Professional Documents
Culture Documents
ELECTRICAL SAFETY
WORK INSTRUCTION
(WI-009)
NOV 2019
Page 1 of 13 Issued date: 10/Nov/2019 Rev: 00 WI-009
ELECTRICAL SAFETY
WI-009 Revision 00 Issue Date: 10/Nov/2019
1. PURPOSE
The purpose of this procedure is to provide the basic requirements necessary to ensure the
safety of electrical workers and others at a work site.
2. SCOPE
The scope of this procedure is applicable to all operations.
OHS requirements, regulations, and rules shall apply to all Company and Subcontractor(s)
personnel and installations.
3. PROCEDURE
3.1 ELECTRICAL WORKER QUALIFICATIONS
3.1.1 Minimum Requirements
a. The skills and techniques necessary to distinguish exposed live parts from other parts of
electrical equipment.
b. The skills and techniques necessary to determine the nominal voltage of exposed
energized parts.
c. The proper approach distances and the corresponding voltages to which the qualified
person may be exposed.
d. The decision-making process necessary to determine the degree and extent of the hazard
and the personal protective equipment and job planning necessary to perform the job
safely.
e. Industry and local electrical standards.
3.1.2 Training
a. Training for qualified persons may be classroom or on-the-job. Workers, such as
electricians, machine assemblers or welders that face a higher risk of electric shock and
other related injuries must receive more training. The training must include any specific
safety work practices applicable to their respective work Assignments.
b. Personnel not meeting the qualifications for electrical work as described in paragraph
4.1.1, but who may be required to operate circuit breakers or switches, shall receive
training to familiarize themselves with any electrically related safety practices applicable
to the facility or operation.
c. Training should be frequent enough so that worker competencies are current and
familiarity with infrequently maintained systems is maintained.
d. Those working on systems of 50 volts or greater shall also receive regular instruction in
first aid and cardiopulmonary resuscitation.
e. The following outline is an example of a basic training program:
Hazards
Electrical hazards of the workplace
Basic rules of electrical safety
Shock hazards
Arc flash hazards and “Flash Protection Boundary”
Housekeeping requirements
Electrical warning signs
Class I: Tools having basic insulation and which include a means of connection of exposed
metal parts to a protective conductor.
Class II: Tools that are double insulated or which have reinforced insulation and which are
not intended to be earth connected.
Class III: Tools which receive supply at Safety Extra Low Voltage (SELV).
The use of Class II or Class III power tools is always preferred, and is mandatory for hand
lamps and hand held power tools.
Fixed power tools such as drill presses, and bench saws, and large moving power tools
such as plate grinders and polishers, may be Class I type if no suitable Class II or Class III
power tool is available.
Class I power tools must only be used with a power supply connected either through a
30mA Residual Current Device, or through an isolating transformer. The earth connection
to the Class I power tool should preferably be located externally and be easily visible for
inspection.
3.4.5 Precautions against Shock, Fire and Other Hazards of Electrical Origin
The term covers items such as urns, kettles, vacuum cleaners and other such domestic or
commercial equipment. The use of Class II appliances is preferred wherever possible.
Class I appliances may be used where Class II appliances are not available. Class I
appliances must only be used with a power supply connected either through a 30mA
Residual Current Device, or through an isolating transformer. Care should be taken to
ensure that the earth connection is in sound condition and that the appliance lead is not
damaged.
A return cable must always be connected between the work piece and the welding
machine, with the connection to the work-piece being as close as possible to the point of
work. The return cable must be an integral part of the machine. Steel structures and
pipelines must not be used as return paths.
Diesel engine driven welding machines which provide auxiliary power supplies must be
earth connected in accordance with the requirements for mobile generator sets.
Gas Tungsten Arc Welding (GTAW), also known as Tungsten Inert Gas (TIG), welding
machines must be provided with a remote control switch that controls the gas flow and DC
output of the machine. The switch must be a non-latching type which, when released, cuts
off the DC and HF output. GTAW welding machines should be provided with weather
protection enclosures.
When using the HF starters of GTAW welding machines in operational areas, care must be
taken to minimize potential interference with instrumentation and communication
equipment. The following precautions are recommended:
• The welding machine should be installed as close as possible to the work piece.
• The welding machine casing earth terminal should be connected to the local earth.
• The welding machine frequency generator should not be operated within 15m of
communication and/or instrument circuits. Where this is not possible, the operator of
the facility should be advised of the potential for interference within the circuits and
must agree to the placement of the equipment.
It is the responsibility of the owners of tools and equipment to ensure that testing and
inspection is carried out correctly and in a timely manner. Each owner of tools and
equipment must maintain an Inspection Register. The Inspection Register must include
the serial number, type of equipment, last inspection date, and next scheduled inspection
date for every tool and item of equipment owned.
Tools and equipment owned by KJO must be inspected and tested by an authorized
person. Tools and equipment owned by Contractors must be inspected and tested by a
qualified person with experience and qualifications at least equivalent to an Electrical
Foreman.
Electrical tools and mobile equipment for which the due inspection date has passed must
not be used until re-inspected. Where the due inspection date has passed without re-
inspection, a “Do Not Use” tag must be attached.
The inspection and testing of electrical tools and mobile equipment must include:
• A visual check of the external condition for physical damage or deterioration.
• Inspection of power and earth connections.
• Inspection of the supply cable or lead.
Page 5 of 13 Issued date: 10/Nov/2019 Rev: 00 WI-009
ELECTRICAL SAFETY
WI-009 Revision 00 Issue Date: 10/Nov/2019
c. Underground Cables
Temporary cables carrying voltages in excess of 240 (254) V (A/C) should be buried
wherever practical.
Burial depth for temporary underground cables must be sufficient to avoid damage from
activities. The minimum acceptable depth of burial is 600mm.
