Project No Unit Doc. Type Material Code Serial No. Rev.

Page

073876C001 00075 SP 0119 001 0 1 of 12

EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),

PROJECT
VISAKH REFINERY MODERNISATION PROJECT, HPCL

LOCATION HPCL VISAKHAPATNAM, ANDHRA PRADESH

OWNER PMC EPC

LIST OF MANDATORY SPARES

FOR
FIRED HEATERS

A. SECOND STAGE HDS FEED HEATER : 75-F-51(N) SHEET 2 OF 12

B. NO. 1 & NO. 3 INTERHEATER (AUXILIARY) 74-F-05(N) & 74-F-06(N) SHEET 6 OF 12

C. NHT CHARGE HEATER ( 72-F-01(M)) & NAPHTHA SPLITTER REBOILER HEATER (72-F-02(M)) SHEET 9 OF 12

Document Category Document Review Status (by Owner / PMC)

1 Approved / Reviewed
Approval

2 Approved / Reviewed with comments as marked

Review

3 Not Approved / Resubmit

Information

4 Retained for Information / Records

Date: Name:
This approval does not absolve the Contractor from meeting their contractual obligations of delivering a
complete, safe and efficiently operating units/facilities meeting all requirements of the contract.

Harish Sharma M Subrahmanyam Bikramjeet Singh

2018.09.05 2018.09.06 12:45:35 2018.09.06 14:31:27
19:39:34 +05'30' +05'30' +05'30'

0 05.09.2018
08/08/2018 ISSUED FOR APPROVAL HCS MBS BJS/MSS
WRITTEN BY CHECKED BY APPROV./AUTHOR. BY
REV. DATE STATUS (name & visa) (name & visa) (name & visa)

Sections changed in last revision are identified by a line in the right margin

29-OCT-2018
MANDIP KAPOOR(9358)

Page 1 of 12
 PROJECT / UNIT EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT, HPCL

CLIENT HPCL,VIZAG SHEET - 2 OF 12

LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001R0
073876C001-75-SP-0119-001 R0

SECOND STAGE HDS FEED HEATER : 75-F-51(N) REV. 0

QUANTITY

MANDATORY SPARE QTY

(As per EIL DOC. NO. - B013-000-80-45-MDX-0001
REV. A)
MATERIAL LENGTH
S.No. Location ITEM TAG. Nos. SIZE ACTUAL QTY. Remarks
SPECIFICATION (mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

A1 PRESSURE PARTS (PIPES):

5%
(MINIMUM
Refer TPFMC Coil Drg. No. 073876C001-75-DW-0122-001
1 RADIANT COIL BARE PIPES 75F51-RBP1 A312 TP 347H 219.1 O/D X 8.18 AW 6050 20 1 NO. IN 1 6050
EACH
TYPE)
Refer TPFMC Coil
1. Drg. No. 073876C001-75-DW-0122-001
2. Drg. No. 073876C001-75-DW-0127-001
RADIANT COIL/CONVWCTION
2 BARE PIPES 75f51-CBP1 A312 TP 347H 219.1 O/D X 8.18 AW 19259 1 " 1 963 3. Drg. No. 073876C001-75-DW-0127-002
COIL AND CROSS OVERS
The mandatory spare for Jumpovers/Crossvoers and Inlet/Outlet
shall be supplied from 75F51-CBP1.
(Note-1)

Refer TPFMC Coil Drg. No. 073876C001-75-DW-0127-001

3 CONVECTION COIL BARE PIPES 75F51-CBP1 A312 TP 347H 219.1 O/D X 8.18 AW 4764 12 " 1 4764

4 CONVECTION COIL FINNED PIPE 75F51-CBP1 A312 TP 347H 219.1 O/D X 8.18 AW 4764 24 " 2 4764 Refer TPFMC Coil Drg. No. 073876C001-75-DW-0127-001

A2 PRESSURE PARTS (WROUGHT FITTINGS):

5%
(MINIMUM
0 219.1 O.D. x 8.18AW (ends Seamless, Refer TPFMC Coil Drg. No. 073876C001-75-DW-0122-001
1 Radiant 180 BEND 75F51-RWF1 A403 Gr. WP 347H 18 1 NO. IN 1 -
bevelled ) SR
EACH
TYPE)
Refer TPFMC Coil
219.1 O.D. x 8.18AW (ends Seamless, 1. Drg. No. 073876C001-75-DW-0122-001
2 Radiant/Cross Over 900 BEND 75F51-RWF2 A403 Gr. WP 347H 8 " 1 -
bevelled ) LR 2. Drg. No. 073876C001-75-DW-0127-002

