MI 33
Indicator i 40 BS

• MEASURE/SETTING/MEASURE/MIN TOT.
In Trade use: the value entered cannot be less than the value defined by regulations, according to the
precision class, i.e.
- 800 Global sample in class 0.5,
- 400 Global sample in class 1,
- 200 Global sample in class 2,
• MEASURE/SETTING/MEASURE/Lp
Maximum length to be defined and entered.

 Speed
• MEASURE/SETTING/SPEED/V.NAME
Rated speed in m/s progress of the band.
• MEASURE/SETTING/SPEED/V.MIN
Speed in m/s below which the belt is considered stopped by the scale, that is to say that there is no flow
and the "Weighing operating" information is OFF.
- For a constant speed, V.MIN  50% of nominal speed.
- For variable speed, V.MIN 50% of the lowest possible speed.
• MEASURE/SETTING/SPEED/V.SIM
Speed simulated by the electronics.
- If speed pick-up is mounted on the weighing belt, enter 0.
- If the speed is simulated by the electronics, enter the actual speed (measured on weigher) in m/s to be
simulated by the electronics. In this case, the WEIGHER START INPUT WIRING IS REQUIRED.
• MEASURE/SETTING/SPEED/V ROLL
Roll for the speed measurement.
- If the speed is measured by a PRECIA roll of type PV-RL, choose YES,
- In ALL other cases, choose NO.
• MEASURE/SETTING/SPEED/CIRCONF.D
Drum circumference in mm.
• MEASURE/SETTING/SPEED/NB TOP
Number of cues per lap, also called reduction ratio.

 Zero
• MEASURE/SETTING/ZERO/ZERO THRESHOLD
The threshold depends on the conditions on site. Usually 10%, what corresponds to + or - 10% of the
maximum weight on the weighing length.
This parameter must be set to avoid a random or incorrect ZERO operation.
There is no aggregation when the weight per meter is less than a quarter of that threshold.
• MEASURE/SETTING/ZERO/TOLER.ZERO
Threshold in % of the scale's capacity, below which the result of a ZERO operation is considered as valid
(Zero output threshold OK).
Try:
- 0.05% in ML – Class 1.
- 0.1% in ML – Class 2.
- 0.2% to 2% in ML – Class 3.
Must allow acquiring a non-random acknowledgement of the ZERO and a precision in the tolerance at
low flow.

34 04-55-01-1 MI
• MEASURE/SETTING/ZERO/ZERO MAX
Absolute zone in which a ZERO can be performed.
A ZERO static adjustment will reset this accepted correction zone.
If a ZERO is requested and the weight outside the field, the "ZERO IMPOSSIBLE" message is displayed.
• MEASURE/SETTING/ZERO/LG CONTROL
Belt length over which the different dynamic adjustments will be made.
Enter a multiple of total belt length (one belt length minimum).

 Material ratio
• MEASURE/SETTING/MAT. COEF
This coefficient is used to adjust the results of the material trials (control of weighbridge) with the result of
the dynamic calibration performed with the standard weights once the ZERO and DYNAMIC
CALIBRATION have been made,

 Check or enter "1" for the four material ratio numbers at initial start-up
Calculation:

Acutalvalue = Controlweight
Newvalue = -----------------------------------------------------------------------------------
Weighttotalizedby I40BS

Only one material coefficient is programmable.


The ACTIVE material ratio can only be selected using an external go/no-go input.
If no input is allocated to this function, ratio no. 1 is always ACTIVE (usual case).

04-55-01-1 MI 35
Indicator i 40 BS

 Metrological adjustments
All options in this section require you to enter the ENGINEER level password.

 Static

The static adjustment can be used to "force" the ZERO or calibration in an instant manner.

The belt must not necessarily be running, the correction does not consider the actual mean weight of the belt.

 The static adjustment must always be followed by dynamic zero adjustment to obtain the
precision sought!
• Static zero
MEASURE/ADJUSTMENT/STATIC/ZERO
This function must be used at initial start-up or after a modification leading to the weight being beyond the
authorised reset threshold
• Static Calibration
MEASURE/ADJUSTMENT/STATIC/CALIB/CAL.WEIGHT

1. Press the  button.


 CAL.WEIGHT
 < >

2. Check or enter the value of the calibrated weight


and press  to validate.

< >

 1.000
3. Press the  button again to start the procedure.



 START
< >

4. Once the zero is done, press the  button to


validate.

% $

 0.995kg
 This maintenance procedure is reserved for factory settings.
Using this procedure to calibrate a scale on a carrier is pointless, as calibration is made ‘on the
fly’, and does not take into consideration the actual average weight of the entire belt.

36 04-55-01-1 MI
 Only dynamic calibration gives a satisfactory result!
• Slope coefficient
MEASURE/ADJUSTMENT/STATIC/Kp
The slope coefficient is used to calculate the weight using the following formula:

Weight = Kp x (Converter_Point - Fb)

- Weight: Load per meter (in kg/m)


- Kp: Weight slope coefficient
- converter_point: Number of converter weights
- FbTare: Gross tare force (offset).
• Zero offset
MEASURE/ADJUSTMENT/STATIC/Fb

1. Enter the offset value, then press the  button to


validate.


 1.2

 Dynamic
• Dynamic zero
MEASURE/ADJUSTMENT/DYNAMIC/ZERO
Certain conditions must be met in order to perform the ZERO launch:
- Weighing in motion, that is to say: Measured speed > Allowable speed.

