1118mm - Thickness Calculator For MS or DI Pipes

ALL FORMULAE
( Ref.: CPHEEO MANUAL ON W/S 3RD REV - Art.6.2 Page-104 )
HW CONSTANTS DW CONSTANTS MHW CONSTANTS
HAZEN-WILLIAMS FORMULA DARCY-WEISBACH'S MODIFIED HAZEN-WILLIAMS FORMULA

Calculate Head Loss FORMULA
Sl. Data Input Calculated C Head Loss f Head Loss CR V Head Loss
No. Dia Length Velocity Discharge Velocity Discharge Individual Cumulative Individual Cumulative Individual Cumulative
mm m m/ sec m3/ sec m/ sec m3/ sec m m m m m m
1 600 50 0.404 1.430 0.404 140 0.13 0.13 0.015 0.13 0.13 0.75 1E-06 0.19 0.19
2 81.7 1000 0.00046 0.088 0.000 140 0.15 0.28 0.02 0.10 0.23 0.75 1E-06 0.26 0.46
3 200 10000 1.000 0.000 1.000 0.031 100 88.26 88.54 0.02 50.97 51.19 0.75 1E-06 74.21 74.66
4 1200 2000 0.000 4.364 3.861 4.364 100 26.63 115.17 0.02 25.32 76.52 0.75 1E-06 20.29 94.95
5 400 2000 0.000 0.543 4.323 0.543 100 118.31 233.48 0.02 95.26 171.78 0.75 1E-06 92.05 187.00
6 0.000 0.543 #DIV/0! #DIV/0! 100 #DIV/0! #DIV/0! 0.02 #DIV/0! #DIV/0! 0.75 1E-06 #DIV/0! #DIV/0!
WATER HAMMER
( Ref.: CPHEEO MANUAL ON W/S 3RD REV - Art.6.17 Page-161 )
Frsictional
k PIPE DIA Ct E of Pipe g V0 C Hmax Head
MATERIAL
kg/ m2 mm mm kg/ m2 m/ sec2 m/ sec m m
2.07.E+08 MS 1118 10 2.10.E+10 9.81 1.43 982.87 143.27 75
2E+08 300 8 2E+10 9.81 1.3 1217.62 161.36
2E+08 150 8 2E+10 9.81 1.28 1309.15 170.82
Calculation of Nominal Thickness:- INPUT

OUTPUT
PIPE SIZE: 1118 mm(OD)
As per IS 5822: 1994 (2nd Revision), Clause-B 9.2
Nominal Thickness (mm), t = P.D

(2.a.f.e)+P
Max.Water Hammer pressure = 143.27 m
Static Head + Frictional Head = 75 m
Hence, Total design head = 218.27 m Say, 2.19 N/mm2
P = Internal design pressure in N/mm2 = 2.19 N/mm2

D = Outside Diameter in mm = 1118 mm
a = design factor = 0.7 (For pressure including surge pressure, as per sec. 10.35 of ‘Hydraulic Design
Handbook’, by Larry W. May, AWWA publication.)
f = specified minimum yield stress in N/mm2 = 235 N/mm2

(For Fe410, Spirally Welded Pipes, as per Table 4 of IS 3589:
2001, 3rd revision.
e = weld efficiency of the joint = 0.8 (For Arc or gas weld steel pipe in field welding, as per IS 5822:
1994, 2nd revision).
Therefore, Nominal thickness, t = 9.23 mm
Allowance for corrosion: -
As per IS 5822: 1994 (2nd revision), clause-B 10.1, a suitable corrosion allowance should be incorporated in calculating the
thickness of the steel plate to cater for the possibility of internal or external corrosion taking place. This corrosion allowance
should stand the required life of the pipeline.
Accordingly, corrosion allowance over the calculated Nominal Thickness of the steel pipe is considered as 1/16th inch
(i.e.1.59 mm). (As per recommendation made in chapter 5, page 79 of the textbook: ‘Water Supply and Waste Disposal’, by
W.A. Hardenbergh and E.B. Rodie.
Therefore, total thickness comes to: 10.82 mm
Allowance for Manufacturer’s Tolerance:-

In addition to corrosion allowance, an allowance for manufacturer’s tolerance is to be considered as per provisions
of IS 3589: 2001(3rd Revision), clause 12.3.2, which is 12.5%
Thus, considering Manufacturer’s Tolerance allowance as 12.5% over the calculated Nominal thickness of the
steel pipe, the required allowance comes to= 1.15 mm
Therefore, overall required wall thickness comes to: 11.97 mm UNSAFE
Required thickness for 1118 mm OD MS Pipe is= 12.0 mm

HAZEN-WILLIAMS FORMULA
Ref.: CPHEEO MANUAL ON W/S 3RD REV - Art.6.2 Page-104
To Calculate Velocity & Discharge
Sl. C Dia Head Loss Length VELOCITY DISCHARGE

No. mm m m m/ sec m3/ sec
140 1200 10 1000 4.631 5.239
To Calculate Head Loss
C Dia Length VELOCITY DISCHARGE Head Loss

mm m m/ sec m / sec
3 m
140 1200 1000 4.631 5.237 10.00

DARCY-WEISBACH'S FORMULA
Ref.: CPHEEO MANUAL ON W/S 3RD REV - Art.6.2 Page-104
To Calculate Velocity & Discharge
C Dia Head Loss Length VELOCITY DISCHARGE

mm m m m/ sec m3/ sec
0.02 1200 10 1000 3.431034829 3.88197084
To Calculate Head Loss
f Dia Length VELOCITYDISCHARGE Head Loss

mm m m/ sec m3/ sec m
0.02 1200 1000 4.630664 18.2152982

HAZEN-WILLIAMS COEFFICIENTS
Ref.: CPHEEO MANUAL ON W/S 3RD REV - TABLE 6.1 Page-108
Back <---
PIPE MATERIALS RECOMMENDED C VALUES