219.1 O.D. x 8.18AW (ends Seamless, Refer TPFMC Coil Drg. No. 073876C001-75-DW-0127-001
3 Convection Coil 1800 BEND 75F51-CWF1 A403 Gr. WP 347H 28 2
bevelled ) SR
219.1 O.D. x 8.18AW (ends Seamless, Refer TPFMC Coil Drg. No. 073876C001-75-DW-0127-001
4 Convection Coil 900 BEND 75F51-CWF2 A403 Gr. WP 347H 12 1
bevelled ) SR

A3 PRESSURE PARTS (FORGED FITTINGS):

5%
29-OCT-2018 To suit 219.1 OD x 8.18 AW
(MINIMUM
Refer TPFMC Coil
Radiant Coil Outlets Vent & Run Pipe at one end & 3"NB x Fully 1. Drg. No. 073876C001-75-DW-0122-001
1 WELDOLETS 75F51-FF-01 A 182 Gr. F347H 4 1 NO. IN 1
MANDIP
Convection Coil InletKAPOOR(9358)
Vent Sch.80 branch (300# WNRF Compensating 2. Drg. No. 073876C001-75-DW-0127-001
EACH
Flange) at other end (Note-1)
TYPE)

Page 2 of 12
 PROJECT / UNIT EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT, HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- 3- OF 1212
2 OF
LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001R0
073876C001-75-SP-0119-001 R0

SECOND STAGE HDS FEED HEATER : 75-F-51(N) REV. 0

QUANTITY

MANDATORY SPARE QTY

(As per EIL DOC. NO. - B013-000-80-45-MDX-0001
REV. A)
MATERIAL LENGTH
S.No. Location ITEM TAG. Nos. SIZE ACTUAL QTY. Remarks
SPECIFICATION (mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)
To suit 219.1 OD x 8.18 AW
Refer TPFMC Coil
Run Pipe at one end & 1.5 "NB Fully
2 Cross over - PI & TE WELDOLETS 75F51-FF-02 A 182 Gr. F347H 4 " 1 1. Drg. No. 073876C001-75-DW-0127-001
x Sch.80 branch (300# WNRF Compensating
(Note-1)
Flange) at other end

A4 PRESSURE PARTS (FORGED FLANGE):

5%
Refer TPFMC Coil
(MINIMUM
Radiant Coil Outlets+Conv. Inlet 8" NB, BORED TO SUIT 8.18 1. Drg. No. 073876C001-75-DW-0122-001
1 FLANGE WNRF 75F51-FL-01 A 182 Gr. F347H 300# 12 1 NO. IN 1
+ Spool Piece Flanges AW PIPE 2. Drg. No. 073876C001-75-DW-0127-001
EACH
TYPE)
Refer TPFMC Coil
Radiant Coil Outlets Vent & 1. Drg. No. 073876C001-75-DW-0122-001
2 FLANGE WNRF 75F51-FL-02 A 182 Gr. F347H 3" NB, Bored to suit SCH 80 300# 12 " 1
Convection Coil Inlet Vent 2. Drg. No. 073876C001-75-DW-0127-001

Refer TPFMC Coil

Radiant Coil Outlets Vent & 1. Drg. No. 073876C001-75-DW-0122-001
3 BLIND WN 75F51-FL-03 A 182 Gr. F347H 3" NB 300# 4 " 1
Convection Coil Inlet Vent 2. Drg. No. 073876C001-75-DW-0127-001

Refer TPFMC Coil

4 Cross over -PI / TE FLANGE WNRF 75F51-FL-04 A 182 Gr. F347H 1.5" NB Bored to suit SCH 80 300# 8 1 1. Drg. No. 073876C001-75-DW-0127-001

Refer TPFMC Coil

5 Cross over -PI / TE BLIND WN 75F51-FL-05 A 182 Gr. F347H 1.5" NB 300# 4 " 1 1. Drg. No. 073876C001-75-DW-0127-001

A5 PRESSURE PARTS (VALVES):

