SSM INSTITUTE OF ENGINEERING & TECHNOLOGY,

DINDIGUL-5
Department of Mechanical Engineering
ME 8651-Design of Transmission Systems
Year/Sec: III Year (A, B & C) Academic Year: 2019-20

UNIT-II - SPUR GEARS AND PARALLEL AXIS HELICAL GEARS

1. In a spur gear for a stone crusher, the gears are made of C40 steel. The pinion is
transmitting 30 kW at 1200 rpm, with a gear ratio of 3. The Gear is to work 8 hrs / day, 6 days a
week and for 3 years. Design the drive.
2. Design a spur gear pair to transmit 22.5 kW at 900 rpm. Speed reduction ratio is 2.5.
Material for pinion and wheel are C15 steel and cast iron grade 30 respectively. Take pressure
angle 20o and working life of gear is 10,000 hours.
3. Design a spur gear drive required to transmit 45 kW at pinion speed of 800 rpm. The
velocity ratio is 3.5:1. The teeth are 20o full depth involute with 18 teeth on the pinion. Both the
pinion and gear are made of steel with a maximum safe static stress of 180 N/mm 2. Assume
medium shock condition.
4. Design a straight spur gear drive to transmit 8 kW. The pinion speed is 720 rpm and the
speed ratio is 2. Both the gears are made of the same surface hardened carbon steel with 55 RC
and core hardness less than 350 BHN. Ultimate strength is 720 N/mm 2 and yield strength is
360 N/mm2.
5. Design a helical gear for the following specification: Power - 12.5 kW, Pinion speed
-1200 rpm, Gear Ratio - 3.5, Pressure angle is 20 o, helix angle is 15o. Gears are expected to work
6 hours/day for 10 years.
6. Design a helical gear to transmit 15 kW at 1440 rpm to the following specification. Speed
reduction is 3, Pressure angle is 20 o and helix angle is 15o. The material for both the gears is C45
steel. Allowable static stress is 180 N/mm 2, Surface endurance limit is 800 N/mm 2 and Young’s
Modulus of material is 2 x 105 N/mm2.
7. A helical gear speed up drive is required to drive a centrifugal compressor running at
3000 rpm. The helical gear speed up unit is driven by an electric motor running at 1000 rpm. The
compressor requires a nominal input power of 12.5 kW. The helix angle of 25 o may be assumed
for the gears. Standard involute profile 20o full depth system will be used for the gear teeth. The
gear pair is required to last for at least 10,000 hrs. Design the gear drive for the following
materials. Pinion: Heat treated cast steel, Gear: High grade cast iron