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UENR5988-01

June 2017

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

H H H H

(Dimensions: 56 inches x 35 inches)


EMCP4.3 AUX
RELAY OUTPUT

UENR5988-01
G G G G

RELAYS

3516B DGB XQ2000 Power Module


(CTSB)
CURRENT
Electrical System
TRANSFORMER
ME81-UP
SHORTING
F F F BLOCK F N1X1-UP

TB
R2
R1
D6
D5
(CDVR) D4
D3
CATERPILLAR DIGITAL D2
D1
VOLTAGE REGULATOR
GCBR2

42 Page,
GCBR1
CBOR2
AMR1
OMR1
E E E MMR E

SDR
ESR1
ESR2
FMR

GROUND STUD

GCB ACCESS DOOR

D D D D

Harness And Wire Electrical Schematic Symbols


C C C C
Symbols

BLANK PLATE
(IRS)IDLE/RATED SWITCH EMCP4.3 T

Pressure Temperature Level Flow Circuit Breaker


TERMINAL STRIP Symbol Symbol Symbol Symbol Symbol
PMG FUSES
Symbols and Definitions
SERVICE CONN2 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
(ATTACHED TO HARNESS) through it.
B B B B
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
A A A A
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONTROLS LAYOUT CONTROL PANEL (INTERIOR)
Sender: A component that is used with a temperature or pressure gauge. The sender
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 measures the temperature or pressure. Its resistance changes to give an indication to
T
CATERPILLAR: CONFIDENTIAL YELLOW CATERPILLAR: CONFIDENTIAL YELLOW the gauge of the temperature or pressure.
ORIGINAL TRANSLATION - ENGLISH SHEET 16 OF 19 ORIGINAL TRANSLATION - ENGLISH SHEET 18 OF 19
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
E-STOP
EMCP4.3 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
SERVICE CONN 1 EMCP4.3 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
H H H H
(CB3L) DC BRKR TRIP that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
G G G G
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
CT3 © 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
F F F DROOP CT F
CT3A
BLANK PLATE
CT2
CT2A
R

CT1
CT1A

E E E E

(GCB) GEN CKT BRKR


T3
RC
CCBP T2
CBBN

CBCR T1
CBOR CBAGC
D D D D
GSHR CBSP2
JWHR1 CBSP3

CB3 FU 13
ACCESSORIES TERMINAL BLOCK
CB2 FU 12

CB1 FU 11

CBL FU 10
CBRP
FU 9
CBSP1
FU 8
501
502 FU 7
503
FU 6
504
C 511 C C C
512 FU 5
521 (RCB) RAD CKT BRKR
522 FU 4
523
GROUND BAR
JWH CB

L3
B(-) DIST L2
L1
BATTERY NEG BLOCK

B B B B

NEUTRAL BAR

A FUSES F4 F13
A A A

(GCB) GEN CKT BRKR


GENERATOR DOGHOUSE (FRONT VIEW) GENERATOR DOGHOUSE (REAR VIEW)
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
CATERPILLAR: CONFIDENTIAL YELLOW CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 17 OF 19 ORIGINAL TRANSLATION - ENGLISH SHEET 19 OF 19
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

1B+ 1B-
AU-C21 || PC-C1 AGC
YL TB1-1 2020

202
M756 (YL) A 29
M755 (GN) GN TB1-2 2040 120W CAN1
B 31
CAT SWITCHGEAR TB1-3
H H H H H SHD H
C 32 32
EMCP 4.3 33 33
2(E2) 34 34
AGC 4(C3) EMCP4.3
CV-C1 PA-C5 || P5 6(C4) CV-C1
CV-C2 II AV-C3 AU-C8 || PA-C1 CV-C2 || AU-C3 AU-C24

M756 (YL)
M755 (GN)
AI1(+) P733 F702 A L912-RD P5-3 3 2280
55 46 3 3 69 (+) SPD BIAS RD
1 MODBUS
P734 L913-BK P5-4 4 2300

SHD
54 BK

YL
56

GN
D998 A 4 4 70 (-) SIGNAL 2 RTU

AU-C9
AI1(-) SHD SHD 5 SHD
46 5 5 SHD
3

1
2
3
PA-C5 || PU-C1 TBC AGC
TB5
J G 6(B3) G G 879-CV23 F406
DI2
AU-C8 || PA-C1
C809
11
6140 9
CR-618
1 6141 5
CR-618
9
AGC
119 118 6143 23
6021
111
G G G J

12(E7)

SHD
START 91 11 AUTO START SIGNAL/REMOTE INITIATE

-
55 11

+
SHD
RESR WDR

YL
GN
CUSTOMER CONNECTION BOX

AU-C14
AA-C91 || AB-C2 AB-C1 || AU-C10

LS+ N713-RD N713-RD N713-RD N713-RD P5-13 13 3020

2
3
4
30 30 13 13 37 LOAD ESR2 AU-C23
LS- N714-BK N714-BK N714-BK N714-BK P5-14 14 3040 F405 202
31 31 14 14 38 SHARING A774-CV30 22 21 YL