1. Press the  button to validate.

y 
 ZERO
< >

2. Press the  button again to start the procedure.

y 
 START
< >

- If the conditions are not met, an error message


appears on the screen.


 ERR MEASUR

04-55-01-1 MI 37
Indicator i 40 BS

- If the conditions are met, the measurement of the


difference appears.

3. Once the zero is done, press the  button to


% $ validate.

 0.091kg
The minimum duration of the operation is equal to:
EMPTYING TIME for the selected extractor Time to unwind the belt on the INSPECTION
+
LENGTH
If the final gap exceeds ZERO TOLERANCE, another dynamic zero procedure is launched automatically
after internal correction.
After having validated the "YES" choice (), the zero procedure is completed, and the weight must
stabilise around 0.00
After having validated "NO" choice (), the zero procedure is cancelled, and the weight remains at its
initial value

• Dynamic calibration
MEASURE/ADJUSTMENT/DYNAMIC/CALIB/CAL.WEIGHT
For the procedure to be performed, the following is required:
- Weighing in motion, that is to say: Speed measured > Minimum speed.

1. Press the  button.




CAL.WEIGHT
< >

2. Check or enter the value of the calibrated weight


and press  to validate.

< >

 1.000
3. Press the  button again to start the procedure.



 START
< >
 From this instant, all production totalisers
are blocked.

During the procedure, the gap decreases from


100% to zero.

4. Once the zero is done, press the  button to


% $ validate.

 20.184kg

38 04-55-01-1 MI
After validating the "YES" choice (), the calibration calculation is completed, and the weight/m
displayed must oscillate around STANDARD WEIGHT/WEIGHING LENGTH.
After validating the "NO" choice (), the calibration calculation is cancelled, and the weight will remain at
its initial value.

• Slope coefficient
MEASURE/ADJUSTMENT/DYNAMIC/Kp
See “Slope coefficient”, page 37.
• Zero offset
See “Zero offset”, page 37.

 Verification

VERIFICATION procedures are identical to the CALIBRATION procedures, except that the gap displayed
cannot be corrected, but merely noted reserved to the operator.

 Please note that, to meet regulatory obligations, the difference from zero is displayed in %, but
also in weight units.

04-55-01-1 MI 39
Indicator i 40 BS

 Installation
This part contains sections related to the behaviour of certain devices associated with the measurement
function.

 Options
MEASURE/INSTALL/OPTIONS
Decimal coded binary processing (1 (bit1=20)+ 2 (bit2=21) + 4 (bit3=22) + 8 (bit4=23) +16 etc...).
The principle is as follows:

OPTIONS
Segmented BATCH
Value zero average rate Allocations
decimal
1 bit 2 bit

0 0 0 - BATCH average rate = BATCH tonnage / (Idle running time + Running time loaded)
- Segmented zero activation
1 1 0 - BATCH average rate = BATCH tonnage / (Idle running time + Running time loaded)
2 0 1 - BATCH average rate = BATCH tonnage / (Running time loaded)
- Segmented zero activation
3 1 1
- BATCH average rate = BATCH tonnage / (Running time loaded)

1. Press key  to modify the OPTIONS


parameter.

< >

 OPTIONS
2. Enter and validate its value by pressing key .



 1
< >

 Flow Filtering
MEASURE/INSTALL/FLOW FILT.
Determines the average rate filtering rate.

1. Press key  to modify the FILT.FLOW


parameter.

< >

 FLOW FILT.
2. Enter this value in s (0.2 to 100) and validate by


pressing key .

< >

 4.00
40 04-55-01-1 MI
 Totaliser pulse width
MEASURE/INSTALL/PULSE W
Corresponds to the pulse width on the TOP outputs of totalisations of the transmitter card.

1. Press key  to modify the PULSE W


parameter.

< >

 PULSE WID.
2. Enter a value in ms (100 to 2550) then validate by


pressing key .
So that the value is taken into account, the device
must be restarted.
< >
 Check that the width is not greater than half the
 1? 000 time between two pulses at the maximum rate.

 Slippage
MEASURE/INSTALL/SLIPPAGE
This item allows checking belt advance when speed acquisition is performed on the reducing gear.

1. Press the  button to access the different


settings SLIP menu. which are the following:
- Report,
- Number of cues,
< >
- Tolerance,

 SLIPPAGE.. - Mode.

An algorithm detecting weighing belt sliding is integrated to the emitter.

It requires using a second inducer detector which can be fitted, according to the mode:
- on the led drum (usual case)
- on the motor drum.

This detector is connected to a digital input (see assignment of inputs/outputs).

A pulse ratio between the two detectors (speed and sliding) is programmed in RATIO.

Sliding is declared if the second detector has not been activated after the pulse RATIO of the first
detector.

Usually, the SPEED detector is fitted on the motor shaft, increased by a few % (programmed in RATIO).

04-55-01-1 MI 41
Indicator i 40 BS

• Report
MEASURE/INSTALL/SLIPPAGE/RATIO
Is the number of speed cues for a turn of the command drum.

1. Press key  to modify the RATIO parameter.



 RATIO
< >

2. Enter and confirm its value by pressing key .




2500
< >
In principle, equal to the reducing ratio of the
motor reducer.
Set "0" if not used.

• Number of cues
MEASURE/INSTALL/SLIPPAGE/NB CUES
Corresponds to the number of sliding cues for a turn of the driven drum.

1. Press key  to modify the NB CUES


parameter.

< >

 NB PULSE
2. Enter and confirm its value by pressing key .