Body-A351 Gr. 5%
CF8C (MINIMUM Refer TPFMC Coil
Convection Inlet/Radiant Outlet 3.0’’ NB FLGD TO B-16.5 RF/
1 Gate Valve 75F51-GAV-01 (As per TAG NO. 300# 4 1 NO. IN 1 1. Drg. No. 073876C001-75-DW-0122-001
NC Connection 125AARH
51492 OF B016-6- EACH 2. Drg. No. 073876C001-75-DW-0127-001
44-0006 RA) TYPE)
Body-A182 Gr.
F321
Refer TPFMC Coil
2 Crossover PT Connection Gate Valve 75F51-GAV-02 (As per TAG NO. 1.5’’ NB SW 3000 TO B-16.11 800# 2 " 1
1. Drg. No. 073876C001-75-DW-0127-001
51092 OF B016-6-
44-0006 RA)

A6 PRESSURE PARTS - GASKETS

SS321 SPIRAL WD
8" NB, 300#, Refer TPFMC Coil
Radiant Coil Outlets+Conv. Inlet WITH GRPHITE
1 GASKET 75F51-G-106 B16.20-ANSI B16.5 - 4 400% 16 1. Drg. No. 073876C001-75-DW-0122-001
+ Spool Piece Flanges FILLER,SS321 IR
2. Drg. No. 073876C001-75-DW-0127-001
and CS OR
29-OCT-2018
MANDIP KAPOOR(9358)

Page 3 of 12
 PROJECT / UNIT EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT, HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- -42OF
OF1212
LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001R0
073876C001-75-SP-0119-001 R0

SECOND STAGE HDS FEED HEATER : 75-F-51(N) REV. 0

QUANTITY

MANDATORY SPARE QTY

(As per EIL DOC. NO. - B013-000-80-45-MDX-0001
REV. A)
MATERIAL LENGTH
S.No. Location ITEM TAG. Nos. SIZE ACTUAL QTY. Remarks
SPECIFICATION (mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)
SS321 SPIRAL WD
3" NB, 300#, Refer TPFMC Coil
Radiant Coil Outlets Vent & WITH GRPHITE
2 GASKET 75F51-G-103 B16.20-ANSI B16.5 - 8 400% 32 1. Drg. No. 073876C001-75-DW-0122-001
Convection Coil Inlet Vent FILLER,SS321 IR
2. Drg. No. 073876C001-75-DW-0127-001
and CS OR

SS321 SPIRAL WD
1.5" NB, 300#,
WITH GRPHITE Refer TPFMC Coil
3 Cross over -PI / TE GASKET 75F51-G-109 B16.20-ANSI B16.5 - 4 400% 16
FILLER,SS321 IR 1. Drg. No. 073876C001-75-DW-0127-001
and CS OR

A7 PRESSURE PARTS - STUDS/NUTS:

Refer TPFMC Coil

Radiant Coil Outlets+Conv. Inlet
1 1 STUD WITH 2 NUTS 75F51-B-104/N-105 A453 Gr. 660 CL. A 7/8" 170 48 20% 10 1. Drg. No. 073876C001-75-DW-0122-001
+ Spool Piece Flanges
2. Drg. No. 073876C001-75-DW-0127-001

Refer TPFMC Coil

Radiant Coil Outlets Vent &
2 1 STUD WITH 2 NUTS 75F51-B-101/N-102 A453 Gr. 660 CL. A 3/4" 130 64 20% 13 1. Drg. No. 073876C001-75-DW-0122-001
Convection Coil Inlet Vent
2. Drg. No. 073876C001-75-DW-0127-001

Cross over -PI / TE Refer TPFMC Coil

3 1 STUD 75F51-B-107/N-108 A453 Gr. 660 CL. A 3/4" 110 16 20% 4
1. Drg. No. 073876C001-75-DW-0127-001

A8 WELDING CONSUMABLES

Pressure parts
Electrode and filler wire
1 (A312 TP 347H, A403 Gr. WP - E 347-16/ ER347H 1080 Inch Dia 5% 1 Lot Welding consumables
for welding spare
347H, A 182 Gr. F347H)

B TUBE SUPPORT CASTINGS

ROOF WALL TUBE Refer TPFMC Radiant Cast Tube Support

1 CASTING SUPPORT 75-RTB-101 25Cr-20Ni - - 8 3% 1 1. Drg. No. 073876C001-75-DW-0125-001
(LR Bend) (Note-1)

Refer TPFMC Radiant Cast Tube Support

CASTING TO CASTING BOLT WITH NUT AND
2 75-RTB-101 SS 310 M33 80 16 10% 2 1. Drg. No. 073876C001-75-DW-0125-001
FASTENERS WASHER
(Note-1)

C FABRICATED SIGHT DOOR

29-OCT-2018
MANDIP KAPOOR(9358)