10(B5)
ESTOP 109 70 EMERGENCY STOP A
SHD SHD SHD SHD SHD SHD 15 SHD Y794(YL)
(Dimensions: 56 inches x 35 inches)

GN

SHD
32 32 15 15 Y795(GN)

-
B

+
SHD
120W C

CUSTOM EVEN #2 : SPARE


TERM RESISTOR
Y984-CV34 17 1B-
DI2 113 Y916 202 GCM (OPT) CDVR
53
VS+ L940-RD L940-RD L940-RD L940-RD P5-6 6 3020
5 5 6 6 39 VAR 12(D6)
F VS- L941-BK L941-BK L941-BK L941-BK P5-7 7 3100 F F F F AU-C13 F
6 6 7 7 SHARING
SHD SHD SHD SHD SHD SHD SHD 8 SHD
7 7 8 8 YL
AU-C8 || PA-C1 PA-C4 || MU-C1 + 2
TB4 AGC TBC GN
UENR5988-01

OMR1 CUSTOM EVENT #3 : HARD SHUTDOWN - 3


L932 38 11 12 18
6(A3) Y986-CV18 G487 21 22 C447 1130 1131 FROM ACTC SHD
DI3 82 45 38 38 SHD 5

CDVR
2(D3) Y986-CV24
DI4 93 44 SPARE
AU-C4 SHD SHD
DIO
C809-RD C809-RD P5-16 16 2340 Y987-CV29

500W
+/- 10 Vdc INPUT (A) 6 16 16 71 VOLT BIAS DI5 103 36
C810-BK C810-BK P5-17 17 2360 SPARE
E +/- 10Vdc INPUT (B) 3 17 17 72 SIGNAL E E E E E
SHD SHD 18 SHD
18 18
Y988-CV17

M756(YL)
M755(GN)
DI6 81 28 SPARE

838(RD)
838(BK)
AU-C9

TERM RESISTOR
AI3+ 70 P137-CV76
30 ANALOG INPUT 3: SPARE SERVICE CONN 2

12(B4)
N718 P991 P5-32 32 3310

120W
P738-CV74 P738

SHD
CONTACT SENSE-COMMON 6 32 32

-
AI3- 79 29

+
60

AG-C1 || AU-C1

893
892
SHD

SHD
DISABLE EXC. Y896-CV54 R955

YL

BK
RD
GN
R10 68

AU-C19
PA-C4 || P4 68 DIGITAL OUTPUT 2: MANUAL MODE(EMCP IN RUN)

F
C
G
59 AU-C7 || P1-C1

AU-C22
P1
N719 L930 P4-34 34 3330

A
B

SHD
C

YL
35
36
38

13
14

GN
EXCITATION DISABLE 7 34 34 1

2
3
1

SHD
YL
GND

GN
D D D 13(B4) MMR D D D

893
892
SHD

SHD
101 A1 A2

YL

BK
RD
GN
NOTE K 2

I FUEL TANK C3
C2

FT1-BLACK
7(E2) FUEL LEVEL SENSOR
ENGINE HARNESS DATALINK
TO AGC
6(B3)
I
TEMPERATURE E A REF: 237-9000

M756(YL)
M755(GN)
SENSOR TBC

838(BK)
838(RD)
12(E7) FT2-RED AGC FTS-C1

202
F B

R951 (RD)
R952 (BK)

Y794 (YL)
Y795 (GN)
M756 (YL)
M755 (GN)
106B 56

838(RD)
838(BK)
5320
C1 C3
E-C7 E-C5 || AG-C4
C AGC
105A 55 1 C
5310 TBC55-W4 YL
2C+ + 35 M756(YL) 35
TBC 3 A 2C- GN M755(GN)
TBC-84 CAN1 - 36 36

M756 (YL)
M755 (GN)
5350 107C 57 4
C 108 C C 5330 TBC4 C C SHD C
D5 J1 2 D SHD 38 38
RD
ECL-ALM J2 TBC-85
TBV-3 5360 4 B

SHD
RD

YL

YL

YL

YL
109

BK
RD
GN

GN

GN

GN
101

AU-C17
25 + 2 838(RD) 2
TBC25 BK 838(BK)
MPU - 3 3

CV-C2
TBC-86

62
54
66
67

50
34

5
3
5370 BK

6
5
4
110 FUEL TEMP SHD
R5 TBC SHD 1 1
D6 500 TBC-98 (BATT-) 11

12(C5)
F712
SCAC-ALM

892
893

F711

Y795
SHD

G405

Y794
R952
G404
893

R951

SHD
YL
GN

-
AU-C18
+ 13 13

+
TBV-4 CAT DL 892
SHORE POWER DIS. BOX - 14 14
94

CV-C1
F
E
D

C
G
TBC-46 TBC TBC TBC
FSV

12(C5)
2 CR107 82 16

100
TBC-47 1050 7 4 1051

63
64

32
43

90

31
42
SHD
42 Page,

-
+

+
SCAC 95 LOW COOLANT
B B B LR SUPPR4 B B B

9(H7)
LEVEL

-
+

+
CAN1

CAN2
1 SERVICE CONN 1 ANNUNCIATOR (OPT)