 100
< >
Usually equals 1.

• Tolerance
MEASURE/INSTALL/SLIPPAGE/TOLERANCE
Corresponds to the sliding tolerance acceptable between the sliding cues and the speed cues.

1. Press key  to modify the TOLERANCE


parameter.

< >

 TOLERANCE
2. Enter a value (-100 to 100) and confirm by


pressing key .

< >

 10.00
42 04-55-01-1 MI
• Mode
MEASURE/INSTALL/SLIPPAGE/TOLERANCE
Corresponds to the number of speed cues for a turn of the command drum. In principle, equal to the
reducing ratio of the motor reducer.

1. Press key  to modify the MODE parameter.



 MODE
< >

2. Enter and confirm its value by pressing key .




0
< >
Mode:
• 0: sliding function inhibited.
• 1: speed cue on motor > sliding cue on drum.
• 2: speed cue on drum < sliding cue on motor.

 Filtering
MEASUREMENT / INSTALL / FILTERING
This function allows reducing the disturbance of the signal provided by the weighing sensor. A strong
filtering results in longer response times after the removal or addition of a load.
• CODE
Possible values: from 0 to 4.
Predefined filtering code detail.

Frequency Filter 1 Filter 2 Filter 3


Code
(meas. / s) Type Window Type Window Type Window
1 50 AVERAGE 10 meas. AVERAGE 10 meas. AVERAGE 10 meas.
2 50 AVERAGE 10 meas. AVERAGE 10 meas. SORT 9 meas.
3 50 AVERAGE 7 meas. AVERAGE 6 meas. AVERAGE 5 meas.
4 100 AVERAGE 10 meas. AVERAGE 10 meas. AVERAGE 8 meas.

If CODE = 0, the parameters previously loaded (code 1 to 4) can be modified.


• FREQUENCY
Possible values: 1 to 100 measurements/s.
• FILTER 1 to FILTER 3
TYPE
Possible values: SORT, INACTIVE or AVERAGE.
WINDOW
Possible values: 1 to 100 measurements (from weighing signal).

04-55-01-1 MI 43
Indicator i 40 BS

 Calibration ratio
MEASURE/INSTALL/CAL.REPORT

1. Press key  to modify the CAL.REPORT


parameter.

< >

 CAL. REPORT
2. Enter a value (0.5 to 100) and confirm by


pressing key .
Depends on the type of scale.
< > For type: CDT, TSA, TWIN, FX, and TAB, enter
 1.
 1.000 For any lever scale, enter the ratio between the
calibration weight fastening point and the axis of
the roller weighed.
For type BT, enter the reduction value of the lever
arm (refer to the mechanical file).

 Restoration of default parameters


If necessary, the default parameters can be restored, in three separate categories: Adjustment, Setting and
Installation.
• MEASUREMENT / DEF.PARAM

All first two options require entering the password ENGINEER level.

ADJUSTMENT Restoration of factory default metrology adjustment.


SETTING Restoration of default metrological setting parameters.
INSTALL Restoration of default parameters to zero, filtering and stability.

44 04-55-01-1 MI
Configuration and implementation of options 6
The μSD card (μSD card/option) supplied allows access to the option's configuration menu. See “Options and
accessories”, page 12.

The optional functions available for the i 40 BS indicator are:


• Parameter storage memory. This option requires no configuration.
• RS232 link on COM 2.*
• Serial USB link.**
• TCP/IP Ethernet network.
• CAN open field bus
• Other field buses.
• Analogue output.

 RS232 link on COM2*


Access the option:
• PARAMETERS / COM1

The configuration is done in the same way as for the standard link on COM1. See “Standard links”, page 31.

 The COM2 port cannot be configured via RS 485 link.


 USB link**
• PARAMETERS / USB / PROTOCOL
- MODBUS

SLAVE Numeric value to be entered (0 to 99).


ADDRESS Possible exchange table base address offset (from 0 to 65535)

-NONE

 CANopen bus
• PARAMETERS / CAN.OPEN

ID no. Indicator address on the CANopen bus: from1 to 31


SPEED Select a speed: 20, 50, 125, 250 or 500 kb/s.

* Not available on i 40-PMM and i40-DRR versions.


** Not available on i 40-PMM and i40-DRR versions.

04-55-01-1 MI 45
Indicator i 40 BS

 Other field bus

 PROFIBUS-DP
• PARAMETERS / PROFIBUS

SLAVE Numeric value to enter.


Select a speed: 9,6 kb/s, 19,2 kb/s, 93,75 kb/s, 187,5 kb/s, 500 kb/s, 1,5 Mb/s, 3 Mb/s,
SPEED 6 Mb/s, 12 Mb/s, 31,25 Mb/s or 45,45 Mb/s.
If YES (default value), the information is sent over the field bus, highest weight byte
first, which is according to big-endian mode (used by MOTOROLA processors).
MOTOROLA If NO, the information is sent by lowest weight byte first which is according to little-
endian mode.

 DeviceNet
• PARAMETERS / DEVICENET

SLAVE Numeric value to enter.


SPEED Select a speed: 125, 250 or 500 kb/s.

