Exhibit II – Specifications and Contract Drawings

EXHIBIT II

SPECIFICATION FOR SAND FILTRATION SYSTEM

1.0 GENERAL

The layout of the Works shall be such as to accommodate 4 filter units, as shown in the
Drawings.

The filtration plant shall be of rapid gravity sand filters designed for air scour and
backwash.

Each filter unit shall be identical in dimensions, each containing one filter bed. The
surface area of each filter bed is about 20m 2. Each filter bed shall have an inlet and
backwash channel with inlet penstock and backwash penstock. Each filter bed shall have
its own outlet valves, backwash inlet valve and air scouring system from blower.
The filter shall be designed such that a positive pressure is maintained within the filter
media under all operating conditions.

2.0 FILTER RATING

Each filter shall have a estimated throughput of 25 litre/sec with the filtration rate not
exceeding 5.0 m3/hour/m2.

The filtered water outlet valves and pipework shall be as shown in the Drawings. Water
shall enter the filter units over identical channels so that all filters receive the same
quantity of water. The outlets from the filters shall be controlled by electrically operated
penstock with handwheel.

The Contractor shall supply and install all piping, laterals, nozzles, valves, penstocks for
untreated water and backwash water outlet, tubing, electrical control equipment and the
like, necessary for the proper operation and control of the filtration plant.

3.0 FILTER MEDIA

Filtration shall be gravity flowed through layers of filter media from sand to gravel media
as shown in Drawings. The depth of the filter media shall be to ensure adequate
distribution of backwash after it leaves the nozzles in the underdrain system with
minimum risk of intermixing. The nozzles shall be designed to provide separate air and
backwash distribution control system.

The filter media shall be clean, hard and durable, free from clay, organic matter, shells
and other materials. The source of each type of filter media shall be stated by the
Tenderer at the time of tendering. Following acceptance of the Tender, the Contractor
shall supply samples of each medium to the CR for testing and approval and orders shall
be placed only upon approval by CR

Test certificates shall be produced from the origin of supply to the approval of the CR and
in no case shall delivery to Site be affected when the gradings differ materially from the
approved sample. The Contractor shall make good, at no cost to Petronas Management
Training Sdn Bhd, any loss in sand during the Period of Running Maintenance.

4.0 FILTER FLOOR AND UNDERDRAINS

A lateral type underdrain system shall be constructed. All lateral piping within each Filter
shall discharge into a central channel which shall transport filtered water out of the
filtration tank proper.
All parts of the filter flow and underdrain system shall be fully protected against corrosion.
The design shall ensure even distribution of air and backwash water over the complete

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 Exhibit II – Specifications and Contract Drawings

filter bed area and prevent the flow of water or air from anywhere beneath the filter floor
except through the nozzles.

The Contractor shall provide all fixtures and fittings including holding down bolts and
sealing materials for the filter floor. If pre-cast concrete slabs or units form part of the filter
floor, the Contractor shall cast under the supervision of the CR

5.0 FILTER BACKWASH SYSTEM

The filter media shall be washed by air scour and backwash with filtered water. Filter
washing shall be carried out by air scour followed by backwash. The Contractor shall
guarantee that the system is effective against the formation of mud balls.

The backwash water will spill into the backwash channel, adjacent to the filter before
flowing into the backwash tunnel and then into the backwash pipe heading to the
Backwash/Sludge Tank.

6.0 FILTER CONTROL

The valves and penstocks for controlling the filters shall be electrically operated and the
controls for each pair of filters shall be form a console located in the filter control gallery.

Each console shall control:

a) 500 x 500 opening with Bottom Flush electrically operated Penstock with Handwheel
for inlet water to each filter
b) The 600 x 600 opening with Bottom Flush electrically operated Penstock with
Handwheel for outlet backwash water from each filter.
c) A pressure gauge for the air scour pressure at each backwash water inlet to the filter
d) An ultrasonic meter for level sensor in each filter tank
e) Sluice valves at outlet of each filter tank to control filtered water to Filtered Water
tank.

7.0 RAPID SAND FILTRATION SYSTEM DESIGN CRITERIA

7.1 RAPID SAND FILTERS

REQUIREMENT APPROX. VALUE UNIT

FLOW 100 l/s
FILTER RATE 5.0 m /hour/m2
3

NO. OF FILTERS 4.0 -

AREA PER FILTER 20 m2

7.2 SAND

REQUIREMENT APPROX. VALUE UNIT

DEPTH OF SAND 1000 mm
EFFECTIVE SIZE OF SAND 0.55 – 0.95 mm
UNIFORMITY 1.5 – 1.7 -
COEFFICIENT

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 Exhibit II – Specifications and Contract Drawings

7.3 GRAVEL

REQUIREMENT APPROX. VALUE UNIT

DEPTH OF GRAVEL 300 mm
SIZE OF GRAVEL 3 – 50 mm

7.4 UNDERDRAIN SYSTEM

REQUIREMENT APPROX. VALUE UNIT

LATERAL PIPE SYSTEM - -

7.5 FILTER

REQUIREMENT APPROX. VALUE UNIT

FLOW 90 m3/hour
NO. OF NOZZLES 110 (with 20 extra nos.) -

7.6 BACKWASH SYSTEM

REQUIREMENT APPROX. VALUE UNIT

FILTER BACKWASH PUMPS 810 @ 15 meters head m3/hour
(2 running + 1 standby) (405 per pump)
BLOWERS (2 running + 1 630 (315 per pump) N m3/hour
standby