MODBUS
2

MPU
LOL TBC-59
6040
JW 113 LUBE OIL MAKEUP TBC
TBC AGC TBC
TBC-9 LEVEL OFSB LR
NOTE E 78 80 1073 17
1070 5 6 1071 1072 A1 A2

TBC-18
EMCP4.3

TBC
OFSA 62 18-FSV1 116
OVERFILL ALM
A A A A A A

DC: VOLTAGE & PARALLELING CONTROL OVERFLOW SWITCH DC DISTRIBUTION 4 COMMUNICATIONS


FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
CATERPILLAR: CONFIDENTIAL YELLOW CATERPILLAR: CONFIDENTIAL YELLOW CATERPILLAR: CONFIDENTIAL YELLOW
SHEET 5 OF 19 1B+ 2C+ 1B- 2C- SHEET 9 OF 19 SHEET 13 OF 19
H 8 7 6 5 4 3 2 1
8
8
7
7
6
6
5
5
4
4
3
3
ORIGINAL TRANSLATION - ENGLISH
2
2
1
1
8
8
7
7
6
6
5
5
4
4
3
3
ORIGINAL TRANSLATION - ENGLISH
2
2
1
1
8
8
7
7
6
6
5
5
4
4
3
3
ORIGINAL TRANSLATION - ENGLISH
2
2
1
1
H
ENG LOCKOUT DCL-LS
1B+ 2B+ 1B- 2B-
101 RD-14
C8-2

RD-14
BCN-BN DC TIMER
TO DIEF (-)

101

101

202

229
+ - 14(D8)
CB4 RD-6 202C
24VDC TO 0-60MIN
H H H 1 2 8 (H3) H H 229 H H H
BATTERY BC
EMCP 4.3 15A

DCL-DCP
CBL SET BP-BCP DLN-BN
14(D8) 24V/35W CUSTOMER CONNECTION BOX
1 2 BK-6 B(-) DIST BK-14 FLOOR STANDING CONTROL PANEL
V-C36 || AM-C8 AM-C2 || AU-C2 AU-C3 || CV-C2 CV-C1 20A AU-C10 || AB-C1 AB-C2 || AA-C91
202 DCL1
T0 B-
F409 F409 F409 F409 F409-CV4 GND 229 229
7 6 7 6 VOLTAGE SENSING (NEU) BUS SUPPLY CAM SWITCH PDB
CB1 101
24V/35W CB-1102

POWER MODULE DC LIGHTS


TB2
E486 F4 E486
1
E486
1
E486
13
E486-CV1
1 VOLTAGE SENSING (A-B) 1 2 101 1 2 RC 2 229 2 229 11020 1 2 11021 11022
15A L1
0.5A DCL2 11032 H1 X4
E487 F5 E487 E487 E487 E487-CV2 GCB 27 27 FROM GEN
3 3 11 3 VOLTAGE SENSING (B-C) 11030 1 2 11031 7
SUPPR4 B+ LOAD BUS A CB-1102A
0.5A 101 101 101 101

12

12
MOTOR

1
E488-CV3 CBRP CBBP 24V/35W 1 2 5
E488 F6 E488 E488 E488 B2 MCH B1 229 11102
5 5 9 5 VOLTAGE SENSING (C-A) CBBN 11040 1 2

CB2

CB3
1 2 3
G 0.5A G G 5A G G 8 8 G G 11060 G
DCL3 60A
SP1 N
T971 T971 11070 1 X2

11

11
2

2
CBCR CLOSE 38 38
F453 E498-CV5 11 14 X712 A2 A1 229
34 39 22 CURRENT COMMON (In) XF B 2 X3

X712
SP2 SPDB

101

101
24V/35W T972 T972
39 39 SPARE 5 6 4 L2
X1 L1 11080 1
F453 F453 2 20A
DCL4 SP3 CIRCUITS 6
CT1 GND T973 T973
1 2 40 40 NOTE C FROM CUST L2 11170
3000/5A X2 F448 F448 E494-CV33 11090 1 2 8
31 31 110 CURRENT A (Ia) SHORE POWER
4 3 SP4
T975 T975 L3 C H2 X1
4 3 29 29 11100 1 2
X1 F453 FU13 12(H5) SUPPR1
ETHERNET SP5 GND BAR
CT2 1 2 T974 T974 GND
3000/5A 1.5A SWITCH CBOR SHUNT TRIP JWHR1 28 28
X2 F450 F450 E495-CV12 11 14 E565 C2 MX C1 229 A2 A1 GND BAR
32 47 60 CURRENT B (Ib) SUPPR2 SP6
F F F F F F F F
T969 T969
GSHR 7(D1) 36 36
X1 F453 A2 A1 JWH DTB2