Page 4 of 12
 PROJECT / UNIT EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT, HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- 5- 2
OF 1212
OF
LIST OF MANDATORY SPARES 073876C001-000-SP-0119-001R0
R0
DOC. No. 073876C001-75-SP-0119-001

SECOND STAGE HDS FEED HEATER : 75-F-51(N) REV. 0

QUANTITY

MANDATORY SPARE QTY

(As per EIL DOC. NO. - B013-000-80-45-MDX-0001
REV. A)
MATERIAL LENGTH
S.No. Location ITEM TAG. Nos. SIZE ACTUAL QTY. Remarks
SPECIFICATION (mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

1 SIGHT GLASSES SIGHT GLASSES SD-01 - - - 6 100% 6 As Per EIL Standard 7-17-0474

D DAMPERS

MANDATORY SPARES Refer Annexure-1 (Vendor provided Mandatory Spares List)

1 As per MANDATORY SPARES(FIRED HEATERS) EIL DOC. NO. B016-000-80-45-MDX-0001 REV. A).
FOR FOR DAMPERS (Shall be subsequently updated on receipt from Damper Vendor)

E BURNERS

Refer Annexure-2 (Vendor provided Mandatory Spares List)

1 BURNERS As per MANDATORY SPARES(FIRED HEATERS) EIL DOC. NO. B016-000-80-45-MDX-0001 REV. A).
(Shall be subsequently updated on receipt from Burner Vendor)

Notes :

i) The mandatory spares for Radiant and convection tubes shall be supplied in finished length (with intermediate welds) as per the requirements specified in the coil drawings. For jumpovers, crossovers and coil inlet/outlet terminals, quantity of tubes shall be in maximum possible length and estimated
based on percentage of total required length.

Legends:

A=Added-M=Modified-X=Cancelled-D=Cancelled on a previous revision

29-OCT-2018
MANDIP KAPOOR(9358)

Page 5 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET - 6 OF 12

LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001R0
073876C001-75-SP-0119-001 R0

NO. 1 & NO. 3 INTERHEATER (AUXILIARY) 74-F-05(N) & 74-F-06(N) REV. 0

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

A1 PRESSURE PARTS (PIPES):

5%
(MINIMUM Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
1 RADIANT COIL BARE PIPES 74F05-RBP1U/1L A 335 Gr. P9 88.9 O/D X 5.49 AW 13669 48 1 NO. IN 3 13669 (In two lengths of 4000 and 9669 mm , welded at Shop and
EACH supplied in single length)
TYPE)

Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001

2 RADIANT COIL BARE PIPES 74F06-RBP1U/1L A 335 Gr. P9 114.3 O/D X 6.02 AW 13669 24 " 2 13669 (In two lengths of 4000 and 9669 mm welded , at Shop and
supplied in single length)

A2 PRESSURE PARTS (WROUGHT FITTINGS):

NIL

A3 PRESSURE PARTS (FORGED FITTINGS):

NIL

A4 PRESSURE PARTS (FORGED FLANGE):

NIL

A5 PRESSURE PARTS (VALVES):

1 NIL

A6 PRESSURE PARTS - GASKETS

29-OCT-2018
MANDIP KAPOOR(9358)

Page 6 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- 7- 6
OF 1212
OF
LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001R0
073876C001-75-SP-0119-001 R0

NO. 1 & NO. 3 INTERHEATER (AUXILIARY) 74-F-05(N) & 74-F-06(N) REV. 0

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)
SS316L SPIRAL WD WITH
THERMOCULITE 835 28" NB, 600#,
1 Radiant Manifold Flanges GASKET 74F05-06-G-101 - 8 400% 32 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
FILLER,SS316L IR and B16.20-ANSI B16.47(Series B)
SS316L OR
SS316L SPIRAL WD WITH
3" NB, 600#,
THERMOCULITE 835
2 Radiant Manifold Drain GASKET 75F51-G-103 B16.20-ANSI B16.5 - 2 400% 8 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
FILLER,SS316L IR and
SS316L OR
SS316L SPIRAL WD WITH
2.0" NB, 600#,
THERMOCULITE 835
3 Cross over -PI / TE GASKET 75F51-G-109 B16.20-ANSI B16.5 - 8 400% 32 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
FILLER,SS316L IR and
SS316L OR

A7 PRESSURE PARTS - STUDS/NUTS:

74F05-06-S-101/N-
1 Radiant Manifold Flanges 1 STUD with 3 NUTS A193 GR. B16/A194 GR. 7 1-3/4" 430 224 20% 45 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
101