 Modbus TCP Ethernet


• PARAMETERS / MODBUS TCP

If YES, dynamic IP address configuration: an IP address and a subnet mask are


assigned by a DHCP server.
DHCP If NO (default value), static IP address configuration: the IP address and subnet mask
are entered in the following parameters.
If the previous parameter is no, enter the indicator's static IP address.
IP ADDRESS If the previous parameter is yes, the dynamic IP address is assigned by a DHCP server
after the indicator's restart.
If the DHCP is not, enter the value of the subnet mask.
If DHCP is set to YES, the value of the subnet mask is assigned by a DHCP server
MASK after restarting the indicator.
To set this parameter to a particular value, consult your LAN administrator.
If the DHCP parameter is NO, enter the gateway's IP address.
If DHCP is set to YES, the gateway's IP address is assigned by a DHCP server after
GATEWAY restarting the indicator.
To set this parameter to a particular value, consult your LAN administrator.

 EtherNet/IP
• PARAMETERS / ETH IP
Same parameters as those of the Modbus TCP Ethernet field bus, except the DHCP default value: YES.

46 04-55-01-1 MI
 Analogue output
• PARAMETERS / OUTPUT ANA/ TYPE
Choose mode 0-10 V,0-20 mA or 4-20 mA.
• PARAMETERS / OUTPUT ANA/ CHOICE

INACTIVE
INST.FLOW
AVRG.FLOW
WEIGHT
SPEED
PARTIAL
GLOBAL

• PARAMETERS / OUTPUT ANA/ CALIB.


In general, the calibration is not necessary (the interface is factory set). However, executing this
procedure ensures the best accuracy.
Equipped with a calibrated measuring instrument (voltmeter / ammeter) and undergone a currently valid
check.

Procedure
- Measure the output size value,
- Enter it for each adjustment point (1 point in 0-10V mode, 2 points in 4-20mA mode).

0-10 V mode

Adjustment point Measured value (V) Input


10 V V 10 V 10

4-20 mA mode

Adjustment point Measured value (mA) Input


4 mA I4 I4
20 mA I 20 I 20

 The 0-4mA range allows sending negative values.


(Example : up to - 2,5 kg si P = 10 kg.)
max

 Checking installed options

 During power-up or reboot, press this button. The equipment shows the list of installed options
and then starts in operating mode.

04-55-01-1 MI 47
Indicator i 40 BS

48 04-55-01-1 MI
Storage – Restoring to memory card 7
 Storing the parameters
• SERVICE / SD CARD / CONFIG / I40BS->SD
The system asks for confirmation of the operation: CONFIRM

YES The parameters are saved on the μSD memory card.


NO Abandonment of the operation.

 Restoration of parameters
• SERVICE / SD CARD / CONFIG / SD->I40BS
The system asks for confirmation of the operation: CONFIRM

The parameters are restored from the μSD memory card. (They become the indicator's
YES active parameters).
NO Abandonment of the operation.

 Remote operations via Ethernet link


1. Establish the Ethernet interface configuration. See “Ethernet link for configuration”, page 32.

2. Establish the physical connection between indicator and the PC:


- either directly by RJ45 cable (point-to-point, crossed cable)
- or through a local network.

 The PC and indicator addresses must be on the same network.


3. Start the indicator by selecting the desired work mode:
- in operating mode, only displaying weight is permitted;
- in configuration mode, depending on the user connection profile, the OPERATOR or ENGINEER level
configuration options can be reached.

4. Connect to the indicator via a web browser. To do this, depending on the configuration of the network, enter
in your browser's address bar:
- either the indicator's HOST NAME (default value: X112),
- or its IP address (default value: 192.168.0.100).

04-55-01-1 MI 49
Indicator i 40 BS

Access to this screen can be achieved in all indicator


operating modes.

• Once the connection is obtained, the home screen


is shown.

Access to this screen can be obtained after you have


started the indicator in configuration mode.

• By clicking on the CONFIG link in the home screen,


the configuration mode menu is made available.
• From this screen, you can store the indicator's
configuration parameters on the PC, or restore
them.

Access to this screen can only be obtained after you have


started the indicator in configuration mode and have
connected using ENGINEER level.

• All configuration mode options are accessible; for


example, consultation on overloads.

50 04-55-01-1 MI
Communication protocols 8
 Communication protocols available

 Serial protocols

Modbus RTU protocol (PLC oriented)


• Modbus Slave RTU: information exchange with an associated master system and reception of orders.

Physical ports

The previous protocols are available on ports:


• COM1 serial port
• COM2 serial port
• USB Serial

Configuration

The protocol choice is done by configuring the indicator for the selected communication port (serial, USB, etc.).

• Serial, USB and Ethernet port

The table below shows the main configuration parameters to be set for proper operation of the communication
protocol used.
(The format parameters, 1 to 5, relate only to the serial links.)

Parameter Item Modbus.


1. Transmission speed SPEED 300, 1200, 2400, 4800, 9600, 19200, 38400, 115200
2. Number of Bits NB. B ITS (7 or 8 bits)
3. Parity PARITY Even, odd or none
4. Number of stop bits NB. S TOP (1 or 2 stop bits)

5. Link type(i) RS232/485 RS 232 or RS 485


6. Slave number ID No. Mandatory and  00
7. Modbus memory ADDRESS Mandatory

(i) Based on options

04-55-01-1 MI 51
Indicator i 40 BS

• USB port - Driver Installation


This installation is required on any PC to establish a serial connection in USB mode with an i40 indicator,
regardless of the protocol used.

1. Navigate to the folder containing file precia-vcom.inf.

2. Open the context menu by right-clicking Install.

If a security warning appears, click the Install driver regardless.

