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TITLE:
Joint HSE Audit Report - NWD Drilling Rig 11 ,Well A 58, Wafa Field 27 & 28 Oct.2019
NOTES:
This HSE Audit report represents an HSE technical feedback on NWD Drilling Rig 11, Well A 58, WAFA
Field, to ensure the implementation of the HSE operational control procedures.
20/11/2019 20/11/2019
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CONTENTS
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MOG Company Man, NWD Tool pusher, NWD RSTC, NWD Medic,
Auditee
camp boss Responsible, Eni NA Representatives (Geologists).
- Verify the respect of Coordination Agreement for Lead Auditor: Adalla DREBEIKA - Eni NA
HSE part; Safety Coordinator;
- Verify the level of implementation of NWD HSE Auditor: Jamal ARAFA - Eni NA Medical
Management System; Services Adviser;
- Verify the Compliance vs. Libyan legislation and Auditor: Milad ELFAZAA – NWD HSE
international other requirements; Manager;
- Identify HSE areas for improvement and Auditor: Saliem MUAIN - MOG HSE dept.
recommendations;
- Verify Implementation of Health requirements
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Eni NA along together with its main stockholders; MOG and NWD have participated in a joint HSE audit
activity on NWD Drilling Rig 11, Well A58, WAFA Field, on the period 27-28 Oct. 2019. It is crucial to
early engage the main stakeholders at the operational level in such activity in order to ensure an
effective, smooth and rapid enhancement/improvement of the HSE performance throughout the entire
lifecycle of this drilling campaign.
Although this Audit was conducted during critical circumstances in the country, but three parties
represented great level of welling and enthusiasm to carry it out despite of all encountered security
adversities.
NWD Rig 11 is Oil Well With 2000 HP Electrical Operating System (SCR) Ross Hill Powered With 3 each
3512 Generator Set, Refurbished by DRECO in 1992, Mast Clear Height 140 ft., API Nominal Load
Capacity 1,330,000 lbs., Hook Load Rating 1,000,000 lbs. Using 1 ½” Drilling line, it can reach 20,000 ft.
Rig certified with DSL Cat III till June 7th 2020.
The opening meeting was conducted on 27th Oct. 2019 at NWD, Rig 11’s meeting room and attended
by all auditee as per attached attendees list. Audit methodology, Criteria and Objective were
represented and discussed during the opening meeting.
Close-out meeting was held on 28th Oct. 2019 at NWD, Rig 11’s meeting room, in which all findings were
discussed with MOG Company Man, NWD Tool pusher and NWD senior crew. Additionally, auditee
were eager to start of sorting out those findings can be managed at the site level in order to meet Eni
NA and MOG goals and to maintain their company HSE level in the continues improvement framework.
During audit execution, the following findings were encountered which merit attention and follow-up;
Positive Findings
Commitment of MOG Company Man and NWD Rig crew during auditing period, in addition to the
prompt response to close-out/ sort some findings that can be managed at the site level;
Well-structured inspection Campaign on the period 15 Jul. to 16 Aug. 2019 for lifting equipment
& accessories; validity 6 M / 1 year;
Regular inspections of catering and food provision facilities were carried out by Medilink doctor.
It is recently launched by first week of October 2019;
Availability of subcontractor “Medilink” doctor and ambulance at 24 hours;
Proper housekeeping and well-organized Laundry room and Washing Machines.
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Type of
2
Proposed
No Requirement 1
Finding(s) Suggested Action(s)
Finding Deadline
NWD Rig Crew has represented a poor level of HSE NC NWD has to reinforce the HSE lead ship
leadership and commitment during the interview initiative at rig site through their
and safety walkthrough at rig site. Nevertheless, Toolpusher & HSE officer as they shall
NWD Toolpusher & HSE officer showed a great level act as a good safety leaders and leading
of satisfaction and confidant despite of the poor by example to encourage and drive
level of HSE performance at rig sit. Additionally, other rig crew. Additionally, they shall
stop authority is not well-illustrated as none of rig ensure that everyone well-understood
Continues
1 HSE leadership crew has intervene / interact as a safety leader the concept of “stop authority” by
whenever observed an unsafe act/unsafe condition intervening whenever there is an HSE
during our site tour. violations or HSE breaching rules.
