KOYO Escalator Mainboard Manual Book

Content
Chapter 1 KYF Escalator Controlling System Function .....................1

1.1 Basic function ..................................................................................................... 1
1.2 Safety protection function ................................................................................... 2
1.3 Special function .................................................................................................. 7
1.4 Optional function ................................................................................................ 8
Chapter 2 KYM0860E301 Control board ............................................9
2.1 KYM0860E301 Control board description......................................................... 9
2.2 KYM0860E301 Installation size drawing ........................................................ 10
2.3 KYM0860E301A input expansion board ......................................................... 10
2.4 KYM0860E301A Installation size drawing ..................................................... 11
2.5 KYM0860E301 Interface definition (Star-delta) ............................................. 11
2.6 KYM0860E301 Interface definition (VVVF) .................................................. 16
Chapter 3 KYM0860E301 Parameter setting ....................................22
3.1 RS485 Serial communication ........................................................................... 22
3.2 System date ....................................................................................................... 23
3.3 System time....................................................................................................... 24
3.4 Test Item ............................................................................................................ 24
3.5 Parameter setting............................................................................................... 26
3.6 Fault history record ........................................................................................... 27
3.7 Set factory parameters....................................................................................... 28
Chapter 4 KYF Control System Inspection and Manual ..................29
4.1 Operation basic check ....................................................................................... 29
4.2 Inspection operation .......................................................................................... 30
4.3 Auto operation................................................................................................... 30
4.4 Fault code description ....................................................................................... 31
Chapter 5 KYF Control System maintenance ...................................33
5.1 Daily maintenance ............................................................................................ 33
5.2 Easy maintenance.............................................................................................. 33
Illustration of electrical element & connector ....................................34

Illustration of electrical element & connector ....................................46
Content
KYF Escalator Controlling System Function
Chapter 1 KYF Escalator Controlling

System Function
1.1 Basic Function
No. Name Function Description Explanation
1 Automatic Through the upper and down start (1)Turn the inspection/auto switch
Operation switch of the skirting, start escalator to auto position.
operation. (2)Upper and down decking are
closed.
(3)Upper and down inspection
plug (XSU, XSD) is closed.
Inspection switch (SAJU,SAJD) is
“OFF”
2 Inspection Through the upper and down (1)Turn the inspection/auto switch
operation direction operation button on the to Inspection position.
inspection box, inspection operation (2)Upper and down decking are
can be done. closed.
(3)Upper and down inspection
plug (XSU, XSD) is closed.
Inspection switch (SAJU,SAJD) is
“ON”
3 Timing oil- Through setting auto oil-filling time,

filling function system will lubricate the escalator
automatically.
4 Display Display board is set on the escalator,

function showing the current operation
status. Digital tube will be set on
the control board to show real-time
clock, operating time, main machine
speed and so on.
1- KYF Escalator control system/KYM0860E301 Manual

5 Parameter Set parameter through the keyboard

setting function on the controlling board and show
parameter value on the digital tube
6 Fault stopping When fault happens, escalator will Display panel on the escalator
operation stop operating. show fault code
7 function Escalator will stop operating when Escalator wills emergency brake
Emergency emergency brake. when safety circuit is cut off or
brake function emergency brake button is pushed.
1.2 Safety loop protection function

1 Main power When main power phase faults Relative fault code is E09
phase happen, phase relay KA1 activate,
monitor(KA1) safety loop cuts off and escalator
stops operating
2 Motor overload When motor overloads, electric

protection current increases, heat protection
(FRT) relay FRT activate, safety loop cuts
off and escalator stops operating
3 Operating System auto inspect operation Relative fault code is E00

contactor fault contactor KMC. When KMC wire
contact (KMC) loop cuts off or connector links,
safety loop cuts off and escalator
stops operating
4 Upper, down System auto inspect upper, down Relative fault code is E02
contactor fault contactor, when inspecting that wire
protection loop is cut off or connector links,
(KMU, KMD) safety circuit cuts off, escalator
stops operating

5 Star, delta System auto inspect star, delta Relative fault code is E03, E04
operating operating contactor, when inspect
contactor fault that wire loop cuts off or connector
protection links, safety circuit cuts off and
(KMX、KMS) escalator stops operating
6 Frequency System auto inspect frequency Relative fault code is E04

converter fault converter working status. When
protection inspecting fault, safety loop cuts off
and escalator stops operating.
7 Brake contactor System auto inspect brake contactor. Relative fault code is E01
fault protection When inspecting that wire loop
(KMB) cuts off or contactor links, safety
circuit cuts off and escalator stops
operating
8 Motor brake A f t e r s y s t e m s e n d o p e r a t i n g Relative fault code is E05

protection order, motor brake opening is not
switch (SPBL、 inspected in the set time, safety loop
SPBR、SPJB) will be cut off and escalator stops
operating
9 Main drive When main drive chain breaks Relative fault code is E10
chain protection or over elongations during the
switch (SP1L、 operation, system inspect that drive
SP1R) chain protection switch is “OFF”,
safety circuit will cut off and
escalator stops
10 Step chain When step chain breaks or extends Relative fault code is E10
protection during the operation, system
switch (SP2L、 inspects that step chain protection
SP2R) switch is “OFF”, safety circuit will
cut off and escalator stops operating.