74F05-06-S-102/N-
2 Radiant Manifold Drain 1 STUD with 2 NUTS A193 GR. B16/A194 GR. 7 5/8" 130 64 20% 13 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
102

Radiant Manifold -PI / TE 74F05-06-S-103/N-

3 1 STUD with 2 NUTS A193 GR. B16/A194 GR. 7 3/4" 150 16 20% 4 Refer TPFMC Coil Drg. No. 073876C001-74-DW-0122-001
103

A8 WELDING CONSUMABLES

Pressure parts E 7016-B2L, E 7018-B2L/

Electrode and filler wire E 7016-B2L,
ER70S2 E 7018-
/ E8106-B8,E8018-
1 ( A335 Gr.P11, A182 Gr.F11, A - 2520 Inch Dia. 5% Welding consumables
for welding spare B2L/ER70S2
B8,ER80S-B8
234 Gr. WP 11,A335 Gr. P9)

B TUBE SUPPORT CASTINGS

Refer TPFMC Radiant Cast Tube Support

1 CASTING COIL GUIDE 74F05-RCG1 25Cr-20Ni - - 8 3% 1
1. Drg. No. 073876C001-74-DW-0125-001

Refer TPFMC Radiant Cast Tube Support

2 CASTING COIL GUIDE 74F05-RCG2 25Cr-20Ni 2 3% 1
1. Drg. No. 073876C001-74-DW-0125-001

29-OCT-2018 Refer TPFMC Radiant Cast Tube Support

3 CASTING COIL GUIDE 74F06-RCG1 25Cr-20Ni 4 3% 1
1. Drg. No. 073876C001-74-DW-0125-001
MANDIP KAPOOR(9358)

Page 7 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET --86OF

SHEET OF12
12
LIST OF MANDATORY SPARES
DOC. No. 073876C001-000-SP-0119-001 R0
073876C001-75-SP-0119-001 R0

NO. 1 & NO. 3 INTERHEATER (AUXILIARY) 74-F-05(N) & 74-F-06(N) REV. 0

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

Refer TPFMC Radiant Cast Tube Support

4 CASTING COIL GUIDE 74F06-RCG2 25Cr-20Ni 2 3% 1
1. Drg. No. 073876C001-74-DW-0125-001

U-BOLT WITH TWO Refer TPFMC Radiant Cast Tube Support

CASTING TO CASTING
5 NUTS AND TWO 74F05-RCGH SS 310 M12 3" NB 48 10% 5 1. Drg. No. 073876C001-75-DW-0125-001
FASTENERS
WASHERS (Note-1)

U-BOLT WITH TWO Refer TPFMC Radiant Cast Tube Support

CASTING TO CASTING
6 NUTS AND TWO 74F06-RCGH SS 310 M12 4" NB 28 10% 3 1. Drg. No. 073876C001-75-DW-0125-001
FASTENERS
WASHERS (Note-1)

C FABRICATED SIGHT DOOR

1 SIGHT GLASSES SIGHT GLASSES SD-01 - - - 46 100% 46 As Per EIL Standard 7-17-0474

D DAMPERS NOT APPLICABLE

E BURNERS

Refer Annexure-2 (Vendor provided Mandatory Spares List)

1 BURNERS As per MANDATORY SPARES(FIRED HEATERS) EIL DOC. NO. B016-000-80-45-MDX-0001 REV. A).
(Shall be subsequently updated on receipt from Burner Vendor)

Notes :

i) The mandatory spares for Radiant and convection tubes shall be supplied in finished length (with intermediate welds) as per the requirements specified in the coil drawings. For jumpovers, crossovers and coil inlet/outlet terminals, quantity of tubes shall be in maximum possible length and estimated
based on percentage of total required length.

Legends:

A=Added-M=Modified-X=Cancelled-D=Cancelled on a previous revision

29-OCT-2018
MANDIP KAPOOR(9358)

Page 8 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET - 9 OF 12

LIST OF MANDATORY SPARES 073876C001-000-SP-0119-001
DOC. No. 073876C001-75-SP-0119-001 R0
R0
NHT CHARGE HEATER ( 72-F-01(M)) &
REV. 0
NAPHTHA SPLITTER REBOILER HEATER (72-F-02(M))

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

A1 PRESSURE PARTS (PIPES):

Refer TPFMC Coil

5%
1. Drg. No. 073876C001-72-DW-0122-001
(MINIMUM
1 RADIANT COIL BARE PIPES 72F01-RBP1 A376 TP 347H 219.1 O/D X 8.18 AW 23713 1 1 NO. IN 1 1186
The mandatory spare for Jumpovers/Crossvoers and
EACH
Inlet/Outlet shall be supplied from 72F01-RBP1
TYPE)
(Note-1)

Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001

2 CONVECTION COIL BARE PIPES 72F01-CBP1 A376 TP 347H 168.3 O/D X 7.11 AW 5728 18 " 1 5728

Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001

CONVECTION COIL
(Note-1)
3 INLET/OUTLET TERMINALS & BARE PIPES 72F01-CBP1 A376 TP 347H 168.3 O/D X 7.11 AW 20012 1 " 1 1001
The mandatory spare for Jumpovers/Crossvoers and
CROSS OVER COILS
Inlet/Outlet shall be supplied from 72F01-CBP1

Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-002

4 CONVECTION COIL STUDDED PIPE 72F02-CFP1 A106 Gr.B 168.3 O/D X 7.11 AW 6890 24 " 2 6890

Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-002

CONVECTION COIL INLET (Note-1)
5 BARE PIPES 72F02-CBP1 A106 Gr.B 168.3 O/D X 7.11 AW 8730 1 " 1 437
TERMINALS The mandatory spare for Inlet Terminals shall be supplied
from 72F02-CBP1

A2 PRESSURE PARTS (WROUGHT FITTINGS):

5%
(MINIMUM
0 219.1 O.D. x 8.18AW (ends Seamless,
1 Radiant 180 BEND 72F01M-RWF1 A403 Gr. WP 347H 1 1 NO. IN 1 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0122-001
bevelled ) LR
EACH
TYPE)
219.1 O.D. x 8.18AW (ends Seamless,
2 Radiant/Jumpovers 900 BEND 72F01M-RWF2 A403 Gr. WP 347H 12 " 1 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0122-001
bevelled ) LR
219.1 O.D. x 8.18AW (ends Seamless, Refer TPFMC Coil Drg. No. 073876C001-72-DW-0122-001
3 Radiant Jumpovers 450 BEND 72F01M-RWF2 A403 Gr. WP 347H 1 " 1 -
bevelled ) LR Cut from 72F01M-RWF2
168.3 O.D. x 7.11AW (ends Seamless,
4 Convection29-OCT-2018 1800 BEND 72F01M-CWF1 A403 Gr. WP 347H 15 " 1 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
bevelled ) SR
219.1 O.D. x 8.18 AW to 168.3
Seamless,
5 Cross over MANDIP KAPOOR(9358)
Reducer 72F01M-RWF4 A403 Gr. WP 347H O.D. x 7.11AW (ends bevelled 3 " 1 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
Concentric
)

Page 9 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
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SHEET- 10
- 9OF
OF12
12
LIST OF MANDATORY SPARES 073876C001-000-SP-0119-001
DOC. No. 073876C001-75-SP-0119-001 R0R0

NHT CHARGE HEATER ( 72-F-01(M)) &

REV. 0
NAPHTHA SPLITTER REBOILER HEATER (72-F-02(M))

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)
168.3 O.D. x 7.11AW (ends Seamless,
6 Cross Over 900 BEND 72F01M-RWF3 A403 Gr. WP 347H 13 " 1 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
bevelled ) LR
180 168.3 O.D. x 7.11AW (ends Seamless,
7 Convection
Cross over 900 0BEND
BEND 72F02M-CWF1 A234 Gr. WPB 24 " 2 - Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-002
bevelled ) SR

A3 PRESSURE PARTS (FORGED FITTINGS):

5%
To suit 168.31 OD x 7.11 AW
Fully (MINIMUM
Run Pipe at one end & 3"NB x
1 Convection Coil-Vent WELDOLETS 72F01-FF-01 A 182 Gr. F347H Compensati 3 1 NO. IN 1 Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
Sch.80 branch (600# WNRF
ng EACH
Flange) at other end
TYPE)
To suit 168.31 OD x 7.11 AW
Fully
Run Pipe at one end & 1.5"NB
2 Cross Over - PT Connection WELDOLETS 72F01-FF-02 A 182 Gr. F347H Compensati 3 " 1 Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
x Sch.80 branch (600# WNRF
ng
Flange) at other end
To suit 219.1 OD x 8.18 AW
Fully
Run Pipe at one end & 3"NB x
3 Radiant Coil -Drain WELDOLETS 72F01-FF-03 A 182 Gr. F347H Compensati 1 " 1 Refer TPFMC Coil Drg. No. 073876C001-72-DW-0122-001
Sch.80 branch (600# WNRF
ng
Flange) at other end
To suit 168.31 OD x 7.11 AW
Fully
Run Pipe at one end & 3"NB x
4 Convection Coil-Vent WELDOLETS 72F02-FF-01 A 105 Compensati 6 " 1 Refer TPFMC Coil Drg. No. 073876C001-72-DW-0127-001
Sch.80 branch (300# WNRF
ng
Flange) at other end