3. Connect the indicator to the computer with the USB cable.

4. The device is detected, the link is being synchronized.

5. Once synchronization is complete, the following message appears:

6. The connection can be used.

• Ethernet Port - Specific Configuration

1. Specify:
-IP ADDRESS
- Subnet MASK If DHCP disabled
- GATEWAY (optional)
2. Connect on port 11001.

 Field bus

• Exchange of information with an associated master system and reception of system commands:
- PROFIBUS-DP
- DeviceNet
- MODBUS/TCP

52 04-55-01-1 MI
 RTU MODBUS
The Modbus communication protocol is normalised, the dialogue principle is assumed to be known.

In the following table, the Address column specifies the address of variables exchanged between the I40
indicator and the client's equipment, where @ is the starting value of the starting address zone defined by the
configuration of the serial port considered.
- COM x / PC / MODBUS / ADVANCED / MODBUS / ADDRESS
- USB / PROTOCOL / MODBUS / ADDRESS

 Modbus RTU exchange table

Type of information
• 16 bit integer E16
Binary value of 1 word.
• 32 bit integer E32
Binary value of 2 words.
• 32 bits real R32
Binary value of 2 words.

Access
• L Read only.
• R/W Read / Write.

Output data (PLC input)

Address Variables Type Access Comments

Channel # 1
@ + 256 Instant flow rate R32 L kg / h or t / h.
@ + 258 Average flow rate R32 L kg / h or t / h.
@ + 260 Speed R32 L In m/s
@ + 262 Grand total R32 L kg or t.
@ + 264 Partial total R32 L kg or t.
@ + 266 Status E32 L See “Status”, page 54.
@ + 268 Min. threshold R32 L Minimum threshold applied
@ + 270 Max. threshold R32 L Maximum threshold applied
@ + 272 Material coeff. R32 L Material coeff. applied

Input data (PLC output)

Address Variables Type Access Comments

Channel # 1
@ + 00 Command E16 R/W See “Command”, page 54.
@ + 01 Min. threshold R32 R/W Threshold to apply (command 6)
@ + 03 Max. threshold R32 R/W Threshold to apply (command 6)

04-55-01-1 MI 53
Indicator i 40 BS

Detailed description of variables

• Status

Bit Value Meaning


b0 1: Yes / 0: No Command executed correctly
b1 1: Yes / 0: No Command refused
b2 1: Yes / 0: No Rate outside limit (in TRADE USE)
b3 1: Yes / 0: No Out of converter range
b4 1: Yes / 0: No Sliding fault
b5 1: Yes / 0: No Belt position fault

• Command

Command Action carried out


0 Command acknowledgement
1 Partial total reset
2 Global total reset
3 Batch total reset
4 Printing
5 Zero
6 Taking into account the thresholds

54 04-55-01-1 MI
Block Diagram for the commands

It is important to follow the process as shown below to ensure the correct use of a command.

START

No CDE = 0
?

Writing the Yes


command 00 into
the exchange table

Writing the
command to be executed
in the exchange table

Checking command status


bits (b0; b1)
See “Status”, page 54.

Writing the
command 00 into Equivalent to an End of
the exchange table command acknowledgement

b0 = b1 = 0
The next command can be
END
sent

04-55-01-1 MI 55
Indicator i 40 BS

• Synchronisation for sending commands between PLC and indicator.

PLC output
"Command" word
Acknowledgement of command
Non zero value = command executed by the PLC

Value = 0 Value = 0

Host input
"Status" word
Bit 0 (OK) Bit 1 (NOK)

Value = 1

Value = 0

56 04-55-01-1 MI
 Ethernet / Modbus TCP
The Modbus TCP communication protocol is standardised; the dialogue principle is assumed to be known.

Below is the list of parameters to be configured for Modbus TCP protocol:

If YES, dynamic IP address configuration: an IP address and a subnet mask are assigned
by a DHCP server.
DHCP If NO (default value), static IP address configuration: the IP address and subnet mask are
entered in the following parameters.
If the previous parameter is no, enter the indicator's static IP address.
IP ADDRESS If the previous parameter is yes, the dynamic IP address is assigned by a DHCP server
after the indicator's restart.
If the DHCP is not, enter the value of the subnet mask.
If DHCP is set to YES, the value of the subnet mask is assigned by a DHCP server after
MASK restarting the indicator.
To set this parameter to a particular value, consult your LAN administrator.
If the DHCP parameter is NO, enter the gateway's IP address.
If DHCP is set to YES, the gateway's IP address is assigned by a DHCP server after
GATEWAY restarting the indicator.
To set this parameter to a particular value, consult your LAN administrator.

 Modbus RTU exchange table

Type of information
• 16 bit integer E16
Binary value of 1 word.
• 32 bit integer E32
Binary value of 2 words.
• 32 bit real R32
Binary value of 2 words.

Output data (PLC input)

Address Variables Type Comments

Channel # 1
256 Instant flow rate R32 kg / h or t / h.
258 Average flow rate R32 kg / h or t / h.
260 Speed R32 In m/s
262 Grand total R32 kg or t.
264 Partial total R32 kg or t.
266 Status E32 See “Status”, page 54.
268 Min. threshold R32 Minimum threshold applied
270 Max. threshold R32 Maximum threshold applied
272 Material coeff. R32 Material coeff. applied

04-55-01-1 MI 57
Indicator i 40 BS

Input data (PLC output)

Address Variables Type Comments

Channel # 1
00 Command E16 See “Command”, page 54.
01 Min. threshold R32 Threshold to apply (command 6)
03 Max. threshold R32 Threshold to apply (command 6)

58 04-55-01-1 MI
 Profibus-DP

Below is the list of parameters to be configured for Profibus-DP protocol:

ID no. Numeric value to enter.