11 Step sagging Sagging will result in meshing of Relative fault code is E11, E18
protection entrance and comb not assuring
switch (SP3U、 the requested gap. Then, system
SP3D) inspects that step sagging protection
switch is “OFF”, safety loop will
cut off and escalator stops operating
12 Upper handrail During the operation of escalator, Relative fault code is E12, E13
entrance some bodies are stuck in the
protection entrance of upper deflecting end;
switch (SP4L、 the safety switch will be “OFF”.
SP4R) The safety circuit will cut off and
escalator stops operating.
13 Down handrail During the operation of escalator, Relative fault code is E19, E20
entrance some bodies are stuck in the
protection entrance of down deflecting end; the
switch (SP5L、 safety switch will be “OFF”. The
SP5R) safety loop will cut off and escalator
stops operating
14 Upper During the upper operation of Relative fault code is E14,E15

comb board escalator, when step enters comb
protection board and some bodies are stuck,
switch (SP6L、 upper comb board protection switch
SP6R) is “OFF”. Safety loop will cut off
15 Down During the down operation of Relative fault code is E21,E22

comb board escalator, when step enters comb
protection board and some bodies are stuck,
switch (SP7L、 down comb board protection switch
SP7R) is “OFF”. Safety loop will cut off

16 Upper skirting During the operation of escalator, Relative fault code is E16, E17
protection some bodies are stuck in the front
switch (SP8L、 edge of upper skirting board and
SP8R) step and upper skirting protection
switch will be “OFF”. Safety loop
will cut off and escalator stops
operating.
17 Down skirting During the operation of escalator, Relative fault code is E23, E24
protection some bodies are stuck in the front
switch (SP9L、 edge of down skirting board and
SP9R) step and down skirting protection
switch will be “OFF”. Safety loop
will cut off and escalator stops
operating.
18 Traction speed During the operation of escalator, Relative fault code is E06
monitoring main controller of controlling
switch (SE1L、 system inspects traction running
SE1R) speed all the time. When running
speed≤80%or≥120%, main
controller send stop order and
escalator stops operating.
19 Handrail During the operation of escalator, Relative fault code is E07, E08
under speed main controller of controlling
protection system inspects handrail running
switch (SE2L、 speed all the time. When handrail
SE2R) running speed≤80%, main controller
send stop order and escalator stops
operating.
20 Auxiliary brake Auxiliary brake is needed to add Relative fault code is E25
protection when rise height≥6m to assure that
safe brake of escalator

21 Emergency Under the emergency (like drive chain

brake protection breaks, step chain breaks and so on),
escalator emergently brake stops
immediately.
22 Step gap lighting In the horizontal transition section of

escalator upper, down section, in order
to avoid passengers stepping in the
joint part of two steps during entering
or exiting which leads to danger, green
lights are installed in the down part of
the step to notice the passengers.
23 Step with yellow Yellow-demarcation is set in the front

demarcation of step to notice that passengers should
step within the demarcation. The outside
yellow demarcation too close to the
skirting board will result in danger.
24 Upper and down On the upper and down entrance of

emergency stop escalator, emergency buttons are set.
button (SAT2U、 Under the emergency, the escalator will
SAT2D) stop operating when pushing the button
25 Upper and On the upper and down part of escalator,

down decking when decking is opened and upper and
protection down decking protection switch will
switch (SPQU、 active, the main power of escalator
SPQD) will be “OFF” and escalator will stop
operating
26 Controlling box When main power switch Q2 is “ON”

main power and controlling box locking is closed,
operation controlling box door is forbidden to
protection (Q2) open.

1.3 Special function

1 Motor speed Motor speed monitor function When escalator stops by fault,
monitor the relative fault code is E06. In
function parameter setting, set whether
motor speed monitor function is
on or not
2 Left handrail Left handrail under speed monitor When escalator stops by fault,
under speed function the relative fault code is E07. In
monitor the parameter setting, set whether
function left handrail under speed monitor
function is on or not.
3 Right handrail Right handrail under speed monitor When escalator stops by fault,
under speed function the relative fault code is E08. In
monitor the parameter setting, set whether
function right handrail under speed monitor
function is on or not
4 Auto start Auto start by photocell sensors In the parameter setting, set
by photocell function whether auto start by photocell
sensors sensors function is on or not. If
function this function is setting on, it will
start with the escalator starting.

1.4 Optional function

1 Fire-control linked
function
2 Auto-spray
function
3 Auto pre-heating
function
4 Handrail lighting
5 Comb lighting
6 Water height
inspection
7 Automatic bailing
function
8 Remoter Through RS485 communication, PC with serial function of RS232

monitoring deliver escalator working status
function to the monitoring room and can
monitor 32 escalators at the
same time
9 Remote control
start, stop function
10 Smoke alarm
11 Traffic light

KYM0860E301 Escalator Control Board
Chapter 2 KYM0860E301 Escalator

Control Board
2.1 Brief introduction to KYM0860E301 control board (V1.1)
Based on ARM 32 bit microprocessors, KOYO Elevator Co., Ltd. independently develops
KYM0860E301 embedded escalator control boards, which is a section of high tech product with
stability, reliable quality and strong anti-jamming ability.
Main Performances:
● ARM 32 bit embedded micro-processor;
● Basic channel number: 36 channels input, 24 channels output, and can be expanded to 68
channels input;
● VVVF, star-delta operation way have optional, operation and inspection mode which are
optional;
● Key input, LED display, parameter can be set and records displayed
● 1000 Mal-function self-diagnosis and records
● Remote communication interface (RS485 and CAN)
● Real-time clock of power failure protection
● Motor speed testing
● Optional function: handrail speed testing, step missing testing, skirting board testing, anti-
reversing testing, band-type brake wearing testing
● Auto start by photocell sensors (Optional), the escalator with VVVF can stop or run slowly,
independently.
Fig. 2-1 KYM0860E301 embedded escalator control board