Although NWD HSE policy was displayed at O NWD rig crew staff shall be informed
minicamp area and endorsed by NWD chairman on about the HSE policy and its aim, goal
Jan. 2016, but it was not well communicated or and objectives. This can be achieved
2 HSE Policy
through awareness sessions covering all
introduced to NWD Rig crew as part of crew never
rig crew. Relevant record shall be
heard about the HSE policy. retained.
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Although NWD HSE officer has delivered an HSE NC NWD HSE officer has to ensure the
induction to auditing team upon arrival at rig site, delivery of a good and well-structured
but it was very week as it didn’t include the follows; HSE induction to rig visitors. HSE
Implementation NWD HSE policy, smoking policy, associated risks induction shall include and not limited to
HSE operational & hazards to operations at site, evacuation the follows; NWD HSE policy, smoking
4 controls (PTW, risk
procedure, available emergency equipment, policy, associated risks & hazards to
assessment,
mandatory PPE requirements…etc. operations at site, evacuation
working at height,
H2S….etc.) procedure, available emergency
equipment, mandatory PPE
requirements…etc.
In spite of the fact that NWD is using two PTW forms O
“Cold & Hot” to control ongoing activities at rig site
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Lacking/ missing of data plats on some baskets and Ensure that relevant data plats on
slings which indicates some important data of the NC baskets and slings which indicates some
safe load. important data of the safe load are
available.
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NC
Although NWD has a fixed H2S detection and alarm NWD shall ensure the reconnecting of the
system installed at rig site but is not fixed H2S detection and alarm system, as
working/disconnected. well as ensure it is well-functioning,
NC
regularly inspected & tested.
Fire diesel pump battery is not recharged.
Consequently, it was not available to start during Ensure that the fire pump in a good
audit period. operating condition and it is reliable
when needed. Additionally, ensure a
good inspection, test and maintenance
program in place.
Presence of H2S,
Smoke, and fire
protection & Some of Fire extinguishers at rig site are
Ensure all Fire extinguishers at rig site
7 NC are inspected and well maintained
prevention depressurized with no inspection program or
Program based on a maintenance. through a dedicated maintenance &
risk assessment. inspection program.
No presence of smoke & fire detection and alarm NWD shall ensure rig site is well
system in place. protected by a reliable smoke & fire
NC
detection and alarm system.
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Insufficient no of safety signs at rig site. For instant, NC Ensure a sufficient no. of safety signs
at diesel thanks, generators, chemical storage area, are installed through all rig site
drilling mud shaker, and mud hopper /mixing according to areas
barrel …etc. presented/associated risks and
hazardous.
Pipe racks lacking pipe stopper. NC
Ensure to install Pipe stoppers to all Pipe
racks at rig site.
Unsafe handling & storing of compressed cylinders;
Oxygen, nitrogen, acetylene and CO2 at rig site. I.e. NC Ensure the safe handling and storing of
not secured with a chain or strap in a proper cylinder compressed cylinders I.e. Compressed
cart, and no cylinder cap mixing empty cylinders cylinders shall be secured with a chain
General Safety with full ones and mixing different type of gas or strap in a proper cylinder cart/rigid
8 cylinders together. frame, cylinder cap shall be installed,
practices
proper segregation between empty
cylinders and full ones, and proper
segregation between different types of
gas cylinders.
Body harness located at rig floor are improperly
stored and not inspected. Body harness shall be stored in an
NC
ordinary way and a way from oil, water
and sun in dedicated area. Additionally,
ensure they are frequently inspected
using a dedicated inspection form.
Unsafe practice of diesel refueling process i.e. no
earthing while refueling, no maneuvering while NWD shall issue a dedicated safe work
truck attempting to approach diesel tanks, no NC instruction for refueling process, and
secure pipe connections and diesel leaking. this instruction shall be we well-
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No material safety data sheet for all chemicals MOG to reinforce all contractor to
O
stored at rig site. provide MSDS for All chemicals stored at
rig site.
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A moderate quantity of lubricant Oil drums at rig NC NWD shall properly store lubricant Oil
site are improperly stored with no secondary drums in a safety and environmentally-
containment, no spill kit and no labeling. friendly manner and enforce
precautionary measures i.e. Secondary
containment, spill kit, labeling…etc.