Select a speed: 9,6 kb/s, 19,2 kb/s, 93,75 kb/s, 187,5 kb/s, 500 kb/s, 1,5 Mb/s, 3 Mb/s,
SPEED 6 Mb/s, 12 Mb/s, 31,25 Mb/s or 45,45 Mb/s.
If YES (default value), the information is sent over the field bus, highest weight byte first,
which is according to big-endian mode (used by MOTOROLA processors).
MOTOROLA If NO, the information is sent by lowest weight byte first which is according to little-endian
mode.

 Profibus-DP exchange table

Type of information
• 16 bit integer E16
Binary value of 1 word.
• 32 bit integer E32
Binary value of 2 words.
• 32 bit real R32
Binary value of 2 words.

Output data (PLC input)

Address Variables Type Comments

Channel # 1
256 Instant flow rate R32 kg / h or t / h.
260 Average flow rate R32 kg / h or t / h.
264 Speed R32 In m/s
268 Grand total R32 kg or t.
272 Partial total R32 kg or t.
276 Status E32 See “Status”, page 54.
280 Min. threshold R32 Minimum threshold applied
284 Max. threshold R32 Maximum threshold applied
288 Material coeff. R32 Material coeff. applied

Input data (PLC output)

Address Variables Type Comments

Channel # 1
256 Command E16 See “Command”, page 54.
258 Min. threshold R32 Threshold to apply (command 6)
262 Max. threshold R32 Threshold to apply (command 6)

04-55-01-1 MI 59
Indicator i 40 BS

 DeviceNet

Below is the list of parameters to be configured for DeviceNet protocol:

ID no. Numeric value to enter.


SPEED Select a speed: 125, 250 or 500 kb/s.

 DeviceNet exchange table

Type of information
• 16 bit integer E16
Binary value of 1 word.
• 32 bit integer E32
Binary value of 2 words.
• 32 bit real R32
Binary value of 2 words.

Output data (PLC input)

Address Variables Type Comments

Channel # 1
256 Instant flow rate R32 kg / h or t / h.
260 Average flow rate R32 kg / h or t / h.
264 Speed R32 In m/s
268 Grand total R32 kg or t.
272 Partial total R32 kg or t.
276 Status E32 See “Status”, page 54.
280 Min. threshold R32 Minimum threshold applied
284 Max. threshold R32 Maximum threshold applied
288 Material coeff. R32 Material coeff. applied

Input data (PLC output)

Address Variables Type Comments

Channel # 1
256 Command E16 See “Command”, page 54.
258 Min. threshold R32 Threshold to apply (command 6)
262 Max. threshold R32 Threshold to apply (command 6)

60 04-55-01-1 MI
 Field bus
The following field buses use the same exchange (PWS) than the RTU Modbus protocol:
- PROFIBUS-DP
- DeviceNet
- TCP Modbus Ethernet

 PROFIBUS-DP

Download the peripheral description GSD file from the PRECIA MOLEN website.

Exchange table

See “Profibus-DP exchange table”, page 59.

 DeviceNet

Download the peripheral description EDS file from the PRECIA MOLEN website.

Exchange table

See “DeviceNet exchange table”, page 60.

 Modbus TCP Ethernet

Exchange table

See “Modbus RTU exchange table”, page 57.

04-55-01-1 MI 61
Indicator i 40 BS

62 04-55-01-1 MI
Menu Guide 9
 Connection

Input
Fault
Option / Parameter Possible value

MENU
LOGIN
OPERATOR
OPERATOR
0-9
Password
ENGINEER
ENGINEER
0-9
Password
PASSWORD
OPERATOR
OLD
0 - 9 Old password
1st NEW
0 - 9 1st strike
2nd NEW
0 - 9 2nd strike
ENGINEER
OLD
0 - 9 Old password
1st NEW
0 - 9 1st strike
2nd NEW
0 - 9 2nd strike
EXIT

04-55-01-1 MI 63
Indicator i 40 BS

 Application

Input
Fault
Option / Parameter Possible value

APPLICATION
MIN. THRESHOLD
0 - 9 Default value
MAX. THRESHOLD
0 - 9 Default value
FAULTS
COLOUR
● <> YES
<> NO
CHOICE
● <> RED
<> CYAN
<> GREEN
<> BLUE
<> BLACK
<> YELLOW
<> PINK
DISPLAY
● <> WEIGHT
<> FLOW RATE
<> SPEED

64 04-55-01-1 MI
 Parameters

 Language

Input
Fault
Option / Parameter Possible value

LANGUAGE
<> ENGLISH
● <> FRENCH

 Display unit

Input
Fault
Option / Parameter Possible value

DISPLAY UNIT
BRIGHTNESS
<> NONE
<> LOW
<> MEDIUM
● <> STRONG
COLOUR
● <> WHITE
<> YELLOW
<> PINK
<> RED
<> CYAN
<> GREEN
<> BLUE

 Date / Time
Input
Fault

Option / Parameter Possible value

DATE / TIME
FORMAT
● <> DD/MM/YYYY
<> MM/DD/YY
DATE
0 - 9 Current date
HOUR
0 - 9 Current time