Temporary cables buried directly in the ground must be PVC sheathed and incorporate a
galvanized steel wire arm our or braid. The arm our or braid must be continuous and earth
connected at the distribution board.
Underground temporary cables should be marked ‘Temporary Cable” The text must be
indelibly imprinted in non-corroding strips sufficiently long to be wrapped twice around the
cable.
Route markers must be provided on the surface above the temporary underground cable, at
every change of direction and at crossings.
Continuous red marker tape is to be buried within 150mm of the surface, above the route of
the buried cable. Cable tiles, preferably red, are to be installed above the cables.
A site plan showing the locations of all underground cables must be developed and kept up
to date at all times. This plan is to be readily available on site.
Above ground temporary cables must be fixed in such a manner that they are clear of the
work. Where possible they should be installed clear of passageways, walkways and stairs.
Temporary overhead cables must be PVC sheathed and incorporate galvanized steel wire
arm our or braid. The arm our or braid must be continuous and earth connected at the
distribution board.
Temporary overhead cables crossing roads or access ways must be installed at a minimum
height of 3.0 meters above ground level. Flagged centenary wires, goal posts or similar must
be erected on either side of the cable at a height 500mm less than the cable, as a warning to
persons driving mobile equipment.
The clearance height must be clearly indicated. The cables must be properly supported by
cable ladder, centenary wire or similar means.
Where temporary overhead cables cross passages, they must be bound with yellow and
black colored tapes. Alternatively, flags may be attached to the cable.
All temporary overhead cables must be installed at least 150mm clear of piped services such
as steam, gas and water.
No apparatus or accessories other than lamp holders are to be suspended from temporary
overhead cables.
Permanent installations such as buildings, vessels, and tanks will generally be protected
against lightning strike as part of their design. Temporary or movable items such as
scaffolding, mobile cranes and land drilling rigs should be connected to earth on each
occasion they are installed or erected in a location vulnerable to lightning strike.
The earth connection should be achieved by bonding the object to earth with cable(s)
clamped to the structure and having a minimum cross sectional area of 70 sq.mm. The
resistance to earth should be a maximum of 10 ohms and preferably less than 4 ohms.
Scaffolding having direct contact with an earth connected steel structure (e.g. clamped to
the structure of an offshore platform) does not require any additional earth connection.
Earth electrodes used in lightning protection systems should be located away from areas
likely to be occupied by personnel during lightning activity (e.g. entrances, exits, sheltered
areas.
A number of design features and operating procedures are generally provided to prevent
either the generation or accumulation of static charge, or both. Typical features include
earth connection of pipe-work and tanks, use of semi-conducting hoses for tanker loading,
providing semi-conductive footwear and avoiding the use of inappropriate clothing (e.g.
polyester) within hazardous areas.
Care should be taken, however, to ensure that all connections bonding non-electrical
equipment are in sound condition. It is imperative that all procedures for earth connecting
equipment, tanks, hoses, etc. are followed, and that requirements limiting clothing and
footwear types are strictly followed.
reduced to 4 feet, with an increase of 4 inches for every 10kV over 50 kV. Workers
standing on the ground shall not contact the vehicle or mechanical equipment or any of
its attachments, unless the employee is using protective equipment rated for the
voltage. If the vehicle or mechanical equipment is intentionally grounded, employees
working on the ground may not stand near the grounding point whenever there is a
possibility of overhead line contact. Additional barricades or insulation shall be used
around the grounding point to avoid hazardous step or touch potentials, which can
develop within several feet or more outward from the grounding point.
f. Workers may not enter spaces containing exposed energized parts, unless illumination
is provided that enables the employees to perform the work safely.
g. Portable ladders shall have non-conductive side rails if they are used where the worker
could contact exposed energized parts.
h. Conductive articles of jewelry and clothing may not be worn if they might contact
exposed energized parts, unless they are rendered non-conductive my covering,
wrapping or other insulating means.
b. When working near exposed energized conductors or circuit parts, workers must use
insulated tools or handling equipment if the tools or equipment might make contact
with such conductors or parts.
c. Fuse handling equipment, insulated for the circuit voltage, must be used to remove or
install fuses when fuse terminals are energized.
d. Protective shields or barriers, or insulating materials, such as rubber mats, must be
used to protect workers from shock, burns, or other electrically-related injuries while
working near exposed energized parts which might be accidentally contacted or where
dangerous electric heating or arcing might occur .
e. When normally enclosed live parts are exposed for maintenance or repair, they must be
guarded to protect unqualified persons from contact with the live parts.
3.8 INSPECTION
1. Check that all equipment within the installation is in accordance with the required
2. standards and has been properly installed and inspected
3. Check for visible signs of damage to equipment and cables
4. Check all connections of conductors
5. Check that all conductors are properly identified
6. Check routing and mechanical protection of conductors
7. Confirm current carrying capacity of conductors
8. Check correct installation for single pole switches (active conductor)
9. Check correct connection of socket outlets and lamp holders
10. Check that live components are protected against direct contact
11. Check that all equipment is properly earth connected
12. Check that appropriate isolating and switching devices are provided
13. Check under-voltage protective devices are provided (where appropriate)
14. Check that protection devices are provided and properly set
15. Check that circuits, fuses, switches, and terminals are properly labeled
16. Check that adequate access to equipment is provided
17. Check that danger notices are provided where appropriate
18. Check that circuit diagrams are provided where appropriate
3.9 TESTING
1. Check the continuity of protective (earth) conductors
2. Check the continuity of final circuit conductors
3. Check insulation resistance
4. Check polarity and/or phase rotation
5. Check earth fault loop impedance (only when required to ensure correct operation of protective
devices)
6. Check earth electrode resistance
7. Check operation of circuit protection devices including Residual Current Devices