Insulated Roof Installation Note: Ensure steelwork is suitable for panels and is within tolerance e f Min 50mm

& Wall Panels Guide Min. bearing face for vertical joint steelwork is 140mm Install main Note: Some installations Install 2 main
Min. bearing face for intermediate support is 50mm fasteners through may require additional fasteners at
the male joint at
b each panel end into
fasteners depending on
wind loadings/
intermediate
support position
Fit panel bearers, located maximum vertical rail location specification. Check (minimum)
150mm from panel ends and at project specific details
maximum 1500mm centres. Ensure
that bearers are
accurately lined
and levelled

h
Lower the next panel (P2) into position
2 P1 ensuring that the factory applied weather
seal is compressed and that the AWP
1 filler remains in position. Install main
fasteners as per item
e and f
d P2

a c Locate first panel (P1) on

Line, level and fix drip flashing
using low profile fasteners. Joints
March 2014
panel bearers ensuring panel
A VJ2 EPDM bubble gasket is required at each is evenly spaced and
vertical panel joint to provide an air seal. Apply gasket correctly positioned between

to the vertical steel member, ensure that it overlaps vertical joint centres
KS1000 AWP Wall in the drip flashing to incorporate the vertical leg of the drip flashing. Ensure the vertical
Horizontally Laid Continuous run
of 6 x 4mm
butyl or gun
150mm overlap or butt straps
sealed with two runs of
steel face is continuous, cover flashings required 3 P1
where gap is greater than 20mm
grade sealant gun-grade sealant
k g
Lower the preformed corner panel (C2) into Fit AWP filler at panel
l position ensuring that the factory applied ends, and run a
weather seal is compressed and that the gun-grade air seal
The gap between the panel ends
AWP filler remains in position. Install main across male joint
is to be filled with PIR insulation
fasteners through the male joint
Note: Panels can be installed in either a tiered or coursed board to a depth to suit the top
sequence. A number of base details are available, see hat section, ensure that continuity
Kingspan standard construction details. Visually check of insulation is achieved by filling
Components internal liner joint to ensure panels are joined fully. Check
panel cover width module as works progress to ensure
any gaps with fire rated canister
applied insulation
p Run a gun-grade
air seal across
male joint
KS1000 AWP Wall Panel
“creep” does not occur, particularly important when Incorporate a butt
windows are incorporated into the elevation P2 strap into the top Factory
AWP filler at
every horizontal
hat joint, sealing applied panel joint
Primary / 6x4mm Galvanised Top Top Hat weather seal
Main Fastener Butyl Angle Hat Insert with two runs of
Sealant Ledger gun-grade sealant
C2
5 P1

P2
o
Butt Strap
C1 Place the top hat in to the vertical joint,
aligned to the bottom of the panel. Fix through
the insulation infill to the vertical steel member at max.
AWP Panel
Low Profile PIR Filler Bearer 500mm centres, ensuring top hat is pulled tightly against panel to
Fastener Insulation P1
Fire-rated
Canister
4 ensure effective weather seal. Care must be taken not to overdrive

Foam
Base
m n
Channel
Recessed C1 Apply 6 x 4mm butyl sealant to
Washer Prior to installation of the
Gun-grade sealant internal legs of top hat (or to panel)
type - Selleys top hat apply gun-grade Note: When using WV (Wave)
Permasil 626 or sealant to horizontal
equivalent profile, use 9 x 6mm PVC
panel joint at panel ends,
VJ2 EPDM Bubble Gasket
i 140mm Air seal - VJ2
EPDM bubble in line with AWP filler
foam tape

This installation guide should be read in conjunction Locate the preformed gasket 95 x 10mm
with the ‘project specific’ design drawings and
method statements.
corner panel (C1) on
panel bearers and
j AWP filler 6
Gun-grade
Although this ‘installation guide’ is deemed to be install main fasteners Install air seal sealant
correct at the time of publication, Kingspan reserve through the male joint. and AWP Min 140mm Air seal -
the right to amend the information at any time in the The maximum filler at panel Air seal - gun-grade
gun-grade Air seal - VJ2
future. Installation Guides are available for the full unsupported leg is ends as EPDM bubble sealant to
sealant to male joint
range of Kingspan Insulated Roof, Wall and Facade 1000mm previous male joint gasket 95 x
Systems.
Please call Kingspan on: 40mm
q 10mm