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 Exhibit II – Specifications and Contract Drawings

8.0 FILTRATION SYSTEM DESIGN CALCULATIONS

Rapid Sand Filter

Flow 100 l/s = 360 m3/hr
Operation time 12 hours
Volume overall 4320 m³
Filter rate 5 m³/hr/m²
Filter flowrate 72 m²
No of filter 4 no.
Calculated area per filter 18 m² Actual designed filter area = 20
Actual Dimensions:
Width 4 m Length 5 m

Filter Units
Sand
Sand depth 1000 mm
0.55 -
Size of sand 0.95 mm
Uniformity coefficient 1.5-1.7
Acid solubility 5%
2.55-
Specific gravity 2.65

Gravel
Gravel depth 300 mm
Size of gravel 3 - 50 mm
Specific gravity >2.5
Uniformity coefficient 1.5-1.7

Underdrain system
Lateral Pipe system

Each Filter
Flow per filter 90 m3/hr = 25 litre/sec
Nozzle capacity 1 m3/hr = 0.278 litre/sec
No of nozzles 110 with 20 nos extra
No of lateral pipes 8 with length of 5 m
No of nozzles per pipe 14
no of section per pipe 2
No of nozzles per section 7 1.9 l/s
Centre to centre 190 1306.25 mm
Lateral pipe diameter 80 mm 1.50% Hydraulic gradient
Filtered water outlet pipe 250 mm 0.70% Hydraulic gradient
diameter
(From Hazen-Williams Nomogram)

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 Exhibit II – Specifications and Contract Drawings

Filtered Water Pump to Lake

- 3 nos (2 duty + 1
standby)
- Q: 180 m3/hr (per
pump)
- Head: 29 m
- Power: 28 kW

Filter Backwash Pump

- 3 nos (2 duty + 1 standby)
- Q: 450 m3/hr (per pump)
- Head: 15 m
- Power: 22 kW

Sludge Pump
- 2 nos (1 duty + 1 standby)
- Q: 4 m3/hr (per pump)
- Head: 15 m
- Power: 2.2 kW

Supernatant Pump
- 3 nos (2 duty + 1 standby)
- Q: 50 m3/hr (per pump)
- Head: 10 m
- Power: 2.2 kW

Blower Pump
- 3 nos (2 duty + 1 standby)
- Q: 315 Nm3/hr (per pump)
- Head: 13m
- Power: 2.57 kW

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 Exhibit II – Specifications and Contract Drawings

SCHEDULE A

SCHEDULE OF MAINTENANCE AND SERVICE

I. Comprehensive Maintenance

Annual charge for providing comprehensive maintenance service for overall lake
maintenance, including replacement, cleaning, etc for:
(i) Filtration System;
(ii) Pumping System;
(iii) Inlet and Outlet Structures;
(iv) Piping;
(v) Lining;
with effect from the end of the Defects Liability Period shall be:

RM ……………………………………………. Per annum for First Year.

RM ……………………………………………. Per annum for Second Year.

RM ……………………………………………. Per annum for Third Year.

RM ……………………………………………. Per annum for Fourth Year.

RM ……………………………………………. Per annum for Fifth Year.

Note

1. The Contractor shall supply at no extra charge all labour, oil and grease, cotton waste
and all other consumable materials required to provide this service. The Contractor
shall also carry out at no extra charge all necessary adjustment, repairs and
replacement of parts, due to normal wear and tear.

2. The Contractor shall carry out the above service once a month. He shall keep a
service record and get the record signed by the CR each time the service has been
carried out.

3. The Contractor shall also be required to provide emergency service at no extra

charge in the event of a breakdown of the plant.

4. Payment shall be paid to the Contractor on monthly basis each time after he has
carried out the service for the month.

5. The schedule quoted above shall hold good for a period of one (1) year after expiry of
Defects Liability Period.

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 Exhibit II – Specifications and Contract Drawings

II. Non-Comprehensive Maintenance

Annual charge for providing non-comprehensive maintenance service for overall lake
maintenance, including replacement, cleaning, etc for:
(i) Filtration System;
(ii) Pumping System;
(iii) Inlet and Outlet Structures;
(iv) Piping;
(v) Lining;
with effect from the end of the Defects Liability Period shall be:

RM ……………………………………………. Per annum for First Year.

RM ……………………………………………. Per annum for Second Year.

RM ……………………………………………. Per annum for Third Year.

RM ……………………………………………. Per annum for Fourth Year.

RM ……………………………………………. Per annum for Fifth Year.

Note

1. The Contractor shall supply at no extra charge all labour, oil and grease, cotton waste
and all other consumable materials required to provide this service.

2. The Contractor shall carry out the above service once a month. He shall keep a
service record and get the record signed by the C.R/Principal Consultant each time
the service has been carried out.

3. The Contractor shall also be required to provide emergency service at no extra

charge in the event of a breakdown of the plant.

4. Payment shall be paid to the Contractor on monthly basis each time after he has
carried out the service for the month.

5. The schedule quoted above shall hold good for a period of one (1) year after expiry of
Defects Liability Period.

Signature and .........................................................................

Official Stamp of
Contractor

Address: .................................................................................

................................................................................................

................................................................................................

Date:........................................................................................

END OF SECTION

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