15A

15A
CB TRIP MODULE SP7
CT3 CB-1115

15A
10A
CASE 12(H5) 101 F2 TR F1 229 T970 T970 1 CR1

3
501

CB-1109
3000/5A 1 2 37 37 1 2 CB3-501 L1-JH6 L1 T1

1
1

CB-1105
AGC

CB-1101
X2 F452 F452 E496-CV7 15A
33 57 44 CURRENT C (Ic) CONTROLLER RD-6

DR
GSH
BC
2 502 CR1
AUX ER-A 3 4 CB3-502 L1-JH5 L2 T2

4
14 11 229 E565 E565

2
2

4
16 16 BK-6
CR1
G RAD MTR CB VFD
JW RADIATOR MOTOR
480V/60 Hz 75HP
400V/50Hz 60HP
5(G5)
CBSP1 AUX
ENGINE HARNESS
ER-B SPARE
5
30A
6
3
CB3-503
BK-6
503
L1-JH4 L3 T3
G

202

202

229
GND 1 2 24 21 REF: 369-3420 E564 E564

DTB1
15A SPARE 1 AG-C4 || E-C5 E-C7 17 17 CIRCUITS

6
RCB GND 504
OVL L1 NOTE C 504-GND GND-JH4
MT1 CBT1 U1 L1 T1 V2 MSA-RF F702 F702

RD-14

BK-14
E E E 21 21 START 2 E E E E GN-10 E
ER-C
OR-2 OR-2 OR-2 E563 E563
D2 D1 15 15 GND NOTE L
CBSP2 OUT 113
OVL 18 18 KEYSWITCH H2 FOR 480V/60HZ
L3 1 2 H1

CB5-521

CB5-522
MT2 CBT2 V1 L2 T2 V2 MSB-RF 15A SPARE 2 H3 FPR 400V/50HZ
AUX-A
OR-2 OR-2 OR-2 8(D5) F715 X710 X710
17 17 E-STOP 1 25 25 CPT
480/240V
OVL L2 GND
MT3 CBT3 W1 L3 T3 W2 MSC-RF CW CBSP3 354 400/240V

521

522
19 19 E-STOP 2 AUX-B SPARE
OR-2 250AF OR-2 OR-2 1 2 X711 X711
200AT 15A SPARE 3
26 26 CIRCUITS
GND BAR GND STUD

N725

N728
RFG D998 X1
CDVR 15 15 DI RTN NOTE C

RD-14

WH-14

GN-14
GN-6

523
GND AM-C2 || AU-C2 AU-C4 AUX-C
F701 X709 X709
24 24 START 1 24 24 JWHR1

11

21
511 512 512
X1 12 CR2-32-JH7

N726
N727
F454 F454 511-JWHR111

CB12-ER
D 26 2 B CURRENT SENSING 1 D D D D D D D

NEU-ER

GSHR

GSHR
GND-ER
DROOP F407 GY-16

AU-C1 || AG-C1
Ib 20 20

F407
F715

F701

F709
F702
X712

X710

D998
CT FA-A

101

101

691

113

354
X2 F455 F455 E571 E571
3000/5A 16 1 B CURRENT SENSING 2 23 23

N725 12

N728 22
511 JWH TEMP SW CR1
E486 E486 A1 A2

11

12

20

37

22

18

17

19

21

15

24

34

40

31

32

33
11 12 VOLTAGE SENSING (A-B) FA-B SPARE
E570 E570
22 22 CIRCUITS

F702

F709
X712

X710

Y901

Y913
D998
101

101
CB3L

691

113

202

202

229
E487 E487
13 11 VOLTAGE SENSING (B-C) NOTE C
X1 X2 H1 H4 H3 H2
RD FA-C PUMP
E488 E488 E569 E569
15 10 VOLTAGE SENSING (C-A) 21 21
M
IRS ELECTRICAL
AM-C7 2 1 RECEPTACLE
5P4 IDLE
C C C C C C C DOGHOUSE LOWER COMPARTEMENT ENGINE JACKET WATER HEATER (9 kW, 480V/5.6 kW, 400V) 120V, 15A C
2 CA-A
EMCP4.3 J744 J744 NEMA 5-15R GEN SPACE HTR (1.2kW, 230V)
13 13 DISTRIBUTION TRANSFORMER CONNECTION
T2 5(G5)
GCBR1 AU-C3 II CV-C2 GFCI
101 A1 A2 CV-C1 VOLTS AMPS CONNECTIONS
AG-C3 AG-C1 || AU-C1 AU-C5 CA-B SPARE 286-0177
F407 Y984 J745 J745
GCBR2 53 113 DI2 14 14 CIRCUITS 504 (60HZ) 9.9 1-2 1 7 10 13
N706 N706 N706 101 8-BC1
- A1 A2 8(E7)
T1 2 5 4 EXCITER (-) NOTE C 480 10.5 3-4 BR-14 TB5
F709 Y898
EXC 69 69 R9 440 11.4 5-6 3 9 12 15
CA-C BC3-1BN
N705 N705 N705 J743 J743 8(E7)
1 4 5 EXCITER (+) 12 12 416 12.0 7-8

N759
+ BK-14
101 C987
ESPB 52 2 BATT + 400 12.5 9-10
BC-240

F B
N 6 CHASSIS GND

B B 101
12
ESR1
11 E489
1 2
202
65
C988
65 BATT -
DC DISTRIBUTION 1
FOR NOTES SEE SHEET 1
B B
19
J747
19
J747
NA-A
B B
380 13.2 11-12
6(H5)
BCN-BN
RD-6
-
L