AUS: +61 2 8889 3000 Push top hat AWP filler

NZ: +64 3 358 7536 insert into position
SEA: +65 6832 5021
6 x 4mm Site
butyl sealant applied PIR
Top hat and insert insulation
 Insulated Roof Installation Note: Ensure steelwork is suitable for panels and is within tolerance ‘Z’ flashing with
continuous runs
& Wall Panels Guide Min. bearing face for intermediate support is 50mm of 6x4mm butyl
sealant

1
Run of gun-grade
air seal across
3
male joint
f
b Install min. 1 main fastener
through the male joint at the
Apply 6x4mm
butyl sealant or
top and bottom, and min. 2 at
intermediate locations
i
gun grade AWP filler at top of Fill gaps
sealant Note: Some installations may with FR
panel only, run a Galv cleader
require additional fasteners foam filler
gun-grade air seal angle by steel
depending on wind loadings/ 0.5mm coil contractor
across male joint
specification. Check project coated verge
ensuring it meets
specific details flashing with
previously installed air 150mm sealed
seal overlap or
Note: Position of AWP butt-straps

a 2
filler at top of panel

Line, level and fix drip

flashing using low c P2
profile fasteners. Joints Install internal P1
in the drip flashing to
incorporate 150mm
corner flashing
with low profile
k
overlap or butt straps fasteners Repeat processes
sealed with two runs of h to j to complete
gun-grade sealant elevation
d
March 2014

KS600/900/1000 AWP Wall Apply 6x4mm

Vertically Laid butyl sealant or
gun grade sealant

Direc
tion
of lay j
P1 Locate next panel (P2) into position
h ensuring that the factory applied

e Run a gun-grade air seal across

weather seal is compressed and
that the AWP filler remains in
male joint ensuring it meets position. Ensure panel is lined and
Locate first panel
Continuous base previously installed air seal levelled correctly in line with
(P1) ensuring it
support angle Do not apply AWP filler block adjacent panel and fix as per item f
Continuous run is correctly
of 6x4mm butyl positioned lined
Components sealant and levelled
KS1000 AWP Wall Panel Continuous
ledger angle
Pef rod sealed with Run of gun-grade air
silicone sealant seal across male joint
0.5mm coil coated

Primary / Low Profile 6x4mm Galvanised

base drip flashing
g
Main Fastener Fastener Butyl Angle At corner positions through
Sealant Ledger
fix min. 2 No. fasteners
of lay
tion into female panel joint at each
Direc

AWP Filler 4
horizontal rail location
Note: Fasteners to be suitably
5
located to ensure they are
covered by external corner
flashing
Fire-rated
Canister Panel Stack Joint
Secondary / PIR Foam
Stitching Insulation Continuous
Screw Cut end cover ledger angle
flashing
Gun-grade sealant
type - Selleys Permasil
l Continuous
galv support
626 or equivalent 0.5mm coil coated
Locate panel (P4) drip flashing sealed angle
in to position to face of panel
ensuring factory with 6x4mm butyl PIR block
applied weather
seal is compressed
sealant
KS1000 AWP
n
and AWP filler AWP joint filler and panel vertically laid Fix external corner
This installation guide should be read in conjunction P4 P3 remains in position silicone sealant to
male joint
flashing with stitching
with the ‘project specific’ design drawings and P2 screws at max. 450mm
method statements. P1 centres. Joints in the
corner flashing to
Although this ‘installation guide’ is deemed to be
0.5mm coil coated incorporate butt straps
correct at the time of publication, Kingspan reserve Fill gaps with corner flashing with sealed with two runs of
the right to amend the information at any time in FR foam filler 150mm sealed overlap gun-grade sealant
the future. Installation Guides are available for the or butt-straps. Sealed
with continuous run of
full range of Kingspan Insulated Roof, Wall and
Facade Systems. m 6x4mm butyl sealant

Please call Kingspan on:

AUS: +61 2 8889 3000 Di
re
ct
NZ: +64 3 358 7536 Di Internal flashing with
io
n
re of
SEA: +65 6832 5021 ct lay
io
n 150mm sealed overlap
of or butt-straps. Sealed of lay
lay lay tion
tion
of KS1000 with continuous run of Direc
Direc AWP panel 6x4mm butyl sealant
vertically laid