2.2 KYM0860E301 installation dimension drawing
Fig.2-2 KYM0860E301 escalator control board installation dimension drawing
2.3 KYM0860E301A escalator input expansion board

KYM0860E301A is the expansion of KYM0860E301 control board, and can be expanded to
16 input channels. And many expansion boards can be used in cascade connection.
Fig. 2-3 KYM0860E301A expansion board

2.4 KYM0860E301A installation dimension drawing
Fig.2-4 KYM0860E301A expansion board installation dimension drawing
2.5 KYM0860E301 interface definition (Star-delta operation way)

Wire no can be decided by users
Connector Port No. Name Wire no Definition Remarks
J100 J100_1 24V P2002 24V power input
J100_2 GND T2002 Ground signal input
J100_3 5V 5V power input Spare
J100_4 CNAL CAN communication wire positive wiring Optional
connector
J100_5 CANH CAN communication wire negative wiring Optional
connector
J200_1 IN01 T2004 Auto-operation upper input
J200_2 IN02 T2006 Auto-operation down input
J200 J200_3 IN03 T2008 Inspection operation upper input
J200_4 IN04 T2010 Inspection operation down input


J200_5 IN05 T2012 Inspection/auto-mode selection input
J200_6 IN06 T2014 Emergency-stop switch input
J200_7 IN07 T2016 Main contactor operation (KMC) feedback input
J200 J200_8 IN08 T2018 Band-type (KMB) contactor feedback input
J200_9 IN09 T2020 Direction contactor (KMU、KMD) feedback input
J200_10 SG Ground input, isolated from main board,
V1.0 empty
J201_1 IN10 KMXL、KMSL feedback input Spare
J201_2 IN11 T2022 KMXR、KMSR feedback input
J201_3 IN12 T2024 Phase contactor (KA1) feedback input
J201_4 IN13 T2026 Left motor speed-testing (SE1L) input
J201_5 IN14 T2028 Right motor speed-testing (SE1R) input
J201_6 IN15 T2030 Upper auto photo-cell start switch input
J201
J201_7 IN16 T2032 Motor band-type brake protection switch
(SPBL、SPBR、SPJB)
SPJB) input
J201_8 IN17 T2034 Main drive-chain protection switch (SP1L、
SP1R) input
J201_9 IN18 T2036 Upper step sagging switch (SP3U) input
J201_10 +24S 24V power input, isolated from main board,
V1.0 empty
J202_1 IN19 T2038 Upper left handrail entrance switch (SP4L) input
J202_2 IN20 T2040 Upper right handrail entrance switch (SP4R) input
J202_3 IN21 T2042 Upper left comb switch (SP6L) input
J202_4 IN22 T2044 Upper right comb switch (SP6R) input
J202
J202_5 IN23 T2046 Upper left skirting switch (SP8L) input
J202_6 IN24 T2048 Upper right skirting switch (SP8R) input
J202_7 IN25 T2050 Left handrail speed-testing input(SE2L) input


J202_8 IN26 T2052 Right handrail speed-testing input(SE2R) input
J202 J202_9 IN27 T2054 Down auto photo-cell start switch input
J202_10 SG Ground input, isolated from main board,
V1.0 empty
J203_1 IN28 T2056 Left step-chain (SP2L) input
J203_2 IN29 T2058 Right step-chain (SP2R) input
J203_3 IN30 T2060 Down step sagging switch (SP3D) input
J203_4 IN31 T2062 Down left handrail entrance switch (SP5L) input
J203_5 IN32 T2064 Down right handrail entrance switch (SP5R) input
J203
J203_6 IN33 T2066 Down left gear switch (SP7L) input
J203_7 IN34 T2068 Down right gear switch (SP7R) input
J203_8 IN35 T2070 Down left skirting switch (SP9L) input
J203_9 IN36 T2072 Down right skirting switch (SP9R) input Spare
J203_10 +24S 24V power input, isolated from main board,
V1.0 empty
J204_1 +24S P2004 24V power input, isolated from main board
J204 J204_2 SG Ground input, isolated from main board
J500_1 24VB Cascade connection input board with 24V
power supply (Output)
J500_3 5V Cascade connection input board with 5V
J500 J500_4 5V Cascade connection input board with 5V
J500_5 GND Ground of cascade connection input board
(Output)
J500_6 GND Ground of cascade connection input board
(Output)


J500_7 INSL Serial section selection signal (Output)
J500 J500_9 INSI Serial data input signal
J500_11 INSCLK Serial bell signal (Output)
JP104_2 RXD RS232 receiving signal
JP104 JP104_3 TXD RS232 transmitting signal
JP104_5 GND RS232 ground
J500_1 RT- RS485 bus negative connector
J501 J500_2 RT+ RS485 bus positive connector
J500_3 GND RS485 bus
JP600_1 COM1 Y1 output common connector
JP600_2 Y1 Spare
JP600_3 COM2 P2010 Y2 output common connector