BC-240
RD-14
B
F
GND TB3 N
T3 CATERPILLAR: CONFIDENTIAL YELLOW BP-BCP PUR-14
AG-C2 AU-C3 II CV-C2 Y987 6(H5) +
ESR1 EMCP 4.3 36 103 DI5 5(D5) ORIGINAL TRANSLATION - ENGLISH SPARE
NA-B BK-6 GND-BCG
A N702 N702 N702 PMGA N702 101 21 22 T722 51
Y901-CV50 Y900-CV52
61 J748 J748 G
1 6 1 PMG PHASE A 13(D4) 20 20 CIRCUITS
H1 11 9 7 5 3 1 2 4 6 8 10 12 H2 GN-14
10A R1 NOTE C
N703 N703 N703 PMGB N703 101 CV-C2 II AU-C3 BATTERY CHARGER (240V, 20A)
2 7 2 PMG PHASE B 9(H7) NA-C
PMG J746 J746
10A 18 18 TBC ESW
ESPB 1 (DOG HOUSE) 97
C B N704 N704 N704 PMGC N704 8020
3 8 3 PMG PHASE C ESR1 1B- 2B- VS1(-)
10A 101 3 4 G966 A1 A2 229 TB4 TBC
EMERGENCY STOP RELAY FU801
ESPB / DOOR 1 X4 X1 40 92
GENERATOR 1 2 8011 8012
5(D7) ESR2 X2 X3 6(F8) VS1(+)
TBC-94 GN TB5-40 3 A1 A2 229 15A
L3 YL
+24 VDC 93
12(E5) 8030 VS2(+)
A A A ESPB / DOOR 2 C3-2 FMR A A A A A
21 24 98
GN YL 8040 VS2(-) FOR NOTES SEE SHEET 1
L3 L4
AC GENERATOR AND SENSING DC DISTRIBUTION 5
FMR CATERPILLAR: CONFIDENTIAL YELLOW
FOR NOTES SEE SHEET 1 ESPB / DOOR 3 A1 A2 HZ MODE RELAY FOR NOTES SEE SHEET 1
ORIGINAL TRANSLATION - ENGLISH
CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH
SHEET 2 OF 19 1B+ 2B+ GN L3 YL
SHEET 6 OF 19 1B+ 2B+ 1B- 2B- CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 10 OF 19 SHEET 14 OF 19
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

1B+ 2B+ 1B- 2B- 1B+ 2B+ 1B- 2B-


POWER MODULE INTERCONNECT BOX- DC TERMINALS

B+
101

101

202

229

101

101

202

229
BUS // LOAD
AU-C3 || CV-C2 CV-C2 || AU-C3 LOAD SHARE CONNECTIONS-(MULTIPLE AGC4 UNITS W/GPC & LEGACY UNITS)
H H H CV-C1 H H H H 24 VOLTS DC H
EMCP 4.3 AMR1 DIO (OPTIONAL) B-
N L1 L2 L3 101 Y912-CV42 Y914-CV38 Y902 A1 A2 229 10(C6)
25 25 2 2 AUTO MODE RELAY AU-C12 DIO MODULE INPUT EVENTS: NOTE H
C NO
R7 CV-C1
F405
TB5 AGC INPUT 1 1 CUSTOM EVENT 1: SPARE
PA-C8 || PU-C1 PA-C5 || PU-C1
31 44 J1
31 H815 31 H815 EMCP IN AUTO

NOTE G NOTE G NOTE G


SPARE
AMR1 MMR OMR1 G487 19 SP1 XQ PM W/ AGC4 XQ PM W/ GPC XQ PM W/ LEGACY
INPUT 5 2 PTB-1
101 11 12 R775 11 12 R776 A1 A2 229

1UP-93
1UP-94
1UP-95

1UP-93
1UP-94
1UP-95

1UP-93
1UP-94
1UP-95
E486L F10 E486P OFF MODE RELAY WH-14
4(F7) CUSTOM EVENT 5: SPARE
NOTE J
0.5A

FIRST GEN
PTB-2

LAST GEN
G G G G G G G G
E E

LS+
LS-
SHD

VS+
VS-
SHD

LS+
LS-
SHD

VS+
VS-
SHD

LS+
LS-
SHD

VS+
VS-
SHD
GEN*
E487L F11 E487P G491 CUSTOM EVENT 9: SPARE
4(F7) AM-C8 || PA-C1 INPUT 9 3
0.5A AU-C3 || CV-C2 CV-C1 CV-C1 CV-C2 || AU-C3 AGC TB2
101
EMCP 4.3 T794 IRS C970
13 TB4-36 TB4-31 10 2B-
229
32 32 40 40 6 5 36 SCAC MODE TEMP SETTING NOTE B
Y909-CV43 N0 C RATED
E488L F12 E488P R5 E499 LS+
4(F7) COMMON 1 4
0.5A Y908-CV46
LS-
1B+ TMR MS1 OVL 2B-
1BP-TMR 18 15 TMR-MS1 A1 A2 95 96 MS1-2BN 229 LOAD SHARE LINES
AU-C8 || PA-C1 MOTOR STARTER COIL (OPTIONAL) SPARE
AM-C6 AM-C2 || AU-C2 RD-14 YL-14 BK-14 F406 4 SHD
E486Q NOTE D LOAD SHARE CONNECTIONS-(ALL AGC4 UNITS)
E486S
1 18 22 INPUT 2 11 CUSTOM EVENT 2: SPARE
F F F F F F F F
E486P AU-C3 || CV-C2 CV-C1 CV-C1 CV-C2 || AU-C3 AU-C8 || PA-C1 PA-C4 || MU-C1 TB4 AGC VS+
EMCP 4.3 35 47
101 N715 N715 3200 IDLE SELECTED
26 26 27 27 35 35 VS-
E487P Y911-CV56 N0 C Y910-CV57
R6 VAR SHARE LINES