04-55-01-1 MI 65
Indicator i 40 BS

 Keyboard

Input
Fault
Option / Parameter Possible value

KEYBOARD
KEY BEEP
<> NONE
<> LOW
<> MEDIUM
● <> STRONG

 Unit

Input
Fault
Option / Parameter Possible value

UNIT
SPEED
● <> m/s
<> mmn
<> fts
<> rpm
WEIGHT <>
● <> kg
<> g

66 04-55-01-1 MI
 Inputs / Outputs

Input
Fault
Option / Parameter Possible value

I/O
INPUT 1
LOGIC
● <> ACTIVE 1
<> ACTIVE 0
CHOICE
● <> SPEED
<> GLOBAL RESET
<> PARTIAL RESET
<> BATCH RESET
<> COEF. MAT
<> PRINTING
<> ZERO
<> CONT. SLIDE
<> CMD. WEIGHER
<> INACTIVE
INPUT 2
Ditto Input 1
OUTPUT 1
LOGIC
● <> ACTIVE 1
<> ACTIVE 0
CHOICE
● <> INACTIVE
<> Z. IN PROGRESS
<> ZERO OK
<> MIN. THRESHOLD
<> MAX. THRESHOLD
<> DEF. FLOW RATE
<> DEF. SLIDE
<> PULSE TOT.G
<> PULSE TOT.P
<> SYNC.RESET
OUTPUT 2
Ditto Output 1
OUTPUT.3
Ditto Output 1
OUTPUT 4
Ditto Output 1
TEST

04-55-01-1 MI 67
Indicator i 40 BS

 Thresholds

Input
Fault
Option / Parameter Possible value

THRESHOLDS
MIN. THRESHOLD
● <> AVRG.FLOW
<> WEIGHT
<> SPEED
<> PARTIAL
<> GLOBAL
<> INACTIVE
<> INST.FLOW
MAX. THRESHOLD
Ditto MIN THRESHOLD
TEMPO MIN
0-9
TEMPO MAX.
0-9

 Ethernet

Input
Fault

Option / Parameter Possible value

ETHERNET
HOSTNAME
0 - A "X112"
DHCP
<> ACTIVE
●F <> INACTIVE
IP
0 - 9 198.169.0.100
MASK
0 - 9 255.255.255.0
GATEWAY
0 - 9 198.168.0.254
PROTOCOL
● <> NONE
<> MASTER A
ADR.MAC (unique)
FF.FF.FF.FF.FF.FF

68 04-55-01-1 MI
 COM1

Option / Parameter Possible mode


(i)
COM1
REPEATER
ABC06 STANDARD / ADVANCED
ABC57 STANDARD / ADVANCED
D20 STANDARD / ADVANCED
D200 STANDARD / ADVANCED
D570 STANDARD / ADVANCED
PRINTER
P140 STANDARD / ADVANCED
P255 STANDARD / ADVANCED
P260 STANDARD / ADVANCED
P350 STANDARD / ADVANCED
P360 STANDARD / ADVANCED
LQ300 STANDARD / ADVANCED
PC
MASTER A STANDARD / ADVANCED
MODBUS STANDARD / ADVANCED
NONE

(i) Menu options identical for COM1 or COM2 (unless stated otherwise).

The standard parameters are available for consulting: once the device choice is made with the
STANDARD option, repeat the selection with the ADVANCED option without confirming any
parameter (exit with ESC).

04-55-01-1 MI 69
Indicator i 40 BS

• Advanced Parameters: Peripherals on COM1

Input
Fault
Option / Parameter Possible value

ADVANCE
FORMAT
SPEED
<> 300
<> 1,200
<> 2400
<> 4800
● <> 9600
<> 19200
<> 38400
<> 115200
NUMBER OF BITS
● <> 8
<> 7
PARITY
● <> NONE
<> ODD
<> EVEN
NBR OF STOP BITS
<> 2
● <> 1
Option not available on COM2 RS 232/485
● <> RS 232
<> RS 485
MASTER A
SLAVE
0 0-9
CHOICE
● <> INST.FLOW
<> AVRG.FLOW
<> WEIGHT
<> SPEED
<> PARTIAL
<> GLOBAL
CHECKSUM
<> YES
● <> NO

70 04-55-01-1 MI
• Advanced Parameters: Printer on COM1

Input
Fault
Option / Parameter Possible value

ADVANCE
FORMAT
Ditto “Advanced Parameters: Peripherals on COM1”, page 70

• Advanced Parameters: PC or PLC on COM1

Input
Fault
Option / Parameter Possible value

ADVANCE
FORMAT
Ditto “Advanced Parameters: Peripherals on COM1”, page 70
MASTER A*
Ditto “Advanced Parameters: Peripherals on COM1”, page 70
MODBUS*
SLAVE
1 0-9
ADDRESS
0 0-9

* Master A or Modubus

 CANopen
Input
Fault

Option / Parameter Possible value

CANOPEN
NODE ID
1 0 - 9 Indicator's CAN address
SPEED
<> 20 kb/s
<> 50 kb/s
● <> 125 kb/s
<> 250 kb/s
<> 500 kb/s

04-55-01-1 MI 71
Indicator i 40 BS

 PROFIBUS-DP

Input
Fault
Option / Parameter Possible value

PROFIBUS
SLAVE
60 0-9
SPEED
● <> Automatic
<> 9.6 kb/s
<> 19.2 kb/s
<> 93.75 kb/s
187.5 kb/s
500 kb/s
1.5 Mb/s
3 Mb/s
6 Mb/s
12 Mb/s
31.25 Mb/s
45.45 Mb/s
MOTOROLA 1.5 Mb/s
● <> YES
<> NO

