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Solvent Deasphalting Plants With PRO PDF
Solvent Deasphalting Plants With PRO PDF
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• Large price differences between light sweet crudes and heavy sour crudes
created strong incentives for bottom processing tecchnologies
• In the best case both products DAO as well as Pitch can be converted in
further process steps to valuble products, no further residues will be available
FCC -Plant
Crude Fuel Oil Refinery
ADU Hydrocracker
DAO
AR
VDU
SDA
Asphalt (Pitch)
Bitumen plant
ADU…Atmospheric Distillation Unit VR
VDU…Vacuum Distillation Unit
SDA…Solvent Deasphalting
AR…..Atmospheric Residue
VR…..Vacuum Residue
• Propane Extraction
• DAO Train
• Asphalt Train
• Propane Condensation and Recovery
• Pressure Relieve -, Slop - and Flushing system
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• the feed, Vacuum Residue can only be simulated with pseudo
components e.g. it is impossible to use components from the data base
with a defined structure
• the pseudo components have no structure to produce BIPs from the
UNIFAC –Model to build activity coefficients between the components
• the liquid –liquid extraction process for the SDA is based on the different
solubilities between the solvent and the hydrocarbons
• BIPs are necessary to calculate the equilibria in the two liquid phases,
the DAO and the Asphalt phase
Equation of State:
RT a
P 0.5
b T ( b)
P 2P k
b b ( b)T 1/ 2
( )T 0 and ( 2 )T 0
c
c RT a 2 b
( b) 2 T 1/ 2 2 ( b) 2
with the mixing rules for a mixture and used for a 0.4278 and b 0.0867
n
' 1/ 3 ' 1/ 3
kij 1 ' 1/ 3
CMi CMj
( CMi CMj ) / 2
' 1/ 3
• Peng –Robinson
• PR –Panagiotopoulos-Reid
• PR –Modified Panagiotopoulos-Reid
• Predictive Peng Robinson 78
• Tacite
As shown in the property list special data as S, V, Ni, Fe, N and CCR
can be controlled in the DAO, Asphalt via a distribution in the feed (VR):
Autoclave
Asphalt DAO
DAO…..Deasphalted oil
AS……..Asphalt (Pitch)
The SRK Modified Panagiotopoulos -Reid method gives the best fit to the practical results !
Crude Oil
Amospheric Residue
Vacuum Residue
Propane Precipitate
Oils
Pentane Precipitate
Heptane Precipitate
Resins
Asphaltenes
Binodal curves
Ternary plot from literature:
1
2 3
Binodal curves
Solvent to Feed ratio
(tie lines):
1…0,5
2…3,0
3…8,0
1 2 3
The model from CHUEH and PAUSNITZ, published in the AIChE Houston
Meeting in 1967 is applicable to estimate the BIPs between the NBP
components and the solvents, finally to calculate the extraction of the SDA
for high pressure.
Experimental results have shown that the model can be applied to design
the SDA process with different solvents (Propane, Butane etc.) and
solvent mixtures for the sub- and supercritical extraction processes.