E488P INPUT 6 12 CUSTOM EVENT 6: SPARE SHD


E487Q E487S PA-C4 || MU-C1 TB4 AGC
5 19 23 CONTINUED AU-C28 G488 7
GCBR1 L920 33 27
E486M L1 101 21 24 X710 X710 1370 1UP-93
E488Q E488S ON PAGE 4 9 33 33 GEN BRKR STATUS CLOSE
14(H8) 2 20 24 XQ PM W/ AGC4 XQ PM W/ AGC4 XQ PM W/ AGC4
L2 1UP-94 FIRST ON LOGIC
E487M SPARE
14(H8) PA-C5 || PU-C1 TB5 AGC 10 (LEAD UNIT SELECT)

FIRST GEN
GBCR1 L921 30 26 INPUT 10 13 CUSTOM EVENT 10: SPARE NOTE B

LAST GEN
L3 21 22 X711 X711 1350 GEN BRKR STATUS OPEN

GEN-Nth
E488M 30 30 1UP-95
E 14(H8) E E E E E E E

SHD

SHD

SHD
A
B

A
B

A
B
AM-C3
GRD E486R
BAR GND E486V E486W PA-C4 || MU-C1 TB4 AGC E499 SP1
A 8 19 AU-C28 COMMON 2 14
CSDR P856 39 45 COMMON SHUTDOWN SIGNAL PTB PTB PTB
E487R 7 101 11 14 L933 39 L933 3/4/5 3/4/5 3/4/5
39
SP2

PA-C5 || PU-C1 TB5 TBC


E488R AGC SP3
E487V E487W 12 14 SPARE
C 9 20 X713 X713 X713 1210 17 18 1211 GEN BREAKER CLOSE
12 12 5
COMMAND INPUT 3 21 CUSTOM EVENT 3: SPARE
E488V E488W
B 10 21 6(F2) SP4
GCB
3000A 200 AU-C1 || AG-C1 AG-C5
10 SPARE CIRCUITS
SP5
G489 G489 NOTE C SHORE POWER CONNECTION POWER MODULE INTERCONNECTION BOX - AC TERMINALS
D D D AU-C8 || PA-C1 D D INPUT 7 22 26 1 CUSTOM EVENT 7: SPARE D D D
GND SP6
CBOR2 CBCR
11 12 X713 A1 A2 229 E499 202
23 27 2 JW HEATER
50A
D E486T F7 E486R
4(E7)
101
AU-C11
SUPPR3
SP3
SP7
CR1 L1/L2/L3
D
0.5A 1
1 2 SPARE CUSTOM EVENT 11: SPARE
E487T F8 E487R G493 11
4(E7) 4 3 INPUT 11 23
0.5A 10A
TEMP SW CR1 ENG RUN

E488T F9 E488R E499


4(E7) CBOR COMMON 3 24
C 0.5A C C X712 A1 A2 229 C C C C JW PUMP L1 C
25
AGC TB5 PA-C5 || AU-C1 PA-C1 || AU-C8 400/240V
16 9 480/400V
1170 X712 X712 480/240V
9 9 L2 50A
1PHASE
SPARE CUSTOM EVENT 4: SPARE 3 PHASE
OPEN GEN CB 6 20A
F408 L3
INPUT 4 31
AM-C2 || AU-C2 AU-C3 || CV-C2 CV-C1 CV-C2 || AU-C3 D1
CV-C1 BATTERY CHARGER
CTSB EMCP 4.3 CBOR2
G739 A1 A2 229
33 33 41 41 CB OPEN RELAY GND
X1 400 Y907-CV44 N0 C Y906-CV47
F453 F453B
38 R4 CSDR
CT1A A1 A2 229
401 COMMON SHUTDOWN RELAY SPARE CUSTOM EVENT 8: SPARE
3000/5A X2 F448 F448B G490 8 SP5
35 INPUT 8 32 15A
WRN ENG RUN
400 GEN SPACE HEATER GND
B X1 F453 F453B B B B B B B B
39 CONTINUED
CT2A ON PAGE 4
3000/5A X2 402
F450 F450B AU-C4 || MU-C1 TB4 AGC
36 NOTE F AU-C33 AU-C3 || CV-C2 CV-C1 CV-C1 CV-C2 || AU-C3 AU-C8 || PA-C1 SPARE CUSTOM EVENT 12: SPARE
EMCP 4.3 37 46 G494 12
101 Y904-CV48 P856 3190 COMMON ALARM FROM EMCP INPUT 12 33
X1 400 12 43 43 35 35 37 37 WRN
F453 F453B
40 C N0 Y905-CV45
R3 15A
CT3A
3000/5A X2 403
F452 F452B
37 120V RECEPTACLE