P2012
JP600_4 Y2 P2018 Alarm-bell output
JP600_5 COM3 P2012 Y3、Y4 output common connector
P2014
JP600 JP600_6 Y3 P2020 Oil-filling control output
JP600_7 Y4
JP600_8 COM4 L1002 Y5、Y6、Y7,Y8 output common connector
L1004
JP600_9 Y5 L1006 Operation contactor (KMC)output
JP600_10 Y6 L1008 Band-type brake contactor (KMB) output
JP600_11 Y7 L1010 Upper contactor (KMU) output
JP600_12 Y8 L1012 Down contactor (KMD) output
JP601_1 empty
JP601 JP601_2 COM5 L1004 Y9,Y10,Y11,Y12 output common connector

JP601_3 Y9 L1014 Delta contactor (KMSR) output


JP601_4 Y10 L1016 Star contactor (KMXR) output
JP601_5 Y11 L1014a Delta contactor (KMSL) output
JP601_6 Y12 L1016a Star contactor (KMXL) output
JP601_7 COM6 Y13、Y14、Y15、Y16 common connector
JP601 JP601_8 Y13 Spare
JP601_9 Y14 Spare
JP601_10 Y15 Spare
JP601_11 Y16 Spare
JP601_12 Empty
JP602_1
JP602_2 COM7 P2014 Y17、Y18、Y19、Y20 common connector
P2016
JP602_3 Y17 P2024 Wrong alarming NO.1 output
JP602
JP602_7 COM8 P2016 Y21、Y22、Y23、Y24common connector
JP602_10 Y23 Spare
JP602_11 Y24 Spare
JP602_12 Empty
JP800_1 EI01 K030 Anti-reversing signal input
JP800_2 EI02 K022 Left handrail broken protect input
JP800
JP800_3 EI03 K026 Right handrail broken protect input
JP800_4 EI04 K032 Left Band-type brake wearing signal input


JP800_5 EI05 K034 Right Band-type brake wearing signal input
JP800_6 EI06 K020 Missing step monitor upper
JP800 JP800_7 EI07 K016 Missing step monitor lower
JP800_8 EI08
JP800_9 24V
JP800_10 NC
JP801_1 EI09
JP801_2 EI10
JP801_3 EI11
JP801_4 EI12
JP801 JP801_5 EI13
JP801_6 EI14
JP801_7 EI15
JP801_8 EI16
JP801_9 24V
JP801_10 NC
2.6 KYM0860E301 interface definition (converter operation way)

Wire no. can be defined by user
J100_1 24V P2002 24V power input
J100_2 GND T2002 Ground signal input
J100 J100_3 5V 5V power input Spare
J100_4 CNAL CAN communication wire positive Optional
connector
J100_5 CANH CAN communication wire negative Optional
connector


J200_1 IN01 T2004 Auto-operation upper input
J200_2 IN02 T2006 Auto-operation down input
J200_3 IN03 T2008 Inspection operation upper input
J200_4 IN04 T2010 Inspection operation down input
J200 J200_5 IN05 T2012 Inspection/auto-mode selection input
J200_6 IN06 T2014 Emergency stop switch input
J200_7 IN07 T2016 Main contactor operation (KMC) feedback input
J200_8 IN08 T2018 Band-type brake (KMB) contactor feedback input
J200_9 IN09 T2020 KMY feedback input
J200_10 SG Ground input and isolated from main board,
V1.0 empty
J201_1 IN10 T2022 KMYR feedback input
J201_2 IN11 T2024 Converter feedback input
J201_3 IN12 Spare
J201_4 IN13 T2026 Left motor speed-testing (SE1L) input
J201_5 IN14 T2028 Right motor speed-testing (SE1R) input
J201
J201_6 IN15 T2030 Upper auto photo-cell start switch input
J201_7 IN16 T2032 Motor band-type protection switch (SPBL、
SPBR、SPJB) input
J201_8 IN17 T2034 Main drive-chain protection switch (SP1L、
SP1R) input
J201_9 IN18 T2036 Upper step sagging switch (SP3U) input
J201_10 +24S
J202_1 IN19 T2038 Upper left handrail entrance switch (SP4L) input
J202 J202_2 IN20 T2040 Upper right handrail entrance switch (SP4R) input
J202_3 IN21 T2042 Upper right gear switch (SP6L) input
J202_4 IN22 T2044 Upper right gear switch (SP6R) input


J202_5 IN23 T2046 Upper left skirting switch (SP8R)input
J202_6 IN24 T2048 Upper right skirting switch (SP8R) input
J202_7 IN25 T2050 Left handrail speed-testing input (SE2R) input
J202 J202_8 IN26 T2052 Right handrail speed-testing input (SE2R) input
J202_9 IN27 T2054 Down auto photo-cell start switch input
J202_10 SG Ground input, isolated from main board, V1.0 empty
J203_1 IN28 T2056 Left step chain switch (SP2L)input
J203_2 IN29 T2058 Right step-chain switch (SP2R) input
J203_3 IN30 T2060 Down step sagging switch (SP3D) input
J203_4 IN31 T2062 Down left handrail entrance switch (SP5L) input
J203_5 IN32 T2064 Down right handrail entrance switch (SP5R) input
J203 J203_6 IN33 T2066 Down left gear switch (SP7L) input
J203_7 IN34 T2068 Down right gear switch (SP7R) input
J203_8 IN35 T2070 Down Left skirting switch (SP9L) input
J203_9 IN36 T2072 Down-right skirting switch (SP9R) input Spare
J203_10 +24S 24V power supply, isolated from main board,
V1.0 empty
J204_1 +24S P2004 24V power input, isolated from main board
J204
J204_2 SG Ground input, isolated from main board
power supply(Output)
J500 power supply(Output)
J500_3 5V Cascade connection input board with 5V power
supply(Output)
J500_4 5V Cascade connection input board with 5V power
supply(Output)