NEW PIPES DESIGN PURPOSE
UNLINED METALLIC PIPES

Cast Iron, Ductile Iron 130 100
Mild Steel 140 100
G.I. Above 50 mm dia. 120 100
G.I. 50 mm dia. and below 120 55
CENTRIFUGALLY LINED
METALLIC PIPES
Cast Iron, Ductile Iron, Mild Steel
Lined with Cement Mortar or Epoxy
Up to 1200 mm dia. 140 140
Above 1200 mm dia. 145 145
PROJECTION METHOD
CEMENT MORTER LINED
METALLIC PIPES
Cast Iron, Ductile Iron, Mild Steel 130 110
NON METALLIC PIPES
RCC Spun Concrete, Prestressed Concrete
Up to 1200 mm dia. 140 140
Above 1200 mm dia. 145 145
Asbestos Cement 150 140
PVC,GRP and Other Plastic Pipes 150 145
DARCY-WEISBACH'S COEFFICIENTS
Ref.: CPHEEO MANUAL ON W/S 3RD REV - TABLE 6.3 Page-110 Back <---
Sl. PIPE MATERIALS DIAMETER FRICTION FACTORS

No. From To NEW PIPES DESIGN PURPOSE
mm mm 30 YEARS
1 R.C.C 100 2000 0.01 to 0.02 0.01 to 0.02

2 A.C. 100 600 0.01 to 0.02 0.01 to 0.02
3 HDPE/ PVC 20 100 0.01 to 0.02 0.01 to 0.02
4 SGSW 100 600 0.01 to 0.02 0.01 to 0.02
5 C.I. (for corrosive waters) 100 1000 0.01 to 0.02 0.053 to 0.03
6 C.I. (for non-corrosive waters) 100 1000 0.01 to 0.02 0.034 to 0.07
7 Cement Mortar or Epoxy Lined 100 2000 0.01 to 0.02 0.01 to 0.02
Metallic pipes
Cast Iron, Ductile Iron, Steel
9 G.I. 15 100 0.014 to 0.03 0.0315 to 0.06
MODIFIED HAZEN-WILLIAMS COEFFICIENTS
Ref.: CPHEEO MANUAL ON W/S 3RD REV - TABLE 6.4 Page-114 Back <---
Sl. PIPE MATERIALS DIAMETER VELOCITY CR VALUES

No. From To From To NEW PIPES DESIGN PURPOSE
mm mm m/ sec m/ sec 30 YEARS
1 R.C.C 100 2000 0.3 1.8 1.00 1.00

2 A.C. 100 600 0.3 2.0 1.00 1.00
3 HDPE and PVC 20 100 0.3 1.8 1.00 1.00
4 CI/DI (for water with positive 100 1000 0.3 1.8 1.00 0.85
Langelier's index)
5 CI/DI (for water with negative 100 1000 0.3 1.8 1.00 0.53
Langelier's index)
6 Metallic pipes lined with Cement 100 2000 0.3 2.1 1.00 1.00
Mortar or Epoxy (for water with
negative Langelier's index)
7 SGSW 100 600 0.3 2.1 1.00 1.00
8 G.I.(for water with positive 15 100 0.3 1.5 0.87 0.74
Langelier's index)

1118mm - Thickness Calculator For MS or DI Pipes

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1118mm - Thickness Calculator For MS or DI Pipes

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ALL FORMULAE

( Ref.: CPHEEO MANUAL ON W/S 3RD REV - Art.6.2 Page-104 )

HW CONSTANTS DW CONSTANTS MHW CONSTANTS

HAZEN-WILLIAMS FORMULA DARCY-WEISBACH'S MODIFIED HAZEN-WILLIAMS FORMULA

2.07.E+08 MS 1118 10 2.10.E+10 9.81 1.43 982.87 143.27 75

2E+08 300 8 2E+10 9.81 1.3 1217.62 161.36

2E+08 150 8 2E+10 9.81 1.28 1309.15 170.82

Calculation of Nominal Thickness:- INPUT

Nominal Thickness (mm), t = P.D

P = Internal design pressure in N/mm2 = 2.19 N/mm2

f = specified minimum yield stress in N/mm2 = 235 N/mm2

Therefore, Nominal thickness, t = 9.23 mm

Allowance for corrosion: -

Therefore, total thickness comes to: 10.82 mm

Allowance for Manufacturer’s Tolerance:-

Therefore, overall required wall thickness comes to: 11.97 mm UNSAFE

Required thickness for 1118 mm OD MS Pipe is= 12.0 mm

To Calculate Velocity & Discharge

Sl. C Dia Head Loss Length VELOCITY DISCHARGE

140 1200 10 1000 4.631 5.239

To Calculate Head Loss

C Dia Length VELOCITY DISCHARGE Head Loss

140 1200 1000 4.631 5.237 10.00

To Calculate Velocity & Discharge

C Dia Head Loss Length VELOCITY DISCHARGE

0.02 1200 10 1000 3.431034829 3.88197084

To Calculate Head Loss

f Dia Length VELOCITYDISCHARGE Head Loss

0.02 1200 1000 4.630664 18.2152982

PIPE MATERIALS RECOMMENDED C VALUES

UNLINED METALLIC PIPES

Sl. PIPE MATERIALS DIAMETER FRICTION FACTORS

1 R.C.C 100 2000 0.01 to 0.02 0.01 to 0.02

Sl. PIPE MATERIALS DIAMETER VELOCITY CR VALUES

1 R.C.C 100 2000 0.3 1.8 1.00 1.00

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