E499
COMMON 4 34

A A A A A 12(D6) A A A

N T1 T2 T3 AC AUXILLARY SENSING DC DISTRIBUTION 2 DC DISTRIBUTION 6 CUSTOMER CONNECTIONS


FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
GENERATOR//LINE CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH
SHEET 3 OF 19 1B+ 2B+ 1B- 2B- CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 7 OF 19 1B+ 2B+ 1B- 2B- CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 11 OF 19
CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 15 OF 19
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

C 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 C
2C+ 2C-

TBC AGC 6(B4)


202C

TB5
2C

12 GCB PAC1-29 PAC5-29 29


H H H 84 81 GEN. CIRCUIT BREAKER OVER CURRENT TRIP H H H
25
TBC 1B- 2B-
40
PS1 5020
90 RACOR FUEL FILTER INLET PRES 4-20ma 1B+ 2B+

202

229
41 6(F8) 6(F8)
5030
91

101

101
42

43
PS2 5050 RACOR FUEL FILTER OUTLET PRES 4-20ma
92
44
5060
G CAT SWITCHGEAR G G 93 G G G
AGC B(A4)
45 TB4-1

AGC 46
5080
94 LOW COOLANT LEVEL 1
TD SCAC CB-101 TB4-2
JW COOLANT 47 15A
5090 ACG POWER
SENSORS 95 2
E486P E486U 4280
3(G2) 85 LVab 48
MSX MD (SEE 457-3955 FOR DETAIL)
E487P E487U 4220
3(G2) 87 LVbc 50
R (RD) R RD 5110
97 METHANE DETECTOR 4-20mA
E488P TB2-1 10% LEL WARNING
3(G2) E488U 4360 88 LVca TBC-17 49 20% LEL SHUTDOWN
F F F (WT) 5120 F F F
W W 96

51
(BK)
B B
52
RTD 5270 ETHERNET SWITCH
102A
53 TBC-91
E486R E486E 4160
5280
103B
101
5(G5) TBC-92 CONTROL PANEL WIRING
3(C2) 79 GVab VS1(+)
54 CB-101 TBC-97

B CONTINUED
FROM PAGE 3 3(C2)
E487R E487E 4200 81 GVbc TBC-6 TBC-30
5290
104C
TBC-94
15A

TBC-93
VS1(-)
ETHERNET SWITCH POWER INTERCONNECT WIRING B
14(D8) 50 BATTERY CHARGER FAIL TO ESPB
VS2(+)
E
3(C2)
E488R E488E 4240
83 GVca
E E
TBC-11 FUEL LEAK DETECTION TBC-63
E E 6(A7)
VS2(+)
E OPTIONAL COMPONENT/WIRING
117 FUEL LEAK DETECTED (OPTIONAL) TBC-98
CDVR
5(D7)
WIRE COLORS: HARNESS EC PART NUMBER
126 AU-C4 MD
PA-C8 || PA-C1 PA-C4 || MU-C1 TBC-3 WDX TB5-40
6(E6)
1 (-) AU-C4 TB2-9 TB2-8 BK BLACK E ENGINE INTERFACE 01 454-6252
200 10
12 8
127
DIFFERENTIAL GAS PRESSURE TRANSDUCER 101
8 BATT+
202
(+) (-) METHANE DETECTOR POWER
ALL CONTROL PANEL WIRING GY-16, UNLESS OTHERWISE NOTED. BR BROWN AU MAIN CONTROLS BOX 01 457-2155
10 10 A8 GND 2 (+) BATT- 7
UNDER VOLTAGE/WATCH DOG TRIP BU BLUE AG DC & SIGNAL (BREAKER BOX) 02 342-8123
GND
VFD
13(F5)
DIO
ALL INTERCONNECT WIRING BK-14, UNLESS OTHERWISE NOTED. GN GREEN AM AC METERING (BREAKER BOX) 02 342-8124
X1
1
AU-C13
11(H7)
GY GREY VAC METERING DIRECT SENSING TO FUSE 01 310-8738
D D D SCR D D AU-C13 D