 DEVICENET
Input
Fault

Option / Parameter Possible value

DEVICENET
SLAVE
2 0-9
SPEED
<> 125 kb/s
<> 250 kb/s
● <> 500 kb/s

72 04-55-01-1 MI
 Ethernet Modbus TCP - Ethernet / IP

Input
Fault
Option / Parameter Possible value

Ethernet Modbus TCP


DHCP
<> YES
● <> NO
IP ADDRESS
0 - 9 IP Address
MASK
Only if DHCP = NO 0 - 9 Subnet Mask
GATEWAY
Gateway
0-9
Address
ETHERNET IP
Ditto ETHERNET MODBUS TCP

 USB

Input
Fault
Option / Parameter Possible value

USB
PROTOCOL
NONE
MASTER A
SLAVE
0 0-9
CHOICE
● <> INST.FLOW
<> AVRG.FLOW
<> WEIGHT
<> SPEED
<> PARTIAL
<> GLOBAL
CHECKSUM
<> YES
● <> NO
MODBUS
SLAVE
1 0-9
ADDRESS
0 0-9

04-55-01-1 MI 73
Indicator i 40 BS

 Analogue output

Input
Fault
Option / Parameter Possible value

ANAO
TYPE
● <> 4 - 20 mA
<> 0 - 20 mA
<> 0 - 10 V
CHOICE
<> INST.FLOW
● <> AVRG.FLOW
<> WEIGHT
<> SPEED
<> PARTIAL
<> GLOBAL
CALIB.
CAL(i).MIN
0 - 9 Minimum output value.
CAL.MAX
0 - 9 Maximum output value
VAL.MIN
0 - 9 Minimum output value.
VAL.MAX
0 - 9 Maximum output value
DELAY
0.0 0-9
TEST

(i) If 420 mA mode

74 04-55-01-1 MI
 Measurement

 Settings

Input
Fault
Option / Parameter Possible value

SETTING
MEASUREMENT
CLASS
<> 0.5
<> 1
● <> 2
GLOBAL
SAMPLE
<> 0.1
<> 0.2
<> 0.5
<> 1
<> 2
<> 5
<> 10
<> 20
<> 50
<> 100
<> 200
<> 0.5
● <> 1,000
PARTIAL
SAMPLE
Ditto GLOBAL SAMPLE
Pmax
27.7777 0 - 9 0.1...10,000
Qmax
100.0 0 - 9 0.1...20,000
Qmin
20.0 0 - 9 0.1...20,000
TOT.MIN
20.0 0 - 9 0.1...10,000
Lp
1.0 0 - 9 0.1...20
SPEED
V.NOM
1.0 0 - 9 0.0001...10
V.MIN
0.0 0 - 9 0...2
V.SIM
0.0 0 - 9 0...10
ROLL V

04-55-01-1 MI 75
Indicator i 40 BS

● <> YES

Input
Fault
Option / Parameter Possible value

<> NO
CIRCONF.T
320 0 - 9 10...10,000
NB CUE
2 0 - 9 1...5000
ZERO
ZERO
THRESHOLD
10 0 - 9 1...50
TOLER. ZERO
1 0 - 9 0.02...5
ZERO MAX.
10 0 - 9 0...100
LG CONTROL
20 0 - 9 1...10,000
COEF. MAT
1.5 0 - 9 0.7...1.5

 Adjustment
Input
Fault

Option / Parameter Possible value

ADJUSTMENT
STATIC
ZERO
0 <> START
CALIB.
CALIB WEIGHT
40 0-9
Kp
60.0 0 - 9
Fb
0-9
DYNAMIC
Ditto STATIC
AUDIT
Ditto STATIC

76 04-55-01-1 MI
 Installation

Input
Fault
Option / Parameter Possible value

INSTALL
OPTIONS
16 0-9
FILT.RATE
4 0-9
WIDTH PULSE
1,00
0 - 9 100...2550
0
SLIDE
RATIO
0 - 9 25
NB CUE
1 0-9
TOLERANCE
10 0 - 9 -100...+100
MODE
0 0 - 9 0 or 1
FILTERING
CODE
0 0 - 9 1; 2; 3; 4
FREQUENCY
50 0 - 9 6; 12; 25; 50; 100
FILTER 1
TYPE
● <> AVERAGE
<> TRI
<> INACTIVE
WINDOW
10 0-9
FILTER 2
Ditto FILTER 1
FILTER 3
Ditto FILTER 1
CALIB RATIO
1.0 0-9

04-55-01-1 MI 77
Indicator i 40 BS

 Parameters by default

Input
Fault
Option / Parameter Possible value

PARAM. DEF
SETTING
<> YES
<> NO
ADJUSTMENT
<> YES
<> NO
INSTALL
<> YES
<> NO

78 04-55-01-1 MI
 Service

Input
Fault
Option / Parameter Possible value

SERVICE
TICKET COUNTER
Display total number of
-
tickets
SD CARD
CONFIGURATION
I 40 BS -> SD
CONFIRMATION
● <> YES
<> NO
SD -> I 40 BS
CONFIRMATION
● <> YES
<> NO

04-55-01-1 MI 79
Indicator i 40 BS

Notes

80 04-55-01-1 MI
WWW.PRECIAMOLEN.COM

Head Office & Plant PRECIA-MOLEN


BP 106 - 07000 Privas - France
Tel. 33 (0) 475 664 600
Fax 33 (0) 475 664 330
E-MAIL webmaster@preciamolen.com

RCS: 386 620 165 RCS Aubenas

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