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VIVA Workshop Questions PDF
VIVA Workshop Questions PDF
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Q6 Classify different types of files.
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Can be classified on the basis of shapes:
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1.flat 2. triangular 3.square 4.hand 5. pillar 6.round 7. half round 8.knife edge
Can be classified on the basis of cuts:
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Single cut and double cut
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Can be classified on the basis of coarseness:
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Rough, bastard, second cut, smooth, dead smooth, super smooth
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Can be classified on the basis of length
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100, 150, 200 …….450
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Q7 What is the other name for a lap joint?
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Ans: Fillet joint
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Q8 Name different types of forging tools
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Anvil block, swage block, hammers, tongs, chisels, fuller, flatter, punch, drift
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Q9 Types of hammers
hand hammers have 3 types 1.ball peen hammer 2.straight peen hammer 3. cross peen hammer and
sledge hammer.
Q: (A punch was kept on the table) What is this? Which type of punch is this? What is the
difference between the 2 types of punches (which punch is used to make a larger hole)
and what is the angle of these punches?
There are 2 punches 1. Prick punch 2. Center punch
Prick punch has an angle of 40" and center has 60 degrees
Center punch is used to make a larger hole
What is file??
File is a tool with slanting rows of teeth used to remove burr, cut smooth or fit metal parts.
File can be made of HSS or HCS, we use HCS in fitting shop as its relatively cheap
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Ans. the rod which we move while welding will stick to workpiece.
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Q.what is the lefted out part of electrode after welding ...
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Ans: stub
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Ans: only processes where molten metal is used.
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Surrounding of molten metal should be good conductor of heat.
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Cast iron
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Q) What is open source voltage?
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It is also known as no load voltage or open circuit voltage, i.e., voltage needed to strike an arc which
is higher than the arc voltagein order to facilitate easy starting of arc.
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Q) Explain Resistance welding.
In this type of welding we heat the metal pieces to be joined up to their plastic state and then apply
pressure to complete the weld
Work piece is heated using heat generated in electric circuit.
H = I^2 RT
Q) why we can’t use any instrument other than standard wire gauge for measuring
thickness of sheet?
Q) What all will u tell the seller when you buy a electrode in market??
Q) Why we don't get electric shock when we touch the welding electrode?
Ans: This is because current follows the least resistance path so rather than passing through our
body it directly passes through earth which offers less resistance. We connect negative terminal with
ground which provides the less resistance path and current does not pass through our body.
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to 10 percent iron powder.(last position tells about combination of characteristics including the power
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source (AC, DC or both), type of coating (low hydrogen, mineral, organic or rutile), type of arc (soft,
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medium or digging), penetration (light, medium or deep) and amount of iron powder in the coating)
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If instead 3 at d end we use 1 it means cellulose sodium coating DC+ ..2 means cellulose potassium
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coating in AC DC+ or DC- ..4 means Fe powder titania with AC DC+ or DC- ..
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No because at higher temperature pop will lose its water (it remain in shape due to crystals formed
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due to water presence), hence shape will not remain intact, so mould will get damaged
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Q) Why does the thickness decrease with increase in gauge no?
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Gauge no. is the no. of sheets that can be fitted in 1 inch, so with increase in gauge no., individual
thickness of sheets will be reduced.
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Q) What casting type is used for jewellery?
Investment casting
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Types of drills
3 types: twist drill, flat drill,straight fluted drill
Q) What is a fillet!?
Rounding of the corner is known as filleting, Fillet joint is curved out part in T joint, are used to curve
out sharp edges in welding when pieces to be weld are at right angles.
Fillet radii should be around 5mm to 8mm.
Q) Types of moulding sand : dry sand ,loam sand, facing sand, backing sand,green sand,parting
sand ,core sand
What is fitting?
What all will you tell the seller when you buy a electrode in market??
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Moulding’s classification
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What kind of iron are hacksaw's prong's and frame made up of ?
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Given a semicircular mould, how will you validate that the mould given is indeed a
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semicircle?
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What will happen in spot welding if the 2 plates you're trying to weld/fuse are of unequal
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thickness? Is it possible, and how?
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In which welding methods is Hydrogen contamination possible?
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