5 TBC-88
101
1 BATT+ OR ORANGE VF AC METERING DIRECT SENSING TO CNTLS 02 310-8739
A12 202
68(+)
4-20mA
ANALOG INPUT A12 FEEDBACK BATT- 4
RD RED VG AC METERING GEN SIDE TO PTS 00 392-1599
6 TBC-87 SIGNAL ANALOG INPUT CIRCUIT COMMON
CTSB F4J3A GND 67(-)
13(E3) VI VIOLET GH AC METERING GEN SIDE TO AM HARNESS 00 N/A
400 26 10 TBC-36
F453
26
F453A +24V
11
ANNUNCIATOR WH WHITE VM AC METERING LOAD SIDE TO PTS 00 392-1602
73 74 AU-C17 (OPT)
401
F448
25
F448A
25
A
F453A
GND
L(GND) AU-C17
NOTE B: ONLY ONE UNIT (PRIMARY UNIT) SHOULD JUMPER 1UP-93 TO 1UP-94 IN INTERCONNECT BOX. YL YELLOW UH AC METERING LOAD SIDE TO AM HARNESS 00 N/A
12 101
400
F453 F453A
24 DCOM A BATT+
202
ALLOWS BREAKER CLOSURE TO A DEAD BUS. AB CUSTOMER CONNECTION INTERFACE 00 342-8125
CONTINUED 28 13 TBC-37 BATT- B

C FROM PAGE 3 402 27 75 76 C C


DI1 61 62
RUN COMMAND
C C C
NOTE C: SPARE CIRCUITS BETWEEN INTERCONNECT BOX AND AC/DC BOX. AT BATT POS/NEG 02 334-3107
F450 F450A F453A 14 TBC-39 63 64
27 B DI2
15 TBC-83
FAULT RESET
SERVICE CONN1 NOTE D: TIME DELAYED CLOSE RELAY. 0.5 SEC TO 10 HOUR RANGE. DEFAULT SET POINT IS 10 SECONDS. GN GROUND (CONTROLS BOX INTERNAL) 00 334-3112
400 30 57 58
F453
30
F453A DI3
16
FULL SPEED COMM. AU-C18
AU-C18
NOTE E: LOW OIL LEVEL SHUTDOWN AND RESERVOIR ARE PART OF THE RESERVE OIL SYSTEM. THE SYSTEM IS JH JACKET WATER HEATER 01 392-4540
77 78 DI4
403
F452
29
F452A
29
C
F453A 17 TBC-76
20 22
101
A
202
SHIPPED WITHOUT OIL AND PROGRAMMED TO AVOID NUISANCE ALARMS. CHANGE ACTIVE STATE CONFIGURATION AA CUSTOMER INTERCONNECT 00 344-5099
DI5 50 HZ SELECT BY ADDING JUMPER B
19 TBC-9 TO USE. CM COMM HARNESS 01 398-2429
RO1C
7(F1) 20 NOTE F: INSTALL SCREWS IN EACH HOLE ON SHORTING BLOCK WHILE CTS ARE NOT IN USE. WHEN CTS ARE IN PA AGC INTERCONNECTION HARNESS 00 343-3150
GND RELAY OUTPUT RO1: A12 LOSS RO1A SERVICE CONN2
21 TBC-58 USE, REMOVE SCREWS ON WIRES LABELED F448, F450, & F452. DO NOT REMOVE SCREWS FOR F453 WIRES.
A A
RO1B 112 FEED BACK SIGNAL LOST
B B B 22 B B 101
A B+
AU-C19
B NOTE G: SHIELD WIRES SHOULD BE CONNECTED TO TERMINAL BLOCKS ON PRIMARY UNIT ONLY. ON MIDDLE UNITS,
RO2C
B- B
202
CONNECT SHIELDS TOGETHER. ON END UNIT, DO NOT CONNECT SHIELD WIRES.
RO2A

RO2B
24 NOTE H: WHEN CONNECTING THE AGC TO GPC/LEGACY UNITS (WITH LOAD SHARE MODULES) FOR ISLAND MODE LOAD
25
1B+ 2B+ 13(D3) 1B- 2B- SHARING, VAR SHARING IS NOT AVAILABLE. CONNECT LS+ AND LS- AMONG ALL UNITS AND USE VOLTAGE DROOP TO THIS SCHEMATIC IS FOR THE 3516B DGB XQ2000 POWER MODULE ELECTRICAL SYSTEM
RO3C
26 REGULATE VARS. DO NOT CONNECT VS+ AND VS- ON ANY UNITS, AND VERIFY THAT THE VAR SHARING SET POINT IS
RELAY OUTPUT RO3: FAULT RO3A

RO3B
27 TBC-29
VFD FAULT
DISABLED IN EACH AGC MODULE. MEDIA NUMBER: UENR5988-01
49
7
128
NOTE J: REMOVE JUMPER IF WIRING A REMOTE E-STOP & PLANT TRIP. SCHEMATIC PART NUMBER: 456-8653, CHANGE: 01, VERSION: -
A A A 9
129
VFD SPEED
VFD CONTROL
A A A
NOTE K INSTALL FUEL SENSOR ONLY WHEN THE DC TEST IS COMPLETED.
AC PARALLELING SENSING
FOR NOTES SEE SHEET 1
DC DISTRIBUTION 7
NOTE L: H2 FOR 480V/60HZ, H3 FOR 400V/50HZ Components are shown installed on a fully operable engine in a non powered state.
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
CATERPILLAR: CONFIDENTIAL YELLOW
CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 4 OF 19 12(G6) ORIGINAL TRANSLATION - ENGLISH
SHEET 8 OF 19
CATERPILLAR: CONFIDENTIAL YELLOW
ORIGINAL TRANSLATION - ENGLISH SHEET 12 OF 19 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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