NC
Poor management of hazardous generated NWD shall develop and implement
wastes i.e. oil filters, oily rags, exhausted oil and waste management pan to ensure the
damaged chemical damaged/ opened Packages.
proper management of hazardous
generated wastes.
Improper management of sewage Pits in terms NC MOG shall ensure the implementation of
of; inappropriate location and Health & safety all relevant precautionary measures for
precautionary measures. sewage Pits i.e. Hard barricades,
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No evidence showing the delivery of HSE training NC NWD shall develop an HSE training plan
courses to NWD rig crew including HSE officer and for all rig crew and insure its
Tool pusher i.e. fire-fighting, first aid, hazard implementation. Training plan shall
HSE training
identification & risk management, waste handling& cover all HSE essential courses i.e.
program and management and emergency preparedness. Fire-fighting, first aid, hazard
10 Competent HSE identification & risk management, waste
personnel handling& management and emergency
preparedness.
Interviewed NWD HSE officer in-charge has not a NWD shall assign HSE officer with an
sufficient level of HSE knowledge and working NC adequate level of HSE knowledge and
experience in HSE IMS ”HSE key elements and working experience in HSE IMS ”HSE
aspects”. key elements and aspects”.
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No evidence of emergency response plan for the MOG and NWD shall put in place the
Emergency emergency response plan that approved
well A58 containing emergency responsibilities,
12 preparedness NC in well A58 coordination agreement.
actions, scenarios contacts, no emergency drills
and response Additionally, emergency drills and
were conducted.
exercises shall be frequently conducted
to ensure the readiness of rig crew.
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Catering staff lack formal hygiene education i.e. no Conformation to the highest applicable
O standards with regard to local and
records of food handler training, and food handlers
do not have training appropriate to their level of international hygiene regulations and
responsibility. guidelines.
No implementation of Hazard Analysis and Critical O A hazard analysis and critical control
Control Points (HACCP) system procedures, records points (HACCP) system in place.
and food handler certification.
No records of water testing, sampling for analysis O Water sampling for analysis to be done.
were undone. Lighting; need regular proper
O maintenance.
Frozen store lacks protective clothing (PPE) when NWD shall provide protective clothing
accessing low temperature zone and handing meat. (PPE) when accessing low temperature
zone and handing meat.
Poor conditions and bad welfare facilities for Rig NWD shall enhance/improve the welfare
crew at minicamp/rig site. facilities for Rig crew at minicamp/rig
site.
1
Findings: If there is no audit evidence about the deviation – there is no nonconformity. If there is evidence about the deviation – it must be documented as nonconformity
2 Type of Finding:
- NC: Non-Conformity
o Major NC: when the minimum requirements for this element are not fulfilled or numerous deficiencies have been found for more requirements of the element.
o Minor NC: when the requirements for this element are partially fulfilled or not serious deficiencies have been found for some requirements.
- O: Observation / Opportunities for Improvement / Recommendation: when all requirements for this element are fulfilled but it is better to define improvement actions in order to strengthen the level of compliance and to
prevent the occurrence of deficiencies in the future.
- C: Compliance
- P: Positive Practice / Strength Point
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3. AUDIT CONCLUSION
4. REVIEWED DOCUMENTATION
Document Title Reference Review
Date
NWD Quality, Health and safety management system NWD-QHSM rev. 03 17.10.2019
Manual
Job Risk assessment & Tool box risk assessment Card ------- 17.10.2019
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Figure# 04: Unsafe location of Outlet H.P. Vent line of Poor Boy Degasser (Mud Gas
Separator).Located at less than 2 meters distance from mud logging unit
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Figure# 04: Disconnected H2S and gas detection & alarm system
accessories slings
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Figure# 06: Outlet flare vent line unsafely placed out of burning pit
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accessories slings
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Figure# 09: Poor environmental & safety condition at Schlumberger pumping cementing unit.
accessories slings
Figure# 10: Poor condition and erosion of water-based drilling mud pit
basin containment (the soil embankment around the bit perimeter).
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Figure# 11: Llack of safety precaution measures around water pit (1.8 m depth) i.e.
no hard barricade, no precaution sign…etc.
accessories slings
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Figure# 13: Unsafe location of water suction pump (on the top of water
pit basin containment #1.8 m depth)
accessories slings
accessories slings
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accessories slings
HSE AUDIT REPORT
HSE
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accessories slings
HSE AUDIT REPORT
HSE
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