J500_5 GND Cascade connection input board ground (Output)
J500_6 GND Cascade connection input board ground (Output)
J500 J500_7 INSL Serial section-selection signal (output)
J500_9 INSI Serial data input signal
J500_11 INSCLK Serial clock signal (Output)
JP104_2 RXD RS232 receiving signal
JP104 JP104_3 TXD RS232 transmitting signal
JP104_5 GND RS232 ground
J500_1 RT- RS485 bus negative connector
J501 J500_2 RT+ RS485 bus positive connector
J500_3 GND RS485 bus
JP600_1 COM1 L1002 Y1 output common connector
L1004
JP600_2 Y1 L1006 Operation contactor (KMC) output
JP600_3 COM2 P2010 Y2 output common connector
P2012
JP600_4 Y2 P2018 Alarm-bell output
JP600_5 COM3 P2012 Y3、Y4 output common connector
JP600 P2014
JP600_6 Y3 P2020 Oil-filling control output
JP600_7 Y4 P2022 KA3 (Emergency brake) output
JP600_8 COM4 L1004 Y5, Y6, Y7,Y8 output common connector
JP600_9 Y5 L1008 Band-type brake contactor (KMB) output
JP600_10 Y6 L1010 KMY output
JP600_11 Y7 Spare
JP600_12 Y8 L1012 KMYR output


JP601_1 Empty
JP601_2 COM5 P2500 Y9,Y10,Y11,Y12 output common connector
P2502
JP601_3 Y9 P2504 Upward relay (KAU) output
JP601_4 Y10 P2506 Downward relay (KAD) output
JP601_5 Y11 P2508 Converter FWD output
JP601_6 Y12 P2510 Converter REV output
JP601
JP601_8 Y13 P2512 VVVF multi-speed X1
JP601_12
JP602_1 Empty
P2016
JP602_3 Y17 P2024 Wrong alarming NO.1 input
JP602 JP602_6 Y20 P2030 Wrong alarming NO.4 input
P2500
JP602_9 Y22 P2034 Wrong alarming NO. 6 input
JP602_10 Y23 Spare
JP602_11 Y24 Spare
JP602_12 Empty


JP800_1 EI01 K030 Anti-reversing signal input
JP800_2 EI02 K022 Left handrail broken protect input
JP800_3 EI03 K026 Right handrail broken protect input
JP800 JP800_4 EI04 K032 Left Band-type brake wearing signal input
JP800_5 EI05 K034 Right Band-type brake wearing signal input
JP800_6 EI06 K020 Missing step monitor upper
JP800_7 EI07 K016 Missing step monitor lower
JP800_8 EI08
JP800_9 24V
JP800_10 NC
JP801_1 EI09
JP801_2 EI10
JP801_3 EI11
JP801_4 EI12
JP801 JP801_5 EI13
JP801_6 EI14
JP801_7 EI15
JP801_8 EI16
JP801_9 24V
JP801_10 NC

Parameter setting of KYM0860E301
Chapter 3 Parameter setting of

KYM0860E301
There are three keys, Enter, Shift and Esc on the escalator control board KYM0860E301.
These keys can be used to set parameters. Setting menu and parameters display on the four
LED digital tubes. When emergency stop button pushed, setting starts only with the Enter
pushed. Setting menu as follows:
● ：RS485 signal communication. Escalator control board can serve as a slave
computer to work signal communication with the master computer, sending the escalator work
states to the master. The start or stop of an escalator can also be under control of the master. Remote
monitoring can be achieved though RS485 with monitor distance no less than 800m.
● ：System date. It helps to set time exact to the year, month and day. It can save
time record by battery when electricity breaks off. If battery is not used or doesn’t work, escalator
works as normal, but affect error historical record.
● ：System time. It helps to set time exact to the hour and minute. It can save
time record by battery when electricity breaks off. If battery is not used or doesn’t work, escalator
works as normal, but affect error historical record.
● ：It helps to set the options, for instance, the work type, VVVF or Star-delta,
photocell start, master computer speed inspection, handrail speed inspection, step missing, reversal
protection, brake wearing protection etc.
● ：Parameter: It helps to set the upper/down limit of master computer speed and
of handrail speed, cycle of each step signals, and other parameters.
● ：Error history: It helps to check the exact time when the errors occur and it can
save as much as 1000pcs of error historical record.
Enter → → Shift → → Shift → → Shift → → Shift
→ → Shift → → Shift → → Esc →
Push Enter, into setting menu, then push Shift, into setting menu display circularly and then
push Esc into setting escape.
3.1 RS485 signal communication

Choose RS485 and push the Enter

→ Enter → → → Enter → → → Enter →
→ → Esc
3.1.1 RS485 address of communication slave
The address of the slave can be chosen between 1 and 32. Two escalators can’t share the same
address when many escalators under monitoring.
→ Enter → → → Shift→ Esc
3.1.2 RS485 Communication baud rate
The baud rate of the slave can be chosen from 9600, 4800, 2400 and 1200.
→ Enter → → → → Shift → Esc
3.2 system date

Choose Date and push Enter.
→ Enter → → → Enter → → →
Enter → → → Esc
3.2.1 System date-year
System year can be added from the year 2008.
→ Enter → → → Shift → Esc
3.2.2 System date-month

System month can be chosen from any of the twelve months.
3.2.3 System date-day

System day can be chosen between 1 and 31.