A4 PRESSURE PARTS (FORGED FLANGE):

5%
(MINIMUM
6" NB, BORED TO SUIT 7.11 Refer TPFMC Coil
1 Convection Coil Inlet FLANGE WNRF 72F01M-FL-01 A 182 Gr. F347H 600# 3 1 NO. IN 1
AW PIPE 1. Drg. No. 073876C001-72-DW-0127-001
EACH
TYPE)
Refer TPFMC Coil
3" NB, BORED TO SUIT SCH. 1. Drg. No. 073876C001-72-DW-0122-001
2 Convection Vent /Radiant Drain FLANGE WNRF 72F01M-FL-02 A 182 Gr. F347H 600# 4 " 1
80 2.Drg. No. 073876C001-72-DW-0127-001

Refer TPFMC Coil

3 Convection Vent /Radiant Drain FLANGE BLRF 72F01M-FL-03 A 182 Gr. F347H 3" NB 600# 4 " 1 1. Drg. No. 073876C001-72-DW-0122-001
2.Drg. No. 073876C001-72-DW-0127-001
Refer TPFMC Coil
1.5" NB, BORED TO SUIT
4 Convection /Radiant -TE FLANGE LWNRF 72F01M-FL-04 A 182 Gr. F347H 600# 4 " 1 1. Drg. No. 073876C001-72-DW-0122-001
SCH. 80
2.Drg. No. 073876C001-72-DW-0127-001
1.5" NB, BORED TO SUIT Refer TPFMC Coil
5 Convection -PT FLANGE WNRF 72F01M-FL-05 A 182 Gr. F347H 600# 9 " 1
SCH. 80 1. Drg. No. 073876C001-72-DW-0127-001
Refer TPFMC Coil
6 Convection /Radiant -TE FLANGE BLRF 72F01M-FL-06 A 182 Gr. F347H 1.5" NB 600# 7 " 1 1. Drg. No. 073876C001-72-DW-0122-001
2.Drg. No. 073876C001-72-DW-0127-001
8" NB, BORED TO SUIT 8.18 Refer TPFMC Coil
7 29-OCT-2018
Radiant Coil Outlet Pass # 1 FLANGE WNRF 72F01M-FL-07 A 182 Gr. F347H
AW PIPE
600# 1 " 1
1. Drg. No. 073876C001-72-DW-0122-001
6" NB, BORED TO SUIT 7.11 Refer TPFMC Coil
8 MANDIP
Convection Inlet KAPOOR(9358)
FLANGE WNRF 72F02M-FL-01 A 105
AW PIPE
300# 6 " 1
1. Drg. No. 073876C001-72-DW-0127-002

Page 10 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- 11
- 9 OF
OF 12
12
LIST OF MANDATORY SPARES 073876C001-000-SP-0119-001
DOC. No. 073876C001-75-SP-0119-001 R0R0

NHT CHARGE HEATER ( 72-F-01(M)) &

REV. 0
NAPHTHA SPLITTER REBOILER HEATER (72-F-02(M))

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

A5 PRESSURE PARTS (VALVES):

5%
Body-A182 Gr.F11 CL.2 (MINIMUM
Refer TPFMC Coil
1 Crossover PT Connection Gate Valve 72F01-FF-04 (As per TAG NO. 51904 OF 1.5’’ NB SW 3000 TO B-16.11/ 800# 3 1 NO. IN 1
1. Drg. No. 073876C001-72-DW-0127
B016-6-44-0006 RA) EACH
TYPE)

