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Sheet A - 1

VOLUME CALCULATION

CLIENT : PT. PERUSAHAAN GAS NEGARA (PERSERO) TBK. REV AA A B


PROJECT TITLE : SOUTH SUMATRA – WEST JAVA GAS PIPELINE PROJECT, BY DT DT DT
CONTRACT PACKAGE NO. 5, COMPRESSOR STATION CHECK MR MR
JOB NO. : C22H2G5018 / 05-1307 APP'D SYF SYF
DOC. NO. : 005-20-P-RE-402 DATE 29-Aug-06 15-Sep-06 13-Apr-07

A. Purpose

To calculate vapour and liquid volume of blowdown system

B. Basis Design.

1. All Data is taken equipment data sheet and isometric drawing

C. Calculation

System Volume
Case 1: 24" Suction Header

- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
24 50288 14.7
16 32053 4.2
2 6077 0.0
Total 18.8
- Suction Header Volume = Pipe Volume
Suction Header Volume = 18.8 m3 = 665.6 ft3

Case 2: Compressor Train 1, 2 and 3 (Volume for One Train)

A. Suction Compressor
- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
20 18204 3.7
16 46132 6.0
Total 9.7
* Equipment Volume
20-V-1110
D = 2.5 m
T/T = 4.3 m
Volume = (πD2H/4)+(2*0.1309D3)
= 25.2 m3
- Suction Compressor Volume = Pipe Volume + Equipment Volume
Suction Compressor Volume = 34.8 m3 = 1230.6 ft3
- In compressor train, liquid may presence in the form of condensate in suction scrubber. For severe case, it is assume that liquid is at High Liquid Level
* Liquid Volume in Suction Scrubber
D = 2.5 m
HLL = 0.9 m from bottom shell
* Liquid Volume = p/4 x D2 x HLL
= 4.2 m3
* Liquid Volume + Allowance 10% = 4.6 m3
Suction Compressor Liquid Volume = 4.6 m3 = 162.1 ft3
- Suction Compressor Vapour Volume = Suction Compressor Volume - Suction Compressor Liquid Volume
Suction Compressor Vapour Volume = 30.3 m3 = 1068.5 ft3
B. Discharge Compressor to After Cooler
- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
14 59617 5.9
Total 5.9
- Discharge Compressor to After Cooler = Pipe Volume
= 5.9 m3 = 209.1 ft3
Sheet A - 2

VOLUME CALCULATION

CLIENT : PT. PERUSAHAAN GAS NEGARA (PERSERO) TBK. REV AA A B


PROJECT TITLE : SOUTH SUMATRA – WEST JAVA GAS PIPELINE PROJECT, BY DT DT DT
CONTRACT PACKAGE NO. 5, COMPRESSOR STATION CHECK MR MR
JOB NO. : C22H2G5018 / 05-1307 APP'D SYF SYF
DOC. NO. : 005-20-P-RE-402 DATE 29-Aug-06 15-Sep-06 13-Apr-07

C. After Cooler and Downstream After Cooler


o Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
14 39369 3.9
Total 3.9
* Equipment Volume
E-1110
Total tube = 440
Length = 9099.8 mm
Diameter = 25.4 mm
Volume = (πD2H/4) x n ; n = number of tubes
= 2.0 m3 for tube
Allowance = 1.0 m3 for tube
E-1110 Volume = 3.0 m3
o After Cooler and Downstream After = Pipe Volume + Equipment Volume
Cooler Volume
= 7.0 m3 = 245.5 ft3
D. Compressor Train Volume = Suction Compressor + Discharge Compressor to After Cooler + After Cooler and Downstream After Cooler
= 47.7 m3 = 1685.2 ft3

Case 3: 24" Discharge Header

- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
24 45373 13.2
14 16411 1.6
2 5007 0.0
Total 14.9
- Discharge Header Volume = Pipe Volume
= 14.9 m3 = 525.2 ft3

Case 4: Fuel Gas for Gas Turbine System

- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
4 96906 0.8
6 129261 2.4
Total 3.1
* Equipment Volume
Scrubber
H = 2.3 m
D = 0.4 m
Vol = 0.2 m3 (assumed)
Filter (2 ea.)
H = 1.0 m
D = 0.4 m
Vol = 0.1 m3 (assumed)
Heater (2ea.)
H = 3.8 m
D = 0.2 m
Vol = 0.1 m3 (assumed)
- Fuel Gas for Gas Turbine Volume = Pipe Volume + Equipment Volume
= 3.8 m3 = 133.9 ft3
- In fuel gas for gas turbine system, liquid may presence in the form of condensate in the scrubber. For severe case, it is assume that liquid is at High Liquid Level
* Liquid Volume in Fuel Gas Scrubber
o D = 0.4 m
o HLL = 0.9 m from bottom shell
Liquid Volume = p/4 x D2 x HLL
= 0.1 m3
Liquid Volume + Allowance 10% = 0.1 m3 = 3.3 ft3
- Fuel Gas for Gas Turbine System Liquid Volume = 0.1 m3 = 3.3 ft3
- Fuel Gas for Gas Turbine System Vapour Volume = Fuel Gas for Gas Turbine Volume - Fuel Gas for Gas Turbine System Liquid Volume
= 3.7 m3 = 130.6 ft3
Sheet A - 3

VOLUME CALCULATION

CLIENT : PT. PERUSAHAAN GAS NEGARA (PERSERO) TBK. REV AA A B


PROJECT TITLE : SOUTH SUMATRA – WEST JAVA GAS PIPELINE PROJECT, BY DT DT DT
CONTRACT PACKAGE NO. 5, COMPRESSOR STATION CHECK MR MR
JOB NO. : C22H2G5018 / 05-1307 APP'D SYF SYF
DOC. NO. : 005-20-P-RE-402 DATE 29-Aug-06 15-Sep-06 13-Apr-07

Case 5: Fuel Gas for Gas Engine System

- Component
* Pipe Volume
Pipe Size Length Volume
(Inch) (mm) (m3)
2 158535 0.3
3 27078 0.1
Total 0.4
* Equipment Volume
Filter (2ea.)
H = 1.0 m
D = 0.3 m
Vol = 0.1 m3 (assumed)
- Fuel Gas for Gas Engine Volume = Pipe Volume + Equipment Volume
= 0.6 m3 = 21.5 ft3

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