3.3 system time

Enter → → → Esc
3.3.1 System time -hour
System hour can be chosen between 0 and 23.
3.3.2 System time-minute

System minute can be chosen between 0 and 59.
3.4 Test Option

Choose Option and push Enter, into sub-menu.
→ Enter → → → Esc
3.4.1 Common/VVVF
On: star-delta OFF: VVVF
3.4.2 Photocell start

On: photocell start on OFF: Photocell start off

3.4.3 Speed monitor of left master computer

On: left motor speed monitor on OFF: Left motor speed monitor off
3.4.4 Right motor speed monitor

On: right motor speed monitor on OFF: Right motor speed monitor off
3.4.5 Left handrail speed monitor

On: Left handrail speed monitor on OFF: Left handrail speed monitor off
3.4.6 Right handrail speed monitor

On: Right handrail speed monitor on OFF: Right handrail speed monitor off
3.4.7 Step missing

On: The function of step missing inspection on OFF: The function of step missing inspection off
3.4.8 Reversal protection

On: the function of reversal protection on OFF: The function of reversal protection off
3.4.9 Brake wearing protection

On: brake wearing inspection on OFF: Brake wearing inspection off
3.4.10 Escalator low-speed operation with none on by photocell start (only for VVVF
escalator)
On：Low-speed operation with none on the escalator under photocell start
OFF：Stop operation with none on the escalator under photocell start

3.4.11 Left handrail broken protect testing

On: The function of left handrail broken protect testing on
OFF: The function of left handrail broken protect testing off
3.4.12 Right handrail broken protect testing

On: The function of right handrail broken protect testing on
OFF: The function of right handrail broken protect testing on
3.5 parameter setting

Choose Parameter and push Enter, into sub-menu.
→ Enter → → → Esc
3.5.1 Low limit of motor speed
Low limit of motor speed can be chosen between 5 and 30, which means the number of pulses
sent by motor speed sensor in 5 seconds.
3.5.2 Up limit of motor speed

Up limit of motor speed can be chosen between 10 and 40, which means the number of pulses
sent by master computer speed sensor in 5 seconds.
3.5.3 Low limit of handrail speed

Rail speed low limit can be chosen between 3 and 15, which means the number of pulses sent
by handrail speed sensor in 5 seconds.

3.5.4 Upper limit of handrail speed

Rail speed up limit can be chosen between 3 and 15, which means the number of pulses sent
by rail sensor in 5 seconds.
3.5.5 Step period

Step period may be chosen between 3 and 20, which means the needed time when the adjacent
steps pass the step sensor.
3.5.6 Auto oil-filling period

The escalators need auto oil-filling after running continuous, so auto-filling oil period can be
chosen during 1-96 and the unit is 30 minutes.
3.5.7 Auto oil-filling time

The escalators need auto oil-filling after running continuous, so auto-filling oil time can be
chosen during 2-18 and the unit is 5 seconds.
3.5.8 No person on escalator time when there is auto-start by phone cell function
The auto-start by phone cell function is setting on; the escalator will stop or run with lower
speed (inventor escalator). No person on escalator time can be chosen during 10-60 and the unit is 1
second.
3.6 error history record

Choose Error History and push Enter, then check or clear the history record
→ Enter → → → Enter → → Esc
3.6.1 Check history record
→ → Shift → → → → → Shift → Esc

The above shows there are five pcs of history records and error occurred at 15:22 on Feb.19,
2008. The first piece is the latest error.
3.6.2 Clear history record

→ Shift → → Esc
Clear History, Cleared
3.7 Set factory parameters

The factory parameters can recover when factory parameters are chosen and the button “Enter”
is pressed.
→ Enter → → Enter → → Enter → → Esc
3.7.1 Confirm the factory parameters
→ Shift → → Esc
At this time the factory parameters are reset.
Factory testing option is as follows:
Common/VVVF : On, star-delta
Photocell start: On, photocell start
Speed monitor of left master computer: On, left motor speed monitor on
Other options are off.
Factory parameters are as follows:
(Speed Low) : 15;

(Speed High) : 25;
(Rail Speed Low) : 4;
(Rail Speed High) : 12;
(Step Period) : 12;
(Oil Period) : 96(48 hours);
(Oil Time) : 18(90 seconds);
(Peua Time) : 30 seconds.

KYF Control System Inspection and Manual
Chapter 4 KYF Control System

Inspection and Manual
4.1 Operation Basic Inspection
To be sure that main power circuit wire is right. Before the operation of escalator, check
whether the safety switch installation and movement are right.
4.1.1 Basic safety loop
Relay KA1
FRT Heat-protection relay FRT
Upper emergency stop button SATU
Down Emergency stop button SATD
Upper controlling box stop button SAT1U
Down controlling box stop button SAT1D
Upper skirting stop button SAT2U
Down skirting stop button SAT2D
Escalator locking key switch SAZ
Fire control relay KA4
4.1.2 Upper safety switch
Upper decking safety switch SPQU (DU12:3-DU12:4)
Main drive chain inspection switch1 SP1L (DU4:1—DU4:2, DU4:3—DU4:4)
Main drive chain inspection switch2 SP1R (DU5:1—DU5:2, DU5:3-DU5:4)
Upper step sagging inspection SP3U (DU6:1—DU6:2, DU6:3—DU6:4)
Upper left entrance inspection SP4L (DU7:1—DU7:2, DU7:3—DU7:4)
Upper right entrance inspection SP4R (DU8:1—DU8:2, DU8:3—DU8:4)
Upper left comb inspection SP6L (DU9:1—DU9:2, DU9:3—DU9:4)
Upper right comb inspection SP6R (DU10:1—DU10:2, DU10:3—DU10:4)
Upper left skirting inspection SP8L (DU7:5—DU7:6)
Upper right skirting inspection SP8R (DU8:5—DU8:6)
4.1.3 Down safety switch
Down decking safety switch SPQD (DD12:3—DD12:4)
Left step chain inspection switch SP2L (DD4:1—DD4:2, DD4:3—DD4:4)
Right step chain inspection switch SP2R (DD5:1—DD5:2, DD5:3—DD5:4)
Down step sagging inspection SP3D (DD6:1—DD6:2, DD6:3—DD6:4)
Down left entrance inspection SP5L (DD7:1—DD7:2, DD7:3—DD7:4)
Down right entrance inspection SP5R (DD8:1—DD8:2, DD8:3—DD8:4)
Down left comb inspection SP7L (DD9:1—DD9:2, DD9:3—DD9:4)
Down right comb inspection SP7R (DD10:1—DD10:2, DD10:3—DD10:4)
Down left skirting inspection SP9L (DD7:5—DD7:6)
Down right skirting inspection SP9R (DD8:5—DD8:6)

4.2 Inspection Operation

When opening the upper and down landing decking of the escalators, upper and down decking
safety switch (SPQU、SPQD) remain the “OFF” status, relative controlling box light EL1U, EL1D
opens, main safety loop is cut off, operating contactor KMC if cut off, escalators will not operate.
If the relative upper and down inspection switch SAJU、SAJD is “ON”, then main safety loop
is “ON”. Open the upper and down inspection socket (XSU、XSD), turn off the controlling parts
circuit , connect hand-hold inspection box plug-in board, through the operating button on the hand-
hold inspection box, inspection operation will be done.
To assure safety, when upper and down inspection switch are ON at the same time, system
will not accord to any operating order and not operate. In other words, escalator inspection operation
is only controlled by one of upper or down part.
4.3 Automatic operation

Upper and down part inspection socket(XSU、XSD) is closed, upper and down part inspection
switch (SAJU、SAJD) is “OFF”, upper and down part decking is closed (Upper and down part
decking safety switch is “ON”), through the operating key switch (SAU, SAD) on the upper and
down skirting board of escalator, controlling escalator will operate automatically.
According to direction-operating key on the operating switch, when the operating bear rings, it
means that escalator has received the controlling order and the key operation can be stopped, then
the escalator will start operating automatically.
The status of all contactors under operation as follows:
ON
OFF main contactor
ON
OFF operating contactor
ON
OFF upper contactor
ON
OFF down contactor
ON
OFF start contactor
ON
OFF triangle contactor
ON
OFF bracke contactor
Fig 4-1 Time sequence of all contactors under the working type of star-delta

4.4 Mal-function code explanation

Fault E00-E05 will be reset by emergency stop button, other faults will be reset by manually
operation.
Fault
Definition Solving method
code
KMC wire loop cut off or contactor inspect KMC contactor parts and connector, check
E00
accretion decking switch input
Brake contactor (KMB) wire loop cut Inspect KMB contactor and connector, change if
E01
off or contactor accretion damaged
1. KMY wire loop cut off or contactor 1. Inspect KMY contacting parts and connector,
accretion(VVVF) change if damaged
E02
2. KMU,KMD wire loop cut off or 2. Check KMU,KMD contacting parts and
contactor accretion (star-delta) connector, change if damaged
1. KMYR wire loop cut off or contactor 1. Check KMYR contacting parts and connector,
accretion(VVVF) change if damaged
E03
2. KMSL,KMXL wire loop cut off or 2. Check KMSL, KMXL contacting parts and
contactor accretion(star-delta) connector, change if damaged
1. frequency-converter fault 1. check frequency converter
E04 2. KMSR,KMXR wire loop cut off or 2. Check KMSR, KMXR contacting parts and
contactor accretion(star-delta) connector, change if damaged
check input circuit and parts (SPBL、SPBR、
E05 Motor brake unopened
SPJB), change if damaged
Check motor speed measuring parts and motor
E06 Traction speed inspection fault
operating status, change if damaged
Check left handrail speed measuring parts and
E07 Left handrail under speed mal-function
motor operating status, change if damaged
Check right handrail speed measuring parts and
E08 Right handrail under speed mal-function
motor operating status, change if damaged
Check power connector and contactor KA1 parts,
E09 Main power circuit fault
change if damaged
E10 step chain fault Check step chain parts, change if damaged
E11 Upper step sagging fault Check upper step parts, change if damaged
Check upper handrail left entrance protection
E12 Upper handrail left entrance fault
switch parts, change if damaged
Check upper handrail right entrance protection
E13 Upper handrail right entrance fault

Check upper left comb board parts and whether

E14 Upper left comb board fault
foreign bodies are found, change if damaged
Check upper right comb board parts and whether
E15 Upper right comb board fault
Check upper left skirting parts and whether
E16 Upper left skirting fault
Check upper right skirting parts and whether
E17 Upper right skirting fault
Check input circuit and down step parts, change if
E18 down step sagging fault
damaged
Disparity fault of Safety loop contactor Check input type, input circuit and safety
E19
wire and reactive contactor contactor, change if contactor is damaged
Check down handrail left entrance protection
E20 Down handrail left entrance fault
Check down handrail right entrance protection
E21 Down handrail entrance fault
Check down right comb board parts and whether
E22 Down right comb board fault
Check down left skirting parts and whether foreign
E23 Down left skirting fault
bodies are found, change if damaged
Check down right skirting parts and whether
E24 Down right skirting fault
Check anti-reversing switch and motor operating
E25 escalator reversing fault
status, change if damaged
E26 Left handrail broken fault Check the handrail and the handrail switch
E27 Right handrail broken fault Check the handrail and the handrail switch
E28 Missing step monitor upper Check the step and step switch
E29 Missing step monitor lower Check the step and step switch
inspect band-type brake parts, change if serious
E30 Left Band-type brake wearing fault
wearing
inspect band-type brake parts, change if serious
E31 Right Band-type brake wearing fault
wearing

Controlling system maintenance
Chapter 5 Controlling system

maintenance
5.1 Daily Maintenance
● Routine inspection and adjustment of safety switch
● Inspection and maintaining of controlling box and inner electrical elements
● Earth terminal credibility inspection and static brush inspection
● Escalator will add oil automatically every 48 hours. Inspect oil tank and fill lubricating oil
5.2 Easy maintenance

● Inspect relative electrical switch according to the fault code of display panel and eliminate
the faults.
● Inspect relative electricity and circuit according to the electrical graphs and eliminate the
faults.
● Please contact KOYO if some unsolvable faults happen.
Special Notice
Forbid untrained people operate the

escalator.
Forbid unprofessional people inspect
and maintain escalator.

KOYO Escalator Mainboard Manual Book

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Chapter 1 KYF Escalator Controlling System Function .....................1

Illustration of electrical element & connector ....................................34

Chapter 1 KYF Escalator Controlling

3 Timing oil- Through setting auto oil-ﬁlling time,

4 Display Display board is set on the escalator,

1- KYF Escalator control system/KYM0860E301 Manual

No. Name Function Description Explanation

5 Parameter Set parameter through the keyboard

1.2 Safety loop protection function

2 Motor overload When motor overloads, electric

3 Operating System auto inspect operation Relative fault code is E00

2- KYF Escalator control system/KYM0860E301 Manual

No. Name Function Description Explanation

6 Frequency System auto inspect frequency Relative fault code is E04

8 Motor brake A f t e r s y s t e m s e n d o p e r a t i n g Relative fault code is E05

3- KYF Escalator control system/KYM0860E301 Manual

No. Name Function Description Explanation

14 Upper During the upper operation of Relative fault code is E14,E15

15 Down During the down operation of Relative fault code is E21,E22

4- KYF Escalator control system/KYM0860E301 Manual

No. Name Function Description Explanation

5- KYF Escalator control system/KYM0860E301 Manual

No. Name Function Description Explanation

21 Emergency Under the emergency (like drive chain

22 Step gap lighting In the horizontal transition section of

23 Step with yellow Yellow-demarcation is set in the front

24 Upper and down On the upper and down entrance of

25 Upper and On the upper and down part of escalator,

26 Controlling box When main power switch Q2 is “ON”

6- KYF Escalator control system/KYM0860E301 Manual

1.3 Special function

7- KYF Escalator control system/KYM0860E301 Manual

1.4 Optional function

8 Remoter Through RS485 communication, PC with serial function of RS232

8- KYF Escalator control system/KYM0860E301 Manual

Chapter 2 KYM0860E301 Escalator

Fig. 2-1 KYM0860E301 embedded escalator control board

9- KYF Escalator control system/KYM0860E301 Manual

2.2 KYM0860E301 installation dimension drawing

Fig.2-2 KYM0860E301 escalator control board installation dimension drawing

2.3 KYM0860E301A escalator input expansion board

Fig. 2-3 KYM0860E301A expansion board

10- KYF Escalator control system/KYM0860E301 Manual

2.4 KYM0860E301A installation dimension drawing

Fig.2-4 KYM0860E301A expansion board installation dimension drawing

2.5 KYM0860E301 interface deﬁnition (Star-delta operation way)

11- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

12- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

13- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

JP600_3 COM2 P2010 Y2 output common connector

JP601 JP601_2 COM5 L1004 Y9,Y10,Y11,Y12 output common connector

14- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

15- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

2.6 KYM0860E301 interface deﬁnition (converter operation way)

16- KYF Escalator control system/KYM0860E301 Manual

Connector Port No. Name Wire no Deﬁnition Remarks

17- KYF Escalator control system/KYM0860E301 Manual