A6 PRESSURE PARTS - GASKETS

SS316 SPIRAL WD WITH Refer TPFMC Coil

Radiant Drain/Convection Vent 3" NB, 600#,
1 GASKET 72F01M-G-1 THERMOCULITE 835 - 4 400% 16 1. Drg. No. 073876C001-72-DW-0122-001
Flanges B16.20-ANSI B16.5
FILLER,SS316 IR/OR 2.Drg. No. 073876C001-72-DW-0127-001
SS316 SPIRAL WD WITH Refer TPFMC Coil
Radiant/Convection PT/TE 1.5" NB, 600#,
2 GASKET 72F01M-G-2 THERMOCULITE 835 - 10 400% 40 1. Drg. No. 073876C001-72-DW-0122-001
Connection B16.20-ANSI B16.5
FILLER,SS316 IR/OR 2.Drg. No. 073876C001-72-DW-0127-001
SS316L SPIRAL WD WITH 3.0" NB, 300#,
Refer TPFMC Coil
3 Convection Vent GASKET 72F02M-G-2 GRAPHITE FILLER,SS316 IR B16.20-ANSI B16.5 - 6 400% 24
1. Drg. No. 073876C001-72-DW-0127-002
and CS OR

A7 PRESSURE PARTS - STUDS/NUTS:

Refer TPFMC Coil

Radiant Drain/Convection Vent
1 1 STUD with 2 NUTS 72F01M-B-1/N-1 A193 GR. B16/A194 GR. 7 3/4" 150 32 20% 7 1. Drg. No. 073876C001-72-DW-0122-001
Flanges
2.Drg. No. 073876C001-72-DW-0127-001

Refer TPFMC Coil

Radiant/Convection PT/TE
2 1 STUD with 2 NUTS 72F01M-B-2/N-2 A193 GR. B16/A194 GR. 7 3/4" 130 40 20% 8 1. Drg. No. 073876C001-72-DW-0122-001
Connection
2.Drg. No. 073876C001-72-DW-0127-001

Refer TPFMC Coil

3 Convection Vent 1 STUD with 2 NUTS 72F02M-B-1/N-1 A193 GR. B7/A194 GR. 2H 3/4" 130 48 20% 10
1. Drg. No. 073876C001-72-DW-0127-002

A8 WELDING CONSUMABLES

Pressure parts
Electrode and filler wire
1 (A312 TP 347H, A403 Gr. WP - E 347-16/ ER347H 696 Inch Dia 5% 1 Lot Welding consumables
for welding spare
347H, A 182 Gr. F347H)

Pressure parts
Electrode and filler wire E 70S-2/ER70S-
2 ( A106 Gr.B, A105, A 234 Gr. - 396 Inch Dia. 5% Welding consumables
for welding spare 6/E7016/E7018
WPB)
29-OCT-2018
B TUBE SUPPORT
MANDIPCASTINGS
KAPOOR(9358)

Page 11 of 12
 EPCC-5 PACKAGE FOR REVAMP UNITS (NHT-CCR, DHT, FCC NHT),VISAKH REFINERY MODERNISATION PROJECT,
PROJECT / UNIT
HPCL

CLIENT HPCL,VIZAG SHEET

SHEET- -12 OF 12
9 OF 12
LIST OF MANDATORY SPARES 073876C001-000-SP-0119-001
DOC. No. 073876C001-75-SP-0119-001 R0R0

NHT CHARGE HEATER ( 72-F-01(M)) &

REV. 0
NAPHTHA SPLITTER REBOILER HEATER (72-F-02(M))

QUANTITY
MANDATORY SPARE QTY (As per EIL DOC.
NO. - B013-000-80-45-MDX-0001 REV. A)

LENGTH
S.No. Location ITEM TAG. Nos. MATERIAL SPECIFICATION SIZE ACTUAL QTY. Remarks
(mm)
(Nos.)
TOTAL
LENGTH
% QTY. (Nos.)
EACH PIECE
(MM)

RADIANT WALL TUBE Refer TPFMC Radiant Cast Tube Support

1 CASTING 72-RTB-101 25Cr-20Ni - - 8 3% 1
BRACKET 1. Drg. No. 073876C001-75-DW-0125-001

RADIANT COIL Refer TPFMC Radiant Cast Tube Support

2 CASTING 72-LUG-101 25Cr-20Ni 8 3% 1
SUPPORT LUG 1. Drg. No. 073876C001-74-DW-0125-001

C FABRICATED SIGHT DOOR NOT APPLICABLE

D DAMPERS NOT APPLICABLE

E BURNERS NOT APPLICABLE

Notes :
i) The mandatory spares for Radiant and convection tubes shall be supplied in finished length (with intermediate welds) as per the requirements specified in the coil drawings. For jumpovers, crossovers and coil inlet/outlet terminals, quantity of tubes shall be in maximum possible length and
estimated based on percentage of total required length.

Legends:

A=Added-M=Modified-X=Cancelled-D=Cancelled on a previous revision

29-OCT-2018
MANDIP KAPOOR(9358)